Cost-Volume-Profit Analysis Fixed costs and variable costs Importance of relevant range The relevant range of the activity index is the range over which a company expects to operate during a year. Companies usually operate at 40-80% capacity. Mixed costs Sometimes called semivariable costs. Mixed costs change in total, but not proportionately with changes in the activity level. Mixed costs must be classified into their fixed and variable elements. Firms usually ascertain variable and fixed costs on an aggregate basis at the end of a time period. CVP assumptions 1. The behavior of both costs and revenues is linear throughout the relevant range of the activity index. 2. All costs can be classified as either variable or fixed with reasonable accuracy. 3. Changes in activity are the only factors that affect costs. 4. All units produced are sold. 5. When more than one type of product is sold, total sales will be in a constant sales mix. Contribution margin Sales Less: Variable cost xx xx Contribution margin xx High-low method Contribution margin ratio Determine VC/unit Contribution margin per unit / Unit selling price = CMR Change in total costs / High – low activity level = VC/unit FC = TFC – VC (x) Break-even point ** however, it is not a precise measurement because other activity levels are ignored in the computation. Total revenues = total costs (both FC and VC) Break-even sales = variable costs + costs BEP units = fixed costs / CM per unit Five components of CVP analysis 1. 2. 3. 4. 5. Volume or activity level Unit selling price Variable cost per unit Total fixed costs Sales mix BEP peso = fixed costs / CM ratio Margin of safety Actual or expected sales – breakeven sales = MOS peso MOS peso / actual or expected sales = MOS ratio Sales for target net income Job order costing Characteristics and purposes of cost accounting Variable costs + fixed costs + target net income = required sales Fixed costs + target net income / CMR = required sales Flow of costs in a job order cost accounting system Essential features of CVP income statement CVP income statement classified costs and expenses as variable or fixed costs and specifically reports CM in the body of the statement. It is also called the contribution margin format and is for internal management use only. Absorption costing and variable costing It parallels the physical flow of the materials. Manufacturing costs are assigned to the work in process inventory. 2 major steps 1. Accumulating the manufacturing costs incurred. 2. Assigning the accumulated costs to the work done. In a job order cost system, manufacturing costs are recorded in the period in which they are incurred. Nature and importance of a job cost sheet Absorption costing Variable costing Product cost Period cost The perpetual inventory system is used. The objective is to provide unit cost information for product pricing, cost control, inventory valuation and financial statement presentation. Fixed MOH ** Variable costing focuses on the purpose of fixed mfg. costs which is to have productive facilities available for sure. ** The use of variable costs is acceptable only for internal use by management ** Defenders of absorption costing justify the assignment of FMOH costs to inventory on the basis that these costs are as much a cost of getting a product ready for sale as DM and DL. A job cost sheet is a form used to record the costs chargeable to a specific job and to determine the total and unit cost of the completed job. Postings to job cost sheets are made daily. A separate job cost sheet is kept for each job. Job cost sheets constitute the subsidiary ledger for the Work in Process Inventory account. Predetermined overhead rate It is established at the beginning of the year. Predetermined overhead rate = Estimated annual overhead costs / Expected annual operating activity Activity base x predetermined overhead rate is assigned to Work in Process and Jobs 1, 2, 3, etc. using the activity-based overhead rates (cost per driver). Activity cost pools used in ABC Under and overapplied manufacturing overhead Identify all resource-consuming activities. Activity cost drivers Overapplied overhead – Understated NI, Overstated COGS (unearned revenue, current liability) Underapplied overhead – Overstated NI, Understated COGS (prepaid expense, current asset) Activity based costing Traditional vs. ABC The use of direct labor in traditional costing. Steps in the development of an ABC system 1. Identify the major activities that pertain to the manufacture of specific products and allocate manufacturing overhead costs to activity cost pools. 2. Identify the cost drivers that accurately measure each activity’s contributions to the finished product and compute the activity-based overhead rate. 3. Assign manufacturing overhead costs for each activity cost pool to products To achieve accurate costing, a high degree of correlation must exist between the activity cost driver and the actual consumption of the activity cost pool. Activity-based overhead rate = Estimated overhead per activity / expected use of cost drivers per activity In assigning overhead costs, it is necessary to know the expected use of cost drivers for each product. Benefits and limitations of ABC Benefits of ABC 1. ABC results to more accurate product costing because: a. ABC leads to more cost pools; relevant cost drivers are utilized. b. ABC leads to enhanced control over overhead costs. c. ABC leads to better management decisions. Ultimately, ABC allows managers to understand cost behavior and overall profitability. Limitations of ABC 1. ABC can be expensive to use. 2. Some arbitrary allocations continue. ** however, not all activities labeled nonvalue-added are totally wasteful, nor can they be totally eliminated. Value-added vs. Nonvalue-added activities ** Identifying and labelling activities as valueadded or nonvalue-added is part of the analysis of operations, the first step, in an ABC system. Hierarchy of activity levels to ABC - Activity-based management is an extension of ABC from a product costing system to a management function that focuses on reducing costs and improving processes and decision making. - - Value-added activities Increase the worth of a product or service to customers. Involves resource usage and related costs that customers are willing to pay for. JIT processing Examples 1. 2. 3. 4. 5. Engineering design Machining Assembly Painting Packaging Non-value added activities Production or service-related activities that simply add cost to, or increase the time spent on, a product or service without increasing its market value. Examples 1. 