FACULTY OF CIVIL ENGINEERING AND BUILT ENVIRONMENT DEPARTMENT OF CIVIL ENGINEERING TRANSPORTATION LABORATORY FULL REPORT Course Code Experiment Title Date Section Group Members of Group 1. 2. 3. 4. 5. Lecturer/Instructor Comment by examiner Received STUDENT CODE OF ETHIC (SCE) DEPARTMENT OF CIVIL ENGINEERING FACULTY OF CIVIL ENGINEERING AND BUILT ENVIRONMENT I, hereby confess that I have prepared this report on my own effort. I also admit not to receive or give any help during the preparation of this report and pledge that everything mentioned in the report is true. Student Signature Name : ………………………………………… Matric No. : ………………………………………… Date : ………………………………………… Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : SOFTENING POINT OF BITUMEN 1.0 OBJECTIVE To determine the softening point of bitumen within the range 30 to 157 º C by means of the Ring-and-Ball apparatus. 2.0 BACKGROUND Unlike some substances (e.g. water which changes from solid to liquid at 0 º C bituminous materials do not have a definite melting point. Instead, as the temperature rises, these materials slowly change from brittle or very thick and slow-flowing materials to softer and less viscous liquids. For this reason, the determination of 'softening point' must be made by a fixed, arbitrary and closely defined method if results are to be comparable. Being very simple in concept and equipment, the Ring-and-Ball Test has remained a valuable consistency test for control in refining operations, particularly in the production of air-blown bitumens. It is also an indirect measure of viscosity or, rather, the temperature at which a given viscosity is evident. The softening point value has particular significance for materials which are to be used as thick films, such as joint and crack fillers and roofing materials. A high softening point ensures that they will not flow in service. For a bitumen of a given penetration (determined at 25 º C), the higher the softening point the lower the temperature sensitivity Research has shown that, for conventional paving grade bitumens, the Ring-and-Ball softening point temperature is the same as that which would give a penetration of 800dmm. This, together with the penetration at 25 º C, can be used to compute the Penetration Index. 3.0 SUMMARY OF TEST METHOD (ASTM 1988) Two horizontal disks of bitumens, cast in shouldered brass ring are heated at a controlled rate in a liquid bath each supports a steel ball. The softening point is reported as the mean of the temperatures at which the two disks soften enough to allow each ball, enveloped in bitumen to fall a distance of 25 mm. 1 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : SOFTENING POINT OF BITUMEN 4.0 PROCEDURE (Figure 1) 1. Select one of the following bath liquids and thermometers appropriate for the expected softening point: a) Freshly boiled distilled water for softening points between 30 and 80°C (86 and 176°F); use Thermometer 15C or 15F. The starting bath temperature shall be 5 6 1°C (41 6 2°F). b) USP glycerin for softening points above 80°C (176°F) and up to 157°C (315°F); use Thermometer 16C or 16F. The starting bath temperature shall be 30 6 1°C (86 6 2°F). c) Ethylene glycol for softening points between 30 and 110°C (86 and 230°F); use Thermometer 16C or 16F. The starting bath temperature shall be 5 6 1°C (41 6 2°F). d) For referee purposes, all softening points up to 80°C (176°F) shall be determined in a water bath and all softening points above 80°C (176°F) shall be determined in a glycerin bath. 2. Assemble the apparatus in the laboratory hood with the specimen rings, ball-centering guides, and thermometer in position, and fill the bath so that the liquid depth will be 105 6 3mm (41⁄8 6 1⁄8 in.) with the apparatus in place. If using ethylene glycol, make sure the hood exhaust fan is turned on and operating properly to remove toxic vapors. Using forceps, place the two steel balls in the bottom of the bath so they will reach the same starting temperature as the rest of the assembly. 3. Place the bath in ice water, if necessary, or gently heat to establish and maintain the proper starting bath temperature for 15 min with the apparatus in place. Take care not to contaminate the bath liquid. 4. Again using forceps, place a ball from the bottom of the bath in each ball-centering guide. 5. Heat the bath from below so that the temperature indicated by the thermometer rises at a uniform rate of 5°C (9°F)/min (Note 7). Protect the bath from drafts, using shields if necessary. Do not average the rate of temperature rise over the test period. The maximum permissible variation for any 1-min period after the first 3 min shall be6 0.5°C (6 1.0°F). Reject any test in which the rate of temperature rise does not fall within these limits. 2 NOTE 7—Rigid adherence to the prescribed heating rate is essential to reproducibility of results. Either a gas burner or electric heater may be used, but the latter must be of the low-lag, variable output type to maintain the prescribed rate of heating. 6. Record for each ring and ball the temperature indicated by the thermometer at the instant the bitumen surrounding the ball touches the bottom plate. Make no correction for the emergent stem of the thermometer. If the difference between the two temperatures exceeds 1°C (2°F), repeat the test. 5.0 RESULTS The mean temperature of the two specimens (which shall not differ by more than 10 C) is recorded as the softening point. This temperature is to be used in conjunction with the penetration value to obtained the Penetration Index (PI) 6.0 DISCUSSION a) b) c) d) e) State the heating rate of the liquid bath during the experiment Quote the mean softening point of your specimen. Comment on the value obtained. If the two test temperature differ by more than 1 ˚C, offer an explanation. Explain the function of the magnetic stirrer Report the possible grade of tested bitumen. 7.0 REFERENCES 1. ASTM (1998). ASTM D36-95 Standard test method for softening point of bitumen (Ring and Ball Apparatus). 1998 Annual Book of ASTM Standards, Volume 04.04, American Society for Testing and Materials, Philadelphia, PA 191031187 2. Millard, R.S. (1993). Road building in the tropics. Transport Research Laboratory Stateof-the-art Review 9, HMSO, London. 3 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : SOFTENING POINT OF BITUMEN Apparatus for the Bitumen Softening Point Test (Millard, 1993) 4 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : SOFTENING POINT OF BITUMEN RESULTS AND CALCULATION TableA.1 : Softening Point Test (ASTM D36) Softening Point ( 0 ˚C) Number of Test 1 2 Average Table A.2 : Value of Penetration Index (PI) PI Bitumen Type Checked by : ………………………… Date : ……………………… 5 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : SOFTENING POINT OF BITUMEN 8.0 DISCUSSION 9.0 CONCLUSION 6 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : PENETRATION OF BITUMINOUS MATERIALS 1.0 OBJECTIVE To examine the consistency of a sample of bitumen by determining the distance in tenths of a millimeter that a standard needle vertically penetrates the bitumen specimen under known conditions of loading, time and temperature. 2.0 BACKGROUND This is the most widely used method of measuring the consistency of a bituminous material at a given temperature. It is a means of classification rather than a measure of quality. (The engineering term consistency is an empirical measure of the resistance offered by a fluid to continuous deformation when it is subjected to shearing stress). The consistency is a function of the chemical constituents of a bitumen, viz. the relative proportions of asphaltenes (high molecular weight, responsible for strength and stiffness), resins (responsible for adhesion and ductility) and oils (low molecular weight, responsible for viscosity and fluidity). The type and amount of these constituents are determined by the source petroleum and the method of processing at the refinery. Penetration is related to viscosity and empirical relationships have been developed for Newtonian materials. If penetration is measured over a range of temperatures, the temperature susceptibility of the bitumen can be established. The consistency of bitumen may be related to temperature changes by the expression ; log P = AT + K . . . (1) where ; P = penetration at temperature T A = temperature susceptibility (or temperature sensitivity) K = constant 1 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : PENETRATION OF BITUMINOUS MATERIALS A Penetration Index (PI) has been defined for which the temperature susceptibility would assume a value of zero for road bitumens, as given by PI = 20 (1 – 25 A) ( 1+50 A) The value of A (and PI) can be derived from penetration measurements at two temperatures, T1 and T2, using the equation A = log (pen at T1) – log(pen at T 2) T1 - T 2 Research has shown that, for conventional paving grade bitumens, the Ring-and-Ball Softening Point temperature is the same as that which would give a penetration of 800 dmm. This, together with the penetration at 25 º C, can be used to compute A where A = log (pen at 25 º C) – log 800 25 – ASTM softening point The nomograph as given in Figure 3 enables the PI to be deduced approximately from the penetration at 25 º C and the softening point temperature. Typical values of PI are Bitumen Type PI Blown Bitumen >2 Conventional Paving Bitumen -2 to + 2 Temperature Susceptible Bitumen (Tars) < -2 2 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : PENETRATION OF BITUMINOUS MATERIALS PI values can be used to determine the stiffness (modulus) of a bitumen at any temperature and loading time. It can also, to a limited extent, be used to identify a particular type of bituminous material. One drawback of the PI system is that it uses the change in bitumen properties over a relatively small range of temperatures to characterize bitumen; extrapolations to extremes of the behavior can sometimes be misleading. 3.0 SUMMARY OF THE TEST METHOD The sample is melted and cooled under controlled conditions. The penetration is measured with a penetrometer by means of which a standard needle is applied to the bitumen specimen under specific conditions. 3 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : PENETRATION OF BITUMINOUS MATERIALS Draw a line between the softening point (line 'A') and penetration (line 'B') values. The intercept on line 'C' is the PI of the bitumen Figure 1. Nomograph for the Penetration Index of bitumen (Whiteoak, 1990) 4 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : PENETRATION OF BITUMINOUS MATERIALS 4.0 PROCEDURE The penetration apparatus (Figure 4) is specified in many standards throughout the world but has always the same basic requirements as ASTM D5. 1. Specimens are prepared in sample containers exactly as specified (ASTM D5-97) and placed in a water bath at the prescribed temperature of test for 1 to 1.5 hours before the test. 2. For normal tests the precisely dimensioned needle, loaded to 100 ± 0.05 g, is brought to the surface of the specimen at right angles, allowed to penetrate the bitumen for 5 ± 0.1s, while the temperature of the specimen is maintained at 25 ± 0.1 oC. The penetration measured in tenths of a millimetre (deci-millimetre, dmm). 3. Make at least three determinations on the specimen. A clean needle is used for each determination. In making repeat determinations, start each with the tip of th needle at least 10 mm from the side of the container and at least 10 mm apart. Figure 4. Apparatus for the bitumen penetration test 5 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : PENETRATION OF BITUMINOUS MATERIALS 5.0 RESULTS The results are very sensitive to test conditions and bitumen specimen preparation and the requirement s of the appooprite standards must be rigidly adhered to the maximum difference between highest and lowest reading shall be : Penetration (d-mm) Maximum Difference 0-49 50-149 150-249 250-500 2 4 12 20 6.0 DISCUSSION a) Report the possible grade of bitumen. b) Discuss two precautionary measures taken during the experiment. c) Comment on the difference between the highest and lowest readings and if sub-standard offer explanation. d) Calculate the PI and comment on the value obtained. (make sure the penetration and softening values are obtained from the same batch of bitumen. . 7.0 REFERENCES 1. ASTM (1998). ASTM D5-97 Standard test method for penetration of bituminous materials. 1998 Annual Book of ASTM Standards, Volume 04.03, American Society for Testing and Materials, Philadelphia 19103-1187. 2. Whiteoak, D. (1990). Shell Bitumen Handbook. Shell Bitumen UK, London. 6 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : PENETRATION OF BITUMINOUS MATERIALS 8.0 RESULTS AND CALCULATIONS Table 8.1 : Penetration Test (ASTM D5) Number of penetration Penetration (mm) 1 2 3 Average Table 8.2 : The difference of highest and lowest reading of penetration Highest Penetration (mm) Lowest Penetration (mm) Cheked by : ………………………………. Difference (mm) Date : ………………………………….. 7 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : PENETRATION OF BITUMINOUS MATERIALS 9.0 DISCUSSION 10.0 CONCLUSION 8 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : AGGREGATE SHAPE TEST (FLAKINESS INDEX & ELONGATION INDEX) 1.0 INTRODUCTION The particle shape of aggregates is determined by the percentages of flaky and elongation particles. Flaky and elongation particles are considered undesirable as they cause weakness of the pavement. Rounded aggregates are preferred in cement concrete pavements as the workability of concrete improves. Regular shapes of particles are desirable for granular base course due to increased stability desired from better interlocking. When the shape of aggregates deviates more from the spherical shape, as in the case of angular, flaky and elongation aggregate the void content increase and hence the grain size distribution of the aggregates has to be suitable altered in order to obtain minimum voids in the dry mix on the maximum density. 2.0 OBJECTIVE To determine the flakiness and elongation indices of the given aggregate sample. 3.0 FLAKINESS INDEX Aggregate particles are classified as flaky when they have a thickness (smallest dimension) of less than 0.6 of their mean sieve size. The flakiness index of an aggregate sample is found by separating the flaky particles and expressing their mass as a percentage of the mass of the sample tested. This test is not applicable to aggregate passing 6.30mm sieve and retained as 63.0 mm sieve. 1 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : AGGREGATE SHAPE TEST (FLAKINESS INDEX & ELONGATION INDEX) 3.1 Apparatus 1. Metal thickness gauge (Figure 1.0) 2. Test sieve, balance, trays, etc. Figure 1.0 Shape Test Apparatus 3.2 Procedure 1. The sieve sample with sieves mentioned in Table 7.1. Weight each of the individual size fraction (w1, w2, w3…..)retained on these sieve, other than the 63.0 mm sieve and store them in separate trays marked with their size. 2. Gauge each fraction from the respective slots in the thickness gauge weigh pieces which pass through the slots (x1, x2, x3…..etc). 3.3 Calculations and Results. Flakiness index = x1 + x2 + x3 + …. x 100 w1 + w2 + w3 + …. Where x1, x2,…etc. are the weight of the fractions passing from the thickness gauge. w1, w2…etc are the weight of the original sample retained as the corresponding sieve 2 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : AGGREGATE SHAPE TEST (FLAKINESS INDEX & ELONGATION INDEX) 4.0 ELONGATION INDEX Aggregate particles are classified as elongation when they have a length (greatest dimension) of more than 1.8 of their mean sieve size. The elongation index is found by separating the elongation particles and expressing their mess as a percentage of the mass of sample tested. The test is not applicable to material passing 6.30 mm sieve or retained on 50 mm sieve. 4.1 Apparatus 1. Metal length gauge 2. Sieve 3. Balance 4. Tray 4.2 Procedure 1. Sieve the sample with sieve mentioned in table (3) weight each of the individual size fractions (w1, w2, w3…. Retained on these sieves other than the 50.0 mm sieve. 2. Gauge each fraction as follows, select the length gauge appropriate to the single fraction under test and gauge each particle separately by hand. Elongated particles are those whose greatest dimension prevent them from passing through the gauge. Weigh each fraction which doesn’t pass through the gauge (y1, y2, …etc) 4.3 Calculation and Results Elongation index = x1 + x2 + x3 + …. x 100 w1 + w2 + w3 + …. Where: y1, y2, y3, ….weight of the fractions not passing through the length gauge w1, w2, w3,….are the weight of the original sample on the corresponding sieve. 3 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : AGGREGATE SHAPE TEST (FLAKINESS INDEX & ELONGATION INDEX) Aggregate Shape Test Size of aggregate Passing through IS sieve, mm Retained on IS sieve, mm Width of the friction contesting of at last 200 piece, g 1 63 50 37.5 28 20 14 10 Total 2 50 37.5 28 20 14 10 6.3 3 W1mm…. W2mm…. W3mm…. W4mm…. W5mm…. W6mm…. W7mm…. Flakiness index = x1 + x2 + x3 + …. Weight on aggregate in each fraction passing thickness gauge, g 4 X1mm…. X2mm…. X3mm…. X4mm…. X5mm…. X6mm…. X7mm…. x 100 w1 + w2 + w3 + …. Elongation index = x1 + x2 + x3 + …. w1 + w2 + w3 + …. 4 x 100 Weight on aggregate in each fraction retained on length gauge, g 5 Y1mm…. Y2mm…. Y3mm…. Y4mm…. Y5mm…. Y6mm…. Y7mm…. Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : AGGREGATE SHAPE TEST (FLAKINESS INDEX & ELONGATION INDEX) Table 2 data for Determination of Flakiness Index Aggregate Size Fraction Width of slot in Minimum mass for thickness Gauge or subdivision BS test sieve nominal aperture size special sieve 100% passing 100% retained mm mm mm kg 63.0 50.0 33.9 ± 0.3 50 50.0 37.5 26.3 ± 0.3 35 37.5 28.0 19.7 ± 0.3 15 28.0 20.0 14.4 ± 0.15 5 20.0 14.0 10.2 ± 0.15 2 14.0 10.0 7.2 ± 0.1 1 10.0 6.3 4.9 ± 0.1 0.5 This dimension is equal to 0.6 times the mean test sieve size Table 3 data for Determination of Elongation Index Aggregate Size Fraction Width of slot in Minimum mass for BS test sieve nominal aperture size thickness Gauge or subdivision special sieve 100% passing 100% retained mm mm mm kg 50.0 37.5 78.7 ± 0.3 35 37.5 28.0 59.0 ± 0.3 15 28.0 20.0 43.2 ± 0.15 5 20.0 14.0 30.6 ± 0.15 2 14.0 10.0 21.6 ± 0.2 1 10.0 6.3 14.7 ± 0.2 0.5 This dimension is equal to 1.8 times the mean test size. REFERENCES British Standards Methods of determination of particle shape BS 812, Part 105, 1989. Kenneth N. derucher and George P .Korfiatis, Material for civil and highway engineers, Prentice Hall, NJ 2nd edition, 1988. Harold N. Attkins, Highway materials, soils and concretes, 3rd edition, Prentice Hall, 1990. 5 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : AGGREGATE SHAPE TEST (FLAKINESS INDEX & ELONGATION INDEX) 5.0 RESULT & ANALYSIS Summary of Flakiness & Elongation Index Test (BS 812 Part: III) Passing Sieve (mm) 63 Retained Sieve (mm) Sample (gm) Passing (gm) Retained (gm) Flakiness Index Elongation Index 50 37.5 28 20 14 10 Checked by ; …………………………………….. 6 Date :………………………….. Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : AGGREGATE SHAPE TEST (FLAKINESS INDEX & ELONGATION INDEX) 6.0 DISCUSSION a) Determine wheather the aggregate tasted meets Malaysian standard requirement 7.0 CONCLUSION 7 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : AGGREGATE IMPACT VALUE 1.0 INTRODUCTION Impact value of an aggregate is the percentage loss pf weight of particles passing 2.36mm sieve by the application on load by mean of 15 blows of standard hammer and drop under specified test condition. The aggregate impact value gives a relation measure of the resistance of an aggregate to sudden shock or impact, which in some aggregates differs from their resistance to a slowly applied compressive load. General: Normally the aggregate impact value of base course is 30, bituminous bound macadam is about 35 and the cement concrete base course is 30. Significance: The test gives an idea of toughness of the aggregate to resist facture under the impact of moving loads. 2.0 OBJECTIVE To determine the aggregate impact value in the laboratory. 3.0 APPARATUS 1. Impact Testing Machine: Its consists of a cylindrical hammer of 13.5 kg. (30Ibs) sliding freely between two vertical supports (called guides). Its fall is automatically adjusted to a height of 38cm. There is a brass plate over which an open cylindrical steel cup of internal diameter 10.2cm and 5cm depth is placed and fixed to the brass plate. 2. Measure: A cylinder of internal diameter 7.5cm and 5cm deep for measure aggregate. 3. Tamping rod of I cm diameter and 23cm long rounded at one end and pointed at the other end. 3. Sieves: 12.5mm, 10mm and 2.36mm opening. 4. Balance: 5000g capacity. 5. Laboratory oven capable of maintaining a constant temperature up to 110ºC 1 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : AGGREGATE IMPACT VALUE Apparatus for the Aggregate Impact Value Test (Millard, 1993) 4.0 PROCEDURE 1. Sieve the aggregate and obtain the portion passing 12.5mm and retained on 10mm sieve. 2. Wash and dry this aggregate at a constant temperature of 1050C to 1100C and then cool the sample. 3. Fill this aggregate in the cylindrical measure in 3 layers, tapping each layers 25 times with the tamping rod. Level the surface tamping road as a using the straight edge. 4. Weight the aggregate in the measure. This weight of the aggregate is used for the duplicate test on the same material. 5. Transfer the aggregate from the cylindrical measure to the cup in 3 layers and compact each layer by tamping in 25 strokes with the tamping rod. 6. Release the hammer for fall freely on the aggregate. The test sample is subjected to a total of 15 blows. 7. Remove the aggregate sample from the cup and sieve through 2.36 mm sieve. 8. Weight the fraction passing the sieve. 2 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : AGGREGATE IMPACT VALUE 5.0 FORMS AND CALCULATION Sample Weight of cup (gm) Weight before crush (gm) Weight retained 2.36 mm sieve (gm) Weight passing 2.36 mm sieve (gm) A B Average Percent Wear (Average) = _Weight Loss_ Initial Weight χ 100 Percent Wear (Average) Checked by ; …………………………………….. 3 Date :………………………….. Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : AGGREGATE IMPACT VALUE 6.0 DISCUSSION a) Determine wheather the aggregate tested meets Malaysian Standard requirement. b) Discuss three precautionary measures taken during the experiment. 7.0 CONCLUSION Ref : BS 812-112 1990 4 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : CALIFORNIA BEARING RATIO TEST 1.0 INTRODUCTION The California Bearing Ratio (CBR) was developed by California division of highways as a method of classifying and evaluating soil-sub-grade and base course materials for flexible pavements. The CBR test is currently used in pavement design for both roads and airfield pavement. In some methods CBR is used directly and in some others it is converted to Resilient Modulus MR using the following relation ships. MR = 1500 x CBR (ibs/in2) MR = 10340 x CBR (Kpa) The laboratory CBR test measures the shearing resistance of a crushed aggregate/soil under controlled moisture and density conditions. The test yields bearing ratio number that is applicable for the state of crushed aggregate/soil as tested. The CBR is obtained as the ratio of the unit stress required of effect a certain depth of penetration of the piston (1935 mm) into a compacted specimen of crushed aggregate/soil at some water content and density to the standard unit stress required to obtain the same depth of penetration on a standard sample of crushed stone. Thus. CBR = Test unit stress Standard unit stress ** 100 The CBR is usually base on the load ratio for the penetration of 2-5mm. If the CBR value at the penetration of 5.0 mm is larger, the test should be repeated. If a second test yields a larger value of CBR at 5.0 mm penetration then this larger value should be adopted. The CBR test are usually made on test specimens at optimum moisture content (OMC) for the crushed aggregate/soil as determined from modified compaction test. 1 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : CALIFORNIA BEARING RATIO TEST CBR is used to rate the performances of soils used as bases and sub grade. The following table gives typical rating : CBR 0.3 3-7 7-20 20-50 >50 General Rating Very poor Poor to fair Fair Good Excellence Uses Sub-grade Sub-grade Sub-base Base of sub-base Base 2.0 OBJECTIVE To determine the CBR value of the given crushed aggregate/soil sample. 3.0 APPARATUS 1. CBR equipment consisting of 152.4 mm diameter and 178 mm height, An extension collar of a diameter 51 mm, spacer disk of 150.8mm diameter and 61.4 mm height. 2. Mechanical compaction rammer 50.8 mm die, 2.49 kg and capable of free fall of 305 mm. 3. Surcharge weight to simulate the effect of overlaying pavement weight. 4. CBR machine: A compression machine, which can operate at a constant rate of 1.3mm/min. A metal piston of 1935mm2 is attached to it. 2 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : CALIFORNIA BEARING RATIO TEST 4.0 PROCEDURE 1. CBR equipment consisting of 152.4 mm diameter and 178 mm height, An extension collar of diameter 51 mm, spacer disk of 150.8 mm diameter and 61.4 mm height. 2. Mechanical compaction rammer 50.8 mm die, 2.49 kg and capable of free fall of 305 mm. 3. Surcharge weight to simulate the effect of overlying pavement weight. 4. CBR machine: A compression machine, which can operate at a constant rate of 1.3 mm/min. A metal piston of 1935mm2 is attached to it. 5. The representative crushed aggregate/soil sample is sieved through 20 mm sieve. About 5 kg of crushed aggregate/soil is taken and mixed with optimum moisture content (OMC). 6. Clamp the mould to the base plate, attach the extension collar and weight. Insert the spacer disk into the mold and place a coarse filter paper on the top of the disk. 7. Compact the aggregate /soil water mixture into the world in 3 equal layers to give a height of 127 mm compact each layer in the 10 blows , 30 blows and 65 blows for each sample. 8. Determine the water content of the crushed aggregate /soil mixture. 9. Remove the extension collar, and using on straight edge, trim the compacted crushed aggregate/soil even with the top of the mold surface. Remove the spacer disk and weight the mold with sample. 10. Place the mold with crushed aggregate/soil on the CBR machine and place the surcharge weight .seat the penetration piston, set the dial gauges for load and penetration. 11. Apply the loads to the penetration piston at the rate of 1.27mm/min and record the load at 0.5,1.0, 1.5, 2.0, 2.5, 3.0, 4.0, 5.0, 7.5, and 10.0mm penetration respectively. 3 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : CALIFORNIA BEARING RATIO TEST 5.0 CALCULATION CBR : Plot the load deformation curve for each specimen. In some cases the initial penetration takes place without a proportional increase in the resistance to penetration and the curve may be concave upward. To obtain the true stress-strain relationships, correct the curve having concave upward shape near the origin by adjusting the location of the origin by extending the straight the portion of the stress strain curve down ward until it intersects with x-axis. Determine the corrected load values at 2.5mm and 5.0 mm and determine the CBR by the following relationship. CBR = Test unit stress Standard unit stress ** 100 Standard load at 2.5mm is taken 13.2kN and at 5.0mm it is on 20kN Dry Density: Weight of the empty mold = A gm Weight of the mold + soil = B gm Volume of soil sample =V Weight density γ =B–A V Water Content w Dry Density γd = λ 1+w Plot the CBR vs Dry density and determine the CBR at 95% of maximum dry density and repeat this value of CBR. 4 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : CALIFORNIA BEARING RATIO TEST Summary of Test Results Sample No. No.of Blows 1 10 2 30 3 65 γd (gm/cmᵌ) CBR (%) CBR at 0.95 γdmax : ……………………………… Checked by ; …………………………………….. Date :………………………….. 6.0 REFERENCES 1. American Association of State Highway and Transportation Officals. AASHTO T-1931990. 2. ASTM D1556-1982 3. The Asphalt Institute. The Asphalt Handbook 4. E.J.Yoder “Principles of – pavement design” John-Wiley & Sons, New York. 5 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : CALIFORNIA BEARING RATIO TEST 7.0 DISCUSSION 8.0 CONCLUSION 6 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : CALIFORNIA BEARING RATIO TEST DATA SHEET (CBR TEST) Type of the Test : Soaked/Unsoaked OMC Date : ……………………… OMC : ……………… γd max : …………………… Sample 1 No. of Blows Empty wt. of mould, W1 Wt of mould + wet sample, W2 Volume of sample, V Wet density γ = ( W2 - W1) / V Can no. Wt.of empty can, A Wt. of can + wet sample, B Wt. of can + dry sample, C Water content, W% = [ (B - C) / (C - A)] * 100 Dry Density, γd = γ / ( 1 + W ) 7 2 3 Faculty : Faculty of Civil and Environmental Engineering Department : Department of Infrastructure and Geomatic Engineering Title : CALIFORNIA BEARING RATIO TEST CBR TEST – PENETRATION DATA Load Penetration Sample 1 (mm) Div. Corrected Sample 2 Div. 0.0 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 8.0 9.0 10.0 8 Corrected Sample 3 Div. Corrected