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Cutler Hamer Fire Pump Controller FD20

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March 2004
Limited Service Fire Pump Controllers
Features
1-1
FD20 Full Voltage - Limited Service
Product Features with
LMR Option
Microprocessor Control
EATON Cutler-Hammer LMR Fire Pump
Controllers are microprocessor based. All
events surrounding the operation of the
controller are stored within the memory, thus
giving the ability to diagnose and troubleshoot
problems based on an actual history of events.
Events are time and date stamped.
Product Description
The FD20 Limited Service Controller can be
used for motors 30HP or less, driving special
fire service pumps where acceptable to the
authority having jurisdiction. They are available
with across-the-line starting only, with starting
inrush current approximately 600% of rated
motor full load amperes. All models are
available with an LMR microprocessor option
and are also available complete with automatic
power transfer switch.
Printer / Recorder
The industrial grade thermal printer is housed
in a rugged steel enclosure within the controller.
The on/off switch, feed and reset buttons are
front accessible. A bi-color status LED is also
visible on the front of the printer. Green
indicates - “Printer Operational’ while yellow
indicates - “Out of Paper”.
A main display unit provides a read-out of
parameters such as current pressure, volts and
amps and will display error messages as well as
provide alarm indication. A status report is
available which provides a record of the state of
the controller as it was left after commissioning.
The report can be printed locally via the printer /
recorder.
LCD Message Retrieval
The 2 line liquid crystal display allows viewing of
all messages and event information without
opening the front door of the controller.
Messages can also be downloaded to a laptop
computer via the communications port located
on the top of the main microprocessor board.
Circuit Breaker
The thermal magnetic circuit breaker provides
overload and short circuit protection in
accordance with the requirements of NFPA 20,
and is factory calibrated. The breaker will trip
free of the operating handle mechanism and
also serves as a power disconnecting means.
NEMA Rated Components
Last 2048 Messages
The internal microprocessor stores the most
recent 2048 messages in it’s memory. The
messages can be printed, viewed on the LCD
screen or downloaded to a laptop. Each
message is time and date stamped. The LCD
display acts as a paperless chart recorder.
Alarm & Status Indication
The display panel is equipped with nine red
Alarm LED’s and nine green Status LED’s
which indicate various functions and
operations of the controller. The membrane
keypad has curved dome windows which allow
viewing from a wide angle.
Emergency Start Operator
Each limited service controller is assembled
using Eaton’s Cutler-Hammer NEMA rated
Freedom contactors and 10250T Series of
NEMA pushbutton operators and pilot lights.
The contactor operates at line voltage, while
the associated pushbuttons, relays and control
circuitry operate at 120VAC, supplied by a
control transformer.
A mechanically operated emergency start handle
activates the motor contactor independent of any
electrical control circuits or pressure switch input.
Run Period Timer
A Run Period Timer is provided that provides
an automatic stop and prevents start / stop
cycling that could damage the pump motor.
Note: For limited service controllers with LMR
Option - this timer is integral to the
microprocessor and can be programmed using
the membrane keypad.
Elapsed Time Meter
The LMR monitors and records the run time of
the motor, in hours, whenever the pump is
running. The actual run time can be viewed on
the LCD display in 1 hour increments.
Pressure Switch
Number of Operations Counter
The controllers are provided with an approved
pressure switch which is used to initiate
automatic start. The switch has a calibrated
scale and two independent adjustment
mechanisms for setting the start and stop
points.
The LMR controller monitors and records the
number of times the pump has started. The
actual count can be viewed on the LCD display.
Each unit is supplied with phase reversal and
phase failure relays which provide independent
SPDT alarm contacts for remote indication.
The phase reversal and phase failure relays come
standard with an extra set of contacts that can be
used for remote alarm indication.
Run Period Timer
Volts and Amps Display
Phase Reversal / Failure Relays
Extra Set of Form-C Contacts for
Phase Reversal and Phase Failure
The LCD display located on the main display
panel, simultaneously indicates the voltage and
amps on all three phases of power coming into
the controller.
For more information visit: www.chfire.com
The run period timer is built into the LMR
microprocessor and can be accessed via the
membrane / keypad. It is programmable from
0-45 minutes and should be reset to ten (10)
minutes when the controller is placed in service.
