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Luminato 4X4 Hardware Installation Guide 1 5

Hardware Installation Guide
LUMINATO 4X4
59300649 — Document version 1.5.
TABLE OF CONTENTS
TABLE OF CONTENTS
1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. About this document
5
1.1.1. Scope
5
1.1.2. Structure
5
1.1.3. Audience
5
1.1.4. Knowledge requirements
6
1.1.5. Bookmarks & hyperlinks
6
1.2. Product overview
1.2.1. Chassis dimensions
1.2.2. Port & connector locations
8
9
10
1.2.2.1. Front - management and payload ports
10
1.2.2.2. Back - power and EXT I/O connectors
10
1.2.3. Modules & components
11
1.2.3.1. Interface & processing modules
11
1.2.3.2. Power supply
11
1.2.3.3. SFP+/SFP modules
12
2. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.1. Safety guidelines
15
2.1.1. Disclaimer
15
2.1.2. Safety symbols
15
2.1.3. General safety instructions
16
2.1.4. Electrical safety
16
2.1.4.1. General electrical installation and wiring
16
2.1.4.2. General precautions
17
2.1.4.3. Grounding
18
2.1.4.4. ESD sensitive components
18
2.1.5. Foreign material
18
2.1.6. Regulatory compliance approvals
19
2.1.7. Laser radiation
19
2.1.8. Fibre optic cable
19
2.2. Unpacking the product
20
2.3. Mounting
22
2.3.1. Required tools and equipment
23
2
TABLE OF CONTENTS
2.3.2. Installation precautions
23
2.3.3. Rack installation
24
2.3.3.1. Installing the mounting rails
24
2.3.3.2. Inserting the chassis
25
2.3.3.3. Grounding the chassis
25
2.4. Installing power supply modules
26
2.4.1. LNF-A chassis
27
2.4.2. LNF-B chassis
28
2.4.3. LNF-C chassis
29
2.5. Powering
30
2.5.1. Powering LNF-A
31
2.5.2. Powering LNF-B
32
2.5.3. Powering LNF-C
33
2.6. Interface module installation
34
2.6.1. Interface module slots
35
2.6.2. Inserting modules
35
2.7. CA Module installation
36
2.8. SFP module installation
38
2.9. Cabling instructions
40
2.9.1. Fibre cable installation
41
2.9.2. RF cable installation
42
2.10. 1+1 Backup setup
44
2.11. EXT I/O cabling
46
3. SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.1. Safety guidelines
49
3.2. Interface module replacement
50
3.3. SFP module replacement
52
3.4. Power supply unit replacement
54
3.5. Cooling fan replacement
56
3.6. Mainboard replacement
58
3
CHAPTER 1 — Introduction
1. INTRODUCTION
Teleste Luminato 4X4 is a highly versatile and feature-rich digital
headend built on the renown and field-proven Teleste Luminato
heritage.
The Luminato 4X4 system architecture is modular. All signal and
stream processing is performed on sub modules. The Luminato
4X4 chassis accommodates up to six hot swappable and auto
configurable modules, and up to two replaceable advanced
power supply modules. The modules are internally switched for
cable free interconnection and easy maintenance.
Aims:
The aim of this chapter is to give you background knowledge about the present
document, Luminato 4X4 and its components.
After reading this chapter, you will have basic notions about Luminato 4X4’s physical
features.
4
CHAPTER 1 — Introduction
1.1. ABOUT THIS DOCUMENT
1.1.1. Scope
Luminato 4X4 is a modular digital headend platform. The purpose of the
present document is to give you an overview of Luminato 4X4's physical
features and to provide guidance on how to:
•
•
•
•
•
•
•
•
mount the chassis
replace the mainboard
install and replace interface modules
install and replace CA modules
install and replace SFP+ modules
connect the fibre, coaxial cables
install and replace power supply units
interconnect two Luminato 4X4 chassis for the 1+1 HW backup
functionality)
• connect cables for EXT I/O user applications
To learn how to configure, manage and monitor Luminato 4X4, please refer
to the separate web UI and CLI user manuals.
1.1.2. Structure
The first chapter of the present document introduces the Luminato 4X4
platform by giving an overview of its physical features. The second chapter
instructs you how to mount and install the Luminato 4X4 chassis, its
sub-modules and other components. The third chapter gives guidance on
how to replace Luminato 4X4 modules, chassis and other components.
1.1.3. Audience
The target audience for this document is service personnel.
Service personnel is trained and qualified individuals who are authorised to
install, replace, or service electrical equipment. The service personnel are
expected to use their experience and technical skills to avoid possible injury
to themselves and others due to hazards that exist in service and
restricted access areas.
5
CHAPTER 1 — Introduction
1.1.4. Knowledge requirements
The reader should be familiar with local and national safety regulations.
1.1.5. Bookmarks & hyperlinks
For easier navigation, this user manual features bookmarks and hyperlinks.
The cross-references found in this document function as hyperlinks
allowing you to jump to the referenced item. To jump to the referenced
item, simply click the heading between the quotation marks.
If you are using Adobe® Acrobat® Reader DC for reading this user manual,
you can use the Bookmarks navigation pane on the left-hand side of the
workspace to view the table of contents. Click an entry in the Bookmarks
pane to jump to the referenced chapter or section.
