Comprehensive Guide Contents 1. Introduction: TBM 850 Overview - P 2 2. DAHER-SOCATA: A Proven Manufacturing & Support Company - P 6 3. Performance - P 10 4. TBM Series: Proven History, Proven Performance - P 14 5. Technical Description - P 16 6. Insurability - P 28 7. DAHER-SOCATA Sales & Support Network - P 32 8. Direct Operating Costs - P 42 9. Competitive Comparisons: TBM 850 vs. Mustang - P 44 . TBM 850 Range Finder - P 50 . Appendix - P 58 1. Introduction: TBM 850 Overview The TBM 850, with a cruise speed of 320 KTAS at FL260 and state-of-the-art avionics, gives owners and pilots the advantages of the cruising speeds typical of light jets, but with the economical direct operating costs of a single-engine turboprop. The TBM 850 can carry six adults in quiet, air-conditioned comfort, climb to 31,000 ft in as little as 20 minutes, fly for over 1,400 nm with NBAA IFR reserves and then slip into a 2,100 ft strip or a mountain runway. Comprehensive Guide I 3 Key Features of the TBM 850: • SPEED: . Maximum cruise speed of 320 knots at FL260 (ISA condition) • SAFETY: . Powered by the proven Pratt and Whitney, Canada PT6A – one of the most reliable powerplants in aviation . Proven airframe design – with more than 700,000 TBM flight hours, there has never been an in-flight structural deformation . Proven airframe with the highest Maximum Operating Speed (Vmo) in its class . Proven flight display and avionics system with integrated digital autopilot . Ease of Insurability and proven training partner • ECONOMICS: . Low direct operating costs . Straightforward, reliable systems that reduce downtime and maintenance costs • COMFORT: . Spacious, luxurious, and quiet comfortable cabin for six adults • UTILITY: . Full fuel, NBAA IFR range of more than 1,4O0 nautical miles . Excellent short field takeoff and landing performance . Excellent range and load-carrying capabilities from short runways . Thrust reverse enhances short runway capabilities . Seating for six people (including the pilot) . Single-pilot capability as a result of excellent handling characteristics and simple power management • SUPPORT: . Extensive, worldwide service and support network . Fully FAA and EASA certified and available from DAHER-SOCATA or through the TBM distributors worldwide network. Couple these features with the TBM’s economy, insurability and ease of transition as well as its time proven design and unmatched safety record, the TBM 850 provides its owners and operators with much more than a light jet can offer. Plus, it is fully certified and available today worldwide from a comprehensive network of distributors and supported by a worldwide network of service centers. Comprehensive Guide I 5 2. DAHER-SOCATA: A Proven Manufacturing and Support Company DAHER-SOCATA has a long and proud history of producing general aviation aircraft with military and multi-mission 1913 Morane-Saulnier Type H utility in Tarbes, France. The origins of DAHER-SOCATA reach back to aviation manufacturing company Morane-Saulnier, founded in 1911. Between Morane-Saulnier and DAHER-SOCATA, a total of 17,000 aircraft of 94 different types have been built. Our aircraft have accomplished some significant aviation firsts: Almost one hundred years of general aviation experience (including that which was gained from the construction of the world’s first business jet, the MS 760 Paris) makes DAHER-SOCATA one of the oldest aircraft manufacturers in existence. This knowledge led DAHER-SOCATA to the conclusion that a pressurized single-engine turboprop produces the ideal combination of performance, ease of operation, and low operating costs for private owners. DAHER-SOCATA is headquartered in Tarbes, France, and its North American operations are located in Pembroke Pines, Florida. • First air crossing of the Mediterranean Sea (1913) • First machine-gun firing though the propeller system (1915) • First sliding canopy (1935) • First business jet with the MS 760 Paris Jet (1954) • First civilian single-engine pressurized turbo prop to be certified with the TBM 700 (1990) • After 15 years as the world’s fastest single-engine turboprop, the TBM 700 is only supplanted by the launch of the TBM 850 (2006) MS 760 Paris Jet Comprehensive Guide I 7 The DAHER Group DAHER is a European integrated equipment and services supplier. In addition to aerospace, DAHER specializes in three other sectors: nuclear, defense and industries. DAHER is developing in three fields of expertise: manufacturing, services and transport, which enable it to offer a comprehensive package. DAHER-SOCATA is one of the world’s leading general aviation manufacturers, with more than 17,000 aircraft built since its creation as Morane-Saulnier in 1911. Current products include the TBM 850 high-speed turboprop aircraft, aerostructures for Airbus civil airliners, the A400M military transporter, Dassault Falcon jets, Eurocopter helicopters and Embraer jets. DAHER-SOCATA is expanding its customer service activities to support its growing fleet of TBMs and offer its light aviation expertise for aircraft below 19,000 lbs (8.6 metric tons) through avionics modernization, maintenance, repair and overall package offers. Founded in 1863, DAHER is an independent international group, with more than 7,000 employees and 12 international installations (four in Western Europe, three in Eastern Europe, two in North America, two in Africa and one in Australia). For more information, visit www.daher.com and www.tbm850.com Airbus A380 Nose Lower Structure Composites Works Aerostructures expertise DAHER-SOCATA currently leverages its aircraft design talents and skills in leading airframe technologies as a key part of major aerospace programs in both composite and metal airframe structures. DAHER-SOCATA offers aerostructures design and manufacturing solutions that span all of the family of Airbus airliners, including the super-jumbo A380 as well as other projects for Eurocopter helicopters and Embraer regional jets. Dassault Falcon 7X Fuselage In addition, major business aviation supplier, Dassault Aviation selected DAHER-SOCATA for the Falcon 7X, world’s first fly-by-wire business jet. Body fairings and the entire upper fuselage section have been designed by DAHER-SOCATA. These aerostructure projects not only provide DAHER-SOCATA with considerable financial stability but have also allowed the company to develop skills in advanced airframe structure design and manufacturing in both metallic and composite technology that would not be possible in a conventional general aviation environment, regardless of scale. The DAHER-SOCATA aerostructures offer Comprehensive Guide I 9 Cruise Speed TBM 850 Range vs Runway Length Sea level, NRAA IFR Reserves, Zero Wind, Max Cruise, Single Pilot, 3 Passengers 1,400 1,000 TBM 850 @ ISA 800 TBM 850 @ ISA * 20 600 400 200 0 2,000 TBM850 Max Cruise ISA Conditions. Mid Cruise Weight 330 320 310 300 290 280 270 260 250 16,000 1,200 NBAA IFR Range (mm) The TBM 850 offers the cruising speed typical of a light jet but with the economy of a single-engine turboprop. Maximum cruise speed at 26,000 ft in ISA conditions is 320 KTAS and, at the TBM 850’s service ceiling of KTAS 3. TBM 850 Performance 2,500 3,000 3,500 4,000 Runway Distance Available (ft) 21,000 26,000 31,000 Altitude (ft) 31,000 ft, it is 315 KTAS. Another key feature of the TBM 850 is excellent performance at “mid-teen” altitudes, offering cruise speeds exceeding 290 KTAS. This flexibility allows the pilot a range of options to maximize ground speed in case of strong headwind at higher altitudes. Takeoff Distance The TBM 850 offers excellent short field performance and load carrying capabilities. While FAR Part 23 only requires Ground Roll to be used in calculating runway length, for the purposes of the following charts, runway distances are selected based on the distance to clear a 50 ft obstacle to provide an enhanced safety margin. TBM 850 Take-off Distance Distance to clear a 50ft obstacle at MTOW on a dry level runway at sea level ISA ISA+20°C Ground Roll 2,035 ft 2,315 ft Distance to clear 50ft obstacle 2,840 ft 3,200 ft The TBM 850 offers excellent range and short field capabilities and, as a result, can be used at the vast majority of general aviation runways allowing the owner to fly closer to his intended destination without reducing runway safety margins while carrying a meaningful cabin load. This must be compared to the majority of light jets where operation out of short fields (if possible at all) has a substantial negative impact on aircraft payload. Approaching at only 85 KIAS or less, short runways or short unpaved surfaces will accommodate the TBM 850. The large Hartzell propeller can also be utilized as a powerful aerodynamic brake, allowing landing on extremely short strips and runways safely on less than 1,000 ft. In addition, the availability of thrust reversal on the TBM 850 substantially improves safety margins over aircraft without these capabilities when flying into shorter fields, particularly when the surface is wet. Climb Performance The TBM 850 can climb to 26,000 ft in a mere 15 mins and to its certified service ceiling of 31,000 ft in only 20 mins when departing from sea level at its maximum takeoff weight. This performance exceeds that of the vast majority of turboprops and some light jets allowing the operator to climb faster above weather and to fly more trips and at higher, more fuel efficient altitudes reducing operating costs while at the same time enhancing passenger comfort. Comprehensive Guide I 11 TBM 850 Time to Climb NBAA IFR Reserves (100 nm), ISA, Zero Wind, Max Cruise, Single Pilot + 3 pax From Sea Level, 130Kts climb, MTOW, ISA 31,000 29,000 Altitude (feet) 27,000 Trip Distance Flight Time (nm (hr : mn) 25,000 23,000 21,000 Block Fuel (gal) Cruise Alt (ft) Reserve Fuel (gal) 200 0 : 44 54 16,000 50 17,000 400 1 : 26 83 26,000 50 15,000 600 2 : 04 118 31,000 50 800 2 : 43 154 31,000 50 1,000 3 : 20 189 31,000 50 19,000 13,000 5 15 10 20 Time from Sea Level (mins) Characteristics Specifications PT6A-66D Thermodynamic Power.................... 1,825 SHP PT6A-66D Nominal (flat-rated) Power................ 850 SHP Fuel Efficiency Range The TBM 850 offers both better fuel consumption and performance than typical turboprops, as well as substantially better fuel consumption and equivalent performance to typical light jets. PC-12 C90GT Mustang TBM 850 Max Cruise (Fastest speed) 267 270 342 320 Fuel Efficiency (nm per lb of fuel) 0,54 0,44 0,41 0,72 8,000 lb, ISA, 16,000 ft ISA, 20,000 ft 8,000 lb, ISA, 25,000 ft 6,300 lb, ISA, 26,000 ft Conditions Characteristics Performance Max Cruise Flight Profiles Time to climb to 26,000 ft/31,000 ft................. < 15 min/<20 min The TBM 850 provides greater range and load carrying performance than the capabilities of typical light jets particularly allowing for the likely limited availability of flight levels above FL310 across most of the continental US and Western Europe to light jets that depend on access to these “higher” flight levels to obtain their quoted cruise range performance. Maximum cruise speed at 26,000 ft.................. 320 KTAS NBAA Reserve Max Cruise IFR Range with 4 Adults on Board - 1,290 nm Range at economy cruise (252 Kts)................... 1,585 NM (ISA – 45 min reserve) NBAA Reserve Long Range Cruise with 4 Adults on Board - 1,466 nm Basic empty weight.......................................... 4,589 lbs.................................... 2,081 kg • Power at Max Cruise as defined in the TBM 850 POH. Economy cruise speed at 31,000 ft................... 252 KTAS FAA Certified ceiling......................................... 31,000 ft Take-off distance............................................. 2,840 ft (ISA – to 50 ft AGL) Landing distance w/o reverser.......................... 2,430 ft (ISA – to 50 ft AGL) Range at maximum cruise (320 Kts).................. 1,410 NM (ISA – 45 min reserve) Maximum Zero Fuel Weight.............................. 6,032 lbs.................................... 2,735 kg Maximum ramp weight (MRW).......................... 7,430 lbs.................................... 3,370 kg TBM 850 Range vs Payload • Takeoff Weight includes the fuel required to complete the trip with the indicated number of passengers and fuel reserves. • Flight Time includes climb, cruise and descent. 1,400 NBAA IFR Reserves, ISA, Max Cruise Maximum Takeoff Weight................................. 7,394 lbs.................................... 3,353 kg 1,200 Maximum Payload............................................ 1,443 lbs.................................... 654 kg 1,000 800 Maximum payload with maximum fuel............... 931 lbs....................................... 422 kg 600 • No allowances have been included for taxi time or ATC procedures. • Block Fuel includes takeoff, climb, cruise and descent. • Cruise Altitude represents an optimum altitude for the distance flown. Reserve fuel is based on NBAA IFR specifications using 100 nautical miles as the alternate distance and assuming a climb to 20,000 ft. 12 I Comprehensive Guide 400 Maximum Landing Weight................................ 7,024 lbs.................................... 3,189 kg 200 0 600 800 1000 Range (nm) 1200 1400 The TBM 850 shows the excellent load and passenger carrying capabilities allowing four adults to fly for over 1,200 nm at maximum cruise speed of 315 KTAS at 31,000 ft with NBAA reserves. Maximum Usable Fuel Weight (291.6 USG)........ 1,910 lbs.................................... 867 kg With cruise speeds up to 320 KTAS the TBM 850 offers the cruise speeds typical of light jets but with the efficiency of a single-engine turboprop. 4. TBM Series: Proven History, Proven Performance TBM History In 1990, DAHER-SOCATA certified with the FAA and French DGAC (EASA) the first, fully-pressurized, singleengine, turboprop aircraft in the world, the TBM 700A. The TBM 700 airframe design incorporated a variety of aluminum and steel alloys, including titanium, as well as advanced composite materials that come together in an airframe of unmatched structural strength and durability at the lowest possible weight at an affordable cost. Our design engineers employed fail-safe design techniques on the TBM airframe including the use of multiple load paths, a crack-stopper band and a minimum number of smaller access panels to maximize structural life and sub-system reliability, as well as to minimize repair-cycle times. In 1992, to replace the obsolete Morane MS 760 Paris Jet, DAHER-SOCATA began an on-schedule and on-budget delivery of TBM 700A model aircraft to the French Air Force and French Army Aviation. According to feedback from French military pilots, the TBM is, “simple to master, a dream to fly and superior performance characteristics across the entire flight envelope”. The French Armed forces has accumulated up to 600 flight hours per year per aircraft in accomplishing a wide range of VIP-passenger and light-cargo missions in varied operating environments, including operations in combat zones. DAHER-SOCATA has also delivered one TBM 700A model aircraft to the French national flight test center (CEV) and three aircraft to the Indonesian government for their use in calibrating airfield navigation aids throughout their country. masks) the service ceiling of the TBM 700B was raised to 31,000 ft. In 2003, the TBM 700C2 was certified with an increased Max Take-off Weight (7394 lbs), allowing an increased payload of 865 lbs with full fuel. This modification included re-enforced airframe, reinforced landing gear, crashworthy seats certified to 20 G, new interior and new rear external luggage compartment. The TBM 700C2 was also certified at 31,000 ft thanks to the gaseous oxygen system. In 2006, DAHER-SOCATA introduced the TBM 850. Strictly identical to the airframe of the TBM 700, the TBM 850 aircraft is also powered by the Pratt & Whitney PT6A turboprop engine. The new PT6A-66D powerplant produces 1825 eshp flat rated to 850 shaft horsepower and gives the TBM 850 jet-like performance with turboprop efficiency and economical operation. In 2009, DAHER-SOCATA has delivered more than 500 TBM and accumulated more than 700,000 flying hours of reliable and safe operations without a single structural airframe failure. DAHER-SOCATA’s TBM 850 defines a new class of airplane, the Very Fast Turboprop (VFT), breaking new record of speed against its predecessor, the legendary TBM 700. Certified in 1999, the TBM 700B model added a larger cargo door and an optional pilot entry door. While its commercial success was growing in the US, the French Army Aviation took delivery of three B model aircraft, bringing the total military aircraft to 28 TBM 700 in 2002. With the addition of a gaseous backup oxygen system (with EROS quick donning Comprehensive Guide I 15 5. Technical Description Exterior DAHER-SOCATA’s TBM 850 was designed to be a revolutionary aircraft, and the proof is in its features. The TBM offers impressive range, Jet like-speed, excellent fuel efficiency, low