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Rapid Replenishment

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Rapid Replenishment Planning
Customer
Rapid Replenishment Planning
Overview
Input Data
Calculation Logic
BAdIs and User Exits
Technical Information
Performance Improvements
Additional Optimizations
Further Information
Rapid Replenishment Planning
Overview – Introduction
 Performance optimization of SAP ERP Retail Replenishment (transaction WRP1, report
RWRPLPRO).
– Replacement of core functionality for determination of requirement elements (stock, forecast, open
receipts/issues) and calculation of requirement quantity in existing replenishment process.
– Some simplifications of the planning process (e.g. consideration of MM forecast only, consideration of
most important receipts/issues only).
– Massive code push-down to the database via CDS views (technology not database specific).
 Very high optimization potential (factors > 10 for complete planning process w/o follow-on
document creation), in particular on SAP HANA database.
 Optimization potential increases with data volume, planning scope (planning objects to be
considered and number of data records in the system) and packet size.
 Available with SP07 for ERP 6.17 (ERP 6.0 EHP7). SP07 delivery is restricted to usage with
SAP HANA database, SP08 delivery can be used on other database platforms as well.
 Activation of business function ISR_APPL_RRPL required.
 Usage via new transaction / report (WRP1R / RWRPLRRP).
 Parallel usage with classic replenishment planning (WRP1 / RWRPLPRO) possible.
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Rapid Replenishment Planning
Overview – Differences Classic vs. Rapid Replenishment
Most important differences to classic replenishment planning:
 Can only be used for (internal) sites, not for (external) customers (VMI scenario).
 Considers only MM forecasts (table PROW), not forecasts from flexible planning (info structure S130).
 Considers only most important requirement elements and receipts/issues (not the full potential scope of
ATP check):
– Stock (storage locations, different stock types on storage location and site level)
– Forecast (all period types) as issues and for dynamic target stock calculation
– Purchase requisitions (internal and external) as receipts/issues
– Purchase orders (internal and external) as receipts/issues and order confirmations
 Netted consideration of receipts/issues up to next goods receipt date.
 Optimizations not available for multi-step replenishment.
 Replenishment ID from number range is also consumed in dialog mode w/o follow-on document creation.
Additional options with Rapid Replenishment Planning:
 Additional BAdIs for flexible control of requirement calculation per item.
 Re-use of core function possible outside of replenishment process.
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Rapid Replenishment Planning
Overview – “Migration” from Classic to Rapid Replenishment
No migration efforts from classic replenishment planning (besides tests and job definition):
 Existing master data, transaction data and customizing is used without any changes.
 Same selection screen, result screen and overall process integration (e.g. replenishment monitor,
parameter overview).
 User exits from classic replenishment are further on supported.
 Usage of same number range object and number range.
 Usage of same lock object.
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Rapid Replenishment Planning
Information specific for S/4HANA
Following points deviating from the description in this document valid for SAP ERP apply to
Rapid Replenishment on SAP S/4HANA:
 Rapid Replenishment is the only Retail Replenishment option available on SAP S/4HANA, see SAP Note
2370106.
 Activation of Rapid Replenishment via business function is not required on S/4HANA. Business function
ISR_APPL_RRPL does not exist on S/4HANA.
 With S/4HANA, the inventory data model changed, see SAP Note 2267788. This change does not affect
the general logic of retrieving stock information described in this document. For reasons of simplicity, this
document only refers to table(s) MARD (and MARC) for stock data, although stock figures are retrieved
from other tables via corresponding views on S/4HANA.
 With S/4HANA, the master data maintenance and MRP options have been simplified, see SAP Notes
2268045 and 2466264. This change does not affect the general logic of retrieving stock information and
open receipts/issues described in this document. For reasons of simplicity, this document only refers to
storage location MRP indicator (MARD-DISKZ), although exclusion of storage locations from
replenishment is done via MRP areas on S/4HANA.
 CDS views used for Rapid Replenishment have been renamed to meet common naming conventions on
S/4HANA. The diagrams explaining Rapid Replenishment CDS views in this document show the CDS
view names used in SAP ERP only, and a table lists the corresponding view names on S/4HANA.
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Customer
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Rapid Replenishment Planning
Overview
Input Data
Calculation Logic
BAdIs and User Exits
Technical Information
Performance Improvements
Additional Optimizations
Further Information
Rapid Replenishment Planning
Input Data – Customizing 1/2
MRP Type (T438A)
DISVF
 Replenishment relevancy
 Static vs. dynamic target stock
PROKZ
MRP Control per site (T399D)
 Relevant stock types
KZUMB
NFVBC
XFAN1
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Rapid Replenishment Planning
Input Data – Customizing 2/2
ATP Checking group (TMVF)
 Determination of receipts/issues
VERPN
EISBP
UMLMP
QMBSP
SBSTP
NFVBC
BESTP
BANFP
ATP Control per checking group
and checking rule (T441V)
 Relevant stock types
 Settings for determination of
receipts/issues
LAVIP
TBBEP
RPAST
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Rapid Replenishment Planning
Input Data – Master Data
Article / site logistic data (MARC, WRPL):
 MRP type
 Reorder point and safety stock
 Replenishment parameters
 Checking group for availability check
 Scheduling and source of supply information
DISMM
MINBE
EISBE
SOBST
PRWUG
PRWOG
TRCOV
NIMGT
PLIFZ
BWSCL
WEBAZ
Usage of requirement groups possible for
maintenance of replenishment parameters per
site / merchandize category.