6
CHAPTER 1 — Introduction
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7
CHAPTER 1 — Introduction
1.2. PRODUCT OVERVIEW
The Luminato 4X4 platform is based on a highly modular design. The chassis
accommodates up to six hot-swappable and auto-configurable modules, and up to two
hot-swappable advanced power supply modules. The modules are switched internally for
cableless interconnection and easy maintenance.
The Luminato 4X4 chassis (LNC) is the foundation of the Luminato 4X4
system. With an IP rating of 21, it is designed for 19" rack installations
indoors. All RF connectors are located on the backside and Ethernet
interfaces at front.
Luminato 4X4 has managed ventilation, where internal temperature is
actively monitored and fan speed is adjusted according to the required
cooling capacity. The chassis consists of:
•
•
•
•
a Luminato 4X4 frame (LNF)
a Luminato 4X4 mainboard module (LMC)
0-2 power supply modules (LPW-A/B) (configuration dependent)
0-1 cooling fan tray (LPW-C) (configuration dependent)
The chassis may be equipped with:
• 0-6 processing and interface modules (configuration dependent)
• 0-4 SFP+/SFP modules for payload traffic on IP networks (configuration
dependent)
8
CHAPTER 1 — Introduction
1.2.1. Chassis dimensions
FRONT VIEW
44 mm
483 mm
TOP VIEW
528 mm
516 mm
500 mm
437 mm
9
CHAPTER 1 — Introduction
1.2.2. Port & connector locations
1.2.2.1. Front - management and payload ports
Luminato 4X4's management and payload ports are located on the
mainboard module LMC.
1
Note:
The USB port is hidden behind the front
panel. The front panel needs to be
removed to access the USB port.
XE1
XE3
GE1
GE3
XE2
XE4
GE2
GE4
2
3
1. USB connector (mini B) for initial setup and debugging
2. XE1-XE4: 10 Gbps SFP+/SFP interfaces for payload traffic
3. GE1-GE4: 1 Gbps RJ45 Ethernet interfaces for management or payload
traffic
1.2.2.2. Back - power and EXT I/O connectors
Luminato 4X4's power input, 1+1 backup and EXT I/O connectors are
located on the back of the chassis.
3
Note:
The available power connectors depend on
the chassis hardware configuration; the
illustration on the right is an example only.
1
1.
2.
3.
4.
5.
2
4
5
Mains power inlet (C14 IEC 60320)
48V DC power connector (speakON)
1+1 backup connector
EXT I/O connectors
Grounding screw
10
CHAPTER 1 — Introduction
1.2.3. Modules & components
MODULES
PSU
FRAME
MAINBOARD
FRONT PANEL
1.2.3.1. Interface & processing modules
The Luminato chassis frame LNF features six slots for interface modules
and processing modules. Please refer to the software release notes for a
full list of supported modules.
1.2.3.2. Power supply
The chassis has two dedicated slots in front for replaceable power
modules. There are two power module variants for primary input feed,
LPW-A for mains input and LPW-B for -48 VDC input.
Both variants use primary switching mode technology providing high
efficiency and reliability. They have electrical screening of class 1 and are
intended for an indoor installation, in a dry place.
The 24 V output voltage is connected to the system via the chassis
backplane, so no connection cables are needed.
When the chassis is equipped with two power supply modules, the power
supplies will back each other up in case of failure. The VAC and VDC power
supplies can be used together to back each other up and to ensure that
failure in one supply line will not cause the device to shut down.
1.2.3.2.1. LPW-A: 90...240 VAC
LPW-A is connected to the mains voltage of 90…240 VAC via a detachable
power cord. It is protected against short circuits and over temperature,
and features PFC (Power Factor Correction).
11
CHAPTER 1 — Introduction
1.2.3.2.2. LPW-B: -40…-70VDC
LPW-B is connected to the VDC power source of -40…-70VDC via a
detachable power cord. It is protected against short circuit, reverse
polarity and over temperature.
1.2.3.2.3. LPW-C Cooling fan tray
LPW-C is a cooling fan tray for chassis configurations equipped with only
one power supply module. This is to ensure sufficient cooling for fully
loaded configurations.
1.2.3.3. SFP+/SFP modules
For payload traffic, the mainboard module has four SFP+ compatible
interfaces supporting 1GE and 10GE plugins (ports XE1...XE4).
The two most commonly used SFP+/SFP module types are illustrated
below. The only difference is the latching mechanism.
1 - Bail clasp
2 - Transmit optical bore
3 - Receive optical bore
1
2
3
1
2
3
12
CHAPTER 1 — Introduction
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13
CHAPTER 2 — Installation
2. INSTALLATION
This chapter is intended for qualified service personnel; it
describes the hardware installation procedures for Luminato 4X4.
Read all safety and installation instructions carefully before
installing and operating the device.
Aims:
In this chapter, you will learn how to unpack the product and how to safely
install the Luminato 4X4 chassis.
14
CHAPTER 2 — Installation
2.1. SAFETY
GUIDELINES
To avoid personal injury and product damage, you must read and comply
with the safety guidelines and installation procedures presented in this
chapter. Failing to abide by these instructions may result in serious
personal injury, even death, and device malfunction or other unspecified
material damage!