operation costs, comfortable cabin and remarkable high reliability. The TBM 850 is a six-seat, single pilot certified aircraft, powered by a single engine Pratt & Whitney Canada PT6A-66D Turboprop with a 4 blade Hartzell HC-E4N-3 propeller. It has low wings, a conventional empennage with horizontal and vertical stabilizers and a tricycle retractable landing gear. Its semi-monocoque fuselage is predominantly built with metallic materials. Interior The TBM 850 cabin is 14.96 ft long from the forward pressure bulkhead to the aft pressure bulkhead. The constant section of the cabin provides a continuous width of 4.0 ft. Cabin height is 4.1 ft. These dimensions combined with new modern interior arrangements offer a very spacious environment. This new TBM 850 cabin was designed to surpass the most challenging requirements in terms of comfort and contains the most elegant and luxurious environment that you would expect from the best European design and craftsmanship. The standard interior configuration of the aircraft consists of four seats and a two-piece, rear bench seat (four forward and two aft facing). Each seat includes a headrest, a seat belt and a shoulder harness with inertial reel. Accommodating six passengers, including one pilot, ergonomic and reclining seats combined with excellent arrangement engineering offers generous legroom and privacy to each passenger. This guarantees excellent comfort and pleasure of flying even on the longest trips. Accessing the cabin is easy thanks to a large electric door, stairs and a ramp. When you enter the TBM 850, you not only enter the fastest aircraft in its category, you also enter into a world of luxury and style. True European styling is on display throughout the cabin and supple leather and fine wood await you and your passengers. When one enters the interior, he will be surprised by the size of the seven rectangular windows (11 x 13.5 inches), the largest in their class, providing a wide overview of landscapes during the flight. Pull down sun shades also allow the passengers to alter the interior luminosity to their own personal preference. For night operations, cabin lighting consists of dome lights, baggage compartment lights, access stair lighting, and individual reading lights at all seats. Two separate baggage areas are provided for a total baggage capacity of 330 lbs (150 kg): an external compartment in the front of the firewall with a capacity of 110 lbs (50 kg), and an interior pressurized baggage area located behind the rear passenger seats with a weight limit of 220 lbs (100 kg). Whether the passengers want to rest, work or entertain themselves, the TBM 850 cabin offers the best amenities: comfortable leathers seats with adjustable backrests and folding armrest, real dual-zone individual fresh air-conditioned or warm-air vents with independent control knobs for both the pilots and the passengers, individual reading lights, a large folding executive table, 14/24V power outlets, CD or XM satellite music or radio, and multiple storage cabinets or an optional lavatory cabinet. The TBM 850 offers a spacious, quiet and comfortable cabin and environment. Comprehensive Guide I 17 Toilet option This option consists of a swap-out for the TBM’s intermediate left seat with a potty seat, which can be installed and removed within minutes. The potty seat includes a flushing chemical toilet system that is widely used in the marine industry, which is optimized for easy replacement and servicing. The potty seat perfectly matches the TBM’s interior leather and upholstery, and was developed in partnership with Catherineau – the Bordeaux, France-based aircraft cabin interior specialist and long-time partner of the TBM program. With no weight penalty, this option is available through the TBM international sales and support network. designers carefully chose a variety of aluminum alloys, high strength steel (including titanium) as well as advanced composite materials to maximize structural strength and durability while minimizing aircraft weight and both acquisition and life-cycle support costs. The majority of the TBM 850 structure is manufactured from conventional aluminum alloys. The exceptionally strong wing spars, flap tracks and windshield frames are created from solid bars of aluminum. Fail-safe Spar Design Over the past 10 years, DAHER-SOCATA has thoroughly validated the TBM aircraft structural design by performing rigorous strength and durability tests – the results of which are summarized in Table 1. Fatigue Test Results Pressurization Cycles.................................... 38,568 Equivalent Simulated Flying Hours................. 68,352 Equivalent Simulated Landings...................... 136,800 Airframe Positive G-Force Limit................................... +6.1 g Negative G-Force Limit................................. -4.1 g The TBM 850 airframe design employs several failsafe structural design techniques, including the use of multiple load paths and a crack-stopper band to maximize sub-system reliability/durability and structural life. The TBM 850 aircraft is essentially identical to that of the TBM 700C2 model. The TBM 850 airframe 18 I Comprehensive Guide Extreme Positive G-Force Limit...................... +9 g Extreme Negative G-Force Limit.................... -6 g Certified Positive Flight Load Factor Limit....... +3.8 g Certified Negative Flight Load Factor Limit..... -1.5 g Structural Life Limit 12,000 flights / 16,200 flying hrs Wings and Aerodynamics The TBM 850’s aerodynamically optimized wings incorporate fail-safe technology and offer superior handling qualities throughout the flight envelope. The TBM 850 wings are built around two wing spars, one forward and one aft, that are milled from a block of aircraft aluminum alloy. Two milled aluminum carry-through spars provide additional rigidity and strength. Placement of the TBM 850 wings aft of the pilot’s field of vision substantially improves the ease of operation – especially during landings. The TBM 850 has a wing-loading in excess of 38 lbs/ sq.ft (185 kg/m2) and combined with its 6.5° wing dihedral provides a stable ride in turbulent conditions. The airfoil was designed to optimize both high performance speed and maneuverability. The wing project was a development between DAHER-SOCATA and two French research centers of excellence: ONERA (Office National d’Etudes et de Recherche Aeronautiques) and CEAT (Centre d’Essais Aeronautiques de Toulouse). After extensive testing and analyses in wind tunnel and CAD (Computer Aided Design), the results of the studies were the airfoil RA 1643 (relative thickness of 16%), based on NACA 43012 profile. These airfoils provide a performance that decrease the drag and increase fuel savings, keeping the highspeed performance while providing fast and precise response to commands. It has an outstanding flap performance, offering the highest level of security during the Takeoff and Landing. Landing Gear and Braking System The tricycle landing gear system is electrically controlled and hydraulically actuated. The main gear retracts inboard into the wings. The nose gear retracts rearward into the lower engine compartment and is completely enclosed by the gear doors when retracted. An aural (horn) warning system in the cockpit will sound if either the power lever is reduced within half inch of the aft stop, or if the flaps are extended to the landing position when the gear is in the retracted position. In the unlikely event the primary gear extension system fails, a hand-pump linked to an emergency hydraulic reservoir is available for the pilot to use in manually extending the gear. Landing gear braking is provided to each main wheel via hydraulic discs, which can be augmented with engine thrust reverse power to enable a fully loaded aircraft to stop in much less than 1500 feet. Powerplant The TBM 850 is powered by the Pratt & Whitney Canada PT6A engine. Its simple design offers easy maintenance, efficiency and low cost of operation. It is covered by one of the most extensive support networks. Variants of the PT6A are in use on more than 100 different types of aircraft. Safety proven, from years of regional airliner and commercial aircraft operations with over 43,000 engines in the field (spanning over 350 million flight hours), the PT6A is recognized as one of the most reliable aircraft powerplants ever built. Empennage The empennage consists of a vertical stabilizer with rudder and a 6.5° dihedral horizontal stabilizer with elevator for superb maneuverability at high and low speeds. Mechanical push/pull tubes assure reliable actuation of the TBM 850’s control surfaces throughout the flight envelope. The PT6A-66D model used on the TBM 850 has a thermodynamic rating of 1,825 horsepower and a flat-rated output of 850 shaft horsepower making it the most powerful PT6A (in terms of thermodynamic power) built to date. The main components of the PT6A include a multi-stage compressor (centrifugal and axial), a combustion chamber, Comprehensive Guide I 19 a compressor turbine with enhanced CT wheel and first stage compressor with “single crystal’’ blades allowing higher ITT operating limits, and an independent two-stage turbine driving the output shaft trough a reduction gearbox. Accessory Axial Power Compressor Reduction gearbox compressor Turbine turbine gearbox Centrifugal Inlet Combustion Exhaust Propeller compressor screen chamber duct shaft Fuel System The two TBM 850 fuel tanks are located in the wings and have a total usable fuel capacity of 291.6 gallons (1,100 liters). A capacitance-type fuel gauging system provides accurate readings at all flight attitudes. Every 10 minutes in flight, and every 70 seconds on the ground an electrical sequencing unit automatically switches from one tank to the other and continuously maintains tank balance without increasing the pilot’s workload. The high-pressure engine-driven pump is capable of operation alone. However, a low boost mechanical pump is pressuring the fuel line. As a back up, a high boost electrical pump is located behind the firewall in case of failure of the low boost pump. The primary Fuel Control Unit, connected to the throttle in the cockpit, provides the engine with clean fuel at the required pressure and flow to permit control of engine power within a range of appropriate Air/Fuel ratio. If necessary, the pilot can manually control fuel flow with a manual override lever, next to the throttle, in case of an emergency. The fuel tanks are coated to provide maximum protection against microorganism damage. 20 I Comprehensive Guide Pressurization and Environmental System The dual zone pressurization and air conditioning systems utilize engine bleed air to pressurize, heat/cool, and defog the cabin and cockpit windows. The pressurization controller, conveniently located on the central panel between the pilots, provides variable cabin altitude and an automatic rate of change control. The system is capable of maintaining a 9,350 ft cabin altitude at 31,000 ft and a very confortable 6,400 ft cabin altitude at 25,000 ft. Sea level cabin altitude can be maintained up to 14,430 ft. The cabin temperature is automatically controlled from the cockpit for the two zones or separately with a controller located in the front and in the rear of the cabin. The engine-driven compressor air conditioning system is fully automatic and can quickly cool the aircraft on hot days as soon as the engine is running. Anti-Icing System The TBM 850 anti-icing system uses a combination of engine exhaust gas, an engine inertial separator, electrical windshields, an electrically de-iced propeller, electrically heated stall-warning and pitot-static and pneumatic boots. The de-icing systems are manually selected through switches conveniently mounted on the left hand side of the panel. A high speed, automatic cycling, pneumatic boot system is used to deice the leading edges of the wings, horizontal stabilizer and vertical stabilizer. The TBM 850 deice boot design eliminates ice bridging on the leading edge in flight due to its automatic cycling every 67 seconds. A wing inspection light is provided to monitor ice buildup during night flight. Cockpit Controls The TBM 850 comes equipped with dual controls as standard equipment. The control system includes two control wheel columns, adjustable rudder pedals, hydraulic brakes and mechanical nose gear steering. Pushrod and cable systems are used to actuate the 22 I Comprehensive Guide rudder, elevator, spoilers and ailerons. Primary pitch and yaw trim are electrically powered through switches mounted on the pilot’s control wheel, and electric aileron trim and manual pitch trim are on the central pedestal. The TBM 850 has an integrated all-glass cockpit for each crew position independently fed from separate Pitot and Static systems. The engine instruments are located on the left side of the central large 15’’ LCD screen allowing good visibility for both crewmembers. The crew seats include the standard three-point restraint harness and are fully adjustable allowing the pilot and co-pilot a high a level of comfort on long flying days. Instrument lighting includes cockpit floodlights, background lighting for all panels switches, overhead LCD map lights and control yoke map lights. Standard Cockpit Instruments and Avionics Classic Flightdeck The TBM 700/850 was equipped with a state-of-the-art avionics system that included Honeywell’s EFIS 40 Flight Displays, a 3-axis autopilot, color weather radar, terrain avoidance system, in-flight traffic avoidance system (TCAS), dual Global Positioning System (GPS) and an engine health/trend monitoring system. All components selected for the TBM 850 have proven performance histories. Oxygen System The emergency oxygen system is supplied by a 50.3 cubic foot composite external bottle that can sustain four passengers and two crew members for one hour above 15,000 feet. If cabin pressurization is lost, oxygen will be provided to the crew with two pressure-demand masks and with four constant-flow masks for the passengers. Passengers masks are automatically deployed in case of sudden depressurization with an option for manual deployment. The oxygen system was designed for safety and easy servicing by maintenance personnel by placing the oxygen bottle in the right carmen allowing access to the bottle without the need to enter the cabin area. T y p i c a l Visibility from the Cockpit The TBM 850 cockpit includes four large windshield sections that provide the pilot with over 180 degrees of maximum visibility from both crew positions. Since the TBM 850 wings are installed behind the cockpit, both crew positions also have an excellent downward visibility. Additionally, the TBM 850 has a negative deck angle in the landing configuration with full flaps extended which further improves forward visibility during the landing phase. I n s t r u m e n t s & A v i o n i c s 2 Tube Color EFIS (EHSI/EADI) 2 Airspeed Indicator 1 KFC 325 A/P (Auto-Pilot) 2 Vertical Speed Indicator 2 RVSM Approved Altimeters 1 Electrical Attitude Indicator 2 Garmin GNS 530 (IFR Com/Nav GPS) 1 Vacuum Stand-By Attitude Indicator 1 Radar Altimeter KRA 405B Engine Control Gauges 1 Multi-Function Display Garmin GMX 2000 + GDL 69A XM Weather + XM Radio Electric Pitch and Rudder Trim Gas Generetor Tachometer 2 Transponder Garmin GTX 327/330 Shadin ETM 700 Engine Trent Monitoring System 1 Weather Radar Honeywell RDR 2000 Dual-Band ELT with Aircraft Identification Honeywell IAHS including : - KMH 880 (TAS Traffic Alert System & TWAS Terrain Warning System) - WX 500 Stormscope displayed on Garmin GMX 200 MFD Comprehensive Guide I 23 All-Glass Integrated Flightdeck In 2008, DAHER-SOCATA introduced the TBM’s all-glass integrated flightdeck, with the GARMIN G1000 suite, which consists of the latest technology available today. The TBM 850 comes standard with the GARMIN G1000 suite which includes the following: • 2 GMA 1347 C Dual digital audio controller with integrated marker beacon receiver, intercom and public address capability on outer side for pilot and co-pilot side. • 2 GRS 77 Attitude and Heading Reference System(AHRS). • 2 GDU 1040A, 10.4” PFD display with three axis flight dynamics, air speed, altitude, vertical speed, HIS with perspective modes, turn, bank side slip, NAV/ COM frequencies indication and AP annunciation. • 2 GDC 74B digital air-data computers w/dual probe system. • 1 GDU 1500 15” multi-function display with engine(with optimum TRQ setting display), pressuriz ation,electrical, fuel, flaps and trims indication, Crew alerting System (CAS), checklist, aircraft synopticand super large navigation mapping system. • 2 GIA 63W Nav/Com/ILS/WAAS GPS. • 2 GMU 44 tri-axial magnetometer. • 1 GTX33 Mode S Transponder. • 1 GCU 475 remote FMS control panel conveniently located on the central consol. • 1 GMC 710 autopilot mode controller located inupper central panel. • 4 GSA 81 torque flight servos (yaw, pitch, pitch and trim roll). • 1 GTA 82 adapter for yaw auto trim device. • 2 