SPE 150822 Multiple EOS Fluid Characterization for Modeling Gas Condensate Reservoir with Different Hydrodynamic System: A Case Study of Senoro Field Sugiyanto Bin Suwono, SPE, JOB Pertamina–Medco E&P Tomori Sulawesi, Luky Hendraningrat, SPE, NTNU, PT Medco E&P Indonesia, Dwi Hudya Febrianto, Medco LLC Oman, Bagus Nugroho, SPE, PT Medco E&P Indonesia, and Taufan Marhaendrajana, SPE, Institut Teknologi Bandung (ITB) Copyright 2012, Society of Petroleum Engineers This paper was prepared for presentation at the North Africa Technical Conference and Exhibition held in Cairo, Egypt, 20–22 February 2012. This paper was selected for presentation by an SPE program committee following review of information contained in an abstract submitted by the author(s). Contents of the paper have not been reviewed by the Society of Petroleum Engineers and are subject to correction by the author(s). The material does not necessar ily reflect any position of the Society of Petroleum Engineers, its officers, or members. Electronic reproduction, distribution, or storage of any part of this paper without the written consent of the Society of Petroleum Engineers is p rohibited. Permission to reproduce in print is restricted to an abstract of not more than 300 words; illustrations may not be copie d. The abstract must contain conspicuous acknowledgment of SPE copyright. Abstract A proper analysis and fluid characterization is an essential key for successful modeling the behaviour of gas condensate reservoir. This paper demonstrates a robust multiple equation of state (EOS) modeling process for gas condensate reservoir at Senoro field. Senoro is a new major gas condensate field in East Indonesia with estimated IGIP greater than 2 Tcf and CGR range from 3-80 STB/MMscf. Senoro field is divided into two structures: the northern part is a carbonate reefal build-up, namely Mentawa, member of Minahaki formation, and the southern part is a platform carbonate Minahaki formation. The hydrodynamic condition in both formations poses a challenge to fluid characterization, where Mentawa member has both oil and gas with active aquifer, while Minahaki formation only has gas bearing rock with aquifer. Senoro field has collected 36 samples, measured from down-hole and surface. The samples also cover composition analysis for surface recombined fluid. The required laboratory experiment such as CCE, DL and CVD have also been measured. The mathematical recombination was performed as a quality check to measure well-stream composition. Two EOS models have been developed successfully to determine physical properties and to predict the fluid behaviour of Senoro. The heptanes-plus fraction is split into three pseudo-components to characterize fluid using Gamma distribution model. The fine-tuned fluid properties from all available data match both EOS models satisfactorily. These EOS models have also been matched with historical single radial welltest model. Compositional grading has also been developed to generate compositional map. These established EOS models are used for compositional simulation. The gas and condensate profiles now could be predicted for optimizing field development plan. The use of EOS models can lead not only to a further field development strategy, but also to optimize the surface processing facilities. Introduction Senoro is a new major gas-condensate field in East Indonesia with estimated Initial Gas in Place (IGIP) greater than 2 Tcf and Condensate Gas Ratio (CGR) range from 3-80 STB/MMscf. The gas sales agreement has been made to several buyers in East Indonesia in the next couple of years. This field is located onshore, at the northeastern coastal region of Senoro-Toili Block on the eastern arm of Sulawesi Island, Indonesia. The Senoro structure trends from northeast to southwest and encompasses an area of approximately 90 km2. This structure was identified as carbonate rocks, whereas the northern part is a carbonate reefal build-up, namely Mentawa, member of Minahaki formation, and the southern part is a platform carbonate Minahaki formation (see Fig. 1). The first exploration well has been drilled in April 1999. Currently there are six wells drilled in Senoro Field and all of them have been tested and sampled but currently being temporarily plugged and abandoned (see Table 1). The gross pay thickness found is up to 686 ft at North and 487 ft at South. The Well#1, #2, and #5 are located in the northern part while Well#3 and Well#6 are located in the southern part of Senoro field. The southern part is located in a different hydrodynamic system with northern part. The Southern part consists of only gas bearing rock with aquifer in Minahaki formation. Meanwhile Northern part has both oil and gas with active aquifer. Consequently, it becomes the essential reason to divide the PVT of Senoro into two regions. 