BR05805029K
1-2
Limited Service Fire Pump Controllers
Features
March 2004
FD20 Full Voltage - Limited Service
Status & Alarm Indication
NEMA 2 Enclosures
Product Features with
LMR Option
All LMR controllers come standard with NEMA 2
enclosures unless otherwise ordered. Available
options include: NEMA 3R, 4, 4X, 12.
Pressure Transducer: 0 - 600 psi
Each LMR controller is equipped with a
stainless steel, 0-600 psi pressure switch
capable of withstanding a momentary surge
pressure of 1000 psi.
NEMA Rated Contactors
Additional Output Relay
An additional output relay labeled Future #1,
can be user programmed to operate for nine
(9) different functions. Programming is done
in the LMR menu using the membrane /
keypad.
Common Alarm Relay and Contacts
The LMR controller has a common alarm
relay which energizes whenever there are
any alarm conditions present. This relay is
energized under normal conditions and has
LED status indication on the main relay
board.
NEMA rated Freedom or A200 Series EATON
Cutler-Hammer contactors are used in all LMR
fire pump controllers. A wide variety of coil
voltages are available for domestic and
international use.
Pressure
102 PSI
Sequential Start Timer
The sequential start timer is used to program a
start delay after an automatic start request. This
function is used for staging the start of pumps in
a multiple pump application and also in Diesel
backup applications.
Weekly Test Timer
The weekly test timer allows the user to set
the controller to automatically start and stop
the controller once per week. The number of
weeks between tests is set via the front
keypad. The weekly test date and time can
be viewed on the LCD display.
Status LED’s
Alarm LED’s
Power On
Pump Running
RPT Timer
Sequence Timer
Local Start
Remote Start
Deluge Valve
Interlock On
Low Pressure
Phase Reversal
Phase Failure
Fail To Start
Undervoltage
Overvoltage
Relief Valve Discharge
Locked Rotor Trip
Low Suction Pressure
Emergency Start
Technical Data and Specifications
Line Terminals (Incoming Cables)
Line Terminals on Main Isolation Switch (Incoming Cables)
LINE VOLTAGE
Max. Hp
Qty. & Cable Sizes
200 - 208
220 - 240
380 - 415
440 - 480
550 - 600
30
30
30
30
30
440 - 480
(1)#14-#3 PER
(1)#14-1/0 PER (CU/AL)
(1)#14-1/0 PER
(CU/AL)
Load Terminals (To Motor)
Load Terminals (To Motor)
LINE VOLTAGE
Max. Hp
Qty. & Cable Sizes
200 - 208
220 - 240
380 - 415
10
15
25
25
550 - 600
25
25
30
30
30
30
(1)#6-250MCM (CU/AL)
30
Standards & Certification
The FD20 Limited Service Fire Pump
Controllers meet or exceed the requirements
of Underwriters Laboratories, Underwriters
Laboratories Canada, Factory Mutual, the
Canadian Standards Association, the New York
City building code and are built to NFPA 20
standards.
BR05805029K
(CU/AL)
N. Y. C.
APPROVED
For more information visit: www.chfire.com
Service Entrance GND.LUG
Qty. & Cable Sizes
(1)#14-3/0 (CU/AL)
Limited Service Fire Pump Controllers
Features
March 2004
1-3
FD20 Full Voltage - Limited Service
Dimensions
FD20 Limited Service - Standard Enclosure - Type NEMA 2, 3R, 4, 4X, 12
Fire Pump
Controller
Fire Pump
Controller
Motor Hp
Line Voltage
Withstand Rating
Standard
Intermediate
Approx. Weight
Lbs. (Kg)
25,000
65,000
250
5 - 30
200 - 208V
5 - 30
220 - 240V
5 - 30
* 380 - 415V
5 - 30
440 - 480V
5 - 30
550 - 600V
18,000
25,000
5 - 15
230V - S/P
10,000
65,000
(113)
* Coils available: 380V-50Hz, 380V-60Hz, 415V-50Hz, 415V-60Hz.