MTVFP
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Rapid Replenishment Planning
Input Data – Selection Parameter
Selection screen WRP1R (RWRPLRRP):
 Determine receipts/issues
 Include forecasted issues
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Customer
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Rapid Replenishment Planning
Overview
Input Data
Calculation Logic
BAdIs and User Exits
Technical Information
Performance Improvements
Additional Optimizations
Further Information
Rapid Replenishment Planning
Calculation Logic – Overview
stock
Target
Stock
Reqrmnt
Quantity
Rcpts /
Issues
Current
Stock
Reorder
Point
Dyn. Trgt
Stock
Expected
Stock
Legend
RLT:
Replenishment
lead time
RLT
TRC: Target
range of
coverage
TRC
GR: Goods
receipt
0
time
Planning
Date
Next GR
Date
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End of
TRC
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Rapid Replenishment Planning
Calculation Logic – Definitions
Time Ranges
 Replenishment Lead Time (RLT): Time it takes to replenish goods, that is the time from replenishment planning until availability of
goods in the receiving site. Is calculated via a scheduling function based on master data parameters (planned delivery time, goods
receipt processing time, …).
 Target Range of Coverage (TRC): Replenishment master data parameter that controls which time range (starting with the availab ility
of goods) should be covered by the requirement quantity. Is used for the calculation of dynamic target stock.
Dates
 Planning Date: Date for which replenishment planning is executed. Can be entered as WRP1R selection parameter.
 Next Goods Receipt (GR) Date: Date at which the goods are expected to become available in the receiving site for current planning.
 End of Target Range of Coverage (TRC): Date up to which the calculated requirement quantity is supposed to cover demands.
Stock Levels
 Current Stock: Available stock on hand at the time replenishment planning is executed.
 Expected Stock: Stock expected to be available at the (beginning of the) next goods receipt date.
 Target Stock: Desired stock level at the (beginning of the) next goods receipt date.
Additional Stock Parameters
 Minimum and Maximum Target Stock: Lower and upper limit for dynamic target stock.
 Reorder Point: Stock level threshold (referring to expected stock) for requirement quantity calculation.
 Safety Stock: Stock amount for covering higher demand than forecasted due to demand volatility. Can be entered manually as ma ster
data parameter or can be calculated by the forecast calculation.
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Rapid Replenishment Planning
Calculation Logic – Detailed Calculation
Requirement Quantity = Target Stock – Expected Stock
 Requirement Quantity is only calculated if Expected Stock < Reorder Point (MARC-MINBE, if > 0).
 Target Stock procedure depending on customizing of MRP type (MARC-DISMM):
– T438A-PROKZ <> ‘+’  Static Target Stock from master data (WRPL-SOBST)
– T438A-PROKZ = ‘+’  Dynamic Target Stock for Target Range of Coverage (WRPL-TRCOV)
Rounded sum of forecast values (PROW-KOPRW) between next GR Date (including) and next GR Date plus Target Range of Coverage
(excluding). Fractions of forecast periods are considered according to the number of workdays. Safety stock (MARC-EISBE) is added to
the forecast sum. Resulting value is limited to Minimum and Maximum Target Stock (WRPL-PRWUG, -PRWOG).
 Expected Stock = Current Stock + Receipts/Issues – Forecasted Issues
Two stock management options for Current Stock depending on master data setting (WRPL-NIMGT):
– WRPL-NIMGT = ‘X’  RP inventory management (simple stock value, WRPT-STOCK)
– WRPL-NIMGT = ‘ ‘  MM inventory management (stock from MARD and other sources*)
Receipts/Issues within RLT (only with MM inventory management and if flagged on selection screen of WRP1R):
Sum of open receipts/issues from purchase requisitions and purchase orders (including order confirmations) until next GR Date
(including). This sum can be positive or negative and is independent of the amount and timely order of the individual elements.
Forecasted Issues within RLT (only with MM inventory management and if flagged on selection screen of WRP1R):
Rounded sum of forecast values (PROW) between Planning Date (excluding) and next GR Date (excluding). Fractions of forecast periods
are considered according to the number of workdays.
Negative Expected Stock not allowed (with determination of Receipts/Issues):
If Current Stock plus Receipts/Issues is negative, this sum is set to 0. Forecasted Issues are limited to the sum of Current Stock plus
Receipts/Issues (already clipped to 0).