2 SPE 150822 Based on experimental laboratory test and DST data, this reservoir is indicated to be a gas condensate reservoir (see Fig. 2). Most gas condensate reservoir and volatile oil reservoir fluid behaviour are not only a function of pressure but also dependant of composition. A foremost challenge in developing gas-condensate reservoir is condensate blockage phenomena, sooner or later gas production performance could undergo. The final objective of this study is to develop full-field compositional simulation model for predicting the reliable and accurate performance of oil/condensate and gas recovery methods when liquid and vapour undergo vigorous mass transfer during the recovery process. Therefore, providing the established EOS models is compulsory and becomes the first EOS modeling for field operated under JOB Pertamina – Medco E&P Tomori Sulawesi. For this purpose, we studied using Winprop, the state-of-art fluid characterization, and GEM, the compositional simulator. Quality Check of PVT Data The Senoro field has 36 fluid samples from existing 6 wells. Those samples were taken either from bottomhole or surface (see Table 2). However, there are only 4 DST tests that were also detailed analyzed using CCE and CVD test, which are DST-1 of Well#1, DST-1 of Well#5, DST-2 of Well#5, and DST-1 of Well#6. In favour of Well#5, it has two recombination reports, DST-1 and DST-2. However, only data from DST-2 that is chosen to represent Well#5. There are 2 reasons why DST-1 is not quite representative. First, the compositional analysis of separator liquid shows very small Methane (C1) mole fraction (2.98 % mole) compared to other reports (about 15.30 % mole). The DST-1 of Well#5 was tested around 6 ft below GOC, in such that the GOR was too high due to gas coning. Second, the plus fraction of DST-1 was only reported up to C12+. Meanwhile, DST-2 analyzed up to C20+. Therefore, the degree of accuracy DST-1 is smaller than DST-2. Based on those preliminary screening, finally there are only three samples to be used for EOS modeling which are DST-1 of Well#1(bottomhole oil sampling), DST-2 of Well#5 and DST-1 of Well#6. In order to make representative fluid in reservoir condition, the surface gas samples should be recombined with its liquid at the specific producing gas-oil ratio (GOR) during sampling. To ensure that the quality of recombined sample is reliable, the result of lab recombination should be cross-check with calculated recombination result. A data with maximum of 2% error should be considered as having a good consistency between lab and calculation result. The data quality check (QC) for the recombined fluid can also be done by using Hoffman plot. The Hoffman plot is fast and reliable technique for evaluating the consistency of the data through a graphical technique (CMG 2010) which is created by plotting the logarithm of K-value times pressure versus a component characteristic factor (F). If the data is good, in such that the liquid and vapour samples are reasonably in equilibrium at the separator conditions and the measurement of the liquid and vapour compositions generally error free, then the points of components C1-C6 should fall on a straight line. Nitrogen (N2) and Heptane-Plus (C7+) is not included in Hoffman consideration since it is generally not measured accurately. The equation of characteristic factor (F) is given below. F log PC log Pa 1 1 1 Tb Tc 1 ........................................................................................................................................................... (1) Tb T Where Pc is critical pressure, Pa is atmospheric pressure, T is temperature, Tb is normal boiling point