2.1.1. Disclaimer
Teleste assumes no liability or responsibility for consequences due to
improper use:
•
•
•
•
Non-compliance with standards and the guidelines issued in this manual
Unauthorized modifications to equipment, connections and settings
Use of unauthorized or improper equipment
Failure to observe the safety instructions in this manual
2.1.2. Safety symbols
The following symbols are used throughout this chapter. In the
instructions, these symbols are followed by a description of the risks
involved and instructions on how to avoid risk realisation.
Symbol
Explanation
General warning or caution sign. Draws attention to
potential risks of general nature.
Electrical hazard warning sign. Warns about potential risks
of electric shock or electrocution.
Hot surface hazard symbol. This symbol warns of a
potentially hot surface.
Laser radiation warning sign.
Electrostatic discharge (ESD) sensitive device or
component –warning sign. Warns about risks of
component damage due to electrostatic discharge.
Disconnect all power sources.
15
CHAPTER 2 — Installation
2.1.3. General safety instructions
•
•
•
•
Do not attempt to service the device if you are not
qualified to do so; servicing is only allowed to qualified
and trained service personnel!
Do not alter or remove any warning label. Damaged or
unreadable warning labels must be replaced
Always perform safety checks after the device has
been serviced; this will ensure it is safe to put it back
into operation
Do not make any modifications to the device.
2.1.4. Electrical safety
This equipment meets applicable safety standards.
Use max. 32A fuse on 48VDC supply line installation.
2.1.4.1. General electrical installation and wiring
Note:
In case the safety guidelines in the
present document conflict with your local
regulations and/or standards, the local
regulations shall supersede the conflicting
statements present in this document.
All power and ground wiring should be carried out by authorized and
competent service personnel in accordance with the national or regional
electrical regulations and established standards in vigour.
This device is intended for indoor installation only.
Regulation examples:
• BS 7671 (UK IEE Wiring Regulations)
• DIN VDE 0100 (Germany)
• NFPA® 70/NEC (USA)
Standard examples:
• IEC 60364-5-548 (international)
• EN 50174-2 and EN 50310 (Europe)
• ANSI/TIA/EIA J-STD-607-B and ANSI/TIA/EIA-568-C (USA)
16
CHAPTER 2 — Installation
2.1.4.2. General precautions
• Operate the device only on the specified supply voltage.
• Never touch live parts!
• Disconnect the power cord by the connector only. Never pull on the cable
portion of the power cord!
• Do not place or drop heavy or sharp-edged objects on the power cord.
• The power must be disconnected when mounting or unmounting the
device.
• Do not work on the device, or connect or disconnect cables, during
lightning activity!
• Do not wear electrically conducting personal accessories such as a
wristwatch or jewellery during service and/or repair!
Additional safety requirements for Norway and Sweden:
• Equipment connected to the protective earthing of the building
installation through the mains connection or through other equipment
with a connection to protective earthing and to a cable distribution
system using coaxial cable, may in some circumstances create a fire
hazard. Connection to a cable distribution system must be provided
through a device providing electrical isolation below a certain frequency
range (galvanic isolator, see EN60728-11).
17
CHAPTER 2 — Installation
2.1.4.3. Grounding
Luminato 4X4 is equipped with an external chassis grounding screw.
Ensure that the housing is properly connected to the earth before
powering up the device. Proper grounding improves protection from the
effects of interference and thus increases the overall reliability of the
system. The IEC technical report TR 61000-5-2 (international) should
provide detailed guidelines on the subject.
It is required to have a skilled person verify the protective
earthing connection of the socket-outlet.
The external chassis terminal ground connection is
functional and does not provide protection against electric
shocks!
2.1.4.4. ESD sensitive components
This device may contain electrostatic discharge (ESD)
sensitive components such as SFP transceivers. ESD
sensitive components are shipped within an anti-static
packaging and are affixed with a ESD warning sticker
(shown on the left column). Ground yourself properly with
an ESD strap when handling the ESD sensitive
components. Failing to comply may result in permanent
component damage and product malfunction.
Additionally, take the following countermeasures when handling ESD
sensitive components:
• Keep components in their anti-static packaging until installed!
• Do not touch electronic components when installing an ESD sensitive
module!
• Do not remove any protective shrouds from the equipment!
2.1.5. Foreign material
Ensure that no foreign material (moisture, liquids, metal
parts, dirt etc.) can get inside the device enclosure
through uncapped connectors or improperly closed lid.
Failing to comply may result in fire, other hazards or unit
malfunction and shortened device life expectancy.
If foreign material has entered the device enclosure, disconnect the device
from the AC power network immediately. Remove the foreign material and
check for any damage.
18
CHAPTER 2 — Installation
2.1.6. Regulatory compliance
approvals
Luminato 4X4 is designed to meet all applicable regulatory requirements.
Consult the product specification sheet for a list of regulatory compliance
statements.
2.1.7. Laser radiation
The Luminato 4X4 contains laser components that emit invisible radiation.
In a properly closed system, the normal operation of these components
does not cause any radiation danger. The safety requirements for lasers
are detailed in the standards EN 60825 and ANSI Z136.
•
•
•
Invisible or visible laser radiation may cause eye injury
when viewed through magnifying optics with large
apertures: never look into an open optical connector
with optical instruments, such as loupes, magnifiers,
microscopes!
