Hardware Installation Guide LUMINATO 4X4 59300649 — Document version 1.5. TABLE OF CONTENTS TABLE OF CONTENTS 1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1. About this document 5 1.1.1. Scope 5 1.1.2. Structure 5 1.1.3. Audience 5 1.1.4. Knowledge requirements 6 1.1.5. Bookmarks & hyperlinks 6 1.2. Product overview 1.2.1. Chassis dimensions 1.2.2. Port & connector locations 8 9 10 1.2.2.1. Front - management and payload ports 10 1.2.2.2. Back - power and EXT I/O connectors 10 1.2.3. Modules & components 11 1.2.3.1. Interface & processing modules 11 1.2.3.2. Power supply 11 1.2.3.3. SFP+/SFP modules 12 2. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2.1. Safety guidelines 15 2.1.1. Disclaimer 15 2.1.2. Safety symbols 15 2.1.3. General safety instructions 16 2.1.4. Electrical safety 16 2.1.4.1. General electrical installation and wiring 16 2.1.4.2. General precautions 17 2.1.4.3. Grounding 18 2.1.4.4. ESD sensitive components 18 2.1.5. Foreign material 18 2.1.6. Regulatory compliance approvals 19 2.1.7. Laser radiation 19 2.1.8. Fibre optic cable 19 2.2. Unpacking the product 20 2.3. Mounting 22 2.3.1. Required tools and equipment 23 2 TABLE OF CONTENTS 2.3.2. Installation precautions 23 2.3.3. Rack installation 24 2.3.3.1. Installing the mounting rails 24 2.3.3.2. Inserting the chassis 25 2.3.3.3. Grounding the chassis 25 2.4. Installing power supply modules 26 2.4.1. LNF-A chassis 27 2.4.2. LNF-B chassis 28 2.4.3. LNF-C chassis 29 2.5. Powering 30 2.5.1. Powering LNF-A 31 2.5.2. Powering LNF-B 32 2.5.3. Powering LNF-C 33 2.6. Interface module installation 34 2.6.1. Interface module slots 35 2.6.2. Inserting modules 35 2.7. CA Module installation 36 2.8. SFP module installation 38 2.9. Cabling instructions 40 2.9.1. Fibre cable installation 41 2.9.2. RF cable installation 42 2.10. 1+1 Backup setup 44 2.11. EXT I/O cabling 46 3. SERVICE INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 3.1. Safety guidelines 49 3.2. Interface module replacement 50 3.3. SFP module replacement 52 3.4. Power supply unit replacement 54 3.5. Cooling fan replacement 56 3.6. Mainboard replacement 58 3 CHAPTER 1 — Introduction 1. INTRODUCTION Teleste Luminato 4X4 is a highly versatile and feature-rich digital headend built on the renown and field-proven Teleste Luminato heritage. The Luminato 4X4 system architecture is modular. All signal and stream processing is performed on sub modules. The Luminato 4X4 chassis accommodates up to six hot swappable and auto configurable modules, and up to two replaceable advanced power supply modules. The modules are internally switched for cable free interconnection and easy maintenance. Aims: The aim of this chapter is to give you background knowledge about the present document, Luminato 4X4 and its components. After reading this chapter, you will have basic notions about Luminato 4X4’s physical features. 4 CHAPTER 1 — Introduction 1.1. ABOUT THIS DOCUMENT 1.1.1. Scope Luminato 4X4 is a modular digital headend platform. The purpose of the present document is to give you an overview of Luminato 4X4's physical features and to provide guidance on how to: • • • • • • • • mount the chassis replace the mainboard install and replace interface modules install and replace CA modules install and replace SFP+ modules connect the fibre, coaxial cables install and replace power supply units interconnect two Luminato 4X4 chassis for the 1+1 HW backup functionality) • connect cables for EXT I/O user applications To learn how to configure, manage and monitor Luminato 4X4, please refer to the separate web UI and CLI user manuals. 1.1.2. Structure The first chapter of the present document introduces the Luminato 4X4 platform by giving an overview of its physical features. The second chapter instructs you how to mount and install the Luminato 4X4 chassis, its sub-modules and other components. The third chapter gives guidance on how to replace Luminato 4X4 modules, chassis and other components. 1.1.3. Audience The target audience for this document is service personnel. Service personnel is trained and qualified individuals who are authorised to install, replace, or service electrical equipment. The service personnel are expected to use their experience and technical skills to avoid possible injury to themselves and others due to hazards that exist in service and restricted access areas. 5 CHAPTER 1 — Introduction 1.1.4. Knowledge requirements The reader should be familiar with local and national safety regulations. 1.1.5. Bookmarks & hyperlinks For easier navigation, this user manual features bookmarks and hyperlinks. The cross-references found in this document function as hyperlinks allowing you to jump to the referenced item. To jump to the referenced item, simply click the heading between the quotation marks. If you are using Adobe® Acrobat® Reader DC for reading this user manual, you can use the Bookmarks navigation pane on the left-hand side of the workspace to view the table of contents. Click an entry in the Bookmarks pane to jump to the referenced chapter or section. 6 CHAPTER 1 — Introduction This page is intentionally left blank. 