HVACR NOTES 01/20/2021 – Shop II Absolute 0 is -459.67F or -273.15C (Theoretical) Absolute scale is: 0 ----> Plank temperature (?) Heat transfer Conduction (Transfer) Convection (Transfer through air or water) Radiation (Transfer directly from source) Specific Heat The amount of heat required to raise the temperature of one pound of a substance one-degree Fahrenheit Doesn’t apply when the substance undergoes a change of state All substances have a specific heat. It varies from material o Water: 1.0 o Air: 0.24 o Alcohol: 0.58 o Iron: 0.11 Sensible heat – Causes a change in temperature Heat that can be felt The effects are measured with a thermometer Latent Heat – Heat that is absorbed or released when a substance changes its physical state without causing a temperature change Three physical states of matter Solid Liquid Gas Change of state – Most substance can exist as a solid, liquid, or gas depending on their temperature and the pressure. Five types of latent heat: Fusion Vaporization Condensation Solidification Sublimation Superheat Vapor - A gas that has been heated to a temperature above its saturation point (boiling point) Subcooling – Any liquid that is cooled below its saturation temperature BTU -> Tons 2000 lbs. ice in 24 hours. Weight x Latent heat 1200 BTU/H is 1 Ton of Air conditioning TEMPATURE – “The intensity of heat” Represents the speed of motion of the molecules within a substance. Based on water freezing at 32F or boiling at 212F Fahrenheit scale Developed by Daniel Gabriel Fahrenheit Defined by 2 pts. o Water freezing point 32F o Water boiling point 212F Celsius Scale Developed by Anders Celsius Was known as Centigrade 1.8 difference or 180/100 Water -> Celsius Air -> Fahrenheit F vs C Absolute Zero Rankine Kelvin (There are no negative numbers) Absolute: The Fahrenheit absolute scale is known as Rankine (R) The Celsius absolute scale is known as Kelvin (K) Conversion of scales: Fahrenheit = (C x 1.8) x 32 Celsius = (F – 32) / 1.8 Conversion of Absolute scales F = (R - 460) C = (K - 273) R = (F + 460) K = (C + 273) K = (R / 1.8) R = (K x 1.8) Ambient Temperature – Refers to the temperature surrounding an object. Dry Bulb Temperature – Refers to the sensible eat level of air and is measured with a n ordinary thermometer (Ambient air temperature) Wet Bulb temperature – Refers to the lowers temp. obtained by the process evaporation moisture. It is measured using a special thermometer covered with a wet cloth, using distilled water. Wet Bulb temperature is the thermodynamic process. Dew Point Temperature – The temp. at which moisture begins to condense from the air. Also known as saturation temperature. The dew point temperature of air varies on the moisture content. When the air is saturated, the dry bulb temperature, the wet bulb temperature, and dew point temperature will all be the same. Saturation Temperature – Referred to as the boiling point. The point when a substance begins to turn into vapor or condense into a liquid. Thermometers Liquid filled o A temperature-measurement device whose operation is based on the thermal expansion of a liquid Electronic o Temperature-sensing instrument that is easy to use, with digital display Thermocouple o Voltage devices that indicate temperature by measuring a change in voltage Resistive o A resistor temperature detector (RTD) is a temperature sensor, which operates on the principle that a material’s electrical resistance varies with temperature change. Infrared o Measures the electromagnetic radiation emitting from a surface. They don’t sense through glass Only measures surface May require adjustments Can be affected by the environment Bimetal o Designed to indicate temperature changes when the metal in the base expands and contracts Psychrometers (Digital/Sling) o Tools for measuring wet and dry bulb temperature o The wet bulb temperature measure the temperature effect of evaporation o Wet bulb is precisely related to relative humidity 01/25/2021 – Fundamentals of Refrigeration Heat, Temperature, and Pressure PSIG – Is pounds per square inch gauge (0 = atmosphere) PSIA – Is pounds per square inch atmosphere (14.7) - - Heat energy moves from one substance to another as well as between the molecule of a single substance When we need to be more specific than “hot” or “cold”, we refer to temperature “Heat” and “temperature” are not the same System pressures