NOTES:
1. All enclosures finished in FirePump red.
2. Cable Entrance either top or bottom.
3. Standard Enclosure type NEMA 2.
N. Y. C.
APPROVED
For more information visit: www.chfire.com
BR05805029K
1-4
Limited Service Fire Pump Controllers
Features
FD20 Full Voltage - Limited Service
Electrical Wiring Schematic
FD20 Limited Service
N. Y. C.
APPROVED
BR05805029K
For more information visit: www.chfire.com
March 2004
March 2004
Limited Service Fire Pump Controllers
Features
1-5
FD20 Full Voltage - Limited Service
Electrical Wiring Schematic
FD20 Limited Service - Single Phase
N. Y. C.
APPROVED
For more information visit: www.chfire.com
BR05805029K
1-6
Limited Service Fire Pump Controllers
Features
FD20 Full Voltage - Limited Service
Options - Wiring Diagram
FD20 Limited Service
N. Y. C.
APPROVED
BR05805029K
For more information visit: www.chfire.com
March 2004
Limited Service Fire Pump Controllers
Features
March 2004
1-7
FD20 Full Voltage - Limited Service
Field Connections
Main Terminal Block: FD20 Limited Service
Main Terminal Block: FD20 Limited Service - Single Phase
Typical Controller Connection
N. Y. C.
APPROVED
For more information visit: www.chfire.com
BR05805029K
1-8
Limited Service Fire Pump Controllers
Features
March 2004
FD20 Full Voltage - Limited Service
Dimensions
FD20 Limited Service - c/w LMR Option - Standard Enclosure - Type NEMA 2, 3R, 4, 4X, 12
Fire Pump
Controller
Fire Pump
Controller
LMR
SWITCH/CIRCUIT BREAKER
(DISCONNECTING MEANS)
OPERATION INSTRUCTIONS
TO PLACE IN SERVICE
TO START NON-AUTOMATIC OPERATION
TO RETURN TO AUTOMATIC OPERATION
TO TAKE OUT OF SERVICE
Motor Hp
Line Voltage
Withstand Rating
Standard
Intermediate
Approx. Weight
Lbs. (Kg)
25,000
65,000
305
5 - 30
200 - 208V
5 - 30
220 - 240V
5 - 30
380 - 415V
5 - 30
440 - 480V
5 - 30
550 - 600V
18,000
25,000
5 - 15
230V - S/P
10,000
65,000
(138)
Note: 380 - 415V coils are rated for 50/60Hz
NOTES:
1. All enclosures finished in FirePump red.
2. Cable Entrance either top or bottom.
3. Standard Enclosure type NEMA 2.
N. Y. C.
APPROVED
BR05805029K
For more information visit: www.chfire.com
March 2004
Limited Service Fire Pump Controllers
Features
1-9
FD20 Full Voltage - Limited Service
MAIN BOARD
RELAY CARD
Electrical Wiring Schematic
FD20 Limited Service - c/w LMR Option
N. Y. C.
APPROVED
For more information visit: www.chfire.com
BR05805029K
1-10
Limited Service Fire Pump Controllers
Features
March 2004
FD20 Full Voltage - Limited Service
Options - Wiring Diagram
FD20 Limited Service - c/w LMR Option
Main Terminal Block: TB1
Typical Controller Connection
NOTES:
1. Terminal 49 is common to all dry contact inputs.
DO NOT APPLY A VOLTAGE ON THESE TERMINALS
2. Contacts shown in de-energized state (Fail Safe).
Relay Card
NOTES:
1. To Control Circuit
2. Spare for Customer Connections
3. To TB1
4. To Shunt Trip
5. Contacts Shown in De-Energized State - (Fail Safe)
BR05805029K
For more information visit: www.chfire.com
Limited Service Fire Pump Controllers
Features
March 2004
1-11
FD20 Full Voltage - Limited Service
Product Selection
FD20 Limited Service Controller Catalog Numbering System
FD
Type
20 = Limited Service
Horsepower
3
5
7.5
10
A
B
C
D
E
F
G2
15
20
=
=
=
=
=
=
=
25
30
Voltage
200 - 208V 60 HZ
220 - 240V 60 HZ
380 - 415V 50/60 HZ
440 - 480V 60 HZ
550 - 600V 60 HZ
416V @ 60Hz
240V Single Phase
LMR Series
LMR = Microprocessor Control
Language
L1 = English
L2 = French
L5 = Spanish
A
B
C1
C2
C3
C4
C5
*D
E1
E2
E3
E5
E8
EX
F
F2
I
LMR
*MLO
**P1
**P2
**P3
**P5
P7
*P8
P11
P12
P13
*PRL
R1
R2
R3
R4
*S
*V1
*V2
*V3
*W
X1
X2
*Z
-
Options
Built-in Alarm System
Alarm Bell
Extra Contacts "Pump Run" (one N.O. std.)