Avoid staring directly into open optical connectors of
active transceivers.
Do not remove the dust plugs from the optical ports
or rubber caps from the optical fibre cable until you
are ready to connect the cable.
2.1.8. Fibre optic cable
When handling fibre optic cable (splicing, terminating etc.), harmful particles
may detach from it. Fibre optic particles may penetrate your skin and also
may cause injuries when inhaled or ingested.
• Wear disposable aprons to avoid contaminating your
clothing with fibre particles.
• Wear safety glasses and protective gloves.
• Always wash your hands thoroughly.
• Fibre particles should be disposed of in a suitable
container intended for fibre optic waste only.
19
CHAPTER 2 — Installation
2.2. UNPACKING THE
PRODUCT
The chassis packing box is specially designed for Luminato
4X4. Save all packing materials in case the unit needs to
be returned to the manufacturer.
The package may contain a preconfigured unit with installed interface
modules, or only a bare chassis. Interface modules may also be packed in
separate boxes.
20
CHAPTER 2 — Installation
Unpack the equipment and check for any damage, and that no content is
missing. A chassis package should contain the following items:
• Chassis LNF-B1-X1 pc
• Installation rails2 pcs
• Accessory box:
◦ USB cable1 pc
◦ Installation screws6 pcs
Depending on the order, the chassis package may also contain:
• Installed modules on the chassis:
◦ Power supply module
1…2 pcs
◦ Interface modules1…6 pcs
◦ Cover plate (for unused slots)
1…6 pcs
• Packed to accessory box:
◦ Power cord1 pc
◦ SFP+ module1…4 pcs
21
CHAPTER 2 — Installation
2.3. MOUNTING
This section walks you through the mounting procedures of Luminato 4X4.
Before mounting the device, read and acknowledge the
installation precautions, and refer to the list for required
tools and equipment.
22
CHAPTER 2 — Installation
2.3.1. Required tools and equipment
•
•
•
•
•
Screwdriver, Pozidriv, PZ3
Fibre cleaning tools
Voltmeter
Wire strippers
Side cutters
2.3.2. Installation precautions
The chassis dimensions are (h x w) 1U x 19” (44 mm x 483 mm) and it is
designed for standard 19” rack with a minimum depth of 500 mm. Reserve
space for the cabling as well.
See "1.2.1. Chassis dimensions" on page 9 for detailed dimensions.
General considerations before mounting the Luminato 4X4:
•
•
•
•
•
•
•
•
•
•
•
•
The Luminato 4X4 must be installed indoor, into
a restricted access location.
Installation in open racks is recommended.
Ensure adequate ventilation if installed in an
enclosed rack.
Always use mounting rails when installing the
chassis in a rack.
The chassis’ front flanges are only intended to
lock the unit in place and not for any other
installation purpose.
Installation of the equipment in a rack or shelf
shall not restrict the airflow.
There must be a minimum of 100 mm space in
front and behind the unit to allow air to
circulate freely.
The chassis can also be installed on a stable
shelf with enough free space in front and
behind the unit for cooling purposes.
Heat-generating device shall not either be
placed in front of the chassis because the
cooling air supply is on the front side.
The units can be placed on each other. When
units are placed on each other, wiring must be
taken into account – allow free access to the
power and interface modules.
Mount the chassis properly to prevent uneven
mechanical load on the unit.
Incorrect installation can cause mechanical and
electrical failures and as a result of these cause
hazardous conditions.
It is required to have a skilled person verify the
protective earthing connection of the socketoutlet.
23
CHAPTER 2 — Installation
2.3.3. Rack installation
Always use mounting rails when installing the chassis in a rack.
2.3.3.1. Installing the mounting rails
The package includes two mounting rails with their screws, one for the left
hand (A) mounting and one for the right hand (B) mounting.
Hooks
A
D
E
B
C
STEP 1
Insert the rail in the rack and fit the hooks in the holes of the rear post of
the rack.
STEP 2
Adjust the rail slider to fit the front attachment flange on the front post.
Lock the attachment flange with two M6x12 screws (C).
STEP 3
STEP 4
STEP 5
Lock the rail to the rear post with a M6x12 screw (D).
Tighten a M6x12 screw in the middle of the rail (E) to lock the slider in
place.
Repeat steps 1 — 4 to mount the other rail.
24
CHAPTER 2 — Installation
2.3.3.2. Inserting the chassis
STEP 1
Once the rails are installed, insert the chassis so that the rails fit in the
slots on the both sides of the unit.
STEP 2
Slide the chassis inwards until the front flanges touch the front attachment
flanges of the rack.
STEP 3
Lock the chassis in place using the locking screws.
2.3.3.3. Grounding the chassis
In order to meet safety requirements, ground the chassis to the systems
common ground potential by using the ground screw located at the rear
side of the unit. Proper grounding will also improve the protection from the
effects of interference and increase the overall reliability of the system.
Grounding screw
25
CHAPTER 2 — Installation
2.4. INSTALLING POWER
SUPPLY MODULES
If the Luminato 4X4 was ordered with pre-installed power supplies, skip this section.
There are three variants for the Luminato 4X4 chassis, with varying power
connectors on the back panel:
Note:
All chassis types can be equipped with the
cooling fan tray (LPW-C).