are obtained by using a refrigeration gauge manifold Absolute zero – “Temperature at which all molecular movement stops (-460F) Heat o Is the motion of molecules o Cannot be created or destroyed o Can be measured and accounted for o Can be transferred from one substance to another o Travels from a warmer substance to a cooler substance Conduction - - o Heat energy travels from molecule to molecule within a substance o Heat energy travels from one substance to another o Heat does not conduct at the same rate in all materials Convection o Transfers through a fluid from one substance to another o Natural convection utilizes natural fluid flow, such as the rising of warm air and the falling of cooler air o Forced convection uses fans of pimps to move fluids from one point to another Radiation o Radiant heat passes though air, heating the first solid object with which the heat comes in contact o Can travel through space without heating it 01/25/2021 – Shop II Matter and Energy - - Matter o Defined as any substance that occupies and has mass o Is made up of atoms o Exists as a solid, liquid, or a gas o The state of the matter is determined by the heat content of the matter Solids o Exerts all pressure download Liquids o Exerts pressure outward and downward Gases o Exerts pressure in all directions at random Mass o The property of matter that responds to gravitational attraction Weight o Force that matter applies to a supporting surface when it is at rest Density o Mass to volume relationship Water has a density of 62.4 lb/ft3 Specific gravity: Density of a substance divided by the density of water - Density of water = 62.4 lb/ft3 Density of aluminum = 171 lb/ft3 Specific gravity is unitless Specific volume: volume of one pound of a gas (Measured in ft3/lb) 01/26/2021 – Fundamentals of Refrigeration Sensible Heat Heat transfer that results in a change in temperature of a substance Can be measured with a thermometer Example: o Changing the temperature of a sample of water from 68F to 69F Latent Heat Transfers result in a change of state of a substance with no change in temperature o Also referred to as hidden heat o Cannot be measured with a thermometer o Terms Latent Heat of Vaporization Latent Heat of Condensation Latent Heat of Fusion Specific Heat Defined as the number of BTU’s required… Sizing heating equipment: Q = Weight x Specific Heat x Temperature Difference – Q *Q = Quantity of heat needed for the temperature change Pressure Defined as the force per unit area Often expressed in pounds per square inch Atmospheric Pressure The atmosphere exerts a pressure of 14.696 psi at sea level 14.696psi at sea level is known as the standard condition Barometer Mercury (Hg) Barometer o Inches in Mercury o 14.696psi = 29.92 inches of Mercury Pressure Gauges Bourden Tube o Measures pressure in a closed system o Reads 0 psi when opened to the atmosphere 01/27/2021 – Fundamentals of Refrigeration Introduction to Refrigeration Cooling preserves products and provides comfort o 1900’s were the beginnings of mechanical refrigeration systems o Refrigeration process… (?) Refrigeration o Process of transferring heat from a place where it is objectionable to where it makes little or no difference Heat Leakage Rating Refrigeration Equipment The refrigeration process o Heat is pumped from a cool box to a warm room Similar to water Air Conditioning o Air conditioners pump heat from the inside to the outside Inside temperature 75oF; outside temperature 95oF Cooling (Indoor) coil temp. 40oF Condenser (Outdoor) coil temp. 125oF Indoor heat travels to the indoor coil System heat flows from the outdoor coil to the outside air 01/27/2021 – Shop II Gas Laws Always use absolute pressures and temperatures when working with gas laws o Boyle’s Law: relates to pressure (P) and volume (V) P1 x V 1 = P2 x V2 o Charles’s Law: relates to volume (V) and temperature (T) V1/T1 = V2/T2 o General’s Law of Perfect Gas: relates pressure (P), volume (V), and temperature (T) P1 x V1 / T1 = P2 x V2 / T2 o Dalton’s Law (of Partial Pressures): relates pressures of gases in a mixture The total pressure is the sum of the individual pressures of each gas *Absolute pressure = psig + 14.696 01/29/2021 – Fundamentals of Refrigeration Refrigeration Components Evaporator: Absorbs heat from area to be cooled Compressor: Creates pressure difference needed to facilitate refrigerant