ENVIROTECH SYSTEMS INFRA PROJECTS INDIA PVT. LTD An Envirotech Group Company Off: Flat No. 4, Yasharaj Complex, Above Janaseva Bank, Sasanenagar, Hadapsar, Pune 411028. Maharashtra, Contact No. +91-26825505/9765235881, info@envirotechsystems.in www.envirotechsystems.in, www.envirotechinfra.com ENVIROTECH SYSTEMS INFRA PROJECTS INDIA PVT. LTD PRESENTS INDUSTRIAL FLOORING ENVIROTECH SYSTEMS INFRA PROJECTS INDIA PVT. LTD An Envirotech Group Company Off: Flat No. 4, Yasharaj Complex, Above Janaseva Bank, Sasanenagar, Hadapsar, Pune 411028. Maharashtra, Contact No. +91-26825505/9765235881, info@envirotechsystems.in www.envirotechsystems.in, www.envirotechinfra.com INDUSTRIAL FLOORING: Types of Industrial Flooring: Trimix Flooring Epoxy Flooring Polyurathane Flooring( Ucrete Flooring) PU Flooring PE Foam Flooring A) Vaccum Dewatered Flooring/ Trimix Flooring VDF Flooring or Vacuum Dewatered Flooring or Trimix Flooring is a system for laying high quality concrete floors where the key is Dewatering of Concrete by Vacuum Process wherein surplus water from the concrete is removed immediately after placing and vibration, thereby reducing the water cement ratio to the optimum level.VDF Flooring or Vacuum Dewatered Flooring or Trimix Flooring increases the Compressive Strength, Tensile Strength, and Abrasion Resistance and minimizes the Shrinkage and Floor Wraps. VDF Flooring results in High Strength, Longer Life, Better Finish and Faster Work. This type of floor is suitable for high abrasion & heavy traffic movement. METHODOLOGY: 1. Tying Line Dori (Threads) as per the slope requirements 2. Laying Guide Rails to every 4 meters using MS Channels or as required in straight lines along the Line Dori, taking levels as per the slope and fixing them using concrete also called grouting and left to set for a minimum of 24 hours 3. Pouring the concrete in between the channels and spreading using Shovel or Hoe (Kudal/Parah) ENVIROTECH SYSTEMS INFRA PROJECTS INDIA PVT. LTD An Envirotech Group Company Off: Flat No. 4, Yasharaj Complex, Above Janaseva Bank, Sasanenagar, Hadapsar, Pune 411028. Maharashtra, Contact No. +91-26825505/9765235881, info@envirotechsystems.in www.envirotechsystems.in, www.envirotechinfra.com 4. Vibrating the concrete with a poker vibrator especially to the sides of the panels 5. Surface Vibration the concrete using Double Beam Screed Vibrator running over the guide rails twice to achieve maximum compaction for RCC with double mats 6. Final levelling of the concrete using the Straight Edge/Bull Float/Aluminium Bottom (Fanti/Baddha) 7. A system of lower mats & top mat is laid on the green concrete & this is attached to a vacuum pump. This draws out surplus water if any. 8. The concrete is left to stiffen. When the base concrete has stiffened to the point when foot traffic leaves an imprint of about 3-6 mm and any bleed water should now have evaporated, but the concrete should have a wet sheen, Floor Hardener is applied at an even application rate of 3-7 Kg/Sqm or as per the requirement of the floor. 9. Application of Power Floater on the surface until the surface is sufficiently compacted &levelled with no major lines appearing any more 10. Final finishing using Power Trowel and trowelling until the required finish is achieved. Finish could be any of the Smooth Finish, Sand Finish or Line Finish. ADVANTAGES: 1. Increased Compressive strength by more than 50% 2. Reduced Cement consumption by more than 30% as no cement is required separately for finishing. 3. Increased Abrasion resistance by more than 50% 4. Increased wear resistance 5. Minimum dusting & crack formation 6. Minimum dry and plastic shrinkage and floor wraps 7. Uniform homogeneous floor with High flatness accuracy 8. Lower water permeability due to increased density. 