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PPT- technical part by production (essunew) sep.2013

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AG Fitting technology plc
Prepared by:November 2019
AGFT
Outlines
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Objectives
Participants
back ground of AG
Product futures and values
Welding principles & mobile welding service
Field welding equipments
Injection molding
Futures of injection machine products
Injection blow molding products
Fittings replace DCI/GS
Fiber products and futures
Objectives of the form
General objectives :
To introduce about product types and
their features & values and services
Specific objectives
 To Familiarize the stake holders/ customers
with modern machines.
 To introduce products types, features and their
values and services .
• To Crate sustainable marketing linkage ,
• To note customers about the skill that the
company has to solve their problems
• To get feed back from stake holders/ customers
Expected Participants of forum
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AWWCE
ADS AG
LILIBELA DESIGNE AND SUPERVISION
BDC CONSTRUCTION
MEKIDELA CONSTRUCTION
TISESAT CONSTRUCTION
ABAY CONSTRUCTION
ANBASEL TRADE
POTENCIAL FITTING DISTRIBUTERS IN BDR/10/
ONE WASH
AR WATER BEUERUE
REGIONAL WATER ASSOCATIONS
MENKORER CONSTRUCTION /DEBREMARKOSE/
BENSHANGULE WATER BEURUE
ADDIS ABEBA FITTING SUPLIESR /5/
ZONAL WATER SUPPLY SERVICE OFFICE /12/
FITTING DISTRIBUTERS ,KOMBOLCHA/ DESIE, GONDER DEBRMARKOS /3 /
Back ground of AG Pipe fitting
technology
 AG Pipe Fitting Technology Plc. Is a business company established in
2016 by Joint Venture with Amhara Region and Golden Trust Capital.
 It is domestic manufacture with lately commissioned modern
machines such as:
1) 10 Injection machines,
2) Blowing machines,
3) Butt welding machines and other molds that produce fiber glass
products
4) Mobile welding machines
 Ag produces and supplies different sized quality fittings , paint and
flower buckets, stadium seats and jericans /10L &20L/ Fibers
products to the market
 AGPFT provides welding service every where as customer request.
Raw materials that AG uses
• The company uses the best quality and genuine raw materials:
• AG use PE 100 Polyethylene raw materials for HDPE fitting products.
• it is known that PE 100 Polyethylene raw materials mostly applicable for
drinking water pipelines and fittings , desalination plants, biological
treatment plants, swimming pool piping, sea discharge lines, gravity flow
water lines, gas stations , irrigation lines, pre-insulated sheathing for pipes
and fitting .
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Even though there is a possibilities of different raw materials like pe80, pe60
AG use only PE100.
PRODUCTS FUTURES &VALUES
what is Pipe Fitting? :- it is any fitting which
connects pipes and change the direction of a
pipe
There are many different types of pipe fittings and
they all are named with their particular shape.
• A butt- welding fittings is made by gradually
heating up the two weld ends with a weld plate
and then joining them under a specific pressure.
• This process is very suitable for pre-fabrication
and producing special fittings depending on
customer request .
Cont….
• AG makes large reducers, flanges and heavy
branch saddles in any diameter.
• AG is lonely domestic manufacturer of
fittings and other products as per
international standard up to 630mmas per
customers design and requirement.
• Samples of the company products pipe
fittings are :-
Welding Principles
• AG uses:
• standardized pipe welding principles with appropriate
machines and tools with warranty of welding strength,
• AG delivers the service through skilled and well
experienced technicians.
• If any problem happens after service delivery and if it is
recognized as its’ failure, it will take corrective action
soon.
Mobile welding service
Apart from fitting production and supply , AG
Provides full package service of field welding
at any place , time with fair price as customer
request .
The service to be provided ranges up to
450mm diameter for HDPE in butt welding.