temperature, and Tc is critical temperature. The fluid recombination quality check as shown in Table 3 and Table 4 gives acceptable matched between lab and calculated wellstream data with less than 2% of deviation. Figure 3 and Figure 4 also show that both north and south region data give a good match in Hoffman plot. Fluid Characterization In doing fluid characterization, this study prefer to refers to procedures recommended by Whitson (1992). The first step is splitting and characterizing the C7+ into a reasonable number of fractions (3 to 20). This number of fraction should depend on the simulation process, the characterization procedure and machine specification. Second step is modifying the C7+ properties such as: critical properties (pressure, volume, and temperature), acentric factor, shifting volume, molecular weight, constants omega A & B. The pure component properties for Methane and Non-hydrocarbons may also be modified. Finally, it needs to reduce the total number of components to as few as possible while still maintaining the accuracy of the phase behavior. Heptanes-Plus Characterization The C7+ fraction characterization was conducted by using gamma distribution model (Whitson 1983). This method is widely used for describing the heptanes plus fraction in reservoir fluid if partial extended analysis such as MW, mole fraction and SG, is specified. The gamma distribution parameters for northern and southern parts are shown in Table 5. The C7+ fraction was divided into single carbon number (SCN) up to C31+. The result from several wells give satisfaction matched with deviation between measured and calculated of Z+, MW+ and SG+ below 0.4% (see Table 6 and 7). Both of EOS now has 36components (EOS36). The SCN mole fraction of both EOS model are showed in Figure 5. SPE 150822 3 In order to utilize the established multiple EOS in full-field compositional reservoir simulation study, the EOS36 should be lumped into smaller number of components. It is important since EOS36 will take much longer CPU time compared to smaller number of components. The lumping method used Gaussian quadrature as defaulted in Winprop to reduce from EOS36 to EOS14 by grouping into three pseudo or hypothetical component (HYP) as shown in Table 8. In northern part, HYP01 consists of C7 to C12, HYP02 consists of C13 to C30, and HYP03 consists of C31+. Whereas in southern part, HYP01 consists of C7 to C9, HYP02 consists of C10 to C17, and HYP03 consists of C18-C31+. Equation of State (EOS) To describe the fluid phase behavior, Peng-Robinson 1978 EOS was used in this study. The Peng-Robinson EOS is recommended to be used for highly volatile oils or liquid rich gas condensates near to critical point. The critical properties were calculated using Twu correlation (Twu 1984) as defaulted in Winprop. For viscosity modeling, there are only Pedersen correlation and Jossi-Stiel-Thodos (JST) correlation in WinProp. The Pedersen correlation is expected to give better liquid viscosity predictions for light and medium gravity oils than the JST model (CMG 2010). Therefore, modifed Pedersen (Pedersen and Fredenslund 1987) is expected to have better estimation for Senoro viscosity modeling. Tuning EOS parameters The tuning or regression of the EOS parameters should be performed if the EOS model does not match with fluid properties from experimental data. Refering to Whitson (1992), parameters in viscosity correlation for calculating viscosity model might be tuned during regression to match experimental viscosity data. It needs trial and error in setting regression parameters and data weight factors such as saturation pressure weight, exponential ROV, liquid saturation, gas viscosity, density and z-factor. Figure 6 – 10 shows result of final EOS tuning for all Senoro samples. The fine-tuned EOS14 in all fluid models are consistently matches with the experimental fluid properties i.e. saturation pressure (minor deviation ~0.57%), relative volume (deviation less than 10%), z-factor (minor deviation ~1.0%), gas viscosity, gas density (deviation less than 10%), liquid volume (deviation less than 7%), vapour produced (deviation less than 5%), and GOR (deviation less than 10%). Therefore, all of the properties are considered to be of acceptable in quality. Compositional