9. High early strength minimizes damage on newly cast floors ENVIROTECH SYSTEMS INFRA PROJECTS INDIA PVT. LTD An Envirotech Group Company Off: Flat No. 4, Yasharaj Complex, Above Janaseva Bank, Sasanenagar, Hadapsar, Pune 411028. Maharashtra, Contact No. +91-26825505/9765235881, info@envirotechsystems.in www.envirotechsystems.in, www.envirotechinfra.com 10. Earlier utilization and Reduced maintenance cost B) Epoxy Flooring: Epoxy flooring is Smooth, Monolithic Flooring using multiple layers of Epoxy Resins that is applied to the floor to different thicknesses depending upon the requirements. The epoxies are self levelling by nature, thereby spreading across the floor itself, in a manner so as to minimize the undulations and bring about as level a floor as possible. Concrete surfaces are porous, making them vulnerable to water, abrasion and chemicals. When applied to concrete, Epoxy Flooring creates a protective layer of protection which enhances aesthetics and hardens the surface. Epoxy systems are exceptionally diverse and can be engineered to meet the unique demands of nearly any facility. Epoxy flooring is suitable for Industries like Automobile, Pharmaceuticals, Dairy and other Food grades. Epoxy is any of various usually thermosetting resins capable of forming tight cross-linked polymer structures characterized by toughness, strong adhesion, and low shrinkage, used for floorings. Epoxy in this case refers to a system that is made up of resins, hardeners, fillers & pigment. The resin and hardener is mixed together wherethey chemically react to form a rigid plastic material that is strong, resistant to degradation and that bond extremely well to its substrate. METHODOLOGY: 1. Cleaning: The substrate should be made structurally sound, dry and free from loose materials. All the surface contamination, laitance, grease and oil must be removed appropriately while deeper penetration should be removed by mechanical means. 2. Surface Preparation: Filling cracks & patches if any with epoxy mortar, while bigger pot holes to be treated with non-shrink repair mortars. 3. Priming: Application of one coat of solvent free epoxy resin based primer for betteradhesion of the subsequent flooring to the substrate. ENVIROTECH SYSTEMS INFRA PROJECTS INDIA PVT. LTD An Envirotech Group Company Off: Flat No. 4, Yasharaj Complex, Above Janaseva Bank, Sasanenagar, Hadapsar, Pune 411028. Maharashtra, Contact No. +91-26825505/9765235881, info@envirotechsystems.in www.envirotechsystems.in, www.envirotechinfra.com 4. Epoxy Topping: - Resin, Hardener, Filler and pigment are mixed together and laid on the floor to required thickness using notched trowel and finished using spike rollers. ADVANTAGES: 1. Epoxy flooring is tough, smooth, aesthetic and resistance to Moisture, Chemicals and wear & tear which gives abrasion resistance to surfaces, easy to clean and offers a very glossy look to the surface. 2. Low Porosity, Moisture and Water resistantDirt & Dust free and thus easy to clean 3. Strong Bond Strength to the substrate 4. Provides Safe, Cleaner, Healthier & More Pleasant ambience 5. Non Inflammable and Anti-skid thus provides safe surface for Industrial us 6. Attractive flooring surface with Glossy or Mat finish as required 7. Chemical Resistant and thus protects the substrate from chemical degradation 8. High Impact Resistance and thus protects the substrate from wear and tear 9. Allow for quick and easy application Types of Epoxy Flooring: i. Epoxy Concrete Flooring Systems: Epoxy is one of the most widely known materials among floor coating resins, and is one of the most broadly utilized in the concrete flooring industry. As a concrete covering and protector, appropriately-selected epoxy floor coatings can help preserve the structural integrity of a floor slab and safeguard facility investment. ii. Cementitious Urethane Mortar Flooring Cementitious Urethane Mortar Flooring offers thecombination of versatility and strength that many challenging environments rely on. Particularly popular in commercial kitchens and food and beverage processing facilities, urethane ENVIROTECH SYSTEMS INFRA PROJECTS INDIA PVT. LTD An Envirotech Group Company Off: Flat No. 4, Yasharaj Complex, Above Janaseva Bank, Sasanenagar, Hadapsar, Pune 411028. Maharashtra, Contact No. +91-26825505/9765235881, info@envirotechsystems.in www.envirotechsystems.in, www.envirotechinfra.com cements and coating systems lend themselves well to a variety of industrial, commercial and institutional floor coating applications. iii. MMA Acrylic Flooring For applications where time is of the essence and there is need of a resilient, seamless and low-maintenance