Field welding equipments
1.Equipment
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Generator to supply the heater plate, trimmer and Hydraulic pump
Butt-fusion machine fitted with the correct size
Clam shells, trimmer, heater plate, hydraulic pump and timer
Pipe support rollers
welding tent
Cleaning material, lint free cotton cloth or paper to weld
External/Internal de beading tool
Bead gauge
Digital thermometer with surface probe to check Heater plate.
Pipe end covers
Baseboard
Pipe cutters
Air temperature thermometer
Indelible marker pen
Properly wear
safety materials
assigned to him
AG CAN PROVIDE WELDING SEVICE
EVEN AT DIFFICULT PLACES
2. Injection molding machines / new /
 INJECTION MOLDING :- Is process in which
custom molded components manufacturers
heat a polymer until it reaches a highly plastic
state and forces it to flow under high pressure
into a mold's cavity to solidify .
 A mold may contain more than one cavity
allowing custom injection molding companies to
produce multiple molding each cycle.
 Is widely used molding for thermoplastics
 The mold determines the shape and size ,
Cont…
• An injection molding machine has two main
components .
1. Plastic injection unit
2. Mold clamping
some of the injection machine products :-
Injection machines
Futures of injection machine parts
DIFFERENT SIZE AND SHAPS OF
FITTINGS
TEE
ELBOW
CONT.,,,
Compression FITTINGS
TEE REDUCES
Hdpe fittings
It also has many superior properties compared to other thermoplastic polyethylene.
The main ones are
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HDPE Pipe fittings are resistant to weather conditions
* HDPE Pipe fittings High resistance to tearing and pressure
* HDPE Pipe fitting Despite high resistance to stress cracking
* High Density Polyethylene Pipe fittings have corrosion resistance
Hdpe fittings
* Easy and reliable assembly of HDPE Pipe
* In HDPE Pipes Lower level compared to metal pipe friction losses
* HDPE Pipes fittings , Reduced flow noise
* Electrical full insulation, it is a good thermal insulation
* HDPE Pipes and fittings are non toxic.
* HDPE Pipe is suitable for radioactive waste.
PPR FITTINGS
• PPR is a polypropylene random copolymer
pipe fitting . The most advanced form
• They are suitable for cold and hot water
pressurized plumbing and mechanical
systems.
• It is usually joined by means of fusion
welding, either as a end to end (butt) weld or
a fusion weld into a fitting hub.
Cont.
• AG PPR fittings are available in varies technical
specifications . They are
1. enhanced durability
2. Longer functional life
3. Are easy to install
4. Avail in varies shapes and sizes
ADVANTAGES AND VARIES
APPLICATIONS OF PPR FITTINGS
AVAIL DIFFENT SHAPS AND SIZE
APPLICATIONS
• Hydraulic works in
residential ,Industrials and
public projects .
• Compressed air system
• Drinking water and food
liquids
• Cost effective and
environmentally friendly
Upvc fittings
• Unplasticized polyvinyl chloride (uPVC), also
known as rigid PVC, Pipes & Fittings are used
for
• all plumbing purposes in residential &
commercial buildings.
• Ideally suited for looping at each floor level,
outdoor installations & concealed pipelines for
cold water distribution
ADVANTAGES AND VARIES
APPLICATIONS OF UPVC FITTINGS
DIFFERENT SIZE & SHAPE
FITTING
FEATURES ADVANTAGES
• uPVC is the acronym for
Unplasticized Polyvinyl Chloride,
which is a rigid and chemically
resistant form of PVC.
• Economical
• No leakage
• Resistant to chemical
• Lightweight
• Continuous flow
• Easy to install ,Repair, Replace
• Prevent bacterial growth
• Resistance to chemical
Joining principles
1. Butt fusion
• Preferred option joint
strong as per the pipe
• No fitting required
• Continuously fully
homogeneous pipe
1. Mechanical joining
• Demanding conditions
or remote locations
• End restraint type
fittings
• Connected to other
materials and flanges
Injection blow products
1. STADIUM SEAT
• public seats
• Vvip
• Vip
Features of the products
• Durable
• Non detachable
• Uv resistant
• Impact resistant
• Our seating is not only
comfortable but it’s also
durable
• We’re the pioneer stadium
seating manufacturer
CONT….