GEA 71 Engine and airframe interface unit. With its large screen displays and digital presentation of data, the G1000 meets all the requirements of today’s serious pilots and owners, for whom the very latest technology is a must. It integrates all primary flight, navigation, communication, terrain, traffic, weather and engine data on two large 10.4 inch and one 15-inch high-resolution glass displays. The G1000 delivers at-a-glance awareness that is comprehensive and intuitive, and allows for an easy transition from the very popular Garmin GNS 530 NAV/COM/GPS. Everything from air data to engine instrumentation, traffic and terrain is displayed on the super large 24 I Comprehensive Guide 15-inch multi-function display, which is the largest available today on any business jet. Dual RVSM-compliant air data computers (ADCs) and dual attitude and heading computers (AHCs) work in concert with the three-axis digital autopilot, and they supply complete flight management functionality through two conveniently located control panels. Traditional mechanical gyroscopic flight instruments are replaced by an advanced and modern architecture, which provides accurate digital output referencing the aircraft position, rate, vector, and acceleration data. This data also provides the GMC 710, which is the first entirely new autopilot designed and certified for the 21st century, with all data necessary to navigate, including the ability to maintain airspeed references and optimize performance over the entire airspeed envelope. The GMC 710 includes an automatic yaw control system which keeps the ball centered throughout the duration of the flight. The G1000 suite is customized specifically to the TBM and offers easy to use information such as Max Cruise and Long Range optimum Torque setting display, checklist, or systems synoptic for fuel, and electrical systems. This new avionics provides unprecedented situational awareness for weather, traffic and terrain, while the complete flight management functionality eases cockpit workload. Flight information is easier to scan and process. Simplicity reduces the workload, thus increasing safety to a level never reached in that category of high performance aircraft. The cockpit also features 3 stand-by pneumatic instruments – the indicated airspeed indicator, the attitude indicator and the altitude indicator, all of which are displayed conveniently and safely just in front of the pilot alongside a magnetic compass. Comprehensive Guide I 25 Supportability The TBM 850 aircraft is designed, built and tested to operate safely and reliably throughout the world. When servicing, inspection and/or maintenance is required, service panels and doors are conveniently placed to enable technicians to access all systems and complete necessary inspection/servicing/repair actions in minimum time using standard FAA or EASA repair procedures. Scheduled Inspections Scheduled inspection requirements and intervals have been established based on 20 years of experience with the TBM airframe and the PT6A engine. The shortest inspection interval is 100 flying/operating hours for a limited number of checks only. Other items are inspected at 300 hours, 600 hours and on an annual (calendar) basis. As each aircraft ages, especially if it is continually operated in harsh and humid environments, the manufacturer’s maintenance program makes provision for the additional inspections necessary to ensure the continued serviceability of the aircraft. These inspections are normally performed at the first interval of 10 years or 6000 flight hours and, thereafter, every 5 years or 3000 flight hours. All inspection actions can be accomplished by any certified mechanic using DAHER-SOCATA provided inspection checklists. to monitor and expedite component repair status, accumulate failure and repair data for trend analysis and to identify opportunities to improve component performance and reliability across the TBM fleet. DAHER-SOCATA customers have a free access to the TBM 700/850 aircraft parts catalog online allowing them to look up parts and verify pricing in real time. DAHER-SOCATA was among the first to bring Internet technology to this kind of application in General Aviation. This is a sign of DAHER-SOCATA’s intent to use the best of information technology and offer the highest possible level of customer support. Visit www.mysocata.com Field Service Representatives DAHER-SOCATA Field Service Representatives regularly visit DAHER-SOCATA’s network of distributors and service centers to provide them with the latest technical information, advice and assistance. Field representatives are available 24/7. They provide direct and on-site technical support to assist customers and operators. They regularly visit the service centers to provide training and proper feedback to the factory with in-the-field experience. When a factory repair solution is needed, they will insure proper interface with the factory for the best quality and safety before returning an aircraft into service. Warranty DAHER-SOCATA offers one of the best warranties in the industry as follows based on information from B/CA and other industry sources: • • • • • • • Airframe (excluding systems and major components) - 7 years or 3,500 hours of aircraft operation Systems - 2 years or 1,000 hours Engine - 5 years or 2,500 hours of aircraft operation Hartzell propeller - 2 years or 1,000 hours of aircraft operation Paint and interior furnishings - 2 years or 1,000 hours of aircraft operation. Garmin Avionics - 2 years Options to extend systems warranty coverage Training In the USA, all initial TBM flight training is provided through DAHER-SOCATA’s training partner Simcom International. Simcom utilizes two Level 5 flight training device based on a real TBM cockpit which are EFIS and GNS 530 or G1000 equipped. Simcom also provides factory approved maintenance training on the TBM family. The G1000 TBM 850 flight training device (FTD) is fully operational in Orlando. The new training tool has a high-resolution visual system and is configured with the TBM 850’s Garmin G1000 integrated avionics suite. Its location on the U.S. south Atlantic coast centrally positions the simulator for TBM 850 operators throughout North America – which is the single largest geographic market for the very fast turboprop aircraft, as well as for customers in Latin and Central America. The TBM 850 FTD’s visual system uses a Redifun RASTER XT image generator with a 172-deg.-wide field of view. This advanced 60-Hz visual system offers day/dawn/dusk/night or continuous time of day operation. It features more than 15,000 light points per channel with 2.5-arc-minute resolution and uni- and bi-directional light point lobe patterns. In addition, the FTD integrates new functions on instructor touch screens and a new improved audio system. Spares With a growing fleet of TBMs operating worldwide, DAHER-SOCATA has existing working relationships with component vendors and/or manufacturers. DAHER-SOCATA’s extensive parts inventory is strategically located at multiple service centers, ensuring absolute minimum downtime for maintenance. When TBM aircraft components fail, DAHER-SOCATAauthorized service centers complete Technical Trouble Reports (TTR) to allow DAHER-SOCATA and its vendors 26 I Comprehensive Guide Comprehensive Guide I 27 6. Insurability: Insuring your TBM in the USA We asked Tom Chappell to answer few questions about insurance. Tom Chappell is the President and CEO of Chappell, Smith & Associates, Inc., the parent company of CS&A Aviation Insurance. Tom is a graduate of Middle Tennessee State University and has specialized in aviation insurance for the past 35 years. He is considered one of the aviation industry’s foremost authorities on insurance, as well as a respected speaker and writer on aviation insurance and risk management. CS&A Aviation Insurance has offices in Tennessee and in Georgia and can be contacted at 800-999-1109 or 800-761-2557. How many full line aviation insurance companies operate in the United States? There are a total of ten primary aviation underwriting facilities. Of these, one is AVEMCO, a customer direct underwriter and the only aviation underwriting company in the U.S. that is not represented by Chappell Smith & Associates, Inc. The other nine have carved out various market segments and have varying capacities both in the amount of hull and liability insurance they can or will underwrite. Although most underwriters look favorably toward the TBM, some do not really know and understand the aircraft. This causes a wide variation in underwriting approaches and rating methods. How does each of the underwriting facilities treat the TBM? One company, Aerospace Insurance Managers, can write a maximum of $1,000,000 in hull value. Obviously, this limited capacity eliminates this market from consideration when insuring the TBM with minimum hull values of at least 1.5 million dollars. London Aviation Underwriters will write the aircraft but have a maximum hull limit of $2,000,000. This effectively excludes the 2002 and newer models. Although not a market for the new aircraft because of limited hull capacity, we should not underestimate the value of this company for our used fleet. Global Aviation Underwriters, USAIG, and Phoenix Aviation prefer not to participate on transitioning pilots. Global and Phoenix will quote and can be competitive on accounts that have skilled pleasure and business pilots with reasonable make and model time. W. Brown and AIG will quote a transitioning risk but prefer that the pilot has a bit of experience. USSIC is still the most cooperative transition market. Allianz began writing primary general aviation placements on July 1st, 2006. It is too early to tell what their appetite will be for the TBM. On the casualty side, the limit of liability available varies not only with regard for the experience of the pilot but according to the maximum capacity of the insurance company, as well. Some companies can offer no more than $2,000,000 CSL including passengers. Some can offer a maximum of $1,000,000 CSL with a passenger seat restriction of $100,000. Of course, others have much higher capacity if the pilot is experienced and meets or exceeds all underwriter training requirements. Keep in mind, the less qualified pilots may be limited to $1 million with $100,000 per passenger seat while the more professional pilot will find higher limits available at a much more affordable premium. Is excess liability available? In many underwriting situations, excess limits of liability are available if the primary insurance company is unable to meet the needs of the insured. The excess underwriter approaches a risk in much the same way as a primary underwriter. The better the pilot and aircraft, the easier it is to insure at a reasonable price. There is one major exception. The higher the primary limit of liability, the cheaper the excess limit will be. As an example, the excess underwriter realizes that his exposure to a loss is less if the primary limit of liability is $5,000,000 CSL than if it is only $1,000,000. This affects the price and availability of coverage. Comprehensive Guide I 29 Pilot Qualifications Since the accident rate for the TBM is low, it has a favorable reputation with insurance underwriters. In short, it is recognized as a very good and safe aircraft. There is one major underwriting concern remaining, the pilot’s qualifications. What is the pilot’s total pilot in command time, what is his turbine time, etc? If the pilot has over 1000 hours total PIC time and has commercial (or private) and instrument rating, he should be insurable. If he has time in high performance aircraft and some turbine experience, the job gets easier and the premiums improve. If he is transitioning from the Malibu, Bonanza, or other high performance aircraft, insurability is good. In short, many underwriters view pilots transitioning from the high performance aircraft to the TBM favorably. (Pilots with less than the 1000 hours total time can be insured if they receive acceptable transition training.) Depending upon a pilot’s experience, the underwriter may require dual instruction in addition to the manufacturer’s recommended initial ground and flight school. The pilot offering the dual would be expected to be knowledgeable not only in turbine aircraft but in the TBM as well. Realizing the market potential for the transitioning pilot to move into the high performance TBM 700 and now the TBM 850, the DAHER-SOCATA distributors began to develop a pre-SimCom, pre-simulator transitioning program. The idea is to have the transitioning pilot fully competent in the aircraft before going to school. It is believed that a pilot’s time is much more beneficial in school and in the simulator if he is oriented to the aircraft in advance. More highly skilled pilots, those with prior turbine experience can transition with much less transition training. Thanks to DAHER-SOCATA, the folks at SimCom, Turbine Solutions (TSI), Trey Hughes, as well as the sponsoring 30 I Comprehensive Guide DAHER-SOCATA distributors, the TBM owner/operator has one of the best initial and recurrent training programs available for any general aviation aircraft. By continuing to educate and communicate with the aviation underwriting community about the TBM and the available training, we have been able to encourage an increasing enthusiasm among the underwriting community. CS&A, TSI, and SimCom have made every effort to insure that the underwriting community understands the TBM. I’m not talking just a brochure and a poster, but hands on experience, some simulator time and some right seat time with an experienced instructor. In addition, we offer a face-to-face briefing on the systems and emergency procedures for this aircraft and a true feel of the ease in transitioning. Only then can an underwriter decide for him/herself what is a good risk or a good transitioning plan. It is imperative that the TBM retain its good reputation. DAHER-SOCATA, SimCom, and the DAHER-SOCATA distributors have done their part introducing the aircraft to the insurance industry. The rest may be up to you in conducting safe operations. If, in the years to come, our losses remain in check, I look forward to a great experience with this champion There is no question, the underwriting community is hoping for success. Keep in mind, the ability to insure economically helps maintain the value of the aicraft and the desire to own the TBM. Tom Chappell Article published at TBMOPA 2006 Convention CS&A - http://www.aviationinsurance.com/ 7. DAHER-SOCATA Sales & Support Network Sales & Support Network DAHER-SOCATA has an extensive distribution network that is composed of the premium independent aircraft distribution organizations in the world: North America Europe • Subsidiary SOCATA North America • Headquarters and Manufacturing • Direct sales offices • ASR (Czech Rep, France, Germany, Italy, Netherlands, Portugal, Spain, Switzerland) • Distributors • ASR • Service Centers South America • Distributor (Brazil) • Service Centers/ Spare Parts Dealers (Austria, Denmark, Germany, Finland, France, Greece, Sweden, Switzerland, United Kingdom, Belgium, Italy, Netherlands) Africa • Distributor (South Africa) • ASR (Dominican Rep., Mexico, Puerto Rico) Asia-Pacific • ASR (Australia) • Service Centers/ Spare Parts Dealers (Australia, China) Comprehensive Guide I 33 Sales Network North America North America Canada SOCATA North America, Inc. Michel de Villiers Hollywood North Perry Airport (HWO) 7501 S. Airport Road Pembroke Pines, FL 33023 Tel. +1 (954) 893 1414 Fax +1 (954) 964 0805 m.de-villiers@socata.daher.com USA Florida SOCATA North America, Inc. Mark Diaz Hollywood North Perry Airport (HWO) 7501 S. Airport Road Pembroke Pines, FL 33023 Tel. +1 (954) 893 1400 Cel. +1 (954) 612 1956 Fax +1 (954) 964 0805 m.diaz@socata.daher.com Mississippi, Alabama, Georgia, South Carolina, Tennessee, North Carolina SOCATA North America, Inc Mike Sarsfield Peachtree Dekalb Airport (PDK) 1951 Airport Road, Suite 120 Atlanta, GA 30341 Tel. +1 (770) 458 2425 Cel. +1 (770) 335 4745 Fax +1 (678) 807 2912 m.sarsfield@socata.daher.com Oregon, Washington, Montana, Idaho, Wyoming Wisconsin, Illinois, Indiana, Michigan, Ohio Northwest Aircraft Sales Brian Jones Aurora State Airport (UAO) 14337 Kell Rd. N.E. Aurora, OR 97002 Tel. +1 (866) 218 7900 Tel. +1 (503) 678 6070 Fax +1 (503) 678 6071 Contact: Brian Jones (1 801 550-8444) bjones@maslc.com www.nwaircraft.com Muncie Aviation Martin Ingram Delaware County Airport (MIE) 5201 Walnut Street Municie, Indiana 447303 Tel. +1 (800) 289 7141 Tel. +1 (765) 289 7141 Fax +1 (765) 289 0145 Contact: Martin Ingram (765 749 2735) martin@muncieaviation.com www.muncieaviation.com New Mexico, Arizona, California, Nevada, Utah, Colorado North Dakota, South Dakota, Nebraska, Minnesota, Iowa New Avex, Inc Terry Winson New Avex, Inc. Camarillo Airport (CMA) 205 Durley Avenue, Suite A Camarillo, CA 93010 Tel. +1 (800) 475 1057 Tel. +1 (805) 389 1188 Fax +1 (805) 389 3323 Contact: Terry Winson (1 805 312 5005) terrywinson@newavex.com www.newavex.com Elliott Aviation Todd Jackson Flying Cloud Airport 13801 Pioneer Trail Eden Prairie, MN 55347-2617 Tel. +1 (800) 541 9110 Tel. +1 (952) 944 1200 Fax +1 (952) 944 8614 Contact: Todd Jackson (1 612 382-0386) tjackson@elliottaviation.com www.elliottaviation.com Kentucky, West Virginia, Virginia, Pennsylvania, New York, Vermont, New Hampshire, Maine, New Jersey, Massachusetts, Rhode Island, Connecticut, Delaware, Maryland Texas, Louisiana, Oklahoma, Arkansas, Kansas, Missouri Cutter Aviation, Inc David Crockett San Antonio International Airport, Inc. (SAT) 367 Sandau Road San Antonio, TX 78216 Tel. +1 (210) 340 6780 Fax +1 (210) 340 8804 dcrockett@cutteraviation.com www.cutteraviation.com Columbia Aircraft, Inc. Ken Dono Groton-New London Airport (GON) 175 Tower Avenue Groton, Connecticut 06340 Tel. +1 (800) 575 50 01 Tel. +1 (860) 449 8999 Fax +1 (860) 449 9924 Contact: Ken Dono (1 617 834-5217) kdono@columbiaaircraftsales.com www.columbiaairservices.com Comprehensive Guide I 35 Latin America Europe Africa Asia / Middle East Brazil South Africa Australia & New Zealand Algar Aviation Paulo Roberto Aeroporto de Uberlandia Hangar Valter Garcia CEP 38406-393 Uberlandia MG Brazil Tel. 55 34 3292 6655 Fax. 55 34 3212 0101 Contact: Paulo Roberto (+55 31 9956 4128) paulo@abctaxiaereo.com.br www.abctaxiaereo.com.br NATIONAL AIRWAYS CORPORATION (NAC) Martin Banner HANGAR 104C, Gate 15 P.O Box 293, LANSERIA AIRPORT LANSERIA 1748 Tel. 27 11 267 5000 Cel. 27 83 651 5092 Fax. 27 11 267 5054 martin.banner@nac.co.za EXECUTIVE AIRLINES Rob Carratello Cnr Short St & Nomad Rd Essendon Airport 3041 Victoria Australia Tel. +61 (0)3 9374 1777 Cel. +61 (0)458 329 372 Fax. +61 (0)3 9379 7321 r.carratello@executiveairlines.com.au Latin America, Except Brazil SOCATA North America, Inc. Rui Almeida Hollywood North Perry Airport (HWO) 7501 S. Airport Road Pembroke Pines, FL 33023 Tel. +1 (954) 893 9579 Cel. +1 (954) 907 3391 Fax +1 (954) 964 0805 Contact: Rui Almeida r.almeida@socata.daher.com France SOCATA Aéroport de Tarbes-Lourdes-Pyrénées 65921 Tarbes Cedex 9, France Guillaume Montreau Tel. +33 (0)5 62 41 76 92 Cel. +33 (0)6 07 38 05 07 Fax. +33 (0)5 62 41 73 05 g.montreau@socata.daher.com Gerard Bodin Tel. +33 (0)5 62 41 71 41 Cel. +33 (0)6 70 21 70 44 Fax. +33 (0)5 62 41 71 40 g.bodin@socata.daher.com Northern Africa SOCATA Aéroport de Tarbes-Lourdes-Pyrénées 65921 Tarbes Cedex 9, France Tel. +33 (0)5 62 41 73 00 Fax. +33 (0)5 62 41 73 05 info@socata.daher.com Comprehensive Guide I 37 Support Network DAHER-SOCATA Customer Service is a dedicated organization on which customers are able to rely on. Our integrated teams are based in: Pembroke Pines, Florida, USA, to support customers from the Americas. Tarbes, France, to support customers from other regions of the world. • In-situ Field Rep assistance and regular visits from DAHER-SOCATA. • Special access to Technical forum and continuous line of communication. • Spare Parts distributor. • Capability to ensure the technical support, with a local contact. • Full warranty administration. Contacts The next pages contain DAHER-SOCATA Worldwide Service Center Network. DAHER-SOCATA support network is based on: Service Center • Capability to work on the TBM or TB fleet range. • Service Center for Maintenance. Distributors • Capability to work on the total fleet range. • Service Center for total Maintenance, audited and harmonised with DAHER-SOCATA Maintenance practices. • Assistance and visits from DAHER-SOCATA. • Special access to Technical forum and continuous line of communication. • Point of contact for some technical support assistance. Service Centers North America 38 I Comprehensive Guide Service Centers Europe Comprehensive Guide I 39 Service Centers Australia Service Centers South East Asia Service Centers Africa 40 I Comprehensive Guide Comprehensive Guide I 41 8. Direct Operating Costs 200 hrs per year Cost Category Unit Cost Fuel Cost (1) 60 gal per hr at $4.56 per gal Oil $10.00 per quart every 15 hours General Maintenance (2) 0,75 per flight hour + parts Prop Overhaul (3) 400 hrs per year 600 hrs per year $273,60 $273,60 $273,60 $0,67 $0,67 $0,67 $105,00 $105,00 $105,00 $9,000 (3,000 hours or 6 years) $7,50 $3,75 $3,00 Gear Maintenance (4) $6,175 $3,09 $1,54 $1,03 Five-year items inspection (5) $16,000 for 5 years items $16,00 $8,00 $5,33 Hot Section Inspection (6) $15,000 at 1,750 hours $8,57 $8,57 $8,57 Engine Overhaul (6) $260,000 at 3,500 hours $74,29 $74,29 $74,29 $488,71 $475,42 $471,49 Total Direct Costs Direct Costs From above $488,71 $475,42 $471,49 Insurance (7) $30 000,00 $150,00 $75,00 $50,00 Hangar $9 600,00 $48,00 $24,00 $16,00 Training, Charts, Etc. $3 500,00 $17,50 $8,75 $5,83 $704,21 $583,17 $543,32 $260,00 $130,00 $86,67 $981,71 $721,92 $635,82 Total cost owner-flown Pilot cost (8) Total cost with pilot $52 000,00 (1) Based on B&CA fuel survey - November 2009 - (2) Based on $100 per labor hour plus $30 Parts Cost - (3) Source Hartzell Propeller Inc. (4) Based on Landing Gear Long Life Program (5,000 cycles) - (5) Scheduled 5 years items - (6) Average industry cost (7) Average industry cost - 1% hull value per year - (8) Average salary - ProPilot Salary Survey - June 2009 Comprehensive Guide I 43 9. Competitive Comparisons TBM 850 vs Cessna Mustang Cruise at mid-Weight, ISA, High Speed All the data and criteria used to do the comparison between the DAHER-SOCATA’s TBM 850 and the Cessna’s Mustang, are based on the public information released into the Pilot Operating Handbooks and Flight Planning Guides of the two Aircraft. Take-off Distances It is known that the Turboprops have better performance at take-off than Turbofan powered Aircraft. Thus, TBM and Mustang follow the same rule. TBM 850 provides better take-off distances and load carrying capability than Cessna’s Mustang allowing TBM 850 operators to utilize far more Airports than the ones flying the Mustang allowing them to fly closer to their intended destination especially at higher altitudes and on hot days. TBM 850 Mustang TBM’s advantage SL, ISA, MOTW 2,840 ft 3,110 ft 270 ft 4000 ft, 20°C, MTOW 3 760 ft 4 320 ft 560 ft 6000 ft, 20°C, MTOW 4 235 ft 4 840 ft 605 ft Take-off Distance The published data used considers an obstacle of 50 ft for the TBM 850 and 35 ft for Mustang, even though the results show that in all cases the TBM 850 has better performance, requiring less runway distance to take-off. This performance advantage for the TBM increases in Hot & High conditions. As an example at 6000 ft and 20°C, the TBM 850 requires 605 ft less runway to take-off. Speed and Travel Time DAHER-SOCATA’s TBM 850 is the best in class Very Fast Turboprop which features speed comparable to those of Very Light Jets with similar travel time and better fuel efficiency. Speed TBM 850 Speed Mustang Difference FL 270 319 Knots 342 Knots 23 KTS FL 310 315 Knots 341 Knots 26 KTS *Ceiling FL (310/410) 315 Knots 317 Knots < -1 % Flight Level Jet Aircraft require flying at high altitude in order to have reasonable fuel economy and range. For instance, in order to reach the advertised range data the Mustang must fly at FL410, where its max Airspeed is reduced by 23 KTS, cancelling almost any speed advantage towards the TBM. TBM’s max speed is close to those of VLJ at almost any altitude. However, more important than the speed itself is the travel time, which is the time needed to travel a distance including all phases of the flight (Climb, Cruise at Flight Level and Descent). We have analyzed different mission profiles to compare the real operational performance of the TBM 850 and the Mustang. Hereunder are the results (Assuming NBAA IFR Fuel reserve): MTOW, Max Cruise, ISA, NBAA IFR, 4 people on board, FL @ Ceiling, zero wind Trip Distance (nm) TBM 850 Mustang Difference 300 1:06 1:04 +2 min 600 2:03 2:01 +2 min 1 000 3:19 3:16 +3 min 1 200 3:57 4:32 35 min (Mustang > 1 stop) This analysis demonstrates that the TBM 850 travel time is at the maximum, just a few minutes longer than the Mustang’s, with a much better fuel efficiency advantage, as shown below. Comprehensive Guide I 45 Fuel Consumption on the Trip Range vs. Payload Landing Distances Fuel consumption has been calculated based on the same mission profiles. The TBM 850 offers excellent range and load carrying capabilities, much better than that of the Mustang and most VLJs. The TBM 850, being lighter than the Mustang and featuring lower approach speeds, is able to land in shorter distances than the Mustang. For this comparison, equal payload (4 people on board at 200 lb each) and NBAA IFR fuel reserves are used. MTOW, Max Cruise, ISA, NBAA IFR, 4 people on board, FL @ Ceiling, zero wind Max Cruise, ISA, NBAA IFR reserves, ceiling FL, no wind Trip Distance (nm) TBM 850 Mustang TBM’s Advantage 300 73 Gal 104 Gal 30 % Distance (nm)) 600 126 Gal 170 Gal 26 % 1 000 197 Gal 258 Gal 24 % 340 Gal 46% (Mustang>1 stop) 1 200 232 Gal The results show that for similar travel time, the TBM is able to offer significant fuel savings in the range of 25% to 30% as compared to the Mustang with both Aircraft travelling at their maximum altitude. When the Mustang is not able to climb directly to FL410, for instance in the case of altitude restrictions given by ATC, the gap between the two Aircraft is increasing drastically. Fuel efficiency of the Jet powered Aircraft can then be 45-55% worse than the TBM’s. TBM 850 Mustang TBM’s Advantage 300 1 443 1 200 20 % 800 1 406l 1 123 25 % 1 000 1 168 828 41 % 1 200 931 Not able The performance chart above shows that the TBM 850 has a significant advantage when considering both Payload and Range capabilities. The TBM 850 offers an extra 300 nm in range and between 20% to 40% superior payload capacity. SL, ISA, Zero Wind, dry runway, NBAA IFR reserves, 4 people on board @ 200lb each TBM 850 Mustang Landing Weight Landing Distance Landing Weight Landing Distance 5 757 lb 1 947 ft 6 973 lb 2 132 ft On a typical landing, the TBM 850 requires 185 ft less (-9%) runway than the Mustang. • Shorter Landing distance offers greater margins of safety • The TBM 850 can go 30% further carrying up to 40% more payload • The TBM 850 delivers jet-like speeds with greater efficiency and economics! 46 I Comprehensive Guide Comprehensive Guide I 47 Summary Analysis Flying – Aug 2008 Table Comparison: TBM 850 vs. Mustang Trip Distance (nm) Take off Distance Strength Best Performer X TBM 850 Block Time / Speed X TBM 850 Mustang Block Fuel X TBM 850 Payload X TBM 850 Range X TBM 850 Landing Distance X TBM 850 The table above is self-explanatory. On most of the criteria the TBM 850 delivers a veritable performance advantage over the Mustang. “The TBM has long been attractive for its speed, range and good flying qualities, but when you add its remarkable fuel efficiency at high speeds it really is the airplane to beat in today’s world of sky-high fuel prices. A huge flight deck that looks more like a new 737 than a single-engine turboprop.” AOPA – May 2008 “The ultimate personal turbine single, now with Garmin panel power.” B&CA – Aug 2009 TBM The TBM 850 offers superior runway performance, payload, range and fuel economy while proving essentially identical trip times than the Cessna Mustang over the complete spectrum of mission profiles. Mission 300 nm 600 nm Professional Pilot – Aug 2009 “DAHER-SOCATA is a management change and DAHER appears to have pumped new energy and customer focus into TBM. The steady rise from 4th in 2007 to 2nd in 2009 is impressive and not eay to do. From an overall tally of 7.49 moved up to 7.68. From an overall tally of 7.49 in 08 TBM service moved up to 7.68 for 09. This manufacturer won 1st in the Tech Rep category with 8.56 this year as compared to 8.27 in 08. Operators of TBM 700s and 850s scored the OEM high spares availability with 7.67 in 09 as compared with 7.00 in 08. Pilatus (8.37), Hawker Beechcraft (7.54), Cessna (7.18), Piper (6.30) 48 I Comprehensive Guide 1000 nm Variable Cost TBM 850 Mustang TBM’s Advantage Flight Time 1h01 1h00 - 1 mn Per-Mile Cost $1.59 $2.02 27% Flight Time 1h59 1h56 - 3 mn Per-Mile Cost $1.55 $1.95 25% Flight Time 3h15 3h19 +4 mn Per-Mile Cost $1.52 $2.01 32% $468.24 $605.87 29% TB M 850 R ANG E FIN D E R A P P E N D I X Appendix Content • Mooney 301 By Trey Hughes, Single Engine Program Manager FlightSafety, Texas. P 60 • How safe are they ? A reprint from an article by David Esler, published in Business & Commercial Aviation, August 1997. P 63 • Moving Up: Your First Turbine. A reprint from an article by Thomas.A. Horne, published in AOPA Pilot, September 1992. P 64 • Single Engine Turboprops. A reprint from an article by David Esler published in Business & Commercial Aviation, August 1997. P 67 • The Propeller Makes a Comeback Again. A reprint from an article by J.Mac McClellan, Editor-In-Chief, Flying Magazine, April 2007. P 72 • The ultimate personal turbine single, now with Garmin panel power P 74 • TBM 850 Still Fast With Glass P 76 • Getting Around in Style P 80 Mooney 301 In December of 1973, just three months after buying Mooney Aircraft, Republic Steel Corporation hired Roy LoPresti as Vice President of Engineering. Among the many projects developed by Mooney during the next years, the design of a pressurized single was determined to be necessary. In 1980, in response to the Cessna P210 already in production, and to the pending offerings from Beech and Piper (in development) Mooney began design work on the M30 which was designated the MX-1 in engineering. The M30 was to be powered by a Lycoming TSIO-540 producing 360 horsepower. It would have a top speed of 262 knots, which was equal to 301 mph, and because Mooney was into using speed as a name - it became the Mooney 301. The M30 was a completely new design for the Mooney engineering department with no similarity to any M20 previously produced. It had high aspect ratio, natural laminar flow wings, and large-span, Fowler type flaps which covered 90 percent of the wings trailing edge. Roll control was to be spoilers augmented by small ailerons on each wing. It would have a service ceiling of 25,000 feet and a cabin pressurized to 5 psig. This would give a 9000-foot cabin altitude at FL250. Since the design was so different, Mr. LoPresti brought his own engineers in to do the design work, separating the M20 engineers from those working on the 301. This did not create peace and harmony within the engineering staff! The first flight was on April 7, 1983, and production was scheduled to begin in 1985. In July 1984 Republic Steel was bought by Ling-Temco-Vought (LTV Corporation) of Dallas Texas. LTV immediately ordered Republic Steel to dispose of Mooney Aircraft. After a short (6 week) ownership by a group if investors from Minnesota called the Morrison Company, Mooney was again sold. This 60 I Comprehensive Guide time to a consortium made up of investors from France lead by Alec Couvelaire (a Mooney dealer in Paris) and Armand Rivard (owner of Lake Aircraft). Production of the Mooney 301, first planned for 1985 was delayed until 1986, and then delayed indefinitely after the purchase by the French. The new engineers, some hired by the French, determined that the 301 was too heavy and too slow. It would just barely fly level with the flaps partially deployed with two test pilots and full fuel. Because the airplane was above projected maximum gross weight in this configuration (it didn’t have any pressurization installed yet, which would have made it even heavier), the determination was that it needed a complete rework of the aerodynamics and a bigger engine. Early wind tunnel testing proved that the airfoil had some problems. When the flaps were retracted during flight, the airplane stalled! Management decided that 260 knots was too slow for the projected market for this airplane. Mr. Couvelaire thought that the buyers would demand something close to 300 knots cruise speed. It was his feeling that Mooney did not have the resources (either financial or technical) to engineer and produce a single engine,turbine powered, pressurized aircraft in 1985. Alec initiated a joint venture between Mooney Aircraft in Kerrville and the SOCATA Division of Aerospatiale in France. This joint venture was to become the TBM700, and proposed a cruise speed of 300 knots true, a service ceiling of 30,000 feet, and a Pratt & Whitney Canada PT6A-64 powerplant. The TBM700 was the first «purpose built» pressurized, single-engine, turboprop ever designed. In 1987, all the engineering data for the M30 was delivered to the engineers in Tarbes France, the home of SOCATA. In addition to the design information, the only flying 301 prototype was disassembled and shipped to France for examination.In July 1988 the first prototype was shown in Tarbes. By now the consortium had grown to be Mooney, Aerospatiale, and a group of investors from Finland called Valmet. Each would provide operating capitol, although Aerospatiale was heavily funded