7 CHAPTER 1 — Introduction 1.2. PRODUCT OVERVIEW The Luminato 4X4 platform is based on a highly modular design. The chassis accommodates up to six hot-swappable and auto-configurable modules, and up to two hot-swappable advanced power supply modules. The modules are switched internally for cableless interconnection and easy maintenance. The Luminato 4X4 chassis (LNC) is the foundation of the Luminato 4X4 system. With an IP rating of 21, it is designed for 19" rack installations indoors. All RF connectors are located on the backside and Ethernet interfaces at front. Luminato 4X4 has managed ventilation, where internal temperature is actively monitored and fan speed is adjusted according to the required cooling capacity. The chassis consists of: • • • • a Luminato 4X4 frame (LNF) a Luminato 4X4 mainboard module (LMC) 0-2 power supply modules (LPW-A/B) (configuration dependent) 0-1 cooling fan tray (LPW-C) (configuration dependent) The chassis may be equipped with: • 0-6 processing and interface modules (configuration dependent) • 0-4 SFP+/SFP modules for payload traffic on IP networks (configuration dependent) 8 CHAPTER 1 — Introduction 1.2.1. Chassis dimensions FRONT VIEW 44 mm 483 mm TOP VIEW 528 mm 516 mm 500 mm 437 mm 9 CHAPTER 1 — Introduction 1.2.2. Port & connector locations 1.2.2.1. Front - management and payload ports Luminato 4X4's management and payload ports are located on the mainboard module LMC. 1 Note: The USB port is hidden behind the front panel. The front panel needs to be removed to access the USB port. XE1 XE3 GE1 GE3 XE2 XE4 GE2 GE4 2 3 1. USB connector (mini B) for initial setup and debugging 2. XE1-XE4: 10 Gbps SFP+/SFP interfaces for payload traffic 3. GE1-GE4: 1 Gbps RJ45 Ethernet interfaces for management or payload traffic 1.2.2.2. Back - power and EXT I/O connectors Luminato 4X4's power input, 1+1 backup and EXT I/O connectors are located on the back of the chassis. 3 Note: The available power connectors depend on the chassis hardware configuration; the illustration on the right is an example only. 1 1. 2. 3. 4. 5. 2 4 5 Mains power inlet (C14 IEC 60320) 48V DC power connector (speakON) 1+1 backup connector EXT I/O connectors Grounding screw 10 CHAPTER 1 — Introduction 1.2.3. Modules & components MODULES PSU FRAME MAINBOARD FRONT PANEL 1.2.3.1. Interface & processing modules The Luminato chassis frame LNF features six slots for interface modules and processing modules. Please refer to the software release notes for a full list of supported modules. 1.2.3.2. Power supply The chassis has two dedicated slots in front for replaceable power modules. There are two power module variants for primary input feed, LPW-A for mains input and LPW-B for -48 VDC input. Both variants use primary switching mode technology providing high efficiency and reliability. They have electrical screening of class 1 and are intended for an indoor installation, in a dry place. The 24 V output voltage is connected to the system via the chassis backplane, so no connection cables are needed. When the chassis is equipped with two power supply modules, the power supplies will back each other up in case of failure. The VAC and VDC power supplies can be used together to back each other up and to ensure that failure in one supply line will not cause the device to shut down. 1.2.3.2.1. LPW-A: 90...240 VAC LPW-A is connected to the mains voltage of 90…240 VAC via a detachable power cord. It is protected against short circuits and over temperature, and features PFC (Power Factor Correction). 11 CHAPTER 1 — Introduction 1.2.3.2.2. LPW-B: -40…-70VDC LPW-B is connected to the VDC power source of -40…-70VDC via a detachable power cord. It is protected against short circuit, reverse polarity and over temperature. 1.2.3.2.3. LPW-C Cooling fan tray LPW-C is a cooling fan tray for chassis configurations equipped with only one power supply module. This is to ensure sufficient cooling for fully loaded configurations. 1.2.3.3. SFP+/SFP modules For payload traffic, the mainboard module has four SFP+ compatible interfaces supporting 1GE and 10GE plugins (ports XE1...XE4). The two most commonly used SFP+/SFP module types are illustrated below. The only difference is the latching mechanism. 1 - Bail clasp 2 - Transmit optical bore 3 - Receive optical bore 1 2 3 1 2 3 12 CHAPTER 1 — Introduction This page is intentionally left blank. 13 CHAPTER 2 — Installation 2. INSTALLATION This chapter is intended for qualified service personnel; it describes the hardware installation procedures for Luminato 4X4. Read all safety and installation instructions carefully before installing and operating the device. Aims: In this chapter, you will learn how to unpack the product and how to safely install the Luminato 4X4 chassis. 14 CHAPTER 2 — Installation 2.1. SAFETY GUIDELINES To avoid personal injury and product damage, you must read and comply with the safety guidelines and installation procedures presented in this chapter. Failing to abide by these instructions may result in serious personal injury, even death, and device malfunction or other unspecified material damage! 2.1.1. Disclaimer Teleste assumes no liability or responsibility for consequences due to improper use: • • • • Non-compliance with standards and the guidelines issued in this manual Unauthorized modifications to equipment, connections and settings Use of unauthorized or improper equipment Failure to observe the safety instructions in this manual 2.1.2. Safety symbols The following symbols are used throughout this chapter. In the instructions, these symbols are followed by a description of the risks involved and instructions on how to avoid risk realisation. Symbol Explanation General warning or caution sign. Draws attention to potential risks of general nature. Electrical hazard warning sign. Warns about potential risks of electric shock or electrocution. Hot surface hazard symbol. This symbol warns of a potentially hot surface. Laser radiation warning sign. Electrostatic discharge (ESD) sensitive device or component –warning sign. Warns about risks of component damage due to electrostatic discharge. Disconnect all power sources. 