• There are plenty of basic stadium seating
options out there, but most of them have no
use of virgin raw materials
• AG represent the culmination of new
technology machines continuous innovation,
• AG products increasing the comfort and
ergonomic fit for sports fans of all ages and
sizes.
Cont ,,
Flower buckets
Parts of flower buckets
• Elongatore
• Flower bucket
• promotes investments in
horticulture
INJECTION BLOW MOLDING
1.STADIUM SEATS
• VIP
• VVIP
2. JERICANS
• 10L
• 20L
used to pack any fluids of food
grade or any chemicals
FITTINGS WHICH CAN REPLACE DCI
FITTINGS
Cont--Tee with back ring / tee flanged
Cont-Double flanged elbow
Types of fittings
Pipe fittings come in several types and shapes
the main ones :1. Metallic pipe fittings :-includes steel ,
galvanized & cast iron fittings
2. Cement pipe fittings :- includes concrete
cement & asbestos pipe fittings
3. Plastic pipe fittings :- plasticized pipe fittings
The disadvantages of metallic fittings
1. No elastic behavior and lower mechanical strength
2. Prone internal external corrosion & aggressive
conditions .
3. Older pipes having caulked joints with little flexible
4. Manufacturing defects includes variations in wall
thickness
5. Heavy to handle
6. Develops blockages
7. Difficult to repair
Cont…
• Ag pipe fitting technology can solve any
problem in construction industry
1.2 .Fiberglass
• A fiberglass is a form of fiber-reinforced plastic
• This is the reason perhaps why fiberglass is
also known as glass reinforced plastic or glass
fiber reinforced plastic.
• The glass fiber is usually flattened into a sheet,
randomly arranged or woven into a fabric.
• According to the use of the fiberglass, the
glass fibers can be made of different types of
glass.
Cont…
• Fiberglass is light AGight, strong and less
brittle.
• The best part of fiberglass is its ability to get
molded into various complex shapes.
• This pretty much explains why fiberglass is
widely used in bathtubs, boats, aircraft,
roofing, and other applications.
1.2 .Fiberglass
• A fiberglass is a form of fiber-reinforced plastic
• This is the reason perhaps why fiberglass is
also known as glass reinforced plastic or glass
fiber reinforced plastic.
• The glass fiber is usually flattened into a sheet,
randomly arranged or woven into a fabric.
• According to the use of the fiberglass, the
glass fibers can be made of different types of
glass.
Properties of fiberglass
• Mechanical strength: Fiberglass has a specific
resistance greater than steel. So, it is used to
make high-performance
• Electrical characteristics: Fiberglass is a good
electrical insulator even at low thickness.
• Incombustibility: Since fiberglass is a mineral
material, it is naturally incombustible. It does not
propagate or support a flame. It does not emit
smoke or toxic products when exposed to heat.
• Dimensional stability: Fiberglass is not sensitive
to variations in temperature and hygrometry. It
has a low coefficient of linear expansion.
Cont…
• Compatibility with organic matrices: Fiberglass can
have varying sizes and has the ability to combine with
many synthetic resins and certain mineral matrices like
cement.
• Non-rotting: Fiberglass does not rot and remains
unaffected by the action of rodents and insects.
• Thermal conductivity: Fiberglass has low thermal
conductivity making it highly useful in the building
industry.
• Dielectric permeability: This property of fiberglass
makes it suitable for electromagnetic windows.
Some of AG fiber products
Fiber products
• Ega sheets
Quality assurance system
• AG is currently equipped with high , modern
laboratory equipments and skilled manpower
• AG has prepare clear raw material specifications
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• AG serves any lab test through payments and give
advices.
• AG assures its product quality through :• inspection and lab tests of quality ;• raw materials
• products quality
Conclusion
• Ag pipe fitting technology products high
grade quality .
• Affordable
• Durable
• Impact resistant
Cont….
Currently AG !!!!
Thank u!!!
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