RSL‐4: Repair and Remanufacturing Requirements API‐16AR
Revision‐4
Non API well control equipment:
Equipment requiring remanufacturing has not been build in accordance
with the required API standard.
Equipment remanufacturing
process not covered by API‐
16AR.
Equipment has not been repaired /
remanufactured by the OEM only.
Remanufacture / Repair to
Lower RSL2 or lower level.
Remanufacture / Repair to
Lower RSL‐2 or lower level.
Equipment does not have the required
traceability for the OEM.
API equipment:
Equipment requiring remanufacturing has
been build in accordance with the required API
t d db
d under
d a valid
lid API lilicense
standard
by a vendor
certificate and required product listing(s)
without exclusions for manufacturing /
remanufacturing of the equipment.
API Monogram:
Equipment does have an API
Monogram and API licensed
facility with API‐Q1 or equivalent
QMS and acess to Origional
Product Specification.
Valid API Quality Management System:
1) Selected OEM repair shop has a valid and
active API‐Q1 certificate and API yearly audit
findings affecting the remanufacturing process
have been addressed in a close out plan.
Valid product license:
Selected OEM repair shop shall
have a valid active API license and
i d product
d listing(s)
li i ( ) without
ih
required
exclusions for manufacturing /
remanufacturing of the equipment.
or
2) Selected OEM repair shop is working with an
API approved Quality Management System that
meets the requirements of API‐Q1 and API
three yearly audit findings affecting the
remanufacturing process have been have been
addressed in a close out plan.
OEM check:
Equipment has
been repaired /
remanufactured by
the OEM only.
Equipment traceability:
Full data book of the equipment showing :
1) Equipment Type/Description/Rating
2) Original Equipment Manufacturer Name
3) Original Date of Manufacturing
4) Original Design Verification report number
5) Original OEM Job order / Purchase Order
number
6) Original OEM Equipment Markings
7)OEM Part Number
8)OEM Part Serial Number(s)
9)OEM Assembly Part Number
10)OEM Assembly Serial Number
11) Maintenance history, including list of
replacement parts
parts.
12) Repair and Remanufacturing history.
13) Heat treatment history / records and welding
history.
14) Copy of used WPS and Welder Qualification
records.
15) Certificate Of Conformance when equipment
was new.
16) Subsequent Certificates of Conformance
issued after periodic inspections , repair and
remanufacturing.
17) Other equipment certificates issued by the
OEM.
18) List of standard under which the equipment
was manufactured.
19) Third Party Inspection reports.
Design status:
1) The equipment design established is no
longer suitable for repair and remanufacturing
by the OEM as a result of design changes, such
as designs for materials, processes, physical
features or application.
Design status:
2) The equipment design established is
suitable for repair and remanufacturing by the
OEM.
OEM declares equipment design as
no longer suitable for repair and
remanufacturing
Equipment cannot be
repaired / remanufactured.
Third Party Inspection:
The equipment owner can require third party
inspection in the repair / remanufacturing
process. OEM prepares an Internal Test Plan in
consultation with the equipment owner.
Equipment repair / remanufacturing by the OEM.
Non OEM parts found at
disassembly.
Remanufacture / Repair to
RSL‐2 level or lower level
Non‐OEM parts are not replaced.
Non OEM p
parts replaced
p
with OEM p
parts.
Equipment repair:
Equipment fully disassembled and
all parts checked for compliance to
OEM specifications.
Positive Material Identification:
There where required Positive
Material Identification by Spark
Emission Spectrography shall be
used to distil material
composition. There where this
does not match the material
certificates material properties
shall be established through
destructive testing.
Equipment safety notices:
OEM informs equipment owner when the
equipment or parts of the equipment is
not compliant to the latest equipment
safety notification (s) as published by the
OEM.
Equipment reassembly:
Equipment assembled with new
OEM parts and / or with OEM
remanufactured parts in
compliance with the latest safety
notification.
Equipment testing:
Equipment is function and
pressure tested as required by
the OEM meeting or exceeding
the original product
specification.
New replacement part delivered for assembly.
Data book update:
O
M updates the equipment owners data book and the O
M data book with:
OEM
OEM
1) Date of repair
2) Certificate of Conformance in compliance with this standard.
3) Third Party Inspection reports
4) Other equipment certificates issued by the OEM
5) Design verification report number for new part number(s) and / or assembly number.
6) Copy of the new equipment markings as required under the API standard.
7) Update maintenance history.
8) Update equipment manual for new part number(s) and / or assembly number.
9) Test report(s)
10) Component dimensional reports
11) List of standard under which the equipment was repaired.
12) etc.
Equipment recertified and
lit ttrademark
d
k applied:
li d
quality
Equipment is fully qualified and
meeting or exceeding all
original design and testing
requirements as listed in the
API standard and as such
documented in the OEM Design
Verification Reports.
Remanufacture / Repair to
RSL‐4 level.
The remanufacturing of the part is technically or not
possible or economical not justified.
Equipment remanufacturing:
Equipment and / or parts
identified for remanufacturing
Inspection after Machining:
Equipment and / or parts are fully
inspected, visual , appropriate NDE
method(s) and dimensional
inspection(s).
Equipment remanufacturing assessment:
1) Can equipment be remanufactured so that it meets or exceed the required specification
for the part and / or assembly.
2) The Welding Process Specification(s) and Procedure Qualification Record(s) required for
the repair in combination with the heat treatment history and further required heat
treatment (s) shall guarantee minimum requirements for the material microstructure and
mechanical properties.
3) The remanufacturing of the part or assembly is economical justified.
Equipment final surface treatment and
final dimensional Inspection:
Equipment and / or parts do get their
final surface treatment where applicable
and final inspection.
Equipment reassembly:
Equipment assembled with new
OEM parts and / or with OEM
remanufactured parts in
compliance with the latest safety
notification.
Equipment testing:
Equipment is function and
pressure tested as required by
the OEM meeting or exceeding
the original product
specification.
Equipment remanufacturing:
Equipment and / or parts are
welded, machined and
inspected visual and with
appropriate NDE method(s).
Equipment heat treatment:
Equipment and / or parts are
heat treated in accordance with
the WPS.
Inspection after heat treatment:
Equipment and / or parts are fully
inspected, visual , appropriate NDE
method(s) and dimensional
inspection(s).
Data book update:
OEM updates the equipment owners data book and the OEM data book with:
1) Date of repair / remanufacturing
2) Certificate of Conformance in compliance with this standard.
3) Third Party Inspection reports
4) Other equipment certificates issued by the OEM
5) Design verification report number for new part number(s) and / or assembly number.
6) Copy of the new equipment markings as required under the API standard.
7) Update maintenance history.
8) Update equipment manual for new part number(s) and / or assembly number.
9) Test report(s)
10) Component dimensional reports
11) Weld inspection reports
12) Weld maps
13) NDE reports
14) Heat treatment history / records and welding history.
15) Copy of used WPS and Welder Qualification records.
16) List of standard under which the equipment was remanufactured
17) ect.
Equipment Machining:
Equipment and / or
parts are machined in
accordance with the
product specification.
Equipment recertified and
quality trademark applied:
Equipment is fully qualified and
meeting or exceeding all
original design and testing
requirements as listed in the
API standard and as such
documented in the OEM Design
Verification Reports.
Remanufacture / Repair to
RSL‐4 level.