15 CHAPTER 2 — Installation 2.1.3. General safety instructions • • • • Do not attempt to service the device if you are not qualified to do so; servicing is only allowed to qualified and trained service personnel! Do not alter or remove any warning label. Damaged or unreadable warning labels must be replaced Always perform safety checks after the device has been serviced; this will ensure it is safe to put it back into operation Do not make any modifications to the device. 2.1.4. Electrical safety This equipment meets applicable safety standards. Use max. 32A fuse on 48VDC supply line installation. 2.1.4.1. General electrical installation and wiring Note: In case the safety guidelines in the present document conflict with your local regulations and/or standards, the local regulations shall supersede the conflicting statements present in this document. All power and ground wiring should be carried out by authorized and competent service personnel in accordance with the national or regional electrical regulations and established standards in vigour. This device is intended for indoor installation only. Regulation examples: • BS 7671 (UK IEE Wiring Regulations) • DIN VDE 0100 (Germany) • NFPA® 70/NEC (USA) Standard examples: • IEC 60364-5-548 (international) • EN 50174-2 and EN 50310 (Europe) • ANSI/TIA/EIA J-STD-607-B and ANSI/TIA/EIA-568-C (USA) 16 CHAPTER 2 — Installation 2.1.4.2. General precautions • Operate the device only on the specified supply voltage. • Never touch live parts! • Disconnect the power cord by the connector only. Never pull on the cable portion of the power cord! • Do not place or drop heavy or sharp-edged objects on the power cord. • The power must be disconnected when mounting or unmounting the device. • Do not work on the device, or connect or disconnect cables, during lightning activity! • Do not wear electrically conducting personal accessories such as a wristwatch or jewellery during service and/or repair! Additional safety requirements for Norway and Sweden: • Equipment connected to the protective earthing of the building installation through the mains connection or through other equipment with a connection to protective earthing and to a cable distribution system using coaxial cable, may in some circumstances create a fire hazard. Connection to a cable distribution system must be provided through a device providing electrical isolation below a certain frequency range (galvanic isolator, see EN60728-11). 17 CHAPTER 2 — Installation 2.1.4.3. Grounding Luminato 4X4 is equipped with an external chassis grounding screw. Ensure that the housing is properly connected to the earth before powering up the device. Proper grounding improves protection from the effects of interference and thus increases the overall reliability of the system. The IEC technical report TR 61000-5-2 (international) should provide detailed guidelines on the subject. It is required to have a skilled person verify the protective earthing connection of the socket-outlet. The external chassis terminal ground connection is functional and does not provide protection against electric shocks! 2.1.4.4. ESD sensitive components This device may contain electrostatic discharge (ESD) sensitive components such as SFP transceivers. ESD sensitive components are shipped within an anti-static packaging and are affixed with a ESD warning sticker (shown on the left column). Ground yourself properly with an ESD strap when handling the ESD sensitive components. Failing to comply may result in permanent component damage and product malfunction. Additionally, take the following countermeasures when handling ESD sensitive components: • Keep components in their anti-static packaging until installed! • Do not touch electronic components when installing an ESD sensitive module! • Do not remove any protective shrouds from the equipment! 2.1.5. Foreign material Ensure that no foreign material (moisture, liquids, metal parts, dirt etc.) can get inside the device enclosure through uncapped connectors or improperly closed lid. Failing to comply may result in fire, other hazards or unit malfunction and shortened device life expectancy. If foreign material has entered the device enclosure, disconnect the device from the AC power network immediately. Remove the foreign material and check for any damage. 18 CHAPTER 2 — Installation 2.1.6. Regulatory compliance approvals Luminato 4X4 is designed to meet all applicable regulatory requirements. Consult the product specification sheet for a list of regulatory compliance statements. 