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Rapid Replenishment Planning
Calculation Logic – Example and Further Explanations
Dates
 Planning Date
 Next GR Date
 End of TRC
= day 0
= day 3 (RLT = 3)
= day 6 (TRC = 4)
Additional Stock Parameters




Reorder Point
Safety Stock
Target Stock
Min/Max Trgt Stck
= none
= none
= dynamic
= none
=5
= 4 per day
= 7 on day 1
= 9 on day 2
Requirement Calculation (steps)





Receipts/Issues
Forecasted Issues
Expected Stock
Dyn. Target Stock
Reqrmnt Quantity
=9-7
=2x4
=5+2-8
=4x4
= 16 - 0
2
4
9
3
5
-
3
4
-1
1
0
Expected stock figures are supposed to reflect stock at the beginning of the day. Therefore, expected
receipts/issues of that day are included, whereas forecasted issues of that day are not included, but
forecasted issues of the day before.
Expected stock of the next GR day (day 3 in the example) includes expected receipts/issues of that day.
This is particularly important in order to consider an existing order / requisition that might have been
created by a subsequent replenishment run for the same planning date; otherwise, the same requirement
quantity would be ordered again.
Expected stock calculation in replenishment planning is based on the sum of forecasted issues and sum of
receipts/issues until next GR date. There is no calculation on daily base as it is shown in the table above
(daily calculation).
In reality, stock cannot be negative. This fact is considered in the second expected stock calculation variant
above (daily calculation, no negative stock) and also in the expected stock calculation performed in
replenishment planning based on sums.
Receipts/Issues within RLT
 Open Issue
 Open Receipt
-
1
4
7
-2
0
-
Forecasted issues (sales) are expected to happen during the day.
Receipts/issues (e.g. from purchase orders or stock transfer orders) are expected to happen at the
beginning of the day (before forecasted issues).
Forecasted Issues up to end of TRC
 Forecast
0
5
Explanations:
Stock Level
 Current Stock
Day
Current Stock
Forecasted Issues
Expected Issues
Expected Receipts
Expected Stock, daily calculation
Expected Stock, daily calculation, no negative stock
Expected Stock, based on sums for next GR date
=2
=8
= -1 => 0
= 16
= 16
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Depending on the kind of demand (e.g. consumer sales or open order), the demand will be lost or might be
fulfilled later on in reality. Replenishment planning uses the “lost demand” assumption as default and
ignores such demand by setting the expected stock to 0 in case the calculation based on sums would
return a negative value (this behavior can be changed via BAdI for both the sum of forecasted issues and
the sum of receipts/issues, so that “lost demand” increases the requirement quantity).
In case the expected stock would have been negative and was set to 0, and a replenishment order was
created to cover the target stock, a repeated replenishment planning for the same planning date would
result in a another (probably smaller) requirement quantity, since a part of the previously created
replenishment order would be consumed by the “lost demand” that has been ignored beforehand.
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Rapid Replenishment Planning
Calculation Logic – Determination of Current Stock (MM Inv. Mngmnt)
 Storage Locations: Stock from all relevant storage locations is accumulated for one site.
 Stock Types: Different stock types on level of storage location (MARD) and site (MARC) are added up to current stock depending on
customizing settings (ATP control / control parameters for MRP) and determination of receipts/issues (WRP1R selection parameter):
Stock Types
With determination of receipts/issues
Without determination of receipts/issues
or if no checking group (MARC-MTVFP) is assigned to article/site,
or if indicator “no check” (TMVF-VERPN) is set for the checking group
MARD-LABST
always added
always added
MARD-KLABS
always added
always added
MARD-INSME
added if T441V-QMBSP is set
always added
MARD-KINSM
added if T441V-QMBSP is set
always added
MARD-UMLME
added if T441V-UMLMP is set
always added
MARD-SPEME
added if T441V-SBSTP is set
added if T399D-XFAN1 is set
MARD-KSPEM
added if T441V-SBSTP is set
added if T399D-XFAN1 is set
MARD-EINME
added if T441V-NFVBC is set
added if T399D-NFVBC is set
MARD-KEINM
added if T441V-NFVBC is set
added if T399D-NFVBC is set
MARD-BSKRF
stock value = stock value * ( 1 + BSKRF )
stock value = stock value * ( 1 + BSKRF )
MARC-UMLMC
added if T441V-UMLMP is set
added if T399D-KZUMB is set
MARC-EISBE
subtracted if T441V-EISBP is not set
not considered
Storage
Locations
Storage location considered if MARD-DISKZ = ‘ ‘
Storage location considered if MARD-DISKZ = ‘ ‘,
or MARD-DISKZ = ‘2’ and MARD-LOEKZ = ‘X’
Note: Consideration of different settings due to compatibility with classic replenishment planning (WRP1/RWRPLPRO).
 If quantity updating is not active for the valuation area (site) and material type (T134M-MENGU not set), stock is taken from
RP inventor management (WRPT-STOCK) as fallback.
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Rapid Replenishment Planning
Calculation Logic – Determination of Forecasts
 Forecast Determination for:
– Determination of forecasted issues (if flagged on WRP1R selection screen).
