NAKAWA VTI INFORMATION SHEET `Training: Basic Course : Electricity Module: Solar Energy Item: Solar Photovoltaic Technology Detail: Batteries Code: 4.3-6.2 Prepared by: Mr. Kajjaku W BATTERIES A solar module produces electricity during daytime when the sun is shinning. the modulecannot store energy. when the electricity should be used during the night, it must be stored for example in batteries. Other forms of storing energy are for example compressed air,fuel cells or pumped water. Battery principle Fully charged batteries have negative plates consisting of sponge lead (Pb) and positive plates consisting of lead Dioxide( PbO2). These plates are submerged in an electrolyte solution of sulphuric Acid (H2SO4). When discharging a battery ,the sulpur leaves the solution and moves over to the plates. when it gets there, it gives up an electron and moving electrons are electricity. when recharging a battery, the sulphur is driven back into the solution. charging Pb + PbO2 + 2 H2SO4 2 PbSO4 + 2 H2O Discharging TYPES OF BATTERIES a) b) c) d) NICaD ( Nickel Cadmium) Lead – Acid batteries Gel batteries Absorbed Glass Mat( AGM) The most common types of second ary battery systems on the world market today are ( a) and (b) above. Nicad batteries (sometimes incorrectly alkaline ) are more expensive and less efficient per unit of storage than lead –acid batteries,for this reason most installations choose lead acid batteries. Lead –acid cells It is generally agreed that lead-acid batteries are the most readily solution available to the problem of storing PV charge. There are a number of types of lead acid batteries,which fall in two general categories namely:✓ shallow discharge ✓ deep discharge 1 NAKAWA VTI INFORMATION SHEET INFORMATION SHEET CODE : 4.3-6.2 Shallow discharge The most common type of a shallow discharge is a starter battery. They are meant to get combustion engines going. They have many thin lead plates which allow them to discharge a lot of energy very quickly for short amount of time. However, they do not tolerate being discharged deeply, as the thin lead plates needed for starter currents degrade and re-charging cycles. They are not the best choice for energy storage for solar electric systems Deep discharge Deep cycle batteries have thicker lead plates that make them tolerate deep discharges better. They cannot dispense charge as quickly as a starter battery but can also be used to start combustion engines. The thicker the lead plates, the longer the life span, all things being equal. Battery weight is a simple indicator for the thickness of the lead plates used in the battery. The heavier the battery for a given group size, the thicker the plates, and the better the battery will tolerate deep discharges. Batteries for Solar PV The deep cycle batteries are most appropriate to use in solar electric systems. However, since deep cycle batteries are more expensive than shallow cycle batteries .Many small solar systems use common car batteries for energy storage. Storage capacity The capacity of a battery to store charge is expressed in ampere hours (Ah). If a battery can provide one ampere (1A) of current flow for one hour, it has a real –world capacity of 1 Ah. If it can provide 1A for 100 hours, its capacity is 100 Ah. Likewise, 20 A for 2 hours equals 40 Ah capacity. ✓ Manufacturer’s rate their batteries based on the tests performed over 20 hours with a discharge rate of 5% of the expected capacity an hour. ✓ The efficiency of the battery is different at different discharge rates. If the current is drawn from the battery at a higher rate, the capacity is reduced. ✓ The capacity of a lead acid battery is also reduced with decreasing temperatures. At 0 degrees centigrade, the charge is reduced by 20%. State of charge The state of charge is a measure of the energy remaining in the battery. The state of charge of a lead-acid battery can be measured with:• a Hydrometer • a Voltmeter 2 NAKAWA VTI INFORMATION SHEET INFORMATION SHEET CODE : A hydrometer measures the density of the sulphuric acid electrolyte in each cell (also referred to as specific gravity), which is directly related to the state of charge of the battery’s lead-acid batteries are discharged, the sulfuric acid within each cell is converted to water ,which has a lower density than sulphuric acid. Thus the specific gravity of the cell decreases. a hydrometer is being used as follows: • • • • Draw sulphuric acid into the hydrometer The scale floats at a level according to the density of the acid Read the specific gravity of the cell from the scale floating in the acid Translate the specific gravity into a state of charge using the table below State of Charge 100% 75% 50% 25% 0% Specific Gravity ( grams/liter 250 C) 1265-1275 1225-1235 1190-1200 1155-1165 1120- 1130 As the state of charge of a lead –acid battery decreases the voltage of the battery also decreases and can be measured with a voltmeter. To measure the state of charge with the voltmeter : • Disconnect the load and the solar charge from the battery • Wait for 20 minutes to allow the cell voltage to stabilize, immediate measurement will be inaccurate. • Connect the voltmeter’s leads to positive and negative terminals of the battery. • Read the voltage and translate into a state of charge using the graph below 3 NAKAWA VTI INFORMATION SHEET 4 NAKAWA VTI INFORMATION SHEET INFORMATION SHEET CODE: Cycle A battery in a solar electric lighting system is charged each day by the solar cell module and then discharged by the load each night. Each charge period together with the following discharge period is called a cycle. for example, in one cycle a 100 Ah battery might be charged up to 95% state of charge (12.68 V) during the day, and then discharged by lights and television to 75% state of charge (12.42 V) that evening. The rated cycle life of a battery is the number of cycles a battery is expected to last before its capacity drops to 80%. Charge and Discharge The charge current of battery of should not be higher than 10% of the rated capacity, thus a 50 Ah battery should not be charged at a current of more than 5A. When batteries are charged with a current exceeding 10% of their capacity, the electrolyte level drops because of gassing and the cells can be damaged. Low currents are more efficient than higher currents for charging batteries. Depth of discharge The depth of discharge indicates how much a battery is discharged in a cycle before it is charged again. Shallow cycle batteries should not be discharged below 80% state of charge. Deep cycle batteries should not regularly discharged below 40% state of charge. Example: If the state of charge of a 100 Ah battery (12 V) is rated at 75%, the depth of discharge is 25%. Self discharge Is the tendency of batteries to lose charge when they are left without being charged. The rate of discharged depends on the age, condition and type of battery. Overcharging Overcharging of batteries on a regular basis causes water to be ‘boiled’ out of the electrolyte and will eventually warp the plates from over heating and corrode away the positive plates. Gassing begins when the batteries have reached a state of charge where they can only accept a small amount of amperage. Trying to push more amperes into the battery than the battery can accept, these extra amperes split water molecules into hydrogen and oxygen gas. 5 NAKAWA VTI INFORMATION SHEET INFORMATION SHEET CODE: The main requirements to be met by a storage battery for storage battery for solar power system are: • Ability to withstand several charge /discharge cycle • A low self- discharge rate • Little or no need for maintenance Maintaining batteries Batteries will last between 2 and 10 years or even longer if properly maintained and managed. maintaining batteries involves the following tasks: • Checking the state of charge regularly • Checking the electrolyte level in each cell and replacing the lost water only with deionized water, if de-ionized water is not available, rain water can will do but never use tap water. • Cleaning the top of the battery prevents a higher rate of discharge • Cleaning the terminal and contacts ensures a good electrical contact 6 NAKAWA VTI INFORMATION SHEET 7