See discussions, stats, and author profiles for this publication at: https://www.researchgate.net/publication/346652324 Lean, agile and leagile supply chain strategies and supply chain responsiveness Research Proposal · December 2020 DOI: 10.13140/RG.2.2.13208.62725 CITATIONS READS 0 157 1 author: Issam El-asri Université Internationale de Rabat 6 PUBLICATIONS 0 CITATIONS SEE PROFILE Some of the authors of this publication are also working on these related projects: The handset leasing and telecoms operators View project Packaging in Strategic Marketing View project All content following this page was uploaded by Issam El-asri on 05 December 2020. The user has requested enhancement of the downloaded file. Lean, agile and leagile supply chain strategies and supply chain responsiveness Rabat School of Business, International University of Rabat, Morocco Student: Issam El-asri Supervised by: Ph.D Ismail BADRAOUI 1 Table des matières 1 2 Introduction: .............................................................................................................. 5 1.1 Definition of responsiveness: ......................................................................................... 5 1.2 Definition of responsiveness in Supply Schain Management: ......................................... 5 Conceptualization ...................................................................................................... 6 Lean strategy: ............................................................................................................................ 6 Agile strategy: ............................................................................................................................ 6 Leagility strategy:....................................................................................................................... 7 3 Operationalization ..................................................................................................... 8 3.1 3.1.1 3.2 3.2.1 3.3 3.3.1 3.4 4 5 6 Construct 1 - Lean Strategy: ........................................................................................... 8 Items:......................................................................................................................................... 8 Construct 2 - Agile Strategy:........................................................................................... 8 Items:......................................................................................................................................... 8 Construct 3 - Leagile strategy ......................................................................................... 9 Items:......................................................................................................................................... 9 Level of measurement: .................................................................................................. 9 Sampling Process: .................................................................................................... 12 4.1 Unit of analysis: ............................................................................................................12 4.2 Sampling Frame: ...........................................................................................................12 4.3 Sampling technique: .....................................................................................................13 The Questionnaire:................................................................................................... 13 5.1 The common rating scale used in the questionnaire: ....................................................13 5.2 The Link to the questionnaire: ......................................................................................14 Bibliographie ........................................................................................................... 14 Table des tableaux Table 2 job title of respondents ............................................................................................... 12 Table 3 job function of respondents......................................................................................... 13 Table 4 years in business of respondents ................................................................................. 13 2 Figure 1 Conceptual framework ................................................................................................ 7 3 Abstract: Purpose: The purpose of this survey is to evaluate and examine the impact of lean, agile and leagile supply chain strategy on the responsiveness of the supply chain. Methodology: The study uses survey data based on 30 executives and managers involved in the supply chain functions from different manufacturing companies in Morocco to measure the best SC1 strategy for a better SC responsiveness. The levels of measurement used in order to operationalize the items are nominal and ordinal as well as the common rating scale applied is Likert scale and binary scale in order to get more finely tuned response. Key words: Responsiveness, Supply Chain, Lean Strategy, Agile Strategy, Leagile Strategy. 1 SC: Supply Chain 4 1 Introduction: 1.1 Definition of responsiveness: Responsiveness (to something) the ability to react quickly and in a positive way to something (Dictionary, s.d.). 1.2 Definition of responsiveness in Supply Schain Management: 1- A responsive supply chain has to deal with two important areas: it has to be responsive to the needs of the supply chain actors, and it has to be responsive to the needs of your customers (Aouam, 2020). 