floor, Florock’s acrylic MMA flooring is provided.FloroCryl MMA (methyl methacrylate) industrial acrylic coating for concrete flooring is an exceptionally versatile material, making it ideal for industrial, commercial and institutional concrete flooring. iv. Thin Film Urethane Floor Coatings: Thin Film Urethane Floor Coatings is best in chemical, stain and abrasion resistance. It offers high performance topcoat. It is formulated to withstand the damaging effects of harsh solvents and a broad spectrum of chemicals. Thin film urethanes are highly effective topcoats that provide lasting protection against a wide variety of problematic substances without compromising aesthetics. This outstanding selection of high performance urethane can be used in solid-colored, stand-alone systems over compatible primers or as protective, clear finish coats. v. Polyaspartic Floor Finishes: This material can be applied at nearly any temperature, bonds easily to nearly any concrete surface and cures to full strength within half an hour. It is flexible enough to bridge small cracks, can withstand high temperatures when cured, and has superior stain and UV resistance. To apply the coatingthe surface should be properly prepared the floor and the moisture vapor emission rate can't be too high and need to have the proper solids content in the polyaspartic coating to allow it to wet out the concrete surface in order to develop proper bond. ENVIROTECH SYSTEMS INFRA PROJECTS INDIA PVT. LTD An Envirotech Group Company Off: Flat No. 4, Yasharaj Complex, Above Janaseva Bank, Sasanenagar, Hadapsar, Pune 411028. Maharashtra, Contact No. +91-26825505/9765235881, info@envirotechsystems.in www.envirotechsystems.in, www.envirotechinfra.com C) POLYURETHANE FLOORING/ UCRETE FLOORING: Ucrete industrial flooring is cost effective because it is long lasting, quick and practical to install and meets all the needs of modern processing industry. It is a unique suite of products based upon the Ucrete heavy duty polyurethane resins which enjoy an unequalled reputation for performance built up over four decades of use throughout the food, beverage, pharmaceutical and chemical industries.a polyurethane-concrete flooring system designed to provide outstanding abrasion and chemical resistance.It is generally applied at a thickness of 2- 3 mm. It is available in a few limited colours. It has excellent thermal shock resistance and hence can be applied on those areas where heating and cooling occur intermittently. Polyurethane has a very short pot life and hence mixing, laying and de-aeration are done very swiftly. Application should be avoided when the temperature is very high. METHODOLOGY: 1. Ensure that Clean, Dry and Sound test is conducted on the concrete. 2. Surface preparation like grinding or shot blasting is done to achieve a surface profile of 150-200 microns. 3. Apply Cipoxy 16 or Aquoxy 50 as primer and allow to cure for 8 hours. 4. Polyurethane contains 3 components viz. resin, hardener and reactive aggregates. 5. Unpack the resin and pour into the mixing bowl. Add aggregates under stirring within 1 minute. Add hardener and stir for 1 minute and lay the mixture by a trowel @ 1 sq m. De-aerate the layer by a spike roller and allow it to cure. ADVANTAGES: 1. Chemical resistant: All Ucrete floors have the same chemical resistance characteristicsSo in this regard all Ucrete floors are equally suitable ENVIROTECH SYSTEMS INFRA PROJECTS INDIA PVT. LTD An Envirotech Group Company Off: Flat No. 4, Yasharaj Complex, Above Janaseva Bank, Sasanenagar, Hadapsar, Pune 411028. Maharashtra, Contact No. +91-26825505/9765235881, info@envirotechsystems.in www.envirotechsystems.in, www.envirotechinfra.com 2. Mechanical resistant:In areas where heavy mechanical impact and intense hard wheeled traffic is expected thicker systems with larger aggregate should be used and is good mechanical resistant. 3. Rapid installation: It can be installed rapidly. Ucrete UD200, for example, can be put back into service after only 5 hours at 10°C. 4. Abrasion resistant: Fast setting and high abrasion resistant. 5. High impact resistant: It has high impact resistance capacity. 6. Durability: It is more durable than most of the flooring systems.