Gradient Compositional gradient phenomena represent variation of fluid composition as a function of reservoir depth. It should consist of information about compositions variation, PVT properties and GOC. The determination of GOC is a tricky problem (Whitson 1992). The GOC is defined as depth where the fluid changed from having a dewpoint to having a bubble point at constant reservoir temperature. The GOC can represent a saturated condition where the reservoir pressure equals the saturation pressure. In other hand, composition has a transition from a dewpoint to a bubble point at undersaturated condition (P r > Psat). The only way this can occur is that the saturation pressure of the fluid at the point of transition is a critical point (called undersaturated GOC). The cross-plot between saturation pressure and reservoir pressure with depth would determine the GOC. Since the oil rim was found only in the Nortern part of reservoir, compositional gradient was generated for Northern reservoir only. Therefore, only samples from Well#1 and Well#5 can be calculated and compared each other. Comparing with measured GOC from RFT data which is found at depth of 6,496 ft-ss, calculated GOC from Well#1 sampling is located higher at 6,466 ft-ss (deviation 0.46%). Otherwise, calculated GOC from sample Well#5 is located deeper at 8,324 ft-ss (deviation 28%). The possibility of high deviation in Well#5 could be a result of liquid or condensate flow back in the wellbore in such that the heavier component did’nt flow-up to surface sampling separator during sampling. That hypothesis is actually supported by fact that the calculated GOR is matched by increasing the plus fraction molecular weight 3.5 times from existing data at Well#5. However this method is not recommended but only for concluding the issue. Thus, this final data QC concludes that EOS14 model to be used for further compositional simulation are only from Well#1 for Northern part and Well#6 for Southern part. Single Well Radial Simulation In order to have a good deliverability forecast, history matching process is needed to match the reservoir model with available DST data. Since the DST test was conducted only for very short time period, the history matching was conducted in single well radial matching. The single radial homogenous well model was developed in GEM. It contains 100-200 active grid cells with external radius depends on the well testing interpretation. The input parameters such as porosities, permeability, skin, thickness were based on well testing reports. Several DST wells data could not represent the well testing condition due to bottomhole leakage while testing. Hence only Well#2 and Well#5 for Northern part and Well#6 for Southern part to be matched with fine-tuned EOS each region (See Figs. 12, 13 and 14). In this history matching, once again the previous finetuned EOS should be re-tuned to get the best match of bottomhole pressure (BHP) and oil-gas ratio (OGR). These two parameters are very important in modeling gas-condensate reservoir. It should be noted that the best fine-tuned EOS model resulted from this history matching also need to be re-confirmed in Winprop to ensure that the model is still consistent with lab experimental data as it did in the tuning EOS parameter step. 4 SPE 150822 Full-field Compositional Simulation Model The full-field compositional simulation modeling has been constructed in GEM. The reservoir properties were obtained from the results of geo-statistical analysis using commercial geo-statistical modeller that were exported into numerical compositional reservoir simulation. The properties modeling were developed by inputting all relevant geological and reservoir parameters, such as top structure map, isopach map, iso-porosity map, iso-permeability map, well data, formation tests data, reservoir rock, as well as reservoir pressure data. The model was developed in single porosity system since there is no evidence of fracture existence in Accoustic-Impedance interpretation. The reservoir geometry structure is showed in Table 11. The established multiple EOS14 with compositional gradient then also imported to numerical compositional simulation. Each region has been set with different initial reservoir temperature, 