2.1.7. Laser radiation The Luminato 4X4 contains laser components that emit invisible radiation. In a properly closed system, the normal operation of these components does not cause any radiation danger. The safety requirements for lasers are detailed in the standards EN 60825 and ANSI Z136. • • • Invisible or visible laser radiation may cause eye injury when viewed through magnifying optics with large apertures: never look into an open optical connector with optical instruments, such as loupes, magnifiers, microscopes! Avoid staring directly into open optical connectors of active transceivers. Do not remove the dust plugs from the optical ports or rubber caps from the optical fibre cable until you are ready to connect the cable. 2.1.8. Fibre optic cable When handling fibre optic cable (splicing, terminating etc.), harmful particles may detach from it. Fibre optic particles may penetrate your skin and also may cause injuries when inhaled or ingested. • Wear disposable aprons to avoid contaminating your clothing with fibre particles. • Wear safety glasses and protective gloves. • Always wash your hands thoroughly. • Fibre particles should be disposed of in a suitable container intended for fibre optic waste only. 19 CHAPTER 2 — Installation 2.2. UNPACKING THE PRODUCT The chassis packing box is specially designed for Luminato 4X4. Save all packing materials in case the unit needs to be returned to the manufacturer. The package may contain a preconfigured unit with installed interface modules, or only a bare chassis. Interface modules may also be packed in separate boxes. 20 CHAPTER 2 — Installation Unpack the equipment and check for any damage, and that no content is missing. A chassis package should contain the following items: • Chassis LNF-B1-X1 pc • Installation rails2 pcs • Accessory box: ◦ USB cable1 pc ◦ Installation screws6 pcs Depending on the order, the chassis package may also contain: • Installed modules on the chassis: ◦ Power supply module 1…2 pcs ◦ Interface modules1…6 pcs ◦ Cover plate (for unused slots) 1…6 pcs • Packed to accessory box: ◦ Power cord1 pc ◦ SFP+ module1…4 pcs 21 CHAPTER 2 — Installation 2.3. MOUNTING This section walks you through the mounting procedures of Luminato 4X4. Before mounting the device, read and acknowledge the installation precautions, and refer to the list for required tools and equipment. 22 CHAPTER 2 — Installation 2.3.1. Required tools and equipment • • • • • Screwdriver, Pozidriv, PZ3 Fibre cleaning tools Voltmeter Wire strippers Side cutters 2.3.2. Installation precautions The chassis dimensions are (h x w) 1U x 19” (44 mm x 483 mm) and it is designed for standard 19” rack with a minimum depth of 500 mm. Reserve space for the cabling as well. See "1.2.1. Chassis dimensions" on page 9 for detailed dimensions. General considerations before mounting the Luminato 4X4: • • • • • • • • • • • • The Luminato 4X4 must be installed indoor, into a restricted access location. Installation in open racks is recommended. Ensure adequate ventilation if installed in an enclosed rack. Always use mounting rails when installing the chassis in a rack. The chassis’ front flanges are only intended to lock the unit in place and not for any other installation purpose. Installation of the equipment in a rack or shelf shall not restrict the airflow. There must be a minimum of 100 mm space in front and behind the unit to allow air to circulate freely. The chassis can also be installed on a stable shelf with enough free space in front and behind the unit for cooling purposes. Heat-generating device shall not either be placed in front of the chassis because the cooling air supply is on the front side. The units can be placed on each other. When units are placed on each other, wiring must be taken into account – allow free access to the power and interface modules. Mount the chassis properly to prevent uneven mechanical load on the unit. Incorrect installation can cause mechanical and electrical failures and as a result of these cause hazardous conditions. It is required to have a skilled person verify the protective earthing connection of the socketoutlet. 23 CHAPTER 2 — Installation 2.3.3. Rack installation Always use mounting rails when installing the chassis in a rack. 2.3.3.1. Installing the mounting rails The package includes two mounting rails with their screws, one for the left hand (A) mounting and one for the right hand (B) mounting. Hooks A D E B C STEP 1 Insert the rail in the rack and fit the hooks in the holes of the rear post of the rack. STEP 2 Adjust the rail slider to fit the front attachment flange on the front post. Lock the attachment flange with two M6x12 screws (C). STEP 3 STEP 4 STEP 5 Lock the rail to the rear post with a M6x12 screw (D). Tighten a M6x12 screw in the middle of the rail (E) to lock the slider in place. Repeat steps 1 — 4 to mount the other rail. 24 CHAPTER 2 — Installation 2.3.3.2. Inserting the chassis STEP 1 Once the rails are installed, insert the chassis so that the rails fit in the slots on the both sides of the unit. STEP 2 Slide the chassis inwards until the front flanges touch the front attachment flanges of the rack. STEP 3 Lock the chassis in place using the locking screws. 