2. 3. 4. 5. Repair of machines Storage of inventory Moving of materials Maintenance Inspections Unit-level activities are performed for each unit of production (Ex. Materials) Batch-level activities are performed for each batch of products (Ex. Setups) Product-level activities are performed in support of an entire product line (Ex. Design) Facility-level activities are required to support or sustain an entire production facility (Ex. Security) JIT minimizes storage and waiting time, which are nonvalue-added activities. A primary objective of JIT is to eliminate all manufacturing inventories by using the pull approach. 3 important elements 1. Dependable suppliers. 2. Multi-skilled work force. 3. Total quality control system. JIT 7 wastes 1. 2. 3. 4. 5. 6. 7. Over production Waiting Transportation Underutilization of employees Inventory Motion Making defective products Principles of JIT 1. Total quality management - Seek long-term commitment - Quality > cost 2. 3. - Minimize waste Production Management Pull system = made to order Push system = made for inventory Human Resource Management Company-wide involvement Diversified employees Management support and empowerment of workforce RIP, FG End less beg = ? + increase, - decrease Process costing Flow of costs JIT accounting Conversion cost Production costs are accumulated with inventory at later stages of the production process. (JIT assumes that small quantities of DM, WIP and FG will be maintained) Labor and overhead are normally accumulated directly to COGS account. Each unit receives the same amounts of DM, DL and MOH costs. Unit cost = total manufacturing costs / units produced during the period Equivalent units Equivalent units of production measure the work done during the period, expressed in fully computed units. Weighted-average method Flow RM purchased xx Add: RIP beg xx Less: RIP end xx Equals: Units completed xx Add: FG beg xx Less: FG end xx Equals: Units sold xx EUP = Units completed and transferred out (100%) + Equivalent units of ending WIP (certain % only) When materials are not added evenly throughout the processing (ex. When all materials are added at the beginning of a process), WIP at the end of the period will have different completion percentages for materials and conversion costs. EUP – materials = Units completed and transferred out - materials + Equivalent units of ending WIP - materials (certain % only) EUP – CC = Units completed and transferred out CC + Equivalent units of ending WIP – CC (certain % only) 4 steps to prepare a production cost report Production cost reports provide a basis for evaluating the productivity of a department. Companies often use a combination of a process cost and job order cost system called operations costing. A cost-benefit tradeoff occurs as a company decides which costing system to use. 3 important cost concepts used 1. Relevant costs. 2. Opportunity cost. 3. Sunk costs. Relevant costs in accepting an order at a special price Accept if: Incremental revenue > incremental costs - When process-costing systems are appropriate Basic concepts Relevant costs - Steps in management’s decision-making process 1. Identify the problem and assign responsibility. 2. Determine and evaluate the possible courses of action. 3. Make a decision. 4. Review results of the decision. ** both financial and nonfinancial information are considered. Incremental analysis The process used to identify the financial data that change under alternative courses of action. In some cases, both costs and revenues will change under alternative choices. In other cases, only costs or revenues will vary. It is important to note that Variable costs may not change under the alternatives Fixed costs may change Incremental analysis involves the determination of the probable effects of decisions on future earnings. It is assumed that sales in other markets will not be affected by the special order. If other sales were affected, the lost sales would have to be considered in making the decision. If the units can be produced within existing plant capacity, generally only variable costs will be affected. Relevant costs in a make-or-buy decision Also referred to as an outsourcing decision. Opportunity costs should be considered. Decision rule in deciding whether to sell or process materials further Process further as long as the incremental revenue from such processing exceeds the incremental processing costs. Factors to be considered in retaining or replacing equipment Two factors to be considered: manufacturing costs and the cost of the new equipment. The book value of the old machine is a sunk cost. Any trade-in allowance or cash disposal value is relevant. Fixed costs + variable costs = total budgeted costs Factors that are relevant in deciding whether to eliminate an unprofitable segment Often, fixed costs allocated to the unprofitable segment must be absorbed by the other segments. It is possible for net income to decrease when an unprofitable segment is eliminated. Decision: choose the alternative which results in the highest net income for the company as a whole. Sales mix and its effect on breakeven Sales mix is the relative combination in which a company’s products are sold. Responsibility accounting Features of responsibility reports for cost centers Responsibility accounting Budgetary control The use of budgets in controlling operations. Use of budget reports (actual results vs. planned objectives). ** operating assets = current assets + plant assets used in operations by the center (beg + ending cost or book values of the assets) Usefulness of static budget reports A static budget is a projection of budget data at one level of activity. Budget > actual = unfavorable Development of flexible budgets and the usefulness of flexible budget reports A flexible budget projects data for various levels of activity. The flexible budget is a series of static budgets at different levels of activity. Controllable margin is considered to be the best measure of the manager’s performance in controlling revenues and costs. Investment center, ROI = Investment center controllable margin (Php) / Average investment center operating assets A manager can improve ROI by: a. Increasing controllable margin, and/or b. Reducing average operating assets Controllable margin can be increased by: a. Increasing sales b. Reducing variable and controllable fixed costs