– Calculation of dynamic target stock (if T438A-PROKZ = ‘+’ for the MRP type assigned to the article/site, MARC-DISMM).
 Forecast Version: Selection of forecast version for an article/site via table MAPR (with WERKS and MATNR)
 PROP (with MAPR-PNUM1, HSNUM = ‘00’, VERSP = ‘00’)
 PROW (with PROP-PNUM2 and ERTAG in relevant time range).
 Corrected forecast values (PROW-KOPRW) are considered.
 Period Indicators: All period indicators (MAPR-PERKZ) are supported (day, week, month, fiscal year periods).
 Period Shares: Forecast values are accumulated in the relevant time range on a day-to-day base. In case of period
indicator <> day, values of forecast periods not fully included in the relevant time range are multiplied by:
number of workdays in forecast period included in relevant time range divided by total number of workdays in forecast period
(according to the factory calendar of the site)
 Rounding: Sum of forecast values in relevant time range is rounded to the allowed number of decimal places of the base
unit of measure of the article (T006-ANDEC) by rounding up values >= 0.5 and rounding down values < 0.5 of the
respective decimal place.
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Customer
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Rapid Replenishment Planning
Calculation Logic – Determination of Purchase Requisitions
 Consideration of requisitions to external vendor and stock transport requisitions.
 Consideration of purchase requisitions as receipts/issues:
Consideration as receipt
(replenishment site = EBAN-WERKS)
Consideration as issue
(replenishment site = EBAN-RESWK)
General Control
T441V-BANFP = ‘X’
T441V-TBBEP = ‘X’
Time Range
Considered up to next GR date. Considered in past if
T441-RPAST = ‘ ‘ or ‘A’, otherwise from current date on.
Relevant date: EBAN-LFDAT
Considered in past and future (up to next GR date).
Relevant date: EBAN-FRGDT if available, otherwise EBANLFDAT.
Committed Quantity (for
stock transport)
Original quantity (EBAN-MENGE) is considered.
Committed quantity (EBAN-MNG02) is considered.
Ordered Quantity
Quantity is reduced by quantity already ordered (EBANBSMNG).
Quantity is reduced by quantity already ordered (EBANBSMNG).
Storage Location
Only considered if MARD-DISKZ = ‘ ‘ (or no MARD record
exists) for receiving storage location (EBAN-LGORT), or
no receiving storage location maintained.
Only considered if MARD-DISKZ = ‘ ‘ (or no MARD record
exists) for issuing storage location (EBAN-RESLO), or no
issuing storage location maintained.
 Document Category and Type: Purchase requisitions with document category (EBAN-BSTYP) ‘B’ are considered. All document types
(EBAN-BSART) for document category ‘B’ (as defined in T161) are considered. Restriction of document types possible via BAdI.
 Account Assignment Category / Special Stock Indicator: Only purchase requisitions without account assignment category (EBANKNTTP) and special stock indicator (EBAN-SOBKZ) are considered. Consideration of particular account assignment categories /
special stock indicators possible via customer entries in control table WRRP_KNTP_SBKZ.
 Other Conditions:
–
–
–
–
–
EBAN-LOEKZ not set
EBAN-EBAKZ not set
EBAN-NODISP not set
EBAN-BSAKZ not set
EBAN-PSTYP <> ‘5’
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Rapid Replenishment Planning
Calculation Logic – Determination of Purchase Orders
 Consideration of purchase orders to external vendor and stock transport orders.
 Consideration of purchase orders as receipts/issues:
Consideration as receipt
(replenishment site = EKPO-WERKS)
Consideration as issue
(replenishment site = EKKO-RESWK)
General Control
T441V-BESTP = ‘X’ or ‘A’
T441V-TBBEP = ‘X’ or ‘A’
Returns Items
(EKPO-RETPO = ‘X’)
Returns (negative receipts) are considered as effective
issues.
Returns (negative issues) are considered as effective receipts.
Time Range
Considered up to next GR date. Considered in past if T441RPAST = ‘ ‘ or ‘A’, otherwise from current date on.
Note: Returns (negative receipts) are considered as issues.
Relevant date: EKET-EINDT (also for returns as negative
receipts).
Considered in past and future (up to next GR date).
Note: Returns (negative issues) are considered as receipts.
Relevant date: EKET-MBDAT if available, otherwise EKETEINDT (also for returns as negative issues).
Committed Quantity (for
stock transport)
Original quantity (EKET-MENGE) is considered, if T441VBESTP = ‘X’.
Committed quantity (EKET-MNG02) is considered, if
T441V-BESTP = ‘A’.
Note: Original quantity is considered for returns.
Committed quantity (EKET-MNG02) is considered.
Note: Original quantity is considered for returns.
Reduced Quantity
Quantity is reduced by quantity already considered via
order confirmations (EKET-DABMG).
Note: Not for returns (negative receipts).
Not considered.