2.3.3.3. Grounding the chassis In order to meet safety requirements, ground the chassis to the systems common ground potential by using the ground screw located at the rear side of the unit. Proper grounding will also improve the protection from the effects of interference and increase the overall reliability of the system. Grounding screw 25 CHAPTER 2 — Installation 2.4. INSTALLING POWER SUPPLY MODULES If the Luminato 4X4 was ordered with pre-installed power supplies, skip this section. There are three variants for the Luminato 4X4 chassis, with varying power connectors on the back panel: Note: All chassis types can be equipped with the cooling fan tray (LPW-C). • LNF-A with 2 x 230VAC connectors • LNF-B with 230VAC + 48VDC connectors • LNF-C with 2 x 48VDC connectors LNF-A chassis may only be equipped with 230VAC power supply units and LNF-C with 48VDC power supply units. LNF-B may be equipped with one PSU and a cooling fan tray, one of each PSU simultaneously, or two PSU’s of the same type. See the table for reference: Chassis 1 or 2 230VAC LNF-A X LNF-B X LNF-C 230VAC+48VDC 1 or 2 48VDC X X X Cooling fan tray (LPW-C) must be installed in chassis configurations equipped with only one power supply module to ensure sufficient cooling for fully loaded configurations. 26 CHAPTER 2 — Installation 2.4.1. LNF-A chassis Unscrew the front panel screws, located on the panel’s left side, using PH1 screwdriver. STEP 1 Screws Open and remove the front panel by pulling it outwards and left. STEP 2 Install LPW-A (230VAC ) power supply OR LPW-C cooling fan tray in the PSU1 or PSU2 slot: STEP 3 PSU2 PSU1 Insert the PSU on the guiding tracks and push it in until it latches. Tighten the locking screws. Repeat this step for the other PSU or cooling fan tray. Locking screws STEP 4 Continue to the next section for powering. For LNF-A type chassis powering, go to "2.5.1. Powering LNF-A" on page 31. 27 CHAPTER 2 — Installation 2.4.2. LNF-B chassis Unscrew the front panel screws, located on the panel’s left side, using PH1 screwdriver. STEP 1 Screws Open and remove the front panel by pulling it outwards and left. STEP 2 Install LPW-A (230VAC )/LPW-B (48VDC ) power supply OR LPW-C cooling fan tray in the PSU 1 or PSU 2 slot. STEP 3 PSU2 PSU1 Insert the PSU on the guiding tracks and push it in until it latches. Tighten the locking screws. Repeat this for the other PSU or cooling fan tray. Locking screws STEP 4 Continue to the next section for powering. For LNF-B type chassis powering, go to "2.5.2. Powering LNF-B" on page 32. 28 CHAPTER 2 — Installation 2.4.3. LNF-C chassis See "2.4.1. LNF-A chassis" on page 27 for illustrations for steps 1-3. Unscrew the front panel screws, located on the panel’s left side, using PH1 screwdriver. STEP 1 Open and remove the front panel by pulling it outwards and left. STEP 2 Install LPW-B (48VDC ) power supply OR LPW-C cooling fan tray in the PSU 1 or PSU 2 slot. Insert the PSU on the guiding tracks and push it in until it latches. Tighten the locking screws. Repeat this for the other PSU or cooling fan tray. STEP 3 Prepare the speakON cable. Place bushing (1) and chuck (2) over cable. Strip cable. Insert wires into terminals and tighten the screws. 1+ is positive (+) and 1- is negative (-). Push chuck up to housing and align the nose into the recess. Turn the chuck clockwise to tighten it. STEP 4 Note: Minimum wire cross-sectional area is 0.75mm2. 1- 2. 1+ 1. STEP 5 Continue to the next section for powering. For LNF-C type chassis powering, go to "2.5.3. Powering LNF-C" on page 33. 29 CHAPTER 2 — Installation 2.5. POWERING This section guides the user through the powering procedures of Luminato 4X4. All powering operations should be carried out by authorized and competent service personnel in accordance with the national or regional electrical regulations and established standards in vigour. There are two power module variants for primary input feed, LPW-A for 230 VAC and LPW-B for -48 VDC input. See "1.2.3.1. Interface & processing modules" on page 11 for more information. There are three variants for the Luminato 4X4 chassis, with varying power connectors on the back panel. LNF-A (230VAC ) and LNF-C (48VDC ) type chassis have a dedicated power connector in the back panel for PSU1 and PSU2. LNF-B type chassis features one shared power inlet for LPW-A (230VAC ) units and one shared power inlet for LPW-B (48VDC ) units. Use max. 32A fuse on 48VDC supply line installation. 30 CHAPTER 2 — Installation 2.5.1. Powering LNF-A LNF-A chassis features two 230VAC power connectors for LPW-A type power supply units. The chassis is connected to the mains voltage of 90…240 VAC via a detachable power cord for each PSU. It is protected against short circuits and over temperature, and features PFC (Power Factor Correction). PSU2 1. Ensure that the voltage supplied is within the limits. 2. Determine the correct power inlet and connect the power cord. See illustrations for reference. PSU1 PSU1 PSU2 3. Make sure the device boots up normally. 48VDC 230VAC PSU1 PSU2 31 CHAPTER 2 — Installation 2.5.2. Powering LNF-B LNF-B chassis features one 230VAC power connector for LPW-A type PSU and one 48VDC for LPW-B type PSU. The power connectors are shared with both PSU slots, meaning that it is possible to house two PSU's of the same type in one chassis, even though there is only one connector for each type. 48VDC connector is connected to the VDC power source of -40…-70VDC via a detachable power cord. It is protected against short circuit, reverse polarity and over temperature. 230VAC connector is connected to the mains voltage of 90…240 VAC via a detachable power cord. It is protected against short circuits and over temperature, and features PFC (Power Factor Correction). STEP 1 STEP 2 Note: Ensure that the voltage supplied is within the limits. Connect power cords as follows: 1. Chassis with 1 or 2 x 230VAC PSU (1 or 2 x LPW-A): Connect the power cord to the 230VAC power connector. 