•
LNF-A with 2 x 230VAC connectors
•
LNF-B with 230VAC + 48VDC connectors
•
LNF-C with 2 x 48VDC connectors
LNF-A chassis may only be equipped with 230VAC power supply units and
LNF-C with 48VDC power supply units. LNF-B may be equipped with one
PSU and a cooling fan tray, one of each PSU simultaneously, or two PSU’s
of the same type. See the table for reference:
Chassis
1 or 2
230VAC
LNF-A
X
LNF-B
X
LNF-C
230VAC+48VDC
1 or 2
48VDC
X
X
X
Cooling fan tray (LPW-C) must be installed in chassis
configurations equipped with only one power supply
module to ensure sufficient cooling for fully loaded
configurations.
26
CHAPTER 2 — Installation
2.4.1. LNF-A chassis
Unscrew the front panel screws, located on the panel’s left side, using PH1
screwdriver.
STEP 1
Screws
Open and remove the front panel by pulling it outwards and left.
STEP 2
Install LPW-A (230VAC ) power supply OR LPW-C cooling fan tray in the
PSU1 or PSU2 slot:
STEP 3
PSU2
PSU1
Insert the PSU on the guiding tracks and push it in until it latches. Tighten
the locking screws. Repeat this step for the other PSU or cooling fan tray.
Locking screws
STEP 4
Continue to the next section for powering.
For LNF-A type chassis powering, go to "2.5.1. Powering LNF-A" on page 31.
27
CHAPTER 2 — Installation
2.4.2. LNF-B chassis
Unscrew the front panel screws, located on the panel’s left side, using PH1
screwdriver.
STEP 1
Screws
Open and remove the front panel by pulling it outwards and left.
STEP 2
Install LPW-A (230VAC )/LPW-B (48VDC ) power supply OR LPW-C cooling fan
tray in the PSU 1 or PSU 2 slot.
STEP 3
PSU2
PSU1
Insert the PSU on the guiding tracks and push it in until it latches. Tighten
the locking screws. Repeat this for the other PSU or cooling fan tray.
Locking screws
STEP 4
Continue to the next section for powering.
For LNF-B type chassis powering, go to "2.5.2. Powering LNF-B" on page 32.
28
CHAPTER 2 — Installation
2.4.3. LNF-C chassis
See "2.4.1. LNF-A chassis" on page 27 for illustrations for steps 1-3.
Unscrew the front panel screws, located on the panel’s left side, using PH1
screwdriver.
STEP 1
Open and remove the front panel by pulling it outwards and left.
STEP 2
Install LPW-B (48VDC ) power supply OR LPW-C cooling fan tray in the PSU
1 or PSU 2 slot. Insert the PSU on the guiding tracks and push it in until it
latches. Tighten the locking screws. Repeat this for the other PSU or
cooling fan tray.
STEP 3
Prepare the speakON cable. Place bushing (1) and chuck (2) over cable.
Strip cable. Insert wires into terminals and tighten the screws. 1+ is
positive (+) and 1- is negative (-). Push chuck up to housing and align the
nose into the recess. Turn the chuck clockwise to tighten it.
STEP 4
Note:
Minimum wire cross-sectional area is
0.75mm2.
1-
2.
1+
1.
STEP 5
Continue to the next section for powering.
For LNF-C type chassis powering, go to "2.5.3. Powering LNF-C" on page 33.
29
CHAPTER 2 — Installation
2.5. POWERING
This section guides the user through the powering procedures of Luminato 4X4.
All powering operations should be carried out by
authorized and competent service personnel in accordance
with the national or regional electrical regulations and
established standards in vigour.
There are two power module variants for primary input feed, LPW-A for
230 VAC and LPW-B for -48 VDC input.
See "1.2.3.1. Interface & processing modules" on page 11 for more information.
There are three variants for the Luminato 4X4 chassis, with varying power
connectors on the back panel. LNF-A (230VAC ) and LNF-C (48VDC ) type
chassis have a dedicated power connector in the back panel for PSU1 and
PSU2. LNF-B type chassis features one shared power inlet for LPW-A
(230VAC ) units and one shared power inlet for LPW-B (48VDC ) units.
Use max. 32A fuse on 48VDC supply line installation.
30
CHAPTER 2 — Installation
2.5.1. Powering LNF-A
LNF-A chassis features two 230VAC power connectors for LPW-A type
power supply units.
The chassis is connected to the mains voltage of 90…240 VAC via a
detachable power cord for each PSU. It is protected against short circuits
and over temperature, and features PFC (Power Factor Correction).
PSU2
1.
Ensure that the voltage supplied is within the limits.
2.
Determine the correct power inlet and connect the power cord. See
illustrations for reference.
PSU1
PSU1 PSU2
3.
Make sure the device boots up normally.
48VDC
230VAC
PSU1 PSU2
31
CHAPTER 2 — Installation
2.5.2. Powering LNF-B
LNF-B chassis features one 230VAC power connector for LPW-A type PSU
and one 48VDC for LPW-B type PSU. The power connectors are shared with
both PSU slots, meaning that it is possible to house two PSU's of the
same type in one chassis, even though there is only one connector for each
type.
48VDC connector is connected to the VDC power source of -40…-70VDC via
a detachable power cord. It is protected against short circuit, reverse
polarity and over temperature.
230VAC connector is connected to the mains voltage of 90…240 VAC via a
detachable power cord. It is protected against short circuits and over
temperature, and features PFC (Power Factor Correction).
STEP 1
STEP 2
Note:
Ensure that the voltage supplied is within the limits.
Connect power cords as follows:
1.
Chassis with 1 or 2 x 230VAC PSU (1 or 2 x LPW-A): Connect the power
cord to the 230VAC power connector.
2.
Chassis with 1 or 2 x 48VDC PSU (1 or 2 x LPW-B): Connect the power
cord to the 48VDC speakON power connector.
If both power supply units are of the same
type, they share the same connector on
the back panel, meaning that only one cord
is installed.
For speakON cable preparation, go to "STEP 4" on page 29.
3.
PSU1 PSU2
Chassis with 230VAC & 48VDC PSU (LPW-A & LPW-B): Connect power
cords to both power connectors.
48VDC
230VAC
STEP 3
Make sure the device boots up normally.
PSU1 PSU2
32
CHAPTER 2 — Installation
2.5.3. Powering LNF-C
LNF-C chassis features two 48VDC power connectors for LPW-B type
power supply units.
48VDC connector is connected to the VDC power source of -40…-70VDC via
a detachable power cord. It is protected against short circuit, reverse
polarity and over temperature.
PSU1 PSU2
PSU2
1.
Ensure that the voltage supplied is within the limits.
2.
Determine the correct power inlet and connect the power cord. See
illustrations for reference.
PSU1
48VDC
230VAC
PSU1 PSU2
3.
Make sure the device boots up normally.
33
CHAPTER 2 — Installation
2.6. INTERFACE MODULE
INSTALLATION
It is recommended to install the interface modules prior to mounting the device.
However, installation is still possible after mounting, provided that there is enough
space behind the device to access the module slots.
Ground yourself properly with an ESD strap when handling
the ESD sensitive components. Failing to comply may
result in permanent component damage and product
malfunction.
To maintain balanced cooling for each interface module
and power supply, cover plates must be installed in the
unused slots.
34
CHAPTER 2 — Installation
2.6.1. Interface module slots
The interface modules can be installed in any of the six module slots of the
chassis. Module slots are numbered as follows:
1
2
3
4
5
6
2.6.2. Inserting modules
STEP 1
Remove the cover plate from the module slot, if installed. Open the two
module locking screws and slide the cover plate straight outwards.
Locking screws
STEP 2
Mount the desired module in the module slot by placing the module edges
in the upper guiding tracks, and slide the module inwards until the card
connector is mounted properly.
STEP 3
Fasten the two module locking screws by hand or with a screwdriver.
STEP 4
Connect desired signal cables.
35
CHAPTER 2 — Installation
2.7. CA MODULE
INSTALLATION
To descramble scrambled services, LRC, LRS and LRT receiver modules must be
equipped with CA modules.
It is recommended to use CA modules that are tested for
compatibility. Your sales representative can provide you
with the latest list of tested modules. Modules from other
vendors may not operate reliably.
36
CHAPTER 2 — Installation
Insert the CA module with the connector end first and the guide rail facing
left and push firmly until the module latches.
Guide rail
Note:
The program card is inserted in the CA
module with the chip end first and the chip
facing upwards.
Track
Connector
Guide rail
e rail
The upper slot on the interface module is the CI slot A, and the lower one is
CI slot B. They are also indicated on the module as “A ▲” and “ ▼ B”. The
CA module is installed the same way (guide rail facing left) in both slots.
37
CHAPTER 2 — Installation
2.8. SFP MODULE
INSTALLATION
The small form-factor pluggable (SFP) Gigabit Interface converter is a hot-swappable
input/output device that can be plugged into the XE-ports of Luminato 4X4.
•
•
•
•
Optical SFP modules employ a laser. Invisible laser
radiation can be harmful for eyes.
Avoid staring directly into open optical connectors of
active transceivers.
Do not remove the dust plugs from the optical ports
or rubber caps from the optical fibre cable until you
are ready to connect the cable.
The safety requirements for class 1M lasers are
detailed in EN60825.
38
CHAPTER 2 — Installation
STEP 1
Insert the SFP+/SFP module into the selected XE port. Push firmly until
the module latches in place.
For the upper slots (XE1 and XE3), install the module with
the bail clasp facing upwards and the connector facing
downwards, and vice versa for the lower slots (XE2 and
XE4).
Hint:
You should feel a click once the module is
securely seated.
STEP 2
STEP 3
Make sure the module is locked in place by checking that the bail clasp is
closed, and by pulling the SFP module from the sides. In case the SFP is
loose, open the bail clasp and reinstall it.
Connect the fibre cables.
Go to "2.9. Cabling instructions" on page 40 for guide.
39
CHAPTER 2 — Installation
2.9. CABLING
INSTRUCTIONS
This section guides the user how to connect fibre and coaxial RF cables to the Luminato
4X4’s module connectors, to ensure that the signal levels do not get affected by poor
connections.
To avoid personal injury and product damage, you must
read and comply with the safety guidelines and
installation procedures presented in this section.
40
CHAPTER 2 — Installation
2.9.1. Fibre cable installation
Hint:
For functional optical operation, ensure
that all optical connectors are cleaned
before mating. Use a suitable optical
connector cleaning kit, or wipe the end of
the connector using pure isopropyl alcohol
(99%) and a lint-free wipe.