by loans from the French government. In addition, Mooney and SOCATA would each build sub-assemblies and major component structures, which would be assembled on two parallel production lines in the U.S. and France. In 1989, Mooney purchased from the bank, the former Million-Air facility located on San Antonio International Airport. This facility was to be the showcase for Mooney Aircraft with sales; service and delivery all located in a new, separate location from the factory. This building was also to house the newly formed TBM North America, Inc. which was the sales and service arm of the joint venture in the U.S. Also, the new facility was large enough to allow for the assembly line for the TBM700, and keep it apart from the regular Mooney production line in Kerrville. I suspect this was a requirement from the French Aerospatiale which was also building a Mooney rival - the Trinidad. Each member of the consortium was to provide onethird of the projected $20 million development cost. In 1989 Valmet dropped out having failed to raise the necessary capitol from its investors. This left Mooney (1/3) and Aerospatiale (2/3) as partners, and paved the way for much disagreement. Although in 1989, Alec Couvelaire and Pierre Gautier from SOCATA announced a formal commitment to production, by the summer of 1989 Mooney had been dropped from the partnership, and the TBM700 became completely a product of SOCATA. Although SOCATA design utilized their own ideas for the shape of the fuselage and wings, they did use the engineering provided by Kerrville for the flight control operation. This is noted by the large span, single-slot Fowler flap with spoilers and small ailerons found on the TBM700. The M30 (301 prototype) was returned to Kerrville where it sat in the corner of engineering for many years. Finally, after all of the lawsuits from the Mooney/SOCATA brake-up were settled, it was destroyed. Because the design had so many flaws, it was decided that is should be scrapped, so the wings were cut-off, and Tom Bowen gave it to an A&P school in Abilene Texas. Although it never made it past one flying prototype, parts of the Mooney M30, 301 are flying today in every TBM700. In fact, you could say that the TBM700 was the brainchild of Alec Couvelaire and the engineers at Mooney Aircraft. By the way, TB stands for Tarbes, France and M is for Mooney. The 700 is the flat-rated shaft horsepower of the PT6A-64 engine. My thanks go to Brant Dahlfors, former VP Marketing and Sales at Mooney and at TBM North America (currently with Bombardier Learjet), Larry Ball and his book “Those Remarkable Mooneys”, and Tom Bowen at MAC. Keep your airspeed up, and “Don’t do nuthin’ dumb!” Trey Hughes Single Engine Program Manager FlightSafety Texas Mooney 301 Specifications: Cabin: 6-place, pressurized Top speed: 301mph / 262 knots / 484kmh Cruise, max altitude, 75% power: 270 mph / 235 knots / 435 kmh Fuel consumption at cruise: 19.7 gph / 74.6 lph Fuel capacity: 100 gallons / 379 liters Range, at cruise, 45 min. reserve: 1,134 miles / 986 nm / 1,825 km Max. certified altitude: 25,000’ (7,620 m) Rate of climb: 1,400 fpm / 7.1 m/sec Gross weight: 4,000 lb / 1,814 kg Useful load: 1,600 lb / 726 kg Wing span: 37’ 0” / 11.3 m Length: 29’ 8” / 9.0 m Height: 9’ 10” / 3.0 m Comprehensive Guide I 61 How Safe Are They? A study of loss-of-power accidents among four categories of aircraft from 1990 to 1994 conducted by safety expert Robert E. Breiling revealed that single-engine turboprop aircraft (including crop dusters) experienced fewer crashes than reciprocating-engine singles and twins, chalking up a safety record nearly as good as their multiengine turboprop siblings. Breiling used NTSB and FAA databases to reach his findings. When assessing all causes of in-flight engine failures—fuel starvation and pilot error as well as mechanical factors— single-engine recipes accounted for the largest share of accidents—30.3 percent—followed by multiengine recipes at 28.7 percent. Turboprops single experienced 19.9 percent of accidents and multiengine turboprops, 18.5 percent. But Breiling adds a caveat, explaining that the single-engine turboprop category “is comprised of aircraft that operate in other-than-routine environments, such as agricultural operations….” In other words, the NTSB and the FAA don’t differentiate between aircraft types, including all single-engine turboprops in the same category; even ag planes. If the category were confined to singles like the Cessna Caravan, SOCATA TBM 700 and Pilatus PC 12, the single-engine turboprop engine-out safety record would probably appear even better, possibly eclipsing that of the multiengine turboprops. Likewise, when loss-of-power accidents are confined solely mechanical causes, the single turboprops come out ahead of single-engine and multiengine recipes, but behind the multiengine turboprops, 10.9 versus 8.2 percent. turboprop singles slip slightly behind the multi recipes, 0.79 versus 0.74. Single-engine recipes lead with 1.55 accidents per 100,000 hours and multiengine turboprops trail—that is, they reflect the best safety record—at 0.19. Significantly, forthe 1990 to 1994 study period, all but two of the single-engine turboprop loss-of-power accidents involved agricultural aircraft. The non-ag accidents were experienced by Caravans engaged in package express duty, and in both cases, the pilots survived (see main story). As of this spring, these accidents represented the only in-flight engine failures due to mechanical causes recorded for the Pratt & Whitney Canada PT6A powered Caravan since the aircraft entered service in 1984. In a related study, Breiling compared the Caravan and TBM 700 to the piston-engine Piper PA-46 Malibu for the period of 1984 to 1995. (The Caravan and Malibu entered service at about the same time, while the TBM 700 came on line in 1990.) During the period, the Malibu experienced 10 powerplant malfunctions/failures, for a power-loss accident rate of 0.95 per 100,000 hours. The Caravan—again, with two in-flight power failures—had a power-loss accident rate of 0.173, while the TBM’s was zero. Breiling’s conclusions: “Both the Cessna Caravan and the TBM 700 accident analysis and operational experience has proven the reliability and dependability of single turbine powerplant-configured aircraft to be far superior to that of reciprocating engine-powered aircraft from a powerplant mechanical malfunction/failure standpoint.” David Esler, Business and Commercial Aviation, August 1997 However, in calculating mechanically related lossof-power accident rates per 100,00 flight hours, the 62 I Comprehensive Guide Comprehensive Guide I 63 Moving Up: Your First Turbine Basics for the new left-seater So you’ve decided to trade in your piston-engine airplane for a turboprop. Your choice is a logical one if you frequently fly for business, and if you are seeking greater range, speed, reliability, comfort, and safety. As the piston-powered fleet continues its inexorable slide into old age, more and more pilots like yourself are making the same decision-and finding that operating a turboprop offers the kind of performance and sophistication that leaves most piston singles and twins far, far behind. Naturally, the turboprop’s advantages come at a price. This price, to be sure, can be measured in dollars, but there is an educational commitment that must also be made if you are to realize a turboprop’s full potential in terms of safety. The learning also pays off in huge savings on maintenance expenses. A pilot new to turboprops has to turn some of his thinking around. Even seemingly simple matters, such as battery maintenance and engine starting, take on whole new dimensions of importance. In piston-powered airplanes, engine starts usually amount to little more than priming the engine with fuel, engaging magnetos and start switches, waiting for the start, and then monitoring oil pressure. Not so with turbine-powered aircraft. This brings us to the first major re-education topic for neophyte turbine pilots: developing a concern for excess heat. The turbine starting procedure is a great place to begin to address this concern. A turbine engine-be it attached to a propeller or generating thrust all by itself-operates by 64 I Comprehensive Guide taking in air, compressing it, igniting a fuel/air mixture, and then using the resultant power to turn a propeller shaft or send its energy out the back in the form of pure thrust. The power cycle is created through the rotation of numerous compressor disks and turbine wheels-each one containing a multitude of precisely machined blades. Compared to the clatter of a piston engine’s shafts, lifters, valves, push rods, and other moving parts, the turbine engine runs smoother. This is one of the main reasons why they are more long-lived and reliable. Without an adequate amount of air flowing through the engine, a turbine engine’s combustor (commonly called the hot section) can become very hot indeed, especially during an engine start-hot enough to destroy expensive compressor wheels and turbine disks (at $20,000 per disk) and ruin the entire engine (overhaul cost: about $180,000 per engine). This is the dreaded hot start, and because a hot start can be so disastrous, the pilot must first spool the compressor up to a given value (12-percent compressor series of engines) before introducing fuel to the combustor. The spool-up is initiated by engaging a start switch. Then, the pilot turns his attention to the compressor (sometimes called gas generator, of Ng) speed, as depicted on a compressor speed gauge. When at least 12 percent-to stay with the PT6 example-is reached, the pilot moves the engine’s condition lever to the Run position. The condition lever will be another novelty to a step-up turbine pilot. Like the mixture lever in a piston-powered aircraft, the condition lever is red and located at the far right of the power quadrant. But that’s where the similarity ends. Condition levers are really just on/off valves for delivering fuel. There may be low-idle and highidle positions for ground operations, but condition levers have no metering function. Leaning is not required in turbine engines; dedicated fuel control units perform this function automatically as the aircraft climbs or descends. Once fuel is introduced, the combustor’s igniters (the turbine version of spark plugs) light off the fuel/air mixture with a pleasing from. Keep you hand on the condition lever. Now it’s time to focus on the interturbine temperature (ITT) gauge. If the needle climbs rapidly toward redline or exceeds it for any length of time, you have a hot start-and you’d better do something about it right now. That’s why your hand remains on the condition lever-to be ready to immediately shut off the flow of fuel to a dangerously hot engine. What can cause a hot start? The most frequent cause is an inadequate airflow. What would cause this? A tired battery, which is another concern that new turbine pilots must address. Unlike piston-powered aircraft, most turboprops and jets use nickel-cadmium (nicad) batteries. This is because their output remains at relatively high power levels for longer periods of time than lead-acid batteries used in piston aircraft. Until, that is, the day the nicad runs out of power—at which time, its voltage drops off very suddenly. When that happens, its ability to turn the compressor for a nice, cool start is greatly diminished. And the risk of a hot start goes up. That’s why it’s so important to check the battery’s condition before every start. If its voltage isn’t up to snuff, don’t attempt a battery start. Just as with piston-powered aircraft, heat can be a problem in climb and cruise, too. But with turbines, the heat problem shows up in excessive ITTs, not cylinder head temperatures or, in the case of certain turbocharged piston engines, turbine inlet temperatures. At low altitudes, the relatively dense air does a great job of keeping a turbine’s ITTs in the green arc. But climb into thinner air, and ITTs head for the red. Depending on outside air temperature, you may find that by the time you reach 18,000 or 20,000 feet, you have to reduce power in order to maintain safe ITTs. Depending on the engine, ITT redline may even be reached at lower altitudes--sometimes below 10,000 feet. So at altitude, a turbine engine is temperature-limited in its power output. The question is just a matter of how high; all turbines will reach their ITT limits at some altitude. Power limitations at low altitude center on the fact that the engine output--measured in terms of torque, or the amount of energy applied to the propeller-can exceed torque limits. Much the same way as it s possible to overboost a turbocharged, piston-engine airplane on takeoff, so is it possible to overtorque a turboprop. On take off, it’s vital to keep a close eye on the torque meters, lest they, too, surge past redline, and high twisting forces threaten the integrity of the propeller gearboxes. A turbine takeoff is never a matter of firewalling the throttles-¬er, thrust levers. High ITTs can also be the result of a dirty engine. In today’s high-pollution environment, a turbine engine’s compressor blades can accumulate small but significant amounts of particulate deposits. These deposits decrease compressor speeds, which in turn reduces airflow and therefore increases ITTs. To make up for the lost compressor speed, pilots increase torque. Trouble is, this increases fuel flow. So a dirty turbine engine will show the following signs: higher than normal ITT, higher than normal Ng, and higher than normal fuel flow. The onset of these signs can be very subtle. Unless you’ve been keeping track of them by using trend monitoring (which graphs these values over hundreds of hours), you might never notice the problem--until the day you “temp out” on the takeoff run and find that you can’t develop rated takeoff torque and power. To prevent this, periodic compressor washes are recommended. If you use trend monitoring, the trends will tell you when to perform them. As a rule of thumb, a compressor wash every 200 hours is good practice. Comprehensive Guide I 65 For aircraft operated in relatively unpolluted air, intervals between washes may be substantially longer. Many turbine engines have a compressor wash ring installed right on the engine. With these, it’s a relatively simple matter to hook up a hose to the ring, then run a cleaning solvent into the ring while the engine is motored (running the starter without introducing fuel). By the way, the sight of the black, sooty compressor effluent may be enough to make you an instant environmentalist. Of course, moving up to turbines is not all batteries and engines. Your education must also include a thorough initiation into aircraft systems that are much more complicated and capable than the ones you’ve been accustomed to. Electrical systems can be especially challenging to completely understand. Three, four, or five separate buses may be involved, and you must learn which items are powered by which bus. In case of a generator failure, you must learn how to shed nonessential loads (unless you have an automatic load-shedding system). Likewise, the workings of inverters, transformer-rectifiers, and current limiters may also be new to you. So will their associated emergency procedures. The same may be true of pressurization, ice protection, and hydraulic systems. In addition, you’ll need to be proficient in instrument flying and high-altitude operations. On top of all this, it seems that each type of turbine airplane has its own set of traps for the unwary. So it’s important to be able to recognize and deal with the quirks of any system. Because a lack of knowledge or proficiency can have serious consequences in the event of any system failure, it’s a good idea to attend a formal course of study before putting your newly acquired turboprop into service. For example, FlightSafety International’s pilot initial courses last a week and they’re worth every bit of the $5,000-or-so tuition fee. 66 I Comprehensive Guide Once you’ve mastered the basics, turboprop flying can provide a great deal of satisfaction. You’ll have the peace of mind that comes from having all-weather capability, some of the latest in cockpit technology, and enough reliable power to carry you and your passengers in speed, style, and safety. The shockers are the maintenance costs. Though overhauls may now come at 3,500-hour instead of 1,400-hour intervals, that $360,000 price tag will still get your attention in a hurry. So will the cost of hot section inspections, at about $20,000 per engine and every 1,200 hours or so. A good strategy, as with any aircraft, is to set aside a healthy overhaul reserve as part of your hourly cost of operation, and consider a progressive maintenance schedule instead of one based on annual inspections. “Is it worth it?” I hear you ask. Given adequate business use, mission profiles consistent with the turboprop’s strengths, an adequate net income, and