ACOF 014 Introduction to Costing Semester 2 2008 / 2009 JOB ORDER COSTING & BATCH COSTING Learning Outcomes At the end of this lecture, students should be able to: Describe or explain job order costing systems Estimate product costs using job bid sheets Calculate actual product costs using job cost sheets Describe batch costing Explain the differences between job order costing & batch costing What are job order costing (JOC) systems? • • • A job order costing system estimates the cost of manufacturing products for different jobs required for specific customers orders Each job may differ in terms of: - Materials content - Hours of labor required - Machine time required - Demand placed on support activity resources (i.e., manufacturing overhead) - Special customer needs that require customized production With such variety, managers need to understand the costs of individual jobs so that they can assess product and customer profitability Bidding using JOC • • • • Firms are sometimes required to bid on jobs before customers decide to place an order with them Costs need to be estimated for each job in order to prepare a bid Job order costing systems provide the means to estimate these costs A job bid sheet provides a format for recording the estimated costs: Panel 1: identifies the customer, the product, and the number of units required Bid Number: J4369 Customer: Michigan Motors Product: Automobile engine valves (Valve #L181) Engineering Design Number: JDR-103 Number of Units: 1,500 Date: July 6, 2006 1 Materials Quantity Price Amount Panel 2: lists all3” the materials required to complete Bar steel stock 3,600 the job RM11.30 RM40,680 Subassembly 39.00 Total direct materials 1,500 58,500 RM99,180 Panel 3: lists the amount of direct labor required for the job Labor Hours Rate Lathe operators 480 RM26.00 RM12,480 Assembly workers 900 18.00 16,200 Total direct labor 1,380 RM28,680 Panel 4: contains estimates for support costs / overhead Support Costs Amount Amount 600 machine-hours @ RM40/hour RM24,000 1,380 direct labor hours @RM36/hour 49,680 Total support costs Panel 5: summarizes the total costs estimated for the job RM73,680 Direct material RM 99,180 Direct labor Support costs 73,680 Total costs RM201,540 A markup rate is applied to translate the estimated cost into a bid price Total 28,680 costs RM201,540 Add 25% markup 50,385 Bid price RM251,925 RM134.36 RM167.95 Unit cost Unit price JOC & Markup • • Markup rate – percent by which job costs are marked up The markup rate depends on a variety of factors: 2 - - The amount of support costs excluded from the cost driver rate The target rate of return desired by the corporation Competitive intensity Past bidding strategies adopted by key competitors Demand conditions Overall product-market strategies Recording actual JOC • • • • Job order cost accounting systems record costs actually incurred on individual jobs as they are produced Copies of all materials requisition notes and worker time cards are forwarded to the accounting department, which then posts them on a job cost sheet The system calculates total costs for the portion of the job completed Structure of job cost sheet are almost the same as job bid sheet: Panel 1: Miscellaneous details - Panel 2: Direct materials - Panel 3: Direct labor - Panel 4: Support costs / Overhead - Panel 5: Total cost, no. of units produced, cost per unit Illustration on calculating JOC Portland Electronics Inc. delivered 1000 custom-designed computer monitors on February 10 to its customer, Video Shack; they had been ordered on January 1. The following cost information was compiled in connection with this order: Direct materials used: Part A327: 1 unit costing RM60 per monitor Part B149: 1 unit costing RM120 per monitor Direct labour used: Assembly: 6 hours per monitor at the rate of RM10 per hour Inspection: 1 hour per monitor at the rate of RM12 per hour In addition, manufacturing support costs are applied to the job at the rate of RM5 per direct labour hour. The selling price for each monitor is RM350. Required: Prepare job cost sheet for this job and determine cost per monitor 3 Answer: (a) Portland Electronics, Inc.: Job Cost Sheet Customer: Video Shack Product: Computer Monitors, 1,000 units Direct material Quantity Price Part A327 1,000 units RM60 Part B149 1,000 units 120 Total direct material cost Direct labor Assembly Inspection Total direct labor cost Hours 6,000 1,000 7,000 Support costs 7,000 Direct labor hours @ RM5 per hour Amount RM60,000 12,000 RM72,000 Amount RM35,000 Total cost RM287,000 Number of units produced (b) Rate RM10 12 Amount RM60,000 120,000 RM180,000 1,000 Cost per monitor RM287 Batch Costing What is it? • • • • A form of costing which applies where quantity of identical products are manufactured as a batch Occurs when customer orders a quantity of identical items or when an internal manufacturing order is raised for a batch of identical parts, subassemblies or product to replenish stocks In general, the procedure are similar to job costing On completion of the batch the cost per unit can be calculated by dividing the total batch cost by the number of good units produced Production Production requirements Costs & Costs Job Order Costing Each product is produced according to job requirement i.e. customer demand Each product is unique Costs measured for individual job Batch Costing Mass production All units has same general features Costs measured for individual 4 Objects unit (after calculating total cost for the batch) 5