Received / Issued
Quantity
Quantity is reduced by quantity already received (EKETWEMNG) exceeding EKET-DABMG, only down to zero.
Note: Also for returns (negative receipts).
Quantity is reduced by quantity already issued (EKETWAMNG), only down to zero.
Note: Also for returns (negative issues).
Delivery Complete /
Final Delivery Indicator
Quantity is reduced to zero, if EKPO-ELIKZ is set.
Note: Also for returns (negative receipts).
Quantity is reduced to zero, if EKPO-ELIKZ is set or EKPOEGLKZ is set. Note: Also for returns (negative issues).
Storage Location
Only considered if MARD-DISKZ = ‘ ‘ (or no MARD record
exists) for receiving storage location (EKPO-LGORT), or no
receiving storage location maintained.
Note: EKPO-LGORT is also checked for returns (negative
receipts).
Only considered if MARD-DISKZ = ‘ ‘ (or no MARD record
exists) for issuing storage location (EKPO-RESLO), or no
issuing storage location maintained.
Note: EKPO-RESLO is also checked for returns (negative
issues).
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Rapid Replenishment Planning
Calculation Logic – Determination of Purchase Orders / Confirmations
 Document Category and Type: Purchase orders with document category (EKKO-BSTYP) ‘F’ are considered. All document types
(EKKO-BSART) for document category ‘F’ (as defined in T161) are considered. Restriction of document types possible via BAdI.
 Account Assignment Category / Special Stock Indicator: Only purchase order items without account assignment category (EKPOKNTTP) and special stock indicator (EKPO-SOBKZ) are considered. Consideration of particular account assignment categories /
special stock indicators possible via customer entries in control table WRRP_KNTP_SBKZ.
 Other Conditions:
–
–
–
–
EKKO-LOEKZ not set or = ‘S‘
EKPO-LOEKZ not set or = ‘S‘
EKPO-STAPO not set
EKET-NODISP not set (only for receipts)
 Order confirmations for purchase orders as receipts are always considered if purchase orders are considered as receipt
(T441V-BESTP = ‘X’ or ‘A’). Otherwise, order confirmations for purchase orders as receipts are considered, if T441V-LAVIP
= ‘X’.
 Order confirmations are considered up to next GR date. They are considered in past if T441-RPAST = ‘ ‘ or ‘A’, otherwise
from current date on. Relevant date is EKES-EINDT.
 Confirmation quantity (EKES-MENGE) is reduced by quantity already received (EKES-DABMG), only down to zero.
 Order confirmations are only considered for purchase order items that are considered (conditions above) and that are not
finally delivered yet (EKPO-ELIKZ not set). They are not relevant for returns order items. Other conditions for confirmations:
– EKES-KZDIS is set
– EKES-ESTKZ <> ‘4‘
 Order quantity and confirmation quantity are converted from ordering unit (EKPO-MEINS) into the base unit of measure of
the article using the conversion factors stored with the purchase order:
Quantity in base unit = quantity in ordering unit * numerator (EKPO-UMREZ) / denominator (EKPO-UMREN)
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Rapid Replenishment Planning
Calculation Logic – Structured Articles
Determination of requirement quantity for structured articles (set, prepack, display) based on information of
their components (defined via bill of material):
 Replenishment parameters must be maintained for the component articles, so that they are picked up in replenishment
workload determination.
 The header article is determined for each component article and added to the list of replenishment items. In case one article
is component of more than one structured article, only one of them is considered as header in replenishment (first entry
according to internal sorting).
– Articles only listed as components of structured articles are not replenished as single articles but contribute to the requirement
calculation of the header article.
– Articles (also) listed as single articles are replenished as single articles (i.e. requirement calculation and follow-on document
creation for the single article only).
 The expected stock (open receipts/issues) is determined for both header and component articles. Forecasted issues and
forecasts for dynamic target stock calculation are only determined for the component articles, not for the header.
 The expected stock (open receipts/issues) of header articles is distributed to their components according to the quantity mix
in the bill of material.
 The requirement quantity of the header article is finally calculated based on the weighted sum of its components (weighting
by quantity mix in bill of material). The requirement quantities of the components are discarded, replenishment results only
in requirement quantities (with follow-on documents) for the header article.
Same logic is used for logistic variants of logistic articles. In case of logistic variants, there is only a quantity
conversion required from one article to the other (without quantity mix as in structured articles).
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Rapid Replenishment Planning
Calculation Logic – Special Error Handling
Area
Stock,
Receipts/
Issues
Stock,
Receipts/
Issues
Receipts/
Issues
Receipts/
Issues
Dynamic
Target
Stock
Dynamic
Target
Stock
Situation
MARC-MTVFP not maintained (i.e. no
checking rule assigned to the item).
Reaction
Determination of current stock as if determination of receipts / issues was
not requested, no determination of receipts/issues.
No entry in T441V for MARC-MTVFP and
checking group ‘RP’, TMVF-VERPN is set
(i.e. no check for the checking group).
No entry in TMVF for MARC-MTVFP (i.e.
checking group not defined).