2. Chassis with 1 or 2 x 48VDC PSU (1 or 2 x LPW-B): Connect the power cord to the 48VDC speakON power connector. If both power supply units are of the same type, they share the same connector on the back panel, meaning that only one cord is installed. For speakON cable preparation, go to "STEP 4" on page 29. 3. PSU1 PSU2 Chassis with 230VAC & 48VDC PSU (LPW-A & LPW-B): Connect power cords to both power connectors. 48VDC 230VAC STEP 3 Make sure the device boots up normally. PSU1 PSU2 32 CHAPTER 2 — Installation 2.5.3. Powering LNF-C LNF-C chassis features two 48VDC power connectors for LPW-B type power supply units. 48VDC connector is connected to the VDC power source of -40…-70VDC via a detachable power cord. It is protected against short circuit, reverse polarity and over temperature. PSU1 PSU2 PSU2 1. Ensure that the voltage supplied is within the limits. 2. Determine the correct power inlet and connect the power cord. See illustrations for reference. PSU1 48VDC 230VAC PSU1 PSU2 3. Make sure the device boots up normally. 33 CHAPTER 2 — Installation 2.6. INTERFACE MODULE INSTALLATION It is recommended to install the interface modules prior to mounting the device. However, installation is still possible after mounting, provided that there is enough space behind the device to access the module slots. Ground yourself properly with an ESD strap when handling the ESD sensitive components. Failing to comply may result in permanent component damage and product malfunction. To maintain balanced cooling for each interface module and power supply, cover plates must be installed in the unused slots. 34 CHAPTER 2 — Installation 2.6.1. Interface module slots The interface modules can be installed in any of the six module slots of the chassis. Module slots are numbered as follows: 1 2 3 4 5 6 2.6.2. Inserting modules STEP 1 Remove the cover plate from the module slot, if installed. Open the two module locking screws and slide the cover plate straight outwards. Locking screws STEP 2 Mount the desired module in the module slot by placing the module edges in the upper guiding tracks, and slide the module inwards until the card connector is mounted properly. STEP 3 Fasten the two module locking screws by hand or with a screwdriver. STEP 4 Connect desired signal cables. 35 CHAPTER 2 — Installation 2.7. CA MODULE INSTALLATION To descramble scrambled services, LRC, LRS and LRT receiver modules must be equipped with CA modules. It is recommended to use CA modules that are tested for compatibility. Your sales representative can provide you with the latest list of tested modules. Modules from other vendors may not operate reliably. 36 CHAPTER 2 — Installation Insert the CA module with the connector end first and the guide rail facing left and push firmly until the module latches. Guide rail Note: The program card is inserted in the CA module with the chip end first and the chip facing upwards. Track Connector Guide rail e rail The upper slot on the interface module is the CI slot A, and the lower one is CI slot B. They are also indicated on the module as “A ▲” and “ ▼ B”. The CA module is installed the same way (guide rail facing left) in both slots. 37 CHAPTER 2 — Installation 2.8. SFP MODULE INSTALLATION The small form-factor pluggable (SFP) Gigabit Interface converter is a hot-swappable input/output device that can be plugged into the XE-ports of Luminato 4X4. • • • • Optical SFP modules employ a laser. Invisible laser radiation can be harmful for eyes. Avoid staring directly into open optical connectors of active transceivers. Do not remove the dust plugs from the optical ports or rubber caps from the optical fibre cable until you are ready to connect the cable. The safety requirements for class 1M lasers are detailed in EN60825. 38 CHAPTER 2 — Installation STEP 1 Insert the SFP+/SFP module into the selected XE port. Push firmly until the module latches in place. For the upper slots (XE1 and XE3), install the module with the bail clasp facing upwards and the connector facing downwards, and vice versa for the lower slots (XE2 and XE4). Hint: You should feel a click once the module is securely seated. STEP 2 STEP 3 Make sure the module is locked in place by checking that the bail clasp is closed, and by pulling the SFP module from the sides. In case the SFP is loose, open the bail clasp and reinstall it. Connect the fibre cables. Go to "2.9. Cabling instructions" on page 40 for guide. 39 CHAPTER 2 — Installation 2.9. CABLING INSTRUCTIONS This section guides the user how to connect fibre and coaxial RF cables to the Luminato 4X4’s module connectors, to ensure that the signal levels do not get affected by poor connections. To avoid personal injury and product damage, you must read and comply with the safety guidelines and installation procedures presented in this section. 