2- Supply Chain Responsiveness (SCR) according to Holweg: Capability of firms to respond persistently, in appropriate time to the demand of customers or change in marketplace to sustain its competitive advantage is known as responsiveness (Siddiqui, 2018). The modern business environment has become more and more borderless as well as the competition intensity has pushed business actors to make alliances under what is called a supply chain. Normally this supply chain must have a strategy in order to achieve a certain level of responsiveness and to satisfy the uncertainty of demand. Supply chain strategy is defined as a set of approaches utilized to integrate suppliers, manufacturing, warehouses, and stores so that merchandise is produced and distributed at the right quantities, to the right location, at the right time, in order to minimize system-wide costs while satisfying service level requirements (Simchi-Levi, 2008). Supply chain spans all movement and storage of raw materials, work-in-process inventory, and finished goods from point of origin to point of consumption. A key objective of supply chain strategy is to enhance the focal firm’s supply chain responsiveness with respect to its customers (Hines, 2004). However, the author observes that not every existing firm has a responsive supply chain according to its supply chain strategy. For example, many PC manufacturers such as Compaq and Gateway have been known to fail at on-time product delivery to customers 5 because they failed to respond quickly to delayed shipments of computer components from suppliers in Taiwan (Lee, 2002). While enterprises such as Wal-Mart, Dell, and Toyota have benefited from aligning supply chain practices with the goals and objectives of their supply chains, that is, their supply chain strategies, others such as Barilla SpA and Hewlett-Packard have failed to achieve positive results from implementing supply chain practices (Hsu, 2009). We conclude that there is a gap between the supply chain strategy and the supply chain responsiveness. So, to eliminate this gap we are conducting a survey with 20 executives and managers involved in the supply chain functions from different manufacturing companies in Morocco, to examine where to integrate lean strategy or agile strategy or leagile strategy for a better supply chain responsiveness. 2 Conceptualization The author has validated empirically an approach proposing 3 constructs, that are developed and related to the concept which they directly impact the supply chain responsiveness and defined as: Lean strategy: lean thinking is built upon adding value by eliminating unnecessary waste (Japanese „muda‟) from processes (Womack, 1990). As lean thinking implies enhancing supply chain efficiency by eliminating unnecessary waste, designing processes to achieve responsiveness, it relates to the process dimension of responsiveness (Vinke, 2010). Agile strategy: agility is about being nimble, quickly moving about; the ability to respond rapidly to changes in some environment (Vinke, 2010). Agility is concerned with high variety, low predictability and low volume. He depicts an agile supply chain as being marketsensitive, able of reading -and responding quickly to- real-time demand (Naylor, 1999). Leanness and agility are applicable to different situations. Lean was found to be of better use in environments with relatively high volumes of stable demand, whereas agility is better 6 capable of dealing with low-volume, unpredictable demand. As a result, lean is better applicable in controllable situations, where companies are able to forecast demand on some time scale (mostly two weeks). Agility on the other hand is more useful in demand driven situations, where demand is not known in advance (Vinke, 2010). Leagility strategy: leagility as a hybrid strategy, consisting of lean and agile parts, lean and agile are complementary to each other and that neither one is better than the other; which one to implement is dependent of the specific situation (Naylor, 1999). Leagile strategy should be seen as complementary to each other, applicable to specific situations, rather than being mutually exclusive strategies (Cristoper, 2001). Lean strategy Supply Chain Responsiveness Agile strategy Lean + Agile = Leagile strategy Figure 1 Conceptual framework 7 3 Operationalization Studies say that a company’s supply chain effectiveness is a result of the applied supply chain strategy, so, in order to achieve better performance and to have a reliable responsiveness in the supply chain, the strategy should exist and fit the market need and requirements. The research model as presented in Figure 1, is an attempt to link these three important strategies. We suggest that supply chain strategies impact directly the supply chain responsiveness, which those strategies were selected empirically as constructs. In order to verify the content validity of the developed items, the author has conducted a pretest with the participants (3 Supply Chain Management Professors) to give a feedback of how appropriate and valid the items are. Based on their feedback we will validate the items to develop the questions, from three constructs (Lean Strategy, Agile Strategy and Leagile Strategy). 3.1 Construct 1 - Lean Strategy: 3.1.1 Items: LS2 helps in managing inventory by delivering the right quantity needed. LS helps in managing inventory by delivering the right quantity at the right time. LS helps in managing inventory by delivering the right quantity in the right place. LS helps in adopting quality practices according to the SC requirements. LS helps in managing quality according to the SC requirements. LS helps in inspecting products frequently. LS helps in reducing the waste. 3.2 Construct 2 - Agile Strategy: 3.2.1 Items: AS3 helps in reacting quickly to the changes occurring to the delivery time. AS helps in reacting effectively to the changes of the costs. 2 3 LS: Lean Strategy AS: Agile Strategy 8 AS helps in reacting effectively to the changes of the design. AS supports possible changes in product design. AS corresponds possible customization requirements. AS supports adding features to the product. AS supports market volatility. AS supports volatile demand. 