Extra Contacts "AC Power Failure" (one set std.)
Extra Contacts "Phase Reversal" (one set std.)
Remote Contacts (2 Form C) Low Reservoir
Remote Contacts (2 Form C) High Reservoir
Deluge Valve Start
NEMA 3R - Raintight Enclosure
NEMA 4 - Watertight Enclosure
NEMA 12 - Industrial Dust Tight Enclosure
NEMA 4X - Stainless Steel Enclosure
Tropicalization
Export Crating
Floor Stand (Standard c/w floor mounted enclosures)
Floor Stand - 2 Inch Height
Intermediate Withstand Rating
Microprocessor Control
Motor Lock-Out (Interlock On)
Mercoid 10-300 PSI Pressure Switch
Mercoid 25-600 PSI Pressure Switch
ALCO 90-450 PSI Pressure Switch
ALCO 15-260 PSI Pressure Switch
Low Suction Pressure Switch and Alarm Pilot Light
Low Suction Shutdown (Requires P7)
Pressure Switch (10-300psi) - Sea Water (Stainless Steel Mercoid Switch)
Pressure Switch (25-600psi) - Sea Water (Stainless Steel Mercoid Switch)
Externally Mounted Pressure Switch
"Pump Run" Light
Space Heater (120 / 220V)
Space Heater c/w Thermostat
Space Heater c/w Humidistat
Low Pump Room Temperature Switch and Pilot Light
Sequential Start
Voltmeter (Single Phase)
Ammeter (Single Phase with Current Transformer)
Voltmeter & Ammeter (Three Phase)
Weekly Test Timer
Printer/Pressure Recorder (Standard on FM LMR Units)
4 inch chart recorder (10-300 PSI fresh water)
Elapsed Time Meter
* included with LMR option
** not required with LMR option
Custom options may be accommodated. Please consult factory for availability and price.
For more information visit: www.chfire.com
BR05805029K
1-12
Limited Service Fire Pump Controllers
Features
March 2004
FD20 Full Voltage - Limited Service
Product Selection
FD20 Limited Service Controller Catalog Numbering System
Catalog Number Selection Chart - FD20
Catalog Number
FD20-3A
FD20-5A
FD20-7.5A
FD20-10A
FD20-15A
FD20-20A
FD20-25A
FD20-30A
FD20-3B
FD20-5B
FD20-7.5B
FD20-10B
FD20-15B
FD20-20B
FD20-25B
FD20-30B
FD20-3C
FD20-5C
FD20-7.5C
FD20-10C
FD20-15C
FD20-20C
FD20-25C
FD20-30C
BR05805029K
Voltage
200-208V
60 HZ
220 - 240V
60 HZ
380 - 415V
50 / 60 HZ
Hp
3
5
7.5
10
15
20
25
30
3
5
7.5
10
15
20
25
30
3
5
7.5
10
15
20
25
30
Catalog Number Selection Chart - FD20
Price
$2,610
$2,610
$2,610
$2,860
$2,860
$2,940
$2,940
$2,940
$2,610
$2,610
$2,610
$2,860
$2,860
$2,940
$2,940
$2,940
$2,490
$2,490
$2,490
$2,490
$2,740
$2,740
$2,780
$2,820
Catalog Number
FD20-3D
FD20-5D
FD20-7.5D
FD20-10D
FD20-15D
FD20-20D
FD20-25D
FD20-30D
FD20-3E
FD20-5E
FD20-7.5E
FD20-10E
FD20-15E
FD20-20E
FD20-25E
FD20-30E
For more information visit: www.chfire.com
Voltage
440 - 480V
60 HZ
550 - 600V
60 HZ
Hp
3
5
7.5
10
15
20
25
30
3
5
7.5
10
15
20
25
30
Price
$2,490
$2,490
$2,490
$2,490
$2,740
$2,740
$2,780
$2,820
$2,490
$2,490
$2,490
$2,490
$2,740
$2,740
$2,780
$2,820
Limited Service Fire Pump Controllers
Features
March 2004
1-13
FD20 Full Voltage - Limited Service
Product Selection
FD20 Limited Service - Options
Designation
Description
Price
A
B
C1
C2
C3
C4
C5
*D
E1
E2
E3
E5
E8
EX
F
F2
I
L1
L2
L5
LMR
*MLO
**P1
**P2
**P3
**P5
P7
*P8
P11
P12
P13
*PRL
R1
R2
R3
R4
*S
*V1
*V2
*V3
*W
X1
X2
*Z
Built-in Alarm System
Alarm Bell
Extra Contacts "Pump Run" (one N.O. std.)