40 CHAPTER 2 — Installation 2.9.1. Fibre cable installation Hint: For functional optical operation, ensure that all optical connectors are cleaned before mating. Use a suitable optical connector cleaning kit, or wipe the end of the connector using pure isopropyl alcohol (99%) and a lint-free wipe. • • • • STEP 1 STEP 2 STEP 3 Optical SFP modules employ a laser. Invisible laser radiation can be harmful for eyes. Avoid staring directly into open optical connectors of active transceivers. Do not remove the dust plugs from the optical ports or rubber caps from the optical fibre cable until you are ready to connect the cable. The safety requirements for class 1M lasers are detailed in EN60825. Remove the dust cap from the fibre cables and clean the fibres. Remove the dust plug from the SFP module. Insert the fibre cable into the SFP module’s optical bore. Caution: Do not bend the fibre cables and ensure that they do not get pinched in between e.g. a rack door. Cable orientation is depicted in the illustration above: • Upper fibre cables are inserted with the locking clip facing upwards • Lower fibre cables are inserted with the locking clip facing downwards 41 CHAPTER 2 — Installation 2.9.2. RF cable installation STEP 1 STEP 2 STEP 3 Reach the coaxial cable to the desired RF connector (usually labelled RF1 or RF2) located on the back of the interface module. Insert the cable gently into the port to secure it. Tighten the rotational nut of the cable clockwise onto the port. Caution: Do not overtighten or push down hard on the cable. 42 CHAPTER 2 — Installation This page is intentionally left blank. 43 CHAPTER 2 — Installation 2.10. 1+1 BACKUP SETUP 1+1 backup feature provides redundancy at chassis level, in a system with two identical chassis. The pair of chassis can be configured to act in main and backup schemes, where the secondary Luminato monitors the primary Luminato’s status. All functions of the primary chassis are handed over to the secondary chassis, if necessary. Prior to setting up the 1+1 backup system, please ensure that the requirements described below are met. Hardware: • Two identical device setups (i.e. identical set of modules) • LAC2B cable to connect the two chassis into a 1+1 backup system Software: • Both chassis must have the same software version and identical configurations • SW release 20.4. or higher License: • Both chassis must have 1+1 backup license • Both chassis must have identical module licenses 44 CHAPTER 2 — Installation STEP 1 STEP 2 Remove the connector plug from the backup slots of both Luminato devices, if installed. Install the LAC2B cable between the backup connectors: LAC2B STEP 3 Continue configuration via web UI or CLI. Refer to the separate configuration manuals. 45 CHAPTER 2 — Installation 2.11. EXT I/O CABLING Luminato 4X4 features external multipurpose I/O-pins, EXT1 & EXT2, for several factory or user defined applications. These pins are located on the back panel. The aforementioned applications are: 1. Backup power supply alarm monitoring 2. Intrusion alert to detect external closed-circuit disconnection 3. User configurable inputs to monitor external signal change 4. User configurable outputs to drive external relay 5. 1+1 chassis redundancy heartbeat monitoring 6. Emergency signal triggering 46 CHAPTER 2 — Installation This page is intentionally left blank. 47 CHAPTER 3 — Service instructions 3. SERVICE INSTRUCTIONS Service operations include replacement of the following: • interface module • SFP module • power supply unit • cooling fans • mainboard Aims: In this chapter, the user will learn how to safely replace the modules, cooling fans and the mainboard of Luminato 4X4. 48 CHAPTER 3 — Service instructions 3.1. SAFETY GUIDELINES To avoid personal injury and product damage, you must read and comply with the safety guidelines and installation procedures presented in the previous chapter. Go to “2.1. Safety guidelines” on page 15 for more information. Failing to abide by these instructions may result in serious personal injury, even death, and device malfunction or other unspecified material damage! 49 CHAPTER 3 — Service instructions 3.2. INTERFACE MODULE REPLACEMENT Interface modules can be replaced and installed without switching off the device. To ensure module compatibility, make sure that: • module type of the new module is equal to the original • HW version of the new module is same or higher than the original • new module has at least the same set of feature licences than the original module For more information about identifying module type and HW version, refer to the separate Configuration Guide or latest SW Release Notes. Ground yourself properly with an ESD strap when handling the ESD sensitive components. Failing to comply may result in permanent component damage and product malfunction. Module services are interrupted during module change. Service returns when the new module is inserted and automatically booted. 50 CHAPTER 3 — Service instructions STEP 1 STEP 2 STEP 3 Disconnect all signal cables from the interface module. Open the two module locking screws and slide out the module. Insert the new module by placing the module edges in the upper guiding tracks, and slide the module inwards until the card connector is mounted properly. Locking screws STEP 4 STEP 5 Fasten the two locking screws and connect signal cables. Repeat steps 1 — 4 for every interface module you wish to replace. To maintain balanced cooling for each interface module and power supply, cover plates must be installed in the unused slots. 51 CHAPTER 3 — Service instructions 3.3. SFP MODULE REPLACEMENT SFP modules can be replaced without switching off the device. • • • • Optical SFP modules employ a laser. Invisible laser radiation can be harmful for eyes. Avoid staring directly into open optical connectors of active transceivers. Do not remove the dust plugs from the optical ports or rubber caps from the optical fibre cable until you are ready to connect the cable. The safety requirements for class 1M lasers are detailed in EN60825. Module services are interrupted during module change. Service returns when the new module is inserted back and the cables reconnected correctly. 