No entry in T441V for MARC-MTVFP and
checking group ‘RP’, TMVF-VERPN not set
(i.e. control for availability check not
maintained).
No (positive) target range of coverage
(WRPL-TROC) is defined.
Determination of current stock as if determination of receipts / issues was
not requested, no determination of receipts/issues.
No forecast is available at all or there are
not enough forecast periods to cover the
complete target range of coverage.
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Error AG 020 “No control data maintained for checking group <xx>” is
issued for the item, no requirement quantity calculated.
Error AG 021 “No control data maintained for checking group <xx> and
checking rule RP” is issued for the item, no requirement quantity
calculated.
Error message WT 126 (“No target stock determined (target range of
coverage <= 0)”) is issued and the calculation of the requirement quantity
is not performed for the item (item status is set to error).
Error message WT 131 (“Forecast values for determining target stock do
not exist”) is issued and the calculation of the requirement quantity is not
performed for the item (item status is set to error).
Error handling can be skipped if not enough forecast periods are
available, see note 595158.
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Rapid Replenishment Planning
Overview
Input Data
Calculation Logic
BAdIs and User Exits
Technical Information
Performance Improvements
Additional Optimizations
Further Information
Rapid Replenishment Planning
BAdIs and User Exits
Existing user exits from WRP1 supported by WRP1R for reasons of compatibility
 EXIT_SAPLWRPL_001: Calculation of replenishment requirements.
 EXIT_SAPLWRPL_002: Determination of forecasted issues per item.
 EXIT_SAPLWRPL_004: Determination of target stock per item.
New BAdIs available for WRP1R
Detailed adjustments of data determination and calculation logic per
item.
 Pre-Processing BAdI: Allows to adjust control parameters, and individually
determine requirement elements before the standard logic for determination of
requirement elements and calculation of the requirement quantity.
– Method CHANGE_RRP_CORE_DATA
 Post-Processing BAdI: Allows to change the (intermediate) results of the
requirement quantity calculation. As intermediate results, the previously
determined, pre-aggregated requirement elements can be adjusted before the
requirement calculation is executed. As a result of the requirement calculation,
the calculated requirement quantity can also be adjusted.
– Method CHANGE_RRP_REQU_DATA
– Method CALCULATE_REQUIREMENT
See documentation of IMG activity and BAdI methods for more
detailed information.
System table for account assignment category / special stock indicator
By default, only purchase requisitions and purchase orders without particular account assignment category (KNTTP) and
special stock indicator (SOBKZ) are considered as receipts/issues. Purchase requisitions and purchase orders with particular
values for KNTTP and SOBKZ can be considered by adding corresponding entries into control table WRRP_KNTP_SBKZ via
table maintenance (SM30), customer namespace for key field CREATED_BY is Z*.
Note that entries with identical values for KNTTP and SOBKZ must be avoided for proper results.
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Rapid Replenishment Planning
Re-Use of Core Method
Method RRC_CORE_REQ_CALC of class CL_RRP_WRAPPER encapsulates the database
accesses for the determination of requirement elements and the requirement quantity
calculation. The method does not read master data or customizing but retrieves all control
data via its interface. Thus it can be also used outside of the context of replenishment planning
for similar purposes. See documentation of new BAdIs for more information about the
interfaces of this method.
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Customer
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Rapid Replenishment Planning
Overview
Input Data
Calculation Logic
BAdIs and User Exits
Technical Information
Performance Improvements
Additional Optimizations
Further Information
Rapid Replenishment Planning
Technical Information – Guiding Principles for Optimization
 Reduce data transfer between DB and application
– Few mass data accesses instead of many single item access
– Read required fields only instead of complete rows
– Reduce roundtrips between application and DB
– Apply filter criteria as low as possible (on the DB)
– Read only data that is really required
 Push-down logic to the DB
– Join information from different tables as low as possible (on the DB)
– Perform calculation (aggregates) as low as possible (on the DB)
 Leverage DB parallelization capabilities
 Simplification of overall requirement calculation process
Appl.
Server
DB
Server
Data Determination
/ Calculation Step 1
…
…
Data Determination
/ Calculation Step n
…
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Appl.
Server
DB
Server
Prep.St
ep
Data
Determination
Calc.
Step
…
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Rapid Replenishment Planning
Technical Information – Processing Blocks WRP1
Replenishment Planning Run WRP1 (RWRPLPRO) in Batch Mode
Workload Determination / Packet Handling
Packet
PacketProcessing
Processing(LUW)
(LUW)
Item Preparation / Master Data Read / Data Prefetches
Item Preparation / Master Data Read / Data Prefetches
Requirement Calculation (RPL_PLANNING)
Determination of Receipts / Issues (via ATP)
Data accesses per item
Read Stock
Read purchase orders
Read Purchase Requisitions etc.