•
•
•
•
STEP 1
STEP 2
STEP 3
Optical SFP modules employ a laser. Invisible laser
radiation can be harmful for eyes.
Avoid staring directly into open optical connectors of
active transceivers.
Do not remove the dust plugs from the optical ports
or rubber caps from the optical fibre cable until you
are ready to connect the cable.
The safety requirements for class 1M lasers are
detailed in EN60825.
Remove the dust cap from the fibre cables and clean the fibres.
Remove the dust plug from the SFP module.
Insert the fibre cable into the SFP module’s optical bore.
Caution:
Do not bend the fibre cables and ensure
that they do not get pinched in between
e.g. a rack door.
Cable orientation is depicted in the illustration above:
• Upper fibre cables are inserted with the locking clip facing upwards
• Lower fibre cables are inserted with the locking clip facing downwards
41
CHAPTER 2 — Installation
2.9.2. RF cable installation
STEP 1
STEP 2
STEP 3
Reach the coaxial cable to the desired RF connector (usually labelled RF1
or RF2) located on the back of the interface module.
Insert the cable gently into the port to secure it.
Tighten the rotational nut of the cable clockwise onto the port.
Caution:
Do not overtighten or push down hard on
the cable.
42
CHAPTER 2 — Installation
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43
CHAPTER 2 — Installation
2.10. 1+1 BACKUP SETUP
1+1 backup feature provides redundancy at chassis level, in a system with two identical
chassis. The pair of chassis can be configured to act in main and backup schemes, where
the secondary Luminato monitors the primary Luminato’s status. All functions of the
primary chassis are handed over to the secondary chassis, if necessary.
Prior to setting up the 1+1 backup system, please ensure that the
requirements described below are met.
Hardware:
•
Two identical device setups (i.e. identical set of modules)
•
LAC2B cable to connect the two chassis into a 1+1 backup system
Software:
•
Both chassis must have the same software version and identical
configurations
•
SW release 20.4. or higher
License:
•
Both chassis must have 1+1 backup license
•
Both chassis must have identical module licenses
44
CHAPTER 2 — Installation
STEP 1
STEP 2
Remove the connector plug from the backup slots of both Luminato
devices, if installed.
Install the LAC2B cable between the backup connectors:
LAC2B
STEP 3
Continue configuration via web UI or CLI. Refer to the separate
configuration manuals.
45
CHAPTER 2 — Installation
2.11. EXT I/O CABLING
Luminato 4X4 features external multipurpose I/O-pins, EXT1 & EXT2, for several
factory or user defined applications. These pins are located on the back panel.
The aforementioned applications are:
1.
Backup power supply alarm monitoring
2.
Intrusion alert to detect external closed-circuit disconnection
3.
User configurable inputs to monitor external signal change
4.
User configurable outputs to drive external relay
5.
1+1 chassis redundancy heartbeat monitoring
6. Emergency signal triggering
46
CHAPTER 2 — Installation
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47
CHAPTER 3 — Service instructions
3. SERVICE
INSTRUCTIONS
Service operations include replacement of the following:
• interface module
• SFP module
• power supply unit
• cooling fans
• mainboard
Aims:
In this chapter, the user will learn how to safely replace the modules, cooling
fans and the mainboard of Luminato 4X4.
48
CHAPTER 3 — Service instructions
3.1. SAFETY
GUIDELINES
To avoid personal injury and product damage, you must read and comply
with the safety guidelines and installation procedures presented in the
previous chapter.
Go to “2.1. Safety guidelines” on page 15 for more information.
Failing to abide by these instructions may result in serious personal injury,
even death, and device malfunction or other unspecified material damage!
49
CHAPTER 3 — Service instructions
3.2. INTERFACE MODULE
REPLACEMENT
Interface modules can be replaced and installed without switching off the device.
To ensure module compatibility, make sure that:
• module type of the new module is equal to the original
• HW version of the new module is same or higher than the original
• new module has at least the same set of feature licences than the
original module
For more information about identifying module type and HW version, refer
to the separate Configuration Guide or latest SW Release Notes.
Ground yourself properly with an ESD strap when handling
the ESD sensitive components. Failing to comply may
result in permanent component damage and product
malfunction.
Module services are interrupted during module change.
Service returns when the new module is inserted and
automatically booted.
50
CHAPTER 3 — Service instructions
STEP 1
STEP 2
STEP 3
Disconnect all signal cables from the interface module.
Open the two module locking screws and slide out the module.
Insert the new module by placing the module edges in the upper guiding
tracks, and slide the module inwards until the card connector is mounted
properly.
Locking screws
STEP 4
STEP 5
Fasten the two locking screws and connect signal cables.
Repeat steps 1 — 4 for every interface module you wish to replace.
To maintain balanced cooling for each interface module
and power supply, cover plates must be installed in the
unused slots.
51
CHAPTER 3 — Service instructions
3.3. SFP MODULE
REPLACEMENT
SFP modules can be replaced without switching off the device.
•
•
•
•
Optical SFP modules employ a laser. Invisible laser
radiation can be harmful for eyes.
Avoid staring directly into open optical connectors of
active transceivers.