217oF in Northern part and 212 oF in southern part. The GOC in Northern part is similar depth with GWC in southern part at 6,496 ft-ss. The OWC in northern part is located at 6,522 ft-ss. Therefore, the thin oil column in Northern is about 26 ft-ss. Initialization The initial hydrocarbon in-place matching between the volumetric (geo-statistical results) and reservoir simulation models should be performed to ensure the consistency of simulator model, before the simulator model used for further reservoir performance predictions. The equilibrium method is used for initialization. The difference of hydrocarbon in-place between geo-statistical and simulator model below 0.6% was considered good match and acceptable in the engineering practice. Comparison between the volumetric and reservoir simulation to estimate the initial hydrocarbon in-place for Senoro field is listed in Table 12. Forecasting The formulation option method of Adaptive Implicit is used in compositional simulation. Surface separator data in simulation is set at single-stage separator with pressure and temperature at surface condition. The vertical flow performance (VFP) tables were generated and used based on well testing result. A scenario had been performed with gas plateau rate at 319 MMscfd (Figure 17) with several proposed wells as part of field development. One of the important things is to minimize error or warning message related to convergence problem. The use of the EOS models can lead not only to a further field development strategy, but also for optimization of the surface processing facilities. Conclusions 1. The robust multiple equation of state (EOS) has been successfully developed for Northern and Southern part of Senoro Field which has different hydrodynamic system. Both of EOS14 models have been fine-tuned the parameters and have a good acceptable matched. 2. The multiple EOS14 models have also been matched with historical single radial welltest model. 3. The established multiple EOS14 has successfully input in developed full-field compositional reservoir model and run in numerical compositional simulation for initialization with minor error (below 0.6%) compare to volumetric calculation and provides molar rate of SCN for optimizing the surface processing facilities. Recommmendation for Further Work A main challenge in developing gas-condensate full-field reservoir model is condensate blockage phenomenon where sooner or later gas production performance could undergo. Fevang and Whitson (1996) provide how to model gas condensate well deliverability more accurately using generalized pseudo-pressure (GPP). In the future, the GPP option should be added for loss analysis and more reliable deliverability forecasting. In addition, more complex separator stage should be performed in processing of gas condensate. The compositional reservoir model with history matching is also needed to be updated after this field is produced in next couple of years Acknowledgment We would like to thank the management of JOB Pertamina–Medco E&P Tomori Sulawesi, PT Medco E&P Indonesia and BPMIGAS for permission to publish this paper. Nomenclature CCE CVD CMG DLE DST constant composition expansion constant volume depletion Computer Modelling Group Ltd, a company differential liberation drill stem test SPE 150822 EOS EOS14 EOS36 HYP GEM GWC JOB OWC Pr Psat RFT 5 equation of state equation of state model with 14-component equation of state model with 36-component hypothetical (pseudo) component Equation of State Compositional Simulator, a product of CMG gas-water contact joint operating body oil-water contact reservoir pressure saturation pressure repeat formation testing References 1. Whitson, C.H. and Brule, M.R. 2000. Phase Behaviour, Vol. 20, Henry L. Doherty series. Monograph Series, SPE. ISBN 1-55563-087-1. 2. Whitson, C.H. 1992. Phase Behaviour in Reservoir Simulation. Fourth International Forum on Reservoir Simulation. Salzburg, Austria, August 31 – September 4. 3. Singh, K., Mantatzis, K., and Whitson, C.H. 2011. Reservoir Fluid Characterization and Application for Simulation Study. Paper SPE 143612 presented at SPE EUROPEC/EAGE Annual Conference and Exhibition held in Vienna, Austria, 23-26 May. 4. Whitson, C.H. 1983. Characterizing Hydrocarbon Plus Fractions. SPEJ (August 1983) 683, Trans., AIME 275. 