Stock Determination (via MRP)
Data accesses per item (partly buffered)
Determination of Forecasted Issues (per item)
Dynamic Targest Stock Calculation (per item)
Calculation of Requirement Quantity
Follow-On Document Creation
(via Store Order)
Purchase
Requisition
Creation
Purchase Order
Creation
Delivery
Creation
Sales Order
Creation
Source of Supply Determination
Update Replenishment Movement and Protocol Data
Update Replenishment Movement and Protocol Data
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Customer
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Rapid Replenishment Planning
Technical Information – Processing Blocks WRP1R
Rapid Replenishment Planning Run WRP1R (RWRPLRRP) in Batch Mode – Selection Screen
Workload Determination / Packet Handling
Replenishment Planning Run WRP1 (RWRPLPRO) in Batch Mode
Workload Determination / Packet Handling
Packet
PacketProcessing
Processing(LUW)
(LUW)
Item Preparation / Master Data Read / Data Prefetches
Item Preparation / Master Data Read / Data Prefetches
Rapid Requirement Calculation (RRP_PLANNING)
Data Mapping and Preparation
Rapid Requirement Calculation Core (RRC_CORE_REQ_CALC)
Stock Dtrmntn via CDS
Pre-Processing BAdI
Forecast Dtrmntn via CDS
Get Requirement Data
Purchase Order / Order Confirmation
Dtrmntn via CDS
Post-Processing BAdI
Requirement Calculation
Follow-On Document Creation
(via Store Order)
Purchase Requisition Dtrmntn via CDS
Purchase
Requisition
Creation
Purchase Order
Creation
Delivery
Creation
Sales Order
Creation
Source of Supply Determination
Update Replenishment Movement and Protocol Data
Update Replenishment Movement and Protocol Data
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Rapid Replenishment Planning
Technical Information – Process Flow in Planning Process
 Workload determination (including locking of
planning objects) and packet handling
 Packet processing (LUW)
– Determination of control data (from master data and
customizing)
– Write control data for CDS consumption temporarily
into DB tables
– Determination of requirement elements (stock,
forecasts, open receipts / issues) via several CDS
joining master data, transaction data and temporary
control data
– Delete temporary control data from DB tables
– Calculation of requirement quantities
– Creation of follow-on documents
– Update of status and protocol data
– Commit work
Color legend:
ABAP with OpenSQL
OpenSQL with CDS views
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Customer
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Rapid Replenishment Planning
Technical Information – CDS Views Overview
 Individual CDS views for retrieval of different types of
requirement elements.
 Selection of requirement elements via particular CDS views
only if the type of requirement element is required for at least
one planning object.
 Master control table WRPP_CTRL holds one entry for each
planning object with relevance indicators for the different types
of requirement elem.
 Final calculation of requirement quantity in ABAP.
Note for SAP S/4HANA:
CDS views used for Rapid Replenishment have been renamed to meet common naming
conventions.
The diagrams on this and following four slides refer to CDS view names and tables used in SAP
Business Suite. Corresponding names for SAP S/4HANA are listed in following table:
© 2015 SAP SE or an SAP affiliate company. All rights reserved.
Name in Diagram
View Name S/4HANA
MARC
MARD
V_FC_RLT
V_FC_TRC
V_RRP_STOCK_MARC
V_RRP_STOCK_MARD
V_RRP_STOCK_SUM
V_GI_PO
V_GI_PR
V_GR_GI_PO
V_GR_GI_PR
V_GR_GI_PO_OC
V_GR_OC
V_GR_PO
V_GR_PR
NSDM_V_MARC
NSDM_V_MARD
RRP_V_FC_RLT
RRP_V_FC_TRC
RRP_V_STOCK_MARC
RRP_V_STOCK_MARD
RRP_V_STOCK_SUM
RRP_V_GI_PO
RRP_V_GI_PR
RRP_V_GR_GI_PO
RRP_V_GR_GI_PR
RRP_V_PO_OC_SUM
RRP_V_GR_OC
RRP_V_GR_PO
RRP_V_GR_PR
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Rapid Replenishment Planning
Technical Information – CDS View Stock
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Customer
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Rapid Replenishment Planning
Technical Information – CDS View Forecast
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Customer
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Rapid Replenishment Planning
Technical Information – CDS View Purchase Requisitions
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Customer
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Rapid Replenishment Planning
Technical Information – CDS View Purchase Orders / Confirmations
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Customer
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Rapid Replenishment Planning
Overview
Input Data
Calculation Logic
BAdIs and User Exits
Technical Information
Performance Improvements
Additional Optimizations
Further Information
Rapid Replenishment Planning
Performance Improvements – Optimization Potential
Performance optimization potential is very high on SAP HANA database:
 Up to 95% of run time of central function for determination of requirement elements and
requirement quantity calculation can be saved.
 Up to factor 25 run time improvement for complete planning process (without follow-on
document creation) measured in lab tests.
 Realistic factors in customer installations expected to be about 5 to 15 (feedback welcome).
Performance optimization potential increases with:
 Planning scope: Number and types of requirement elements to be considered, such as
stock, forecasts, purchase requisitions, purchase orders, order confirmations.