Do not remove the dust plugs from the optical ports
or rubber caps from the optical fibre cable until you
are ready to connect the cable.
The safety requirements for class 1M lasers are
detailed in EN60825.
Module services are interrupted during module change.
Service returns when the new module is inserted back and
the cables reconnected correctly.
52
CHAPTER 3 — Service instructions
STEP 1
Disconnect the fibre cables from the SFP module by pushing the locking
clip and pulling gently. Insert dust caps on the disconnected fibres.
STEP 2
Open the SFP module bail clasp and remove the module by pulling it out.
Insert a dust plug on the SFP module, if it is stored away for later usage.
STEP 3
Insert the new SFP module in the slot and push firmly until it latches.
For the upper slots (XE1 and XE3), install the module with
the bail clasp facing upwards and the connector facing
downwards. Lower slots (XE2 and XE4) vice versa.
STEP 4
STEP 5
Make sure the module is locked in place by checking that the bail clasp is
closed, and by pulling the SFP module from the sides. In case the SFP is
loose, open the bail clasp and reinstall it.
Reconnect the fibre cables.
53
CHAPTER 3 — Service instructions
3.4. POWER SUPPLY UNIT
REPLACEMENT
Luminato 4X4 features power supply unit modules that are easily installed and replaced.
Ensure that the chassis is properly connected to the earth
in order to meet safety requirements. Proper grounding
will also improve the protection from the effects of
interference and increase the overall reliability of the
system.
For grounding instructions, go to “2.3.3.3. Grounding the chassis” on page 25.
54
CHAPTER 3 — Service instructions
STEP 1
Unscrew the front panel screws, located on the panel’s left side, using PH1
screwdriver.
Screws
STEP 2
STEP 3
Open and remove the front panel by pulling it outwards and left.
Unscrew the PSU locking screws and remove it by pulling from the tab.
Tab
STEP 4
STEP 5
STEP 6
Locking screws
Insert the new PSU on the guiding tracks and push it in until it latches.
Tighten the PSU locking screws.
Close the front panel and tighten the front panel screws.
55
CHAPTER 3 — Service instructions
3.5. COOLING FAN
REPLACEMENT
Luminato 4X4 features two cooling fans on each power module and mainboard. The
cooling fans are hot swappable, allowing fan replacement without switching off the
device.
Always replace all fans at once, as the fans are expected
to have an equal lifetime!
This guide describes the hot swapping method for a single fan. It is
recommended to replace all the fans at the same time with the device
switched off. This way the modules can be pulled out of the chassis for
easier access to the fans.
56
CHAPTER 3 — Service instructions
STEP 1
Unscrew the front panel screws, located on the panel’s left side, using PH1
screwdriver.
Screws
STEP 2
STEP 3
STEP 4
Open and remove the front panel by pulling it outwards and left.
Remove the old fans by disconnecting the cable connectors and then
removing the mounting screws with Torx T10 screwdriver.
Install new fans with the fan guard facing outwards, the motor side (the
side with the sticker) facing inwards, and the cables facing the connector.
Tighten each fan with two screws using Torx T10 screwdriver.
Fan mounting screws
STEP 5
STEP 6
Carefully connect the cable connectors using nose pliers.
Reattach the panel by inserting the tab into its slot, and push the panel in.
Tab
Screws
STEP 7
Tighten the front panel screws using PH 1 screwdriver.
57
CHAPTER 3 — Service instructions
3.6. MAINBOARD
REPLACEMENT
Luminato 4X4 is switched off and rebooted, when replacing the mainboard. Note that
this will interrupt all services.
Ensure that the chassis is properly connected to the earth
in order to meet safety requirements. Proper grounding
will also improve the protection from the effects of
interference and increase the overall reliability of the
system.
For grounding instructions, go to “2.3.3.3. Grounding the chassis” on page 25.
All power sources must be disconnected before replacing
the mainboard.
58
CHAPTER 3 — Service instructions
STEP 1
Cut off the voltage supply to the chassis (e.g. by disconnecting the power
cable) and ensure the device is switched off.
STEP 2
Disconnect all cables that are connected to the front XE or GE ports.
STEP 3
Unscrew the front panel screws, located on the panel’s left side, using PH1
screwdriver. Open and remove the front panel by pulling it outwards and
left.
Screws
STEP 4
Unscrew the mainboard locking screws.
Locking screws
STEP 5
STEP 6
STEP 7
Pull the mainboard out of the chassis.
Insert the new mainboard on the guiding tracks and push it in until it
latches.
Tighten the locking screws.
STEP 8
Reattach the front panel by inserting the tab into its slot, and push the
panel in. Tighten the front panel screws using PH 1 screwdriver.
STEP 9
Reconnect power supply to the chassis and verify that the device boots up
normally. Connect all disconnected cables on the XE and GE ports.
59
TELESTE CORPORATION
P.O.Box 323
FI-20101 Turku, Finland
www.teleste.com
59300649
Copyright © 2019 Teleste Corporation. All rights reserved. Teleste and the Teleste logo are registered trademarks of Teleste Corporation.
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Teleste reserves the right to make changes to any features and specifications of the products without prior notice. Although the information in this document has been
reproduced in good faith, the contents of this document are provided “as is”. Teleste makes no warranties of any kind in relation to the accuracy, reliability or contents
of this document, except as required by applicable law.