5. Whitson, C.H. 1984. Effect of C7+ Properties on Equation of State Prediciton. SPEJ (December 1984) 685, Trans., AIME 277. 6. Twu, C.H. 1984. An Internally Consistent Correlation for Prediciting the Critical Properties and Molecular Weight of Petroleum and Coal-Tar Liquids. Fluid Phase Equilibria, No. 16, 137. 7. Computer Modelling Group. 2010. Winprop User’s Guide Version 2010. 8. Computer Modelling Group. 2010. GEM User’s Guide Version 2010. 9. Pedersen, K.S., and Fredenslund, A. 1987. An improved corresponding states model for the prediction of oil and gas viscosities and thermal conductivities. Chemical Engineering Science, Vol. 42, No. 1, pp. 182-186. 10. Fevang, Ø. and Whitson, C.H. 1996. Modeling Gas-Condensate Well Deliverability. Paper SPE 30714, SPERE November 1996. SI Metric Conversion Factors bbl x 1.589873 ft x 3.048 o F (oF -32)/1.8 MMscf x 2.831685 psi x 6.894757 Tcf x 2.831685 E-01 E-01 E+04 E+00 E+10 = = = = = = m3 m o C m3 kPa m3 6 SPE 150822 Table 1-Welltest Summary Table 2-List of Sample SPE 150822 7 Table 3-Wellstream Comparison of Well#2: Measured vs. Calculated Table 4-Wellstream Comparison of Well#6: Measured vs. Calculated Table 5-Gamma Distribution Parameters Table 6-Heptane Plus Properties of Well#2 Recombination Table 7-Heptane Plus Properties of Well#6 Recombination 8 SPE 150822 Table 8-Single Carbon Number from EOS36 to EOS14 in Northern part Lumped of C7+ Fraction/ EOS14 H2S CO2 N2 C1 C2 C3 IC4 NC4 IC5 NC5 C6 HYP01 HYP02 HYP03 Single Carbon Number (SCN) / EOS36 H2S CO2 N2 C1 C2 C3 IC4 NC4 IC5 NC5 C6 C7+C8+C9+C10+C11+C12 C13+C14+C15+C16+C17+C18+C19+C20+C21+C22+C23+C24+C25+C26+C27+C28+C29+C30 C31+ Table 9-Lumped Single Carbon Number from EOS36 to EOS14 in Southern part Lumped of C7+ Fraction/ EOS14 H2S CO2 N2 C1 C2 C3 IC4 NC4 IC5 NC5 C6 HYP01 HYP02 HYP03 Single Carbon Number (SCN) / EOS36 H2S CO2 N2 C1 C2 C3 IC4 NC4 IC5 NC5 C6 C7+C8+C9 C10+C11+C12+C13+C14+C15+C16+C17 C18+C19+C20+C21+C22+C23+C24+C25+C26+C27+C28+C29+C30+C31+ Table 10-Saturation Pressure: Experiment vs. Simulation Table 11-Simulation Model Summary Model Value (GEM) Grid Cells Grid Size Calculation Total Grid Cells Active Grid Total Wells VFP Tables Formulation 97 x 166 x 60 150 m x 150 m x 6 m Corner Point 319 464 38 750 21 Yes AIM Table 12-Hydrocarbon Initialization Result for Senoro Field Senoro Region North South Total Type Gas Condensate Solution Gas Gas Condensate Senoro Region Type North Oil IGIP (Unit Volume) Volumetric Comp. Simulation 157699 157698 9671 9673 55716 55783 223086 223155 Deviation % 0.00 % -0.02 % -0.12 % -0.03 % IOIP (Unit Volume) Volumetric Comp. Simulation 1047 1050 Deviation % -0.54 % SPE 150822 9 Well#6 Well#3 Well#4 Well#2 Well#1 Figure 1-Vertical Distribution of DST Samples Figure 2-Senoro Properties and General Characteristics of Condensate Reservoir Well#5 10 SPE 150822 Well#2 Figure 3-Hoffman Plot of Well#2 Well#6 Figure 4-Hoffman Plot of Well#6 Figure 5-Heptanes-plus fraction Splitting into Single Carbon Number (SCN) SPE 150822 11 Well#1 DST-1 Well#1 DST-1 Figure 6-Well#1: Measured and calculated of EOS model from CCE Well#1 DST-1 Well#1 DST-1 Figure 7-DLE experiment vs. Simulation of well Well#1: Well#5 CCE Well#5 CCE Well#5 CCE Well#5 CCE Figure 8-Well#5: Measured and calculated of EOS model from CCE 12 SPE 150822 Well#6 Retrograde Gas Well#6 Retrograde Gas Well#6 Retrograde Gas Well#6 Retrograde Gas Figure 9-Well#6 CCE comparison between Experimental and Simulation from CCE Well#5 CVD Calc. Well#6 CVD Calc. Figure 10- CVD experiment vs. Simulation with Error 10%: Well#5 (Left) and Well#6 Well#1 DST-1 Well#5 Retrograde Gas Bubblepoint Pressure Dewpoint Pressure Bubblepoint Pressure Dewpoint Pressure Figure 11-Calculated Compositional Gradient to determine GOC depth: Well#1 (Left) and Well#5 (Right) SPE 150822 13 Well#2 Figure 12-Validation with Single Radial Well Model Well#2 Well#5 Figure 13-Validation with Single Radial Well Model Well#5 Well#6 Figure 14-Validation with Single Radial Well Model Well#6 14 SPE 150822 EOS Set 2 (Well#6 DST-1) EOS Set 1 (Well#1 DST-1) Figure 15-Senoro Reservoir Model with 2 Regions Figure 16-Senoro Pressure Profile Figure 17-Senoro Production Profile SPE 150822 15 Figure 18-Senoro Molar Rate Profile