 Data volume: Total number of data records for relevant tables.
 Number of planning objects: Number of articles/sites to be planned.
 Packet size: Number of planning objects to be planned in one LUW in batch mode).
The execution performance may also improve significantly on other database platforms than
SAP HANA database. You should evaluate the performance of rapid replenishment planning
for your actual use case before using it in production.
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Rapid Replenishment Planning
Performance Improvements – Lab Test Results SAP HANA vs. AnyDB
– Run time of complete replenishment planning run (RWRPLPRO / RWRPLRRP) in batch, excluding follow-on document creation.
– Average run time numbers from at least three representative measures.
– Test data set: 10 stores with 50.000 articles each (500.000 SKUs total), weekly forecasts per SKU for 50 weeks (25 mio. period values total),
open purchase requisitions for 60% of SKUs (300.000 requisition items total), purchase orders for 60% of SKUs (300.000 order items in 60
purchase orders total, plus 4 mio. order items base load), 2 order confirmations for 33% of order items (100.000 confirmations total); values
varying over SKUs.
– For test cases with a very small number of items (not included in the table), measured run time factors AnyDB / HANA can be < 1. Absolute run
times for such cases are typically in the sub-second area.
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Customer
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Rapid Replenishment Planning
Performance Improvements – Additional Optimizations
Example distribution based on typical
replenishment scenario:
Runtime Distribution
WRP1/RWRPLPRO
(Example)
 Requirement Calculation:
– Dynamic target stock
– Determination of receipts/issues
– Include forecasted issues
Optimization Potential
Follow-On Document
Creation
 Follow-On Document Creation:
– Requirement for 20% of planned items
– Creation of purchase requisitions
up to ~15-35%
Requirement
Calculation
Planning
Framework
 Planning Framework includes:
– Determination of workload and master data
– Update of replenishment transaction data
High variation of run time and run time
distribution depending on replenishment
scenario, input and output data, e.g.:
 Target stock procedure (static vs. dynamic)
Optimization Potential
Rapid WRPT Update
up to ~25%
Follow-On
Document
Creation
Optimization Potential
Rapid Replenishment
Planning
up to ~95%
© 2015 SAP SE or an SAP affiliate company. All rights reserved.
 Determination of receipts/issues
 Inclusion of forecasted issues
 Ratio of items with requirement quantity
 Follow-on document type (direct creation of
purchase order takes longer than purchase
requisition, in particular pricing and ATP
check)
Customer
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Rapid Replenishment Planning
Overview
Input Data
Calculation Logic
BAdIs and User Exits
Technical Information
Performance Improvements
Additional Optimizations
Further Information
Rapid Replenishment Planning
Additional Optimizations – Rapid WRPT Update
Updating replenishment movement data (WRPT) can take a significant amount of time in the planning
process.
Rapid update of replenishment movement data (WRPT) provides an
alternative, faster method for updating this information:
 Single updates are replaced by array update within a planning packet.
 New update method is available with classic and Rapid Replenishment Planning.
 Since the new update method can potentially interfere with existing processes
(see below), the new update method needs to be switched on via customizing.
Switch is possible for classic or Rapid Replenishment only or for both.
 This customizing is available with activation of business function
ISR_APPL_RRPL.
Note: Rapid WRPT update can potentially interfere with replenishment
net change logic and updates of replenishment stock (when RP
inventory management is used).
There is a short time frame (some seconds) in the planning process of
each packet, where

updates of the change counter (WRPT-CHCNT) by other processes (e.g.
by stock changes or replenishment parameter changes) and

updates of the replenishment stock (WRPT-STOCK)
are disregarded.
Therefore, rapid WRPT update should only be activated if replenishment net change logic is not used or no updates of the change counter are expected
during replenishment planning run, and if replenishment inventory management is not used or if no updates of replenishment stock by other processes
are expected during replenishment planning run.
Hint: Rapid Replenishment Planning might be faster w/o net change planning than classic replenishment w/ net change planning.
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Customer
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Rapid Replenishment Planning
Additional Optimizations – Follow-On Document Creation
 Optimizations of follow-on document creation (via store order functionality)
already available with ERP 6.0 EHP7 SP04 and SP05.
 Optimizations are mainly data prefetches and replacements of single record
operations by mass data operations.
 Optimizations are delivered as corrections (no activation required).
 Optimizations are not specific for SAP HANA.
 New BAdI available for adjustments of prefetches to customer scenario.
See note 1983614 and related notes for more
details.
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Customer
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Rapid Replenishment Planning
Overview
Input Data
Calculation Logic
BAdIs and User Exits
Technical Information
Performance Improvements
Additional Optimizations
Further Information
Rapid Replenishment Planning
Further Information
Help Portal Documentation for Replenishment:
 Help Portal Documentation (English)
 Help Portal Documentation (German)
Documentation of business function ISR_APPL_RRPL.
Innovation including the product features
 Rapid Replenishment Planning
 Rapid Update of Replenishment Movement Data
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