a good accountant, yes. However, there are other measures that transcend the pecuniary. No small amount of a turboprop twin’s safety factor comes from the fact that, on one engine, most can easily manage a 500-foot-perminute climb, even at maximum gross weight. Think about that the next time you shoot a night approach to minimums, in high terrain, in a piston-powered aircraft. Thomas.A.Horne AOPA Pilot, September 1992 Reprinted/mm AOPA Pilot all rigths reserved. Single-Engine Turboprops: Carving Their Own Niche Turboprop singles are amassing an impressive safety record and paving the way for the emerging class of singleengine jets. Pilots are conditioned to think in terms of multiples -- engines, avionics, vacuum and fluid pumps, generators, supporting crewmembers. If asked to name their most essential redundancy, most business aircraft pilots would unhesitatingly say engines. So it shouldn’t be surprising that business aviation, specifically, corporate flight departments and the insurance companies that underwrite them, has traditionally cast a jaundiced eye on single-engine airplanes, especially for the carriage of executives and employees. What is slowly but relentlessly chipping away at this mindset, however, is a relatively new class of single-engine airplanes: small turboprops developed specifically for passengers, light cargo, and utility hauling. In slightly more than a decade of service, these kerosene-swilling singles -- the Cessna 208 Caravan, SOCATA TBM 700 and Pilatus PC-12 -- have accumulated safety and reliability histories exceeding those of single-engine and multiengine recips, and nearly comparable to turboprop twins. (See “How Safe Are They?’’ sidebar.) The turboprop singles also are inadvertently laying the groundwork for acceptance of an emerging class of single-engine business jets, e.g., the VisionAire Vantage. With that in mind, B/CA set out to examine the single-engine turboprops’ capabilities, learn how and by whom they’re being used, and determine just how safe they are. A Marriage Made In Heaven It would seem that the simplicity of the single-engine airframe and the reliability and attractive power-toweight ratio of the gas turbine engine were ultimately destined to meet in the marketplace, but the marriage took a long time to broker. True, some retrofit programs were successful in mating turboprops to existing piston-powered aircraft like the de Havilland Beaver, A36 Bonanza, Cessna 206, Pressurized Centurion P210 and -- most recently -- the Malibu, but these reengining programs have tended to appeal to limited, mostly owner-flown, markets. The aircraft that changed this and blazed a trail for the new class of production turboprop singles was Cessna’s widely successful Caravan. It may be coincidental that the Model 208 and its much newer classmates, the SOCATA TBM 700 and Pilatus PC-12, are all powered by variants of the same engine -- the venerable Pratt & Whitney Canada PT6A. But availability of a mature turboprop engine offering a range of power outputs -- especially one with a favorable inflight safety record -- played a key role in the operational success and market acceptance of the Caravan and its two competitors. The other factor was burgeoning growth of the overnight package delivery industry. The first -- the engine -- made the concept possible, while the second provided a rough-and-tumble arena in which to prove it. According to Caravan regional sales manager Todd Duhnke, Cessna’s development of the Caravan in the early 1980s just happened to coincide with “an explosion’’ in the overnight package delivery industry. In conceiving the Caravan -- which at first glance appears to be a scaled up version of the OEM’s strut-braced high-wing piston singles -- Cessna engineers were thinking “of a larger utility aircraft to replace the de Havilland Otter and Twin Otter; a better bush plane,’’ Duhnke reminisced. “But some of the directions it ultimately took in the marketplace were a surprise, like the package freight business.’’ At the time the Caravan was certificated in 1984, package Comprehensive Guide I 67 and distinguished by the absence of cabin windows, the mini-freighter was dubbed the Cargo Master. Love At First Flight So smitten was FedEx with the Model 208 and its relatively low operating cost -- the airline leased the Caravans to contractors, many of which had been using older twin-engine aircraft to perform the same mission -- that it “soaked up most of the initial production,’’ Duhnke said. As of this spring, FedEx contractors were operating 270 Caravans. The airplane is catching on with FedEx’s competitors, as well: UPS fields 80 of them, Airborne Express has 25 and DHL has about 15. U.S. Postal Service contractors also use the aircraft to transport Express Mail. With the package carriers flogging their Caravans at least five nights a week, the airplane matured rapidly. Duhnke claimed the fleet has collectively logged more than 2.6-million flight hours, with some high-time aircraft exceeding 16,000 hours. In all this flying, only two Caravans have been lost to inflight engine failures attributed to mechanical causes. In both cases, successful off-airport landings were accomplished, and though the aircraft were substantially damaged, the pilots survived with minor injuries. The first mishap occurred when the PT6A’s oil pump shaft sheared due to a maintenance error. In the second incident, NTSB investigators determined that the Caravan’s PT6A stopped after “failure of compressor spacers [and] gas producer turbine and power turbine compressor blades.’’ Today, more than 875 Caravans are flying worldwide, an estimated 90 percent of them toiling in revenue-producing service. In addition to small-package hauling, applications include transporting specialized freight, such as newspapers, processed film and perishables; supporting native communities in remote parts of Canada and Alaska; geological surveys; government special missions; and scheduled commuter airline service in places like Brazil, El Salvador and Costa Rica. The aircraft is also certificated for amphibious floats, a popular option with bush operators and wealthy 68 I Comprehensive Guide sportsmen. The Caravan also is finding a place, albeit in small numbers, among corporate operators with a need to economically transport personnel and cargo over short stage lengths in and out of short or rough strips. For example, a refiner in Texas uses a Caravan to support its activities in the oil fields, carrying everything from roughnecks to parts for drilling rigs. And a sugar producer in Florida connects its far-flung cane fields and mills with a Model 208 outfitted in an executive configuration. “We didn’t envision the plane being used in the corporate market, either,’’ Duhnke confessed. “The corporate guys see our ads touting 99.8-percent dispatch reliability, see Caravans getting dispatched every night in every conceivable weather, and they begin to think in terms of their costs in moving management and sales teams on short-haul trips. . . We are finding companies that want to use the airplane for close-in work as an adjunct to their jets.’’ Compared with a twin-engine turboprop of comparable size, Cessna makes a strong case for the Caravan’s economies, calculating “retail operating cost’’ at $ 208 an hour, including maintenance, reserves, and fuel and oil. “Commercial operators may pay less, since most of them are able to buy their fuel for about a dollar a gallon,’’ “Duhnke pointed out. In addition to the standard short-fuselage Model 208, Cessna also produces the stretched (by four feet) Super Cargo Master (Model 208B) and the Grand Caravan, a 208B with cabin windows. The Super Cargo Master was launched for FedEx in 1986 as a replacement for the original Cargo Master, which subsequently dropped from production.’’ “They were ‘cubing’ the fuselage before they achieved gross weight,’’ Duhnke said. “They needed more volume.’’ The stretch added 112 cubic feet to the cabin, allowing an additional 750 pounds of payload to be carried, and hiked gross weight to 8,750 pounds. Also, the standard model’s PT6A-114 was replaced with the114A engine, increasing power from 600 to 675 shp. B/CA equipped prices range from $ 1.230 million for the standard Model 208 to $ 1.205 million for the Super Cargo Master and $ 1.330 million for the Grand Caravan. Rapid, Cost-effective Transportation The smaller (6,579-pound MTOW), sleek Frenchbuilt TBM 700 conforms more to the owner-flown, executive mold -- a sort of turboprop dressed in an Armani suit. When SOCATA was defining the TBM 700 in the mid 1980s, it was thinking primarily of the “chairman/pilot,’’ the corporate chief “who flies his own aircraft,’’ said Nicolas Chabbert, vice president of sales and marketing for SOCATA Aircraft, the Aerospatiale division’s North American subsidiary. An additional market identified by the OEM was military liaison, and indeed, after the aircraft was certificated in 1990, SOCATA was successful in placing 25 TBM 700s with the French Air Force. Altogether, 115 TBM 700s are in operation worldwide -- 55 of them in the United States. Outside of the military versions, which the Armee de l’Air uses primarily as staff transports, most TBM 700s are being operated privately or in corporate service by small companies with a requirement for rapid, cost-effective transportation. Additionally, a handful of TBMs are serving in charter roles in Canada and Australia, where single-engine, passenger-carrying, commercial IFR operations are legal. Powered by the PT6A-64, rated at 700 shp (hence the “700’’ moniker), the TBM can be outfitted with either six or seven seats. Whereas the Caravan’s forte is basic, short-haul transportation, the TBM’s is speed and range. High-speed cruise is listed at 300 knots (long-range cruise at 237 knots), and IFR ferry range with 45-minute fuel reserve is claimed to be 1,550 nm. The aircraft is especially agile in climb, ascending fully loaded from sea level to 29,000 feet in 30 minutes. “This allows you to climb through bad weather quickly,’’ Chabbert said, adding that the initial 1,847-fpm ROC is a safety feature, as well, “since you can return to the field in the event of an engine failure on takeoff.’’ On a normal take- off from a 6,000-foot runway, he claimed, the TBM 700 should be 1,000 feet high as it passes over the end of the strip. This spring, total TBM 700 fleet hours stood at 80,000 (thanks largely to the French Air Force, which is averaging 600 hours per year on each of its TBMs), with the hightime airplane having clocked in excess of 3,000 hours. While a few TBMs have been lost due to alleged pilot error, Chabbert said, none have experienced inflight engine failures thus far. SOCATA calculates the direct operating cost for the TBM 700 at $ 218 an hour; factoring in typical indirect costs raises total hourly fees to $ 270 (based on 600 flight hours a year). The TBM 700 costs the most of all three single-engine turboprops discussed in this article. It sells for $ 2.6 million B/CA-equipped, including weather radar, EFIS and air conditioning. A new model equipped with a larger door allowing easier access to the rear seats or for loading freight was to be introduced at June’s Paris Air Show. Multi-mission Utility An aircraft the size of a King Air 200 with one less engine was the goal of Pilatus Aircraft, Ltd. in 1986 when it launched development of the PC-12. The Swiss-built airplane was envisioned as a multi-mission utility craft with long legs, capable of operating in and out of rough fields with a relatively large payload, Pilatus Business Aircraft President Chris Finnoff told B/CA. By the time the PC-12 achieved certification in 1994, its cabin had grown six inches wider than the King Air 200’s and 0.2 feet longer, or 16.9 feet from the cockpit partition to the aft pressure bulkhead. The cabin’s 330-cubic-foot volume exceeds that of the King Air 200 by 23 cubic feet. A cargo door was designed into the aft fuselage as well as an airstair door just behind the cockpit. Not surprisingly, the PC-12 is equipped with the largest PT6A variant of the three single-engine aircraft reviewed here -- the -67B, which is thermodynamically rated at 1,200 shp to ISA+36C. Long legs? Flying at its long-range cruise speed of 200 knots, Pilatus claims the 9,920pound MTOW PC-12 can transport 1,500 pounds of payload 2,000 nm with NBAA IFR reserves. High-speed cruise is 270 knots, and max altitude is 30,000 feet. “We would prefer to compare it with the King Air and Comprehensive Guide I 69 Finnoff said. Citing the PC-12’s $ 243 an hour DOC, he claimed the airplane can “carry more payload for less money than any pressurized turbine in the world. On a 1,600-nm trip, it can carry 750 pounds more payload than a King Air 200 [1,750 pounds versus 1,000 pounds] with NBAA IFR reserves. If you go out farther, the numbers favor the PC-12; the farther out you go, the better the spread.’’ The PC-12 is rugged, too -- possibly even over-designed based on the frame spacing in the fuselage. According to a reliable, though anonymous, source, an over-zealous pilot at-tempting a hot-and-high takeoff in a PC-12 pulled the airplane off the ground too soon in an attempt to avoid a low stone wall at the end of the runway. The PC-12, carrying an undisclosed number of passengers in addition to the pilot, mushed along a few feet above the runway. The nose gear barely cleared the wall, but the strut on one of the mains hit the wall and was driven literally through the top of the wing. Miraculously, the PC-12 continued to fly, striking a wire fence some distance from the wall. The pilot was able to keep the airplane aloft, however, and flew it some 60 miles to another airport -- dragging a section of the fence behind it -- and made a successful landing. Unscathed, pilot and passengers walked away; the PC-12 was repaired and returned to service. Because the nose gear remained extended, the prop was undamaged. In the two years since deliveries began, Pilatus has placed 65 PC-12s in the field, 49 of them based in the United States. Finnoff was unable to provide fleet total time, but said the high-time airframe, one of five operated in the Australian outback by the Royal Flying Doctors association, had logged some 2,000 hours. Contending with some of the harshest conditions on the globe, including ambient surface temperatures as high as 135F, the Flying Doctors use the airplanes for medevac missions. Meanwhile, nearly all of the U.S.-based PC-12s are being used for corporate transportation. The basic aircraft is sold with a nine-seat executive interior; however, the aft-mounted cargo dooralso allows the PC-12 to be used in a “combi’’ 70 I Comprehensive Guide configuration, carrying freight in the back of the cabin and passengers forward. The long cabin also accommodates a fully enclosed flushing lav, the only one of the three single-engine turboprops offering this option. One entrepreneur who owns a portfolio of small manufacturing companies uses his PC-12 to visit and transport employees between his factories, Finnoff said. “We’ve placed one with a heavy equipment distributor in North Dakota who flies his customers around in it.’’ Three PC-12s are also being used in a fractional ownership scheme by Alpha Flying, Inc., of Norwood, Mass. According to Alpha President George Antoniadis, the multiple owners are mostly self-employed professionals who use the aircraft primarily for business travel in New England. While the PC-12 would seem to be an ideal package express feeder, a la the Caravan, Pilatus has been unable thus far to penetrate what Finnoff termed “the FedEx market.’’ Where the aircraft really shines as a freighter, Finnoff pointed out, is on long, thin route segments “where you don’t need a Boeing 727 but have a ton of payload to haul a long distance. This, and possibly island-hopping, is where we expect to pick up some business. It’s a niche airplane in these applications. You could fly these missions with a 727, but you have to consider the costs as well as the occasional necessity to operate out of small, undeveloped fields.’’ The basic PC-12 goes out the door for $ 2.299 million including EFIS and IFR avionics. Weather radar runs $ 38,000, and the nine-seat executive interior with lav adds $ 149,500 to the price tag. As big as the PC-12 is, it still has to meet the FAR Part 23 61-knot singleengine stall speed (as do the Caravan and TBM 700) in order to be certificated in the United States. In and of itself, this represents a safety factor, Finnoff claimed. No one has had to test the theory so far, though, since no unscheduled inflight engine failures have been reported. Perhaps this, and the impressive safety record racked up by the small package freighters, will sway the FAA to adopt its proposed rule to allow single-engine IFR passenger operations under Part 135. The comment period for the proposed rule (Docket 96-14) ended in early March, and the feds are expected to issue their decision sometime this year. Dependable Engines The phenomenal reliability of the single-engine turboprops featured in this report really represents “a tripartite relationship’’ between the engine manufacturer, airframe builders and operators, according to Pratt & Whitney Canada PT6A program director Bill Lynam. “We have a very good basic engine -- reliable, well proven, and that gets you to the party. The next level is how you operate and maintain it,’’ he said. This involves training of both pilots and mechanics and religious adherence to operating limitations and inspection schedules; however, trend monitoring can play an important role, too. P&WC offers a trend-monitoring program for the PT6A dubbed ECTM (engine condition trend monitoring) in which it provides operators with software enabling them to track engine performance on their desktop computers. (Data are entered manually and the program displays trending curves.) In addition, P&WC has approved a network of independent trend-analysis centers throughout the United States and Canada that offer the service on a subscription basis. “The operators provide the data,’’ Lynam said, “and the centers do the analysis, alerting the operators to negative trends.’’ P&WC also employs more than 100 field reps worldwide who are available to provide operators with advice and product support, and offers a 24-hour help desk operators can call for technical support and parts services. The way the airframe manufacturer installs the engine is also an important part of the three-way relationship, Lynam said; specifically, the design of the particleseparation system. “P&WC provides a basic design philosophy for the par-ticle-separator gaps and steps that are adopted by the airframer and in-tegrated into the nacelle system.’’ From that point, P&WC can provide backup testing to validate the design. Although the PT6A variants P&WC sells for single-engine installations are essentially the same as those destined for twins, the company does provide some hardware options and recommended maintenance procedures for single-engine applications: -- A manual fuel control override throttle allowing the pilot to take direct control of fuel scheduling in the event the PT6A’s automatic fuel control system fails. “It gives the pilot additional control over the engine,’’ Lynam said, “enabling completion of the mission and landing. . .’’ -- A drain-valve kit for the P3 filter system. According to Lynam, P3 is Pratt’s designation for a pneumatic line “that provides signals to the fuel control. The filter supplies clean air to the sensor, and the drain allows the engine to be washed without having to remove any hardware, thereby reducing exposure to a possible maintenance error.’’ The penny valve-type drain is entirely automatic. -- A fuel nozzle maintenance schedule that it recommends initially as a base from which operators can extend inspections with experience. Nevertheless, Lynam said, “it has been our experience that the prudent single-engine operators tend to pay attention to the factory-recommended inspection schedules far more closely, keeping them at the lower intervals.’’ Lynam said the PT6A-114 engine used by the Cessna Caravan is accumulating 400,000 hours per year of fleet utilization and since 1992 has experienced an inflight shutdown rate of one per 1.6-million hours of operation. Since the early 1960s, when P&WC launched the PT6 product line, it has produced 26,000 engines that have logged 183-million operating hours aboard 13,000 aircraft. The high-time engine has 46,000 hours on its Hobbs meter. Averaged over the total fleet of 26,000 engines, the inflight shutdown rate is one in 200,000 hours. David Esler, Business and Commercial Aviation, August 1997 Comprehensive Guide I 71 The Propeller Makes a Comeback—Again Just a couple of years ago they were about to close the doors on the facility that makes the ATR line of turboprop regional airliners. Total orders for the ATR 42 and 72 made by the European consortium had dropped to six, and no new customers were on the horizon. The regional jets (RJs) had won, and the era of the turboprop was over, again. But a funny thing happened on the way to the funeral for the propeller. Oil prices skyrocketed, the financial performance of the world’s airlines crashed, and suddenly airlines needed a more efficient and cost-effective way to move passengers over distances of several hundred miles. Now, ATR has nearly 300 orders from airlines all over the world for its high-wing turboprop twins and it is doing its best to ramp up production. The same is true in Canada where Bombardier builds its “Dash” series of turboprop airliners derived from the Havilland line. The turboprop is back. For at least 30 years aviation-both airline and business flying – has been announcing the end of the turboprop, but reality keeps intruding. The first “end of the turboprop” that I remember was in the early 1970s when Cessna introduced the original Citation. That original Model 500 Citation cost about the same as the leading turboprops to buy, and Cessna guaranteed that the jet cost less per mile to operate. At the time Beech, Piper, Aero Commander, Swearingen and Mitsubishi were all building turboprops for business and personal flying. The Citation wasn’t fast for a jet, but it was faster than any of the turboprop, and it was easy to fly. It looked like Cessna’s prediction would come true. But the turboprops, at least the popular ones didn’t go away. The citation was successful, but so was the 72 I Comprehensive Guide King Air family. Instead of killing the turboprops, Cessna joined their side with the model 441 Conquest I introduced in 1978 and the 425 Conquest II entering the market in 1981. The Conquest I is among the fastest and longest-range business or personal turboprops ever built, and remains in high demand on the used market today. The Conquest II was among the most basic and modest in performance of any turboprop, and it remains very popular with many used models typically selling for as much as or more than they did new. If the Conquest family wasn’t proof enough that the turboprop lives, Cessna introduced the Caravan in 1985, and it became the best selling single-engine turboprop ever. Caravan sales continue at a brisk pace today, and the big, bulky single toils at all manner of tasks in every corner of the globe. Even the most ardent jet believer can’t find an alternative to the Caravan that doesn’t have a propeller. It is true that the Conquests went out of production, perhaps because building Citations is a better business for Cessna than out of lack of demand. The Cheyennes, Aero Commanders, Merlins and MU-2s are also long out of production, but that may say more about the operations of their parent companies than about demand for turboprops. After all, the King Airs fly on with steady and, recently, markedly increased demand. And, remember, the King Airs were always the most expensive and typically the slowest and least fuel efficient in the turboprop competition, but they clearly deliver what pilots and passengers want—comfort, quality, performance and the biggest cabins. Though the production life of many turboprop models did end, the turboprop itself still succeeds. In place of the out of production twin turboprops there are three successful singles—the Pilatus PC12, TBMs (700 and 850), and the Piper Meridian. All are racking up solid sales even though all three cost more than the advertised price of the Eclipse 500 very light jet. Eclipse development has been delayed several times since the original announcement, and fully operational air-planes are not yet being delivered, so that could explain why pilots pay nearly twice the price for a TBM 850. But the Citation Mustang sells for a little less than the TBM, and it’s here, fully functional, on schedule, and meets all of its performance and payload projections. Clearly the TBM is attracting pilots with something more than availability. And now two companies that owe their entire existence to propeller air-planes—Piper and Cirrus—have announced development of single-engine jets. Is this yet another death knell for the propeller? I don’t think so. The reasons the propeller will endure in personal and business aviation are the same that have caused the resurgence in propeller driven regional airliners—costs and flexibility. Historically, and logically, a usable amount of power will cost less to buy in a turboprop engine than in a turbofan. That situation is somewhat skewed now at the lower power end because Pratt & Whitney and Williams, and soon the Honda/GE partnership, have all designed modern small turbofans, while nobody has modernized the smaller turboprop engine for many years. The only realistic engine choice for a business or personal turboprop is the PT6 series engines from Pratt & Whitney, which are extremely reliable but expensive to build. The new small turbofan engines use turbines and compressors machined from a single piece, for example, while the PT6 has costly wheels with individual turbine or compressor blades fitted into them. The individual parts count and man hours involved in building a PT6 are higher than in the small new jets. And Pratt also has a near monopoly in the turboprop market with the PT6 while it must compete fiercely with Williams, and soon Honda, for the small jet engine business. We all know how those situations go. The same is not true at the regional airline level. A turbofan engine with enough thrust to move an RJ costs more than a turboprop for a similar size airplane. Part of the reason is that a propeller is more efficient at converting horsepower into thrust at low airspeeds, such as on takeoff, so you need less total power than with a jet. Regional airlines need to use some shorter runways to be successful, and the turboprop wins that game. Another issue is that a jet must fly substantially higher than a turboprop to operate efficiently. That means the air-plane and its systems quickly become more complicated in a jet. Higher altitudes mean greater pressurization differentials, which requires stronger and heavier structure and more complex systems. As a jet speeds up, the loads on its airframe grow, so it must be stronger and heavier. And the loads on the controls increase and soon hydraulics are required to give the pilots some power steering help. Each of those systems costs money to buy and, more importantly, add things that must be maintained and can fail, all of which cuts into dispatch reliability and adds to operating expense. Bottom line, the public has it right. Jets are more luxurious than propeller air-planes, and luxury always costs more. For a time, with the airlines buying RJs like crazy, it looked like everybody could afford to ride in ajet. But that situation didn’t last with fuel price increases and airline costs going through the roof. I predict the same in personal and business flying. The jets are and will continue to be in great demand, but they will cost more to fly than a similar size cabin and payload over the same distance in a turboprop. The propeller has had a good run for more than 100 years, and it has a long way to go. J. Mac McClellan, Editor-in-Chief, Flying Magazine, April 2007 Comprehensive Guide I 73 The ultimate personal turbine single, now with Garmin panel power SOCATA’s TBM turboprop singles have undergone a series of improvements since the airplane’s introduction in 1989, but none as dramatic as the latest. With the introduction of Garmin’s G1000 integrated avionics, flight display, and control system, today’s TBM 850s promise lower pilot workload, better situational awareness, and an optimized flight control system. Garmin’s GFC 700 autopilot is mated to the new TBM’s G1000 avionics suite, and has a number of new capabilities. Among them are the ability to load airways into flight plans, and fully automated missed approach procedure flight guidance. At the missed approach point or decision height, you simply push the Nav button on Garmin’s glareshield-mounted GMC 710 autopilot mode controller panel, and in autopilot mode the airplane will climb and track the published missed approach procedures. There’s also a center console-mounted FMS (flight management system) control panel that lets you enter mode commands and flight plan entries. Before the GFC 700, TBM 700s, and -850s used Honeywell/Bendix-King’s KFC325 autopilot. Although the KFC325 is a great flight control system, the GFC 700 has an edge in that its pitch compensation allows full flaps to be selected while coupled to an ILS glide slope. The GFC 700 can also intercept and execute an ILS approach at any airspeed; the KFC325 was limited to 160 KIAS. The G1000 isn’t the only new feature of the latest TBM 850s. XM datalink weather and entertainment is standard with the G1000, for example. And there’s a newly designed, composite-construction interior with 74 I Comprehensive Guide LED lighting; recessed side pockets; a table that stows flush with the sidewall; iPod jacks; and het jacks located away from the armrests. With earlier TBMs, it was too easy for passengers’ elbows to damage the jacks. The flush styling gives the cabin a few more inches of interior room, as does the one-piece composite headliner. Another bonus is the airplane’s new air conditioning system. Gone is the old, 14,000-BTU, electrically powered vapor-cycle system. Replacing it is a mechanically powered 24,000-BTU compressor design that uses R134a refrigerant, draws less power, cools the cabin much quicker, and occupies less space. Using the space savings, the forward baggage compartment was enlarged, and the aft external baggage compartment eliminated. The interior baggage area behind the aft seats—capable of carrying up to 220 pounds of cargo—is the same as in previous TBMs. Passengers are sure to like the new, two-zone temperature control system. Passengers and pilots can each select their own temperature levels. Passenger controls are located on the left sidewall, just aft of the rear-facing seat behind the pilot. Rounding out the upgrades is an 11-gallon fuel capacity increase—from 281 to 292 gallons—made possible by using more internal wing volume and moving the fuel caps outboard on the wings. This provides about 15 minutes’ more flight time, SOCATA says, but the extra 74 pounds’ worth of fuel somewhat offsets the G1000’s 112-pound weight savings, and the savings from the new cabin and compressor. In the final analysis, there is a 50-pound gain in useful load compared to older TBMs, SOCATA says—unless you order the optional $89,350 pilot access door, which weighs 75 pounds. Base price of the G1000 TBM 850 is $2.9 million; average-equipped price is $3.082 million, excluding the pilot door. The G1000 brought about a thorough study of the educational standards required for both initial and recurrent pilot training. The first evaluations of the G1000 installation and operating procedures took place at the SOCATA factory in Tarbes, France last fall (see “First Look: G1000 Training for the TBM 850,” page 77). Subsequently, SimCom—the TBMs’ designated training center—began generating G1000 training materials and course requirements. As of this writing, a G1000-equipped simulator was under construction, and it should be completed and installed at SimCom’s Orlando training center by July. Plans call for pilots to be evaluated for their competence with Garmin’s GNS 430/530 Nav/Com/GPS units before formal training begins. What follows should be a oneto three-day course devoted to G1000 operations, depending on pilot proficiency. Then it’s on to the more traditional components of simulator-based training: instrument procedures, practice approaches, and study of the airplane’s systems. The G1000 marks yet another milestone for both SOCATA and Garmin. For Garmin, it’s another step forward in its march toward industry dominance. For SOCATA, it signifies the optimization of the TBM design, what with its already exemplary 320-knot/1,410 nm max cruise specs. It will be interesting to see what SOCATA’s next offering will be. The open secret is that it will be a twinjet rivalling Cessna’s Mustang light jet. Stay tuned, and visit the Web site (www.TBM 850.com) for more information. Thomas A. Horne Comprehensive Guide I 75 TBM 850 Still Fast With Glass Quickest turboprop single now has three-display G1000 avionics system as standard. Could an airplane hit the bull’s-eye more squarely in today’s environment than the TBM 850? I don’t see how. The turboprop single burns about half again as much fuel as a typical piston twin, but it flies at least 100 knots faster on that fuel. And its range easily stretches out over 1,200 nm even with a little headwind. And now it has the latest in avionics technology with a three-display Garmin G1000 integrated system that features the giant 15-inch multifunction display (MFD) in the center. The TBM has been popular as a rapid personal transportation airplane for years, but with the 850’s top cruise of 320 knots while burning 65 gallons an hour of fuel that more and more costs $8 and up per gallon, the airplane offers an almost unbelievable speed return for the fuel. Pull the power back a little and you can cruise at 280 knots or so on about 50 gallons an hour. But around the airport it slows down to the same airspeed, and thus same pilot demands, as a high-performance piston single. SOCATA introduced the 850 in 2006 when it increased cruise shaft horsepower from 700 to 850. That extra power added about 20 knots to top cruise speed and made the airplane even more desirable. But it was not possible at that point to also update the avionics to a fully integrated glass cockpit because the technology at the right price and size didn’t exist. Now it does, in the form of the G1000 system. 