52 CHAPTER 3 — Service instructions STEP 1 Disconnect the fibre cables from the SFP module by pushing the locking clip and pulling gently. Insert dust caps on the disconnected fibres. STEP 2 Open the SFP module bail clasp and remove the module by pulling it out. Insert a dust plug on the SFP module, if it is stored away for later usage. STEP 3 Insert the new SFP module in the slot and push firmly until it latches. For the upper slots (XE1 and XE3), install the module with the bail clasp facing upwards and the connector facing downwards. Lower slots (XE2 and XE4) vice versa. STEP 4 STEP 5 Make sure the module is locked in place by checking that the bail clasp is closed, and by pulling the SFP module from the sides. In case the SFP is loose, open the bail clasp and reinstall it. Reconnect the fibre cables. 53 CHAPTER 3 — Service instructions 3.4. POWER SUPPLY UNIT REPLACEMENT Luminato 4X4 features power supply unit modules that are easily installed and replaced. Ensure that the chassis is properly connected to the earth in order to meet safety requirements. Proper grounding will also improve the protection from the effects of interference and increase the overall reliability of the system. For grounding instructions, go to “2.3.3.3. Grounding the chassis” on page 25. 54 CHAPTER 3 — Service instructions STEP 1 Unscrew the front panel screws, located on the panel’s left side, using PH1 screwdriver. Screws STEP 2 STEP 3 Open and remove the front panel by pulling it outwards and left. Unscrew the PSU locking screws and remove it by pulling from the tab. Tab STEP 4 STEP 5 STEP 6 Locking screws Insert the new PSU on the guiding tracks and push it in until it latches. Tighten the PSU locking screws. Close the front panel and tighten the front panel screws. 55 CHAPTER 3 — Service instructions 3.5. COOLING FAN REPLACEMENT Luminato 4X4 features two cooling fans on each power module and mainboard. The cooling fans are hot swappable, allowing fan replacement without switching off the device. Always replace all fans at once, as the fans are expected to have an equal lifetime! This guide describes the hot swapping method for a single fan. It is recommended to replace all the fans at the same time with the device switched off. This way the modules can be pulled out of the chassis for easier access to the fans. 56 CHAPTER 3 — Service instructions STEP 1 Unscrew the front panel screws, located on the panel’s left side, using PH1 screwdriver. Screws STEP 2 STEP 3 STEP 4 Open and remove the front panel by pulling it outwards and left. Remove the old fans by disconnecting the cable connectors and then removing the mounting screws with Torx T10 screwdriver. Install new fans with the fan guard facing outwards, the motor side (the side with the sticker) facing inwards, and the cables facing the connector. Tighten each fan with two screws using Torx T10 screwdriver. Fan mounting screws STEP 5 STEP 6 Carefully connect the cable connectors using nose pliers. Reattach the panel by inserting the tab into its slot, and push the panel in. Tab Screws STEP 7 Tighten the front panel screws using PH 1 screwdriver. 57 CHAPTER 3 — Service instructions 3.6. MAINBOARD REPLACEMENT Luminato 4X4 is switched off and rebooted, when replacing the mainboard. Note that this will interrupt all services. Ensure that the chassis is properly connected to the earth in order to meet safety requirements. Proper grounding will also improve the protection from the effects of interference and increase the overall reliability of the system. For grounding instructions, go to “2.3.3.3. Grounding the chassis” on page 25. All power sources must be disconnected before replacing the mainboard. 58 CHAPTER 3 — Service instructions STEP 1 Cut off the voltage supply to the chassis (e.g. by disconnecting the power cable) and ensure the device is switched off. STEP 2 Disconnect all cables that are connected to the front XE or GE ports. STEP 3 Unscrew the front panel screws, located on the panel’s left side, using PH1 screwdriver. Open and remove the front panel by pulling it outwards and left. Screws STEP 4 Unscrew the mainboard locking screws. Locking screws STEP 5 STEP 6 STEP 7 Pull the mainboard out of the chassis. Insert the new mainboard on the guiding tracks and push it in until it latches. Tighten the locking screws. STEP 8 Reattach the front panel by inserting the tab into its slot, and push the panel in. Tighten the front panel screws using PH 1 screwdriver. STEP 9 Reconnect power supply to the chassis and verify that the device boots up normally. Connect all disconnected cables on the XE and GE ports. 59 TELESTE CORPORATION P.O.Box 323 FI-20101 Turku, Finland www.teleste.com 59300649 Copyright © 2019 Teleste Corporation. All rights reserved. Teleste and the Teleste logo are registered trademarks of Teleste Corporation. Other product and service marks are property of their respective owners. Teleste reserves the right to make changes to any features and specifications of the products without prior notice. 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