Extra Contacts "AC Power Failure" (one set std.)
Extra Contacts "Phase Reversal" (one set std.)
Remote Contacts (2 Form C) Low Reservoir
Remote Contacts (2 Form C) High Reservoir
Deluge Valve Start
NEMA 3R - Raintight Enclosure
NEMA 4 - Watertight Enclosure
NEMA 12 - Industrial Dust Tight Enclosure
NEMA 4X - Stainless Steel Enclosure
Tropicalization
Export Crating
Floor Stand (Standard c/w floor mounted enclosures)
Floor Stand - 2 Inch Height
Intermediate Withstand Rating
Language - English
Language - French (LMR Option Only)
Language - Spanish (LMR Option Only)
Microprocessor Control
Motor Lock-Out (Interlock On)
Mercoid 10-300 PSI Pressure Switch
Mercoid 25-600 PSI Pressure Switch
ALCO 90-450 PSI Pressure Switch
ALCO 15-260 PSI Pressure Switch
Low Suction Pressure Switch and Alarm Pilot Light
Low Suction Shutdown (Requires P7)
Pressure Switch (10-300psi) - Sea Water (Stainless Steel Mercoid Switch)
Pressure Switch (25-600psi) - Sea Water (Stainless Steel Mercoid Switch)
Externally Mounted Pressure Switch
"Pump Run" Light
Space Heater (120 / 220V)
Space Heater c/w Thermostat
Space Heater c/w Humidistat
Low Pump Room Temperature Switch and Pilot Light
Sequential Start
Voltmeter (Single Phase)
Ammeter (Single Phase with Current Transformer)
Voltmeter & Ammeter (Three Phase)
Weekly Test Timer
Printer/Pressure Recorder (Standard on FM LMR Units)
4 inch chart recorder (10-300 PSI fresh water)
Elapsed Time Meter
For more information visit: www.chfire.com
$350
$110
$90
$90
$90
$90
$90
N/C
$200
$700
$25
$1200
$275
$525
Std.
$25
$300
N/C
N/C
$200
$1200
$120
$250
$200
Std.
N/C
$570
$75
$700
$800
$350
$120
$250
$320
$320
$290
$250
$150
$210
$900
$495
$1075
$700
$125
BR05805029K
FIRE PUMP CONTROLLERS
March 2004
Fire Pump Controller Family
FD20
Limited Service Controller
FD30
FT SERIES
Transfer Switches
FD100 / 110
Across-the-Line
Diesel Engine
Controllers
FD40
FDM
Part Winding
Medium Voltage
Controllers
FD50
FDF
Primary Resistor
Foam Pump
Controllers
FD60
FDC
Autotransformer
Compact
Controllers
FD70
FDR
WYE DELTA (Star-Delta)
Open Transition
Residential
Controllers
FD80
FDJP / JY
WYE DELTA (Star-Delta)
Closed Transition
Jockey Pump
Controllers
FD90
Soft Start
FDAP-M
Remote Alarm
Panels
Fore more information on Eaton Cutler-Hammer Fire Pump Controllers, email us at chcfirepump@eaton.com or call us at 1-877-860-7955.
EATON
Cutler-Hammer
403 East Lake Blvd., Airdrie, Alberta, T4A 2G1
Canada
tel: 403-948-7955
fax: 403-948-6967
www.chfire.com
© 2004 Eaton Corporation
All Rights Reserved
Printed in Canada
Publication No.: BR05805029K
March 2004
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