76 I Comprehensive Guide The 850 is actually one of the last production singleengine airplanes, piston or turboprop, to convert to a glass cockpit, but unlike some others, the conversion is complete with a crew advisory system (CAS). Turbine-powered airplanes have a warning and caution panel made up of individual annunciator lights, and master warning and caution lights. Each light is there to alert the pilot to a problem or to indicate the status of airplane systems. Warning lights, in red, are reserved for urgent information such as low oil pressure. Amber lights indicate an abnormal condition such as pitot heat not energized. The master warning or caution light comes on to alert the pilot to look at the individual lights in the annunciator panel. Each of these lights is fundamental to the airplane certification, so an equivalent method of alerting the pilot must be demonstrated before anything can be changed. Because of the complexity of the warning and caution annunciation system, most turbine airplanes have kept the old-fashioned lights in place when they converted to a flat glass display for flight and engine instruments. But not SOCATA with the TBM 850. The company spent the many months and much money to convert the system to a plain language CAS that shows warnings and cautions on the flat-panel displays. This is a big deal in terms of effective crew alerting, and also in cleaning up the cockpit. In the new 850 the three big flat glass displays show everything needed to fly and monitor the airplane in plain language, leaving only the master warning and caution lights to call attention to the messages. That’s why the 850 glass cockpit looks so clean and modern compared to some others that have converted from steam gauges to glass. The TBM also has complete redundancy in attitudeheading reference (AHRS) and air data computers, as well as in displays. With dual AHRS and air data computers they can monitor each other and warn of discrepancies that would indicate a failure. If a sensor quits, the pilot, and autopilot, can fly on by using the operating sensor from the other side of the cockpit that can display accurate information on both PFDs. And, of course, an independent attitude gyro, airspeed indicator and altimeter are located right in front of the pilot to backup everything. pilot baking in the sun won’t need to freeze a rear-seat passenger who is sitting in the shade. Following the best human factors, the TBM 850 has its flight guidance panel mounted in the center of the glareshield. The flight guidance panel contains the controls to select heading, altitude and all autopilot modes and is a place you look very frequently in busy airspace, so you want it up where you can see it without diverting your attention from the PFD and the view out the windshield. Despite its enormous capability—or more accurately because of it—the new G1000 system saves a little more than 100 pounds of weight in a typical 850. Some of the weight savings comes from the consolidation of dozens of flight and engine instruments into the three glass displays, but much of it results from savings in wire weight. Most of the sensors in the G1000 systems are modules that connect to the rear of the displays. In the previous system each sensor, whether it be for GPS/ nav/comm or attitude, had to be linked to a dedicated display by wire bundles. In the earlier airplanes the autopilot is a distinct system with need for wires to connect it to all sorts of equipment including air data, attitude, nav sources and so on. Now the GFC 700 autopilot is essentially built into the G1000 system with need for wires to link it to only a few remote elements such as the servos. As with other systems in the G1000 family, the avionics in the TBM 850 can be operated using knobs and buttons on the edges of the displays. But the 850 also has a remote keyboard control unit that, by pressing buttons and turning knobs on the unit, can be used to operate most functions of the system. I like having both data entry methods. For some chores, such as entering the alphanumeric characters that define a waypoint, the keyboard is fast and handy. For other chores, such as selecting display modes or map range, I find the knobs work better. And in bumpy air, a knob is almost always easier to grasp and use accurately than a keyboard. SOCATA also used the production block point change for the avionics to convert the air conditioning system to an engine-driven compressor from an electrically powered unit. The engine-driven compressor delivers dramatically improved cold air flow immediately after engine start. The cold air—or warm air, as required—is controlled by separate systems for the cockpit and cabin. Now a The newest 850 also has just over 100 pounds more fuel capacity because of some changes around the filler port. The landing gear has also been beefed up to handle the twisting loads of tight turns on the ramp. There haven’t been gear problems in previous versions of the airplane, but ways to strengthen the gear to withstand fast, sharp turns on the ramp without a significant weight penalty were identified. As I walked around the new 850 preparing for flight I was again impressed by the obvious strength and purposeful nature of the design. The wing is quite thick with a nearly constant chord. But with a span of more than 41 feet the aspect ratio is high. That’s what you want for an airplane to climb quickly to its certified ceiling of 31,000 feet, but still deliver predictable low-speed flying qualities and stall characteristics. The wing was designed from scratch for a specific altitude and speed profile and delivers with minimum compromise. The large cabin door that was originally designed as Comprehensive Guide I 77 a utility door offers easy access to the cabin. Seats— even though they meet all of the latest crashworthiness G-loading standards—can be removed by pulling a couple of pins. Many TBM owners find it convenient to fly without the left-side rear-facing center row seat, making it easier to reach the pilot seats and giving rearseat passengers more room. SOCATA is building some TBMs with a forward pilot door, which some people love and others are happy to do without. The pilot door’s weight chews up nearly all of the gains from the G1000 system and adds nearly $90,000 to the price. I would happily live without it. The already comfortable interior of the 850 has been upgraded in the new model with excellent leathers. SOCATA chose to use the pilot’s PFD in a composite mode as the initial startup display. In composite mode both engine and flight instruments are combined on a single display just as they would be if a display failed in flight. With this display you see the engine instruments to monitor the start, while the AHRS is aligning. When you turn on the avionics power, the rest of the system comes to life. The big MFD can display system synoptic pages so you can check the operation of the electrical system with its multiple buses and dual generators, or look at a detailed fuel status page. The CAS messages tell you what’s left to do before takeoff, such as turn on pitot and stall warning heats. For takeoff in the new 850 it is recommended that you still trim the rudder pretty far right to an index mark on the scale using a rocker switch under your thumb on the control wheel. This counteracts propeller effects on takeoff and initial climb. However, once in flight with the rudder trimmed a new automatic rudder trim feature of the G1000 yaw damper takes over and keeps the rudder trimmed for the remainder of the flight. The TBM 850 flies like any other powerful single, except that it has more power than most. With 130 knots selected in the FLC (flight level change) mode the long 78 I Comprehensive Guide nose points to the sky and keeps going up. On a standard temperature day the airplane can get to 25,000 feet in about 14 minutes. Pretty good for only one engine. And all 850s are eligible for RVSM approval so they can fly up to the certified ceiling of 31,000 feet instead of the maximum 28,000 feet for non-RVSM airplanes. SOCATA converted the 850’s cabin pressurization controls to an electronic system, but for some reason kept the mechanical dial where you set cruise altitude and field elevation. All other pressurization information such as cabin altitude, rate of climb and PSI are shown on the MFD, so it’s odd that the system wasn’t completely automated, but the workload is hard to complain about with only one required setting. good start on understanding the new avionics. The TBM has long been attractive for its speed, range and good flying qualities, but when you add its remarkable fuel efficiency at high speeds it really is the airplane to beat in today’s world of sky high fuel prices. With its G1000 cockpit, the last wish I had on the list has been checked off. J. Mac McClellan Editor-in-Chief, Flying Magazine, August 2008 I don’t know what to say about the operation of the G1000 system that you haven’t read before. I watched it fly a full RNAV approach including procedure turn, glidepath capture and miss to a holding pattern entry. I could look at a Jeppesen chart of the procedure, or a map over topographical colors, or XM Weather and all of the things we have come to expect from current avionics systems. The 850 does not yet have Garmin’s synthetic vision technology (SVT) but will as soon as it is approved in Europe and then the United States. It will be a software change to that exciting new safety capability. SimCom, the training provider for the TBM, will be training pilots on the G1000 system as well as basic airplane systems in its simulator. There is also a procedures trainer with a functioning G1000 system so pilots can practice using the new avionics suite in addition to the sim. Because the 850 weighs less than 12,500 pounds no type rating is required, but every pilot will want to complete the G1000 training to become comfortable with the system and to learn how to extract the most useful of its capabilities. The previous models had electronic attitude and HSI displays along with Garmin GNS 530s, so pilots from those airplanes will have a Comprehensive Guide I 79 Getting Around in Style What to say when the owner of a twin turboprop of a certain age gets to fly a new TBM 850? That it is a remarkable airplane; at once familiar in its systems yet exotic in its performance? That the glass makes the experience, from the sounds of the turbine winding up to the smell of jet-A, all the more intoxicating? All this and more raced through my mind as I got to fly not just any TBM 850, but the one actually pictured in Mac McClellan’s accompanying article. Mike Shealy, SOCATA’s North American sales director, picked me up in Palm Beach, Florida, (PBI) and shepherded me on flights to Tampa, Kissimmee and back to Palm Beach. An active thunderstorm pattern gave a chance for the glass to shine, so to speak. First impressions: a huge flight deck that looks a lot more like a new 737 than a single-engine turboprop, the smell of a new airplane, and a long snout, at least much longer than my Cheyenne. Start-up was pretty normal for a turboprop: get the compressor going, add fuel, disengage the starter and watch the engine settle down. Once the avionics were on, though, the show got very impressive. The MFD in the center of the panel is huge. SOCATA says it is only 15 inches, but it looks like the 42-inch screen you’ll find in high-end hotel rooms. There is glass, glass and more glass. As we taxied out with the MFD on the airport page, I noticed the names of the FBOs dance by. Runway incursion hot spots were marked with red circles. The whole thing looked huge compared to the small screen in my airplane. Mike had filed for Flight Level 220, even though the distance to Tampa was only 155 nautical miles, just a 80 I Comprehensive Guide subtle reminder of this airplane’s eagerness to climb. We were led to a short runway with a 12-knot cross/slight tailwind. The use of beta (a kind of prop reverse) made the need for braking minimal. As we took the runway, Mike removed the last of the CAS lights by making sure the pitot heats were on and the inertial separator was stowed. (Sometimes called an “ice door,” the inertial separator keeps bad things from finding their way into the engine: FOD on the ground, ice in the air.) Off we went, separator and yaw damper on, in and out of bumpy clouds, climbing at 1,500 feet per minute at an airspeed of 160 knots. The flight guidance panel looked to me indistinguishable from the Boeing 737-700, except it appeared more substantial in the turboprop, devoid of any shuddering or vibration. As we climbed, the Nexrad seemed to fill the cockpit with ominous splotches of red and yellow, and as we switched back and forth to the radar display I was once again reminded as to how complementary the two weather information systems are. The radar depiction was huge and, given the weather, very helpful. The flight guidance panel has both VS (vertical speed) and FLC (flight level change) functions. With the former, the rate of climb or descent can be captured; with the latter, a steady air speed can be selected. These functions, as well as heading, nav and approach, operated in a manner so smooth that I felt like I was in some sort of simulator except for jolts provided by the convective weather. These jolts made the heftiness of the TBM pretty obvious—she has a tank-like approach to turbulence, leaving the pilot and passengers secure in her structural integrity. Our landing in Tampa reminded me that most airplanes require a few tries before you get the hang of it. Mike was generous, saying “You landed on the mains first and on the center line. That is all I ask.” He did admit that TBM landings usually take some practice and that twin turboprop pilots like me take a while to get used to the slow landing speeds. Piston pilots, on the other hand, aren’t used to using beta for slowing after landing and jump on the brakes, he said. Off to Kissimmee, the G1000 navigation seemed just like the little Garmin in the Cheyenne, except the data could be entered by key as well as by rotating knobs. We set the autopilot up for the WAAS GPS approach to Runway 33, sat back and watched a flawless rock-solid approach that required only approach flaps and gear deployment by the crew. “If you deleted the altitude preselect for the MDA,” Mike said, “You’d crash right on the centerline!” magnificent machines a year. He says that he and his colleagues at SOCATA North America know almost all of the U.S. TBM owners personally. “We keep $3 million in parts in our facility,” he said. “We stay in touch.” As we came in for a smooth landing in air that had been clarified by a just departed thunderstorm, I marveled at the fact that our approach to landing was 20 knots slower than a twin turboprop would traditionally fly. Yet we were settling to earth in an airplane that could outrun a Cheyenne by 65 knots in cruise, while burning less gas. Amazing. Dick Karl August 2008 On the trip back to Palm Beach, I asked Mike to fly so I could watch a professional. He’s been with SOCATA for 12 years and has over 700 hours in the TBM. It showed. Climbing out of 8,000 with thunderstorms all about and a mass of them moving out into the Atlantic at 27 knots according to our G1000, Mike was clear with Miami Center: We weren’t going offshore. The center got the message and we were soon cleared to cross 20 north of Pahokee at 6,000 feet. This gave Mike a chance to show off the VNAV function and allowed us to make the crossing restriction with a minimum of fuss. As our radar was on a 40-mile range, I asked what the orange arc meant just outside our range. “It means there are intense echoes further out there,” was all Mike said. Very impressive. As we descended I got a sense of loss. Soon I’d be out of the new airplane smell and back in a 28-yearold turboprop. Mike reminded me that I fit the TBM demographics. “The glass has helped our sales,” he said. “I think most owners were worried about resale until we got the glass just right.” Mike personally sells an average of five new and three or so used copies of these Comprehensive Guide I 81 82 I Comprehensive Guide Comprehensive Guide I 83 P e r s o n a l N o t e s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .