Material Science & Engineering Stainless Steel September 24, 2020 Andreza, Bangeles What is Stainless Steel? ▪ It is an iron-based alloy known for their corrosion and heat resistance. 10/21/2020 1 Properties ▪ Higher corrosion resistance ▪ stainless steels are iron-based alloys that contain a minimum of around 10.5% chromium ▪ Attractive Appearance ▪ Temperature resistant ▪ High Tensile Strength ▪ Easy formability and fabrication ▪ Low Maintenance ▪ Environmentally Friendly 10/21/2020 1 Stainless Steel Classifications Let’s dive in Austenitic ▪ nickel improves corrosion resistance and makes stainless steel more ductile. ▪ molybdenum further enhances the resistance to corrosion ▪ These modifications can make the steel suited to high temperature applications 10/21/2020 1 Austenitic ▪ The most common grades are Type 304 and 316 ▪ Applications ▪ kitchen equipment, cutlery, food processing equipment, and structural components in the automotive and aerospace industries. 10/21/2020 1 Ferritic ▪ Ferritic steels are the 400 Grade stainless steels noted for their high chromium content, which can range from 10.5% to 27%. ▪ It offers good ductility, tensile-property stability, and resistance to corrosion, thermal fatigue, and stresscorrosion cracking ▪ It is magnetic and a good resistant 10/21/2020 1 Ferritic ▪ Applications ▪ Vehicle exhausts, Fuel lines, Cooking utensils, Architectural trim, Domestic appliances 10/21/2020 1 Martensitic ▪ These steels are like ferritic steels in being based on Chromium but have higher Carbon levels up to as high as 1%. ▪ This allows them to be hardened and tempered much like carbon and low- alloy steels ▪ They are used where high strength and moderate corrosion resistance is required. ▪ Low weldability 10/21/2020 1 Martensitic ▪ Applications ▪ wide range of parts and components; from compressor blades and turbine parts, kitchen utensils, fasteners, pump and valve parts, dental and surgical instruments, to electric motors, pumps, valves, sharp surgical instruments, cutlery, knife blades, and other cutting hand tools. 10/21/2020 1 Duplex ▪ 50% ferritic and 50% austenitic (approximately) ▪ It offer excellent quality, because of their low nickel content ▪ weldable but need care in selection of welding consumables and heat input. ▪ They have moderate formability. 10/21/2020 1 Duplex ▪ Application ▪ Heat exchangers, Marine applications, Desalination plants, Food pickling plants, Off-shore oil & gas installations, Chemical & petrochemical plant 10/21/2020 1 Precipitation Hardening (PH) ▪ adding elements such as Copper, Niobium and Aluminum to the steel develops strength ▪ can be machined to quite intricate shapes requiring good tolerances. ▪ Application ▪ Pulp and paper industry equipment, Aerospace applications ,Turbine blades, Nuclear waste casks, Mechanical components 10/21/2020 1 Disadvantage • Costly • Stainless steel is difficult to use in welding 10/21/2020 1 Stainless Steel Market ▪ Energy and Industry ▪ Household Appliances & Catering ▪ Architecture Building & Construction ▪ Automotive & Transport 10/21/2020 1 References ▪ https://www.aperam.com/what-stainlesssteel#:~:text=Stainless%20steels%20are%20steels%20containi ng,carbon%20and%20other%20alloying%20elements.&text=S tainless%20steel's%20corrosion%20resistance%20and,%2C%2 0niobium%2C%20manganese%2C%20etc. ▪ https://nickelinstitute.org/media/1783/roleofstainlesssteelsini ndustrialheatexchangers_9005_.pdf ▪ https://www.sherwoodsteelinc.com/strengths-weaknessesstainless-steel/ 10/21/2020 1