flow through the system Condenser: Rejects system heat Metering device: Regulates refrigerant flow to the evaporator Evaporator Heat exchange surface used to absorb heat o Located on low-pressure side of system o Operates at temperatures lower than the medium being cooled or conditioned o Absorbs heat by boiling a low temperature liquid into a low temperature vapor Evaporator and Refrigerant Refrigerant typically enters the evaporator a s a liquid/vapor mix o 75% liquid; 25% vapor Superheat (Found using a thermo-couple) o The heating of a vapor above its saturation temperature o Ensures the no liquid refrigerant enters the compressor o Equal to the evaporator outlet temperature minus the evaporator saturation temperature o Design superheat is typically between 8oF and 12oF Superheated vapor does not follow a pressure/temperature relationship The Compressor Pumps heat-laden vapor from the evaporator to the condenser by increasing the refrigerant pressure Reduces pressure on the low-side of the system Increases pressure on the high-side of the system Types: o Common compressor types include the scroll, reciprocating, and the rotary o Positive displacement compressors require that the compressed gas be moved to the condenser Toilet papering a house Pack rocks into the tube o Makes it easier to throw over tree limbs o Makes it easier to throw on the top of houses o Makes it easier to throw under cars Have an escape vehicle o Makes you free from jail o Makes you free from bullets 01/28/2021 – Shop II FAQ video Q: Is this a drop in refrigerant? No o It is a violation to mix refrigerants in a system o You are really creating a new refrigerant o There are ways to put different refrigerants in the same system. You need to follow the guidelines. o The new (Mixed) refrigerant has no service chart o Financial – You are destroying any refrigerant reclaim value the old refrigerant had 02/03/2021 – Fundamentals of Refrigeration Refrigerants - - R-12 o Primarily for high/medium temperature refrigeration applications (Banned in 1996) R-22 o Primarily in air conditioning application (slated for total phase-out in 2020) R-500 and R-502 o Banned in 1996 R-134a o Replacement for R-12 with retrofit Replacements for R-22 include R-410a and R-407c Refrigerants must be safe Designed to protect people from sickness, injury, and death Proper ventilation is required Refrigerants can displace oxygen if permitted to accumulate Modern refrigerants are non-toxic When burned, toxic/corrosive gasses are created Refrigerants must be detectable Methods used for detecting refrigerant leaks o Soap bubble solution: Pinpoints leaks o Halide leak detector: Uses an open flame o Electronic leak detectors: General area leaks o Ultraviolet leak detectors: Pinpoints leaks o Ultrasonic leak detectors: Uses sound waves General Refrigerant Notes Should boil at low temperatures at atmospheric pressure Is illegal to intentionally vent refrigerant to the atmosphere (Stiff fines for violations) Mandatory certification for technicians Refrigerant phase-out schedules set by EPA Refrigerant cylinders/drums color-coded Recovery, Recycling, and Reclaiming refrigerants Refrigerant recovery is mandatory using service and installation operation Intended to reduce the emission of CFC, HCFC, and HFC refrigerants Recovery equipment must be used according to manufacturer’s instructions Plotting the Refrigerant Cycle Pressure-enthalpy chart o Creates graphical representation of system o Pressure scales on the vertical axis (psia) o Enthalpy scale along bottom o … o … … 02/05/2021 – Shop II Pressure Enthalpy without Tears (Pt.1) Magic square o Each side represents 4 cycles of the refrigeration cycle Top Left – High Pressure/High Temperature – Liquid Top Right – High Pressure/High Temperature – Vapor Bottom Left – Low Pressure/Low Temperature – Liquid Bottom Right – Low Pressure/Low Temperature – Vapor o Major System Components Bottom Right -> Top Right: Compressor Superheated Vapor Top Right -> Top Left: Condenser Saturated Liquid Subcooled Liquid (Top Right Corner) Top Left -> Bottom Left: Metering Device Bottom Left -> Bottom Right: Evaporator Pressure Enthalpy without Tears (Pt.2) What is enthalpy? o Enthalpy is a fancy word for heat content o Is expressed in BTU Horrible story about a youth pastor that lost his job Made giant twister board in gym o Co-ed twister game LOST HIS JOB