A Radiation Hardened, High-Voltage, HighPrecision Analog Family W. H. Newman (Member, IEEE), N. W. van Vonno (Life Senior Member, IEEE), O. Mansilla, L. G. Pearce and E. J. Thomson Industrial, Analog and Power, Intersil, a Renesas Corporation, Palm Bay, Florida 32905 Abstract: Intersil has developed a family of radiationhardened, high-voltage, high-precision analog parts in a complementary bipolar process on bonded-wafer SOI. Parts in this process, called PR40, include low-noise precision opamps, bandgap voltage references and a temperature sensor. I. INTRODUCTION T HIS paper discusses a family of radiation-hardened, high-voltage, high-precision analog parts in a proprietary, advanced complementary bipolar process on bonded-wafer SOI (BSOI) substrates. This process, called PR40 [1] and in volume production under MILPRF-38535 certification in its Palm Bay, Florida wafer fabrication facility, is designed to optimize performance for high voltage precision analog applications while providing exceptional total dose tolerance and Single Event Latchup immunity. Some of the parts in this process include a family of low-noise precision op-amps and instrumentation amps, a family of Bandgap voltage references, a temperature sensor, and a 32 channel high-current driver. These parts have been successfully characterized to 300 krad(Si) high dose rate (50 - 300rad(Si)/s); 100 krad(Si) low dose rate (0.01rad(Si)/s); and have an SEL/SEB threshold 86.4MeV-cm2/mg. Some part types have also been characterized to neutron fluence to 1 x 1014 n/cm2. Intersil performs wafer-by-wafer low dose rate acceptance testing on some versions (EH suffix) of these part types, as a complement to current high dose rate acceptance testing and the EH versions are registered as RHA SMD parts. II. PROCESS OVERVIEW The QML certified PR40 process, which has been briefly reported on previously [2], is a Complementary Bipolar plus JFET (CBiFET), featuring vertical NPN and PNP devices with 40V capability. The use of bonded silicon-on-insulator (BSOI) substrates and deep trench isolation (DTI) results in latchup-free performance in the cosmic ray environment where catastrophic SEL is a serious concern. The BSOI isolation method allows for the manufacture of complementary bipolar devices with significant area reduction, and significantly lower parasitic capacitance, compared to the junction-isolated devices that are typically used in high voltage analog circuits. The deep trench dielectric isolation provides separation of devices to further minimize capacitance and reduce leakage current associated with diodes, transistors, etc. The reduced level of parasitics allow optimization of powerto-bandwidth efficiency and a reduction of overall power consumption. A cross-section of the process is shown in Fig. 1. ___________________________________ Manuscript Received - 28 July 2017. Warren Newman, Nicholas van Vonno, Oscar Mansilla, Lawrence Pearce and Eric Thomson are with Industrial, Analog and Power, Intersil, a Renesas Company, Palm Bay, FL, 32905 USA. The corresponding author’s phone number is (321) 729-5721 and e-mail address is warren.newman.aj@gr.renesas.com. Fig. 1. Cross-section drawing of PR40 npn and pnp devices The PR40 process features a full suite of precision analog devices including 40V low-noise NPN and vertical PNP bipolar devices, 40V P- and N-channel JFETs, and 10V super-beta NPNs. In addition, the process offers a buried Zener, and a well-controlled Schottky diode. The process is optimized to allow for consistent matching of devices, with both the NPN and PNP structures constructed in a similar fashion on a common substrate. Thin film resistors provide precision matching in relatively little area. The low temperature coefficient of the thin film makes it possible to achieve tighter specifications over wider operating temperatures. III. PRODUCT FAMILY A versatile set of high-precision, small footprint, analog components with operating voltages up to 40V have been developed. These part types are shown in Table 1 and described below. Table 1. INTERSIL PR40 FAMILY OF ANALOG PARTS Intersil Part Number SMD Number (5962-) ISL70444SEH 13214 ISL70244SEH 13248 ISL70219ASEH ISL70227SxH ISL70417SEH ISL70419SEH 14226 12223 12228 14226 ISL70517SEH 12222 ISL70617SEH 15246 ISL70227SxH 15246 ISL71590SEH ISL71090x ISL71091x 13215 13211 14208 ISL72813SEH 17208 Description Single/Dual Supply Quad Op-Amp Single/Dual Supply Dual Op-Amp Dual Supply Dual Op-Amp Dual Supply Dual Op-Amp Dual Supply Quad Op-Amp Dual Supply Quad Op-Amp Single Supply RRIO Dual Op-Amp SEO Instrumentation OpAmp RRDO Instrumentation OpAmp Temperature Sensor 10ppm/°C Voltage Reference 6ppm/°C Voltage Reference 32 Channel High Current Driver The ISL70444SEH features four low-power amplifiers optimized to provide maximum dynamic range [2]. These op amps feature rail-to-rail operation on the input and output as well as a slew enhanced front-end that provides fast slew rates positively proportional to a given step size; thereby increasing accuracy under transient conditions, whether it’s periodic or momentary, including improving SET recovery. They are designed to operate over a single supply range of 2.7V to 40V or a split supply voltage range of ±1.35V to ±20V. The ISL70244SEH is the dual version of the quad op-amp. The ISL70219ASEH, ISL70227SEH and ISL70227SRH [3, 4] are dual operational amplifiers with very low noise, low offset voltage, low input bias current and low temperature drift over a split supply voltage range of ±2.25V to ±18V. The ISL70417SEH and ISL70419SEH are the quad versions. The ISL70218SEH and ISL70218SRH are dual, lowpower precision amplifiers optimized for single-supply applications. These op amps have a common-mode input voltage range extending to 0.5V below the V- rail, a railto-rail differential input voltage range, and rail-to-rail output voltage swing over 3V to 36V. The process is also used to implement two high performance instrumentation amplifiers that are designed to deliver robust signal processing performance for lowlevel sensor telemetry data critical to communication satellites. The ISL70517SEH [5] is a differential input, single-ended output offering. The ISL70617SEH has similar features but implements a differential input and rail-to-rail differential output. Both instrumentationamplifiers feature a wide range of gain (including attenuation), gain error down to 10ppm, typical CMRR of 120dB at a gain equal to 1 and a rail-to-rail output stage that can be powered from the same supplies as the ADC, which allows designers to power the input/output stages from different supplies using individual power supply pins over a wide operating voltage range of ±4V to ±18V. This preserves the ADC maximum input dynamic range and eliminates ADC input overdrive. The ISL71590SEH is a 2 lead temperature-to-current transducer with ±1.7°C accuracy without the need of additional linearization circuitry over a wide operating range of 4V to 33V. The ISL71590SEH can be used in a wide range of applications including temperature compensation networks, laser diode temperature compensation, sensor bias and linearization functions, and Proportional To Absolute Temperature (PTAT) biasing. It has been shown to offer significantly improved hardness as compared to current industry standard temperature sensors [6]. The ISL71090x family of voltage references enable better overall accuracy for 11-bit and 12-bit ADC resolution applications, offer superior output voltage noise and a wide range of reference voltages that are stable over time, temperature and ionizing radiation, as previously reported on [7]. The ISL71090SEHxx has an input voltage range from 4.0V to 30V, with four output voltage options including 1.25V, 2.5V, 5.0V and 7.5V with a 10ppm/°C temperature coefficient. The ISL71091SEHxx family offers four output voltage options comprising 2.048V, 3.3V, 4.096V and 10.0V and features a 6ppm/°C temperature coefficient from 4.6V to 30V. The ISL72813SEH is a 30 volt, 32 channel high current driver circuit. This device, whose logic diagram is shown in Fig. 2, utilizes a Sziklai pair or “complementary Darlington” [8] output configuration to integrate 32 current drivers that feature high-voltage, common emitter, and open-collector outputs with a 42V breakdown voltage and peak current rating of 600mA. Fig. 2. ISL72813SEH Logic Diagram The part integrates a 5-bit to 32-channel decoder (plus enable pin), as well as level shifting circuitry, to reference the output of the decoder to a negative voltage. This allows the user to select 1 of 32 available current driver channels. The inputs to the decoder are TTL/CMOS compatible allowing easy integration to CPUs, FPGAs, or microprocessors. Fig. 3. ISL71090SEH25 cross-section versus LET with COUT = 0.1μF, CCOMP = 1nF and IOUT = 20mA. The worst case SET was for the case of LET = 56 (Kr at 60°) and VIN = 4V with about 340mV negative SET magnitude as shown in Fig. 4. For comparison, the response at VIN = 30V is shown in Fig. 5. The plots are composites of all the transients captured on the scope. IV. SEE TESTING All of the part-types have completed SEE testing and the reports are available on the Intersil website. In addition, the results of some of the testing have been published [2, 4-7]. The SEE testing was conducted at the Texas A&M University (TAMU) Cyclotron Institute, Heavy Ion Facility. Single-Event Burnout (SEB) susceptibility, Single-Event Dielectric Rupture (SEDR) susceptibility and Single-Event Transient (SET) performance were evaluated. Destructive SEE (SEB/SEDR) testing used Au ions at normal incidence (LET = 86.4 MeV-cm2/mg) at maximum supply voltage with a case temperature of 125°C, while SET testing was typically conducted using ions from some or all of the following species: Ne, Ar, Kr, Ag, Pr and Au ions (LET = 2.7, 8.5, 28, 43, 60 and 86.4 MeV-cm2 /mg at 25°C). No destructive events were observed. Results from the SEE characterization of the 2.5V variant of the ISL71090SEH family of precision voltage references, the ISL71090SEH25, are presented as an illustration of PR40 SEE performance. The parts were configured with 0.1μF output capacitor, 1nF compensation capacitor and 20mA load current to set up the worst conditions for negative going transients. Fig. 3 shows the cross-section versus LET for the ISL71090SEH25 for a ±20mV trigger window at two different supply voltages. Fig. 4. Composite SET plots for ISL71090SEH25 at LET = 56, VIN = 4V, IOUT = 20mA, COUT = 0.1μF, CCOMP = 1nF. Fig. 5. Composite SET plots for ISL71090SEH25 at LET = 56, VIN = 30V, IOUT = 20mA, COUT = 0.1μF, CCOMP = 1nF. V. TOTAL DOSE TESTING All of the part-types built on PR40 have been characterized at low dose rate and high dose rate. While production testing uses acceptance limits of 100 krad(Si) high dose rate (50-300rad(Si)/s) and 50 krad(Si) low dose rate (0.01rad(Si)/s) , results to 450 krad(Si) HDR [2] and 150 krad(Si) LDR [7] have been previously reported. High dose rate testing was performed using a Gammacell 220 60Co irradiator located in the Palm Bay, Florida Intersil facility. Low dose rate testing was performed at 0.01rad(Si)/s using the Intersil Palm Bay N40 panoramic low dose rate 60Co irradiator. Post-irradiation high temperature biased anneals were performed using a small temperature chamber. Samples of the ISL70444SEH quad op amp were characterized at high dose rate to 300 krad(Si) under biased conditions, followed by a 50% overtest irradiation to 450 krad(Si) and a high temperature anneal for 168 hours at 100°C, also under bias. The parts were also tested to 50 krad(Si) at low dose rate. All parameters passed SMD limits at all downpoints. Fig 6 shows the positive and negative supply currents over radiation to illustrate the minimal shifts of part types built on the PR40 process. parameter that demonstrates the output drive capability of the part over radiation, VCE(SAT), at minimum VCC and maximum VEE and IC is shown in Fig. 8. Fig. 7. ISL72813SEH Supply Current at VCC = 5.5V and VEE = -34V over Total Dose. The pre- and post-irradiation SMD limit is 9.5mA maximum. Fig. 8. ISL72813SEH Collector Emitter Saturation Voltage at VCC = 3.0V, VEE = -34V, and IC = 530mA over Total Dose. The pre- and postirradiation SMD limit is 1.5V maximum. Fig. 6. ISL70444SEH Positive and negative power supply currents over total dose (sum of all 4 channels). The pre- and post-irradiation SMD limits are +9.6mA (positive supply) and -9.6mA (negative supply). The ISL72813SEH driver circuit was tested at low and high dose rates to 75 krad(Si) at 0.01 rad(Si)/s and 150 krad(Si) at 187.2 rad(Si)/s, respectively, under biased and grounded conditions. Both irradiations were followed by a biased anneal at +100°C for 168 hours, represented by PA_L and PA_H on the graphs for Post Anneal Low Dose and Post Anneal High Dose, respectively. All parameters showed excellent stability over irradiation, with no observed dose rate or bias sensitivity. The response of two key parameters are shown in the following graphs. Fig. 7 illustrates the flat response of the total supply current for all four conditions at maximum bias conditions. A VI. NEUTRON TESTING Several PR40 parts have undergone neutron testing and some results have been reported [3, 6]. Test reports are available on the Intersil website for other part types. Neutron irradiation was performed at the Fast Burst Reactor (FBR) facility at White Sands Missile Range (White Sands, NM), which provides a controlled 1MeV equivalent neutron flux. Parts were tested in an unbiased configuration with all leads open. Testing proceeded in general accordance with the guidelines of MIL-STD-883 Test Method 1017. As an example of the PR40 performance to neutron fluence, the shifts of two typical parameters of interest of the ISL70417SEH quad op amp, AVOL and PSRR, are shown in Figs. 9 and 10. The experimental matrix consisted of five samples irradiated at 2 x 1012 n/cm2, five samples irradiated at 1 x 1013 n/cm2, five samples irradiated at 3 x 1013 n/cm2 and five samples irradiated at 1 x 1014 n/cm2. Two control units were used to insure repeatable data. It should be realized when reviewing the data that each neutron irradiation was made on a different 5-unit sample. REFERENCES [1] http://www.intersil.com, “PR40 Process Complementary Bipolar Plus JFET (CBiFET) Process” 40V [2] N. W. van Vonno, B. Williams, R. Hood, E. J. Thomson, S. K. Bernard, “Total Dose and Single Event Effects Testing of the Intersil ISL70444SEH Hardened Operational Amplifier,” 2013 IEEE Radiation Effects Data Workshop. [3] N. W. van Vonno, R. A. Hood, O. Mansilla, E. J. Thomson, F. C. Ballou, “Results of Displacement Damage Testing of the Intersil ISL70227SRH Dual Operational Amplifier,” 2012 IEEE Radiation Effects Data Workshop. [4] N. W. van Vonno, L. G. Pearce, R. Hood, E. T. Thomson, T. M. Bernard, P. J. Chesley, “Total dose and single event testing of the Intersil ISL70227RH low-noise operational amplifier,” presented at the 2011 Radiation Effects on Components & Systems Conference (RADECS). Fig. 9. ISL70417SEH positive open-loop gain (AVOL) for each channel with ±15V supplies over neutron irradiation. The pre- and postirradiation limits are 129.5dB minimum. [5] N. W. van Vonno, L. G. Pearce, S. D. Turner, D. B. LaFontaine, E. J. Thomson, “Total Dose and Single-Event Effects Testing of the Intersil ISL70517SEH Instrumentation Amplifier,” presented at the 2016 Radiation Effects on Components & Systems Conference (RADECS). [6] N. W. van Vonno, S. D. Turner, E. J. Thomson, B. Williams, S. J. Schulte, L. G. Gough, J. E. Shick, “Radiation Testing Results for the Intersil ISL71590SEH Temperature Sensor,” 2013 IEEE Radiation Effects Data Workshop. [7] N. W. van Vonno, B. Williams, S. D. Turner, E. J. Thomson, S. K. Bernard, D. N. Goodhew, “Total Dose and Single Event Effects Testing of the Intersil ISL71090SEH and ISL71091SEH Precision Voltage References,” 2014 IEEE Radiation Effects Data Workshop. [8] Horowitz, Paul; Winfield Hill (2015). The Art of Electronics, Third Edition. Cambridge University Press. Fig. 10. ISL70417SEH positive power supply rejection ratio (PSRR) for each channel with ±15V supplies over neutron irradiation. The preand post-irradiation SMD limit is 120dB minimum. VII. CONCLUSION Intersil has developed a family of radiation-hardened, high-voltage, high-precision analog parts in a proprietary, advanced complementary bipolar processes on bonded-SOI substrates called PR40. This process facilitates the design of critical part-types for high voltage precision analog space applications while providing excellent total dose tolerance and Single Event Latchup immunity. The parts in this process include a family of low-noise high-precision op-amps and instrumentation amps, a family of bandgap voltage references, a temperature sensor, and a 32 channel high-current driver.