3.3 Construct 3 - Leagile strategy 3.3.1 Items: LAS4 is supplying accurately the right products. LAS provides variety and quality on time LAS helps reducing unnecessary waste LAS supports real-time demand data LAS enable access to real-time demand information LAS has a reactive response in meeting customer demand LAS adopts a holistic supply chain approach LAS performs better when inventories are as low as possible LAS able to meet exactly the customers need 3.4 Level of measurement: The author has chosen Likert scale for measurement to validate to items, because it provides more tuned response, and suitable for respondent (3 Supply Chain Management Professors): Items of construct 1- Lean Strategy Weak Acceptable Validity Validity LS helps in managing inventory by Neutral Good Strong Validity Validity X delivering the right quantity needed LS helps in managing inventory by X delivering the right quantity at the right time 4 LAS: Leagile Strategy 9 LS helps in managing inventory by X delivering the right quantity in the right place LS helps in adopting quality practices X according to the SC requirements LS helps in inspecting products frequently X LS helps in reducing the waste Items of construct 1- Agile Strategy X Weak Acceptable Validity Validity AS helps in reacting quickly X Neutral Good Strong Validity Validity X to the changes occurring to the delivery time AS helps in reacting effectively to the changes X of the costs AS helps in reacting effectively to the X changes of the design AS supports possible changes in product X design AS corresponds possible customization X requirements AS supports adding features to the product X 10 AS supports market volatility X AS supports volatile demand Items of construct 1- Lean Strategy X Weak Acceptable Validity Validity LAS is supplying accurately the right products. Neutral Good Strong Validity Validity X LAS provides variety and quality on time X LAS enable access to real-time demand X information LAS helps reducing unnecessary waste LAS has a reactive response in meeting X X customer demand LAS adopts a holistic supply chain approach X LAS performs better when inventories are as X low as possible LAS able to meet exactly the customers need X LAS supports real-time demand data X So, after the measurement the author selected the strongest ratings the show a reliable validity (Good Validity) and (Strong Validity), so the result considered as valid are: Construct 1- Lean Strategy: 11 LS helps in inspecting products frequently LS helps in reducing the waste LS helps in managing inventory by delivering the right quantity in the right place Construct 2- Agile Strategy: AS helps in reacting effectively to the changes of the costs AS helps in reacting effectively to the changes of the design AS supports adding features to the product AS supports market volatility Construct 3- Leagile Strategy: LAS is supplying accurately the right products. LAS provides variety and quality on time LAS performs better when inventories are as low as possible LAS able to meet exactly the customers need LAS supports real-time demand data 4 Sampling Process: 4.1 Unit of analysis: 30 executives and managers involved in the supply chain functions from different manufacturing companies in Morocco. 4.2 Sampling Frame: The following table represents job title of respondents: Job title Number of respondents Percentages Middle Managers 15 50% Directors and VPs 11 37% CEO/President 4 13% Table 1 job title of respondents 12 The following table represents job function of respondents: Job function Number of respondents Percentages Sales 3 10% Transportation 7 23% Distribution 2 6% Manufacturing 9 30% Purchasing/Procurement 5 17% Corporate executive 4 13% Table 2 job function of respondents The following table represents years in business of respondents: Years in business Number of respondents Percentages 3years or less 0 0% 3-7 yeas 14 46% 7-11years 11 37% Above 11 years 5 17% Table 3 years in business of respondents 4.3 Sampling technique: The sampling technique used in this survey is Non-profitability Sampling, where some actors in the same industry did not have a chance to take part of the survey. 5 The Questionnaire: 5.1 The common rating scale used in the questionnaire: Likert scale : the power of linkert scale is a scale that make option in order according to the respondent view. It is more precise and practical in evaluating the perception of the respondent to a certain topic. Binary scale: It’s a great way to make the assessment easier for the researcher and the respondent which limits the responses to two separate options. 13 5.2 The Link to the questionnaire: https://forms.office.com/Pages/ResponsePage.aspx?id=hirXO-qopkSomfPMy3wJ6m3_jiP6KlErbfjzSpnxQpUMzcxR0Y0SE05MFY4NjdTQzhLQURUTUtWNS4u 6 Bibliographie (https://www.oxfordlearnersdictionaries.com/definitOion/english/responsiveness?q=responsi veness), D. o. (s.d.). 14 Dictionary, O. l. (s.d.). Definition of Responsiveness according Oxford Dictionary. (O. U. Press, Producteur) Consulté le Dec 2020, sur https://www.oxfordlearnersdictionaries.com: (https://www.oxfordlearnersdictionaries.com/definition/english/responsiveness?q=res ponsiveness) Aouam, P. T. (2020). Supply Chain Management course materials, UIR. Dans P. T. Aouam. Rabat, Université Internationale de Rabat, Maroc. Siddiqui, D. A. (2018). Supply Chain Responsiveness and Supply Chain Performance: The Role of Supply Chain Risk Management. Available from: https://www.researchgate.net/publication/329595990_Supply_Chain_Responsiveness _and_Supply_Chain_Performance_The_Role_of_Supply_Chain_. Academic Publication, Research Gate, Karachi. Simchi-Levi, D. K.-L. (2008). Designing and Managing the Supply Chain: Concepts, Strategies, and Case Studies. Irwin/McGraw-Hill, Boston, MA. Hines, T. (2004). Supply Chain Strategies: Customer-driven and Customer-focused. Routledge, London. . Lee, H. L. (2002). “Aligning supply chain strategies with product uncertainties”, California Management Review,. Womack, J. J. (1990). The Machine That Changed the World. New York: Macmillan. . Naylor, B. N. (1999). Leagility: Integrating the lean and agile manufacturing paradigms in the total supply chain. 62, 107-18. International Journal of Production Economics. Vinke, L. (2010). Responsiveness in the Supply Chain: Achieving a Competitive Advantage. 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