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FUN-05-R-05-0300-Drilling Rig Inspection Revised 2016

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DRILLING RIG INSPECTION CHECKLIST
Company: ___________________________
Rig No.: ___________________
Rig Mgr.: _____________________
Driller: _____________________________
Operating Company: _____________________________________________
Inspected By: ______________________
Date: ________ ________ ________
(day)
(month)
(year)
Time: ____________________
Please indicate whether Adequate (A), Inadequate (I) or N/A (not applicable).
(Note: Any inadequate must have an explanation and be corrected.)
Fire Extinguishers – 30 lb. minimum in all areas except residences.
A.
1.
2.
3.
B.
4.
5.
6.
7
8.
9.
10.
11.
12.
13.
14.
15.
C..
16.
17.
18.
19
20.
21.
22.
23.
24.
25.
26.
27.
28.
D.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
E.
39.
40.
41.
42.
43.
44.
FUEL/WATER TANKS
A
I
No leaks.
Pumps guarded.
Signs:
No Smoking Sign posted
All tanks ID’d
Dangerous Goods placard posted (needed
for transportation.
BOILER HOUSE
45.
A
I
No clothing, etc.
Sight glass guarded.
Pump guarded.
Fire extinguisher.
1 year certification.
Boiler 25m from wellhead.
Housekeeping.
Flammables removed from around boiler.
Manitoba Boiler Registration sticker
Blow down line – location and installation
of steam deflector.
Fuel/water and steamline leaks.
Chemical addition vessel (pot) at boiler
properly labeled (WHMIS).
GENERATOR BUILDING
G.
A
I
TOOL SHED
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
H.
A
I
No leaks / spillage.
N2 bottles (12500 kPa / 1800 psi).
Housekeeping.
Storage of compressed gas cylinders
secured.
Controls identified / accessible.
Safety device blind/shear ram controls.
Fire extinguisher.
Compressor guarded.
Signs
Auto Start signs–compressor/accum., pump
Dangerous Goods placard.
Accumulator reservoir vented outside of
building/enclosure.
No leaks / spillage.
Housekeeping.
Fire extinguisher.
Grinder tool rest.
Eye protection available.
Eye Protection sign posted.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
Generator/motor control centre –condition.
Receptacles/circuit breakers identified.
Properly grounded (2 grd. Rods 3m apart).
Wiring guarded or off the ground and
properly secured.
No clothing / storage.
Fans and belts guarded.
No fuel / oil leaks.
Compressor belts guarded.
Fire extinguisher.
All lights protected.
Housekeeping.
Signs
Auto Start sign posted.
Hearing Protection Sign posted.
Electrical/High Voltage signs posted.
Water Hose Caution sign posted.
Lockout and Procedures.
Wiring/electrical fixtures – condition.
ACCUMULATOR BUILDING
F.
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
80.
81.
82.
I.
83.
84.
85.
86.
A
I
87.
88.
MUD PUMP AREA
A
I
A
I
Pop valve (direction/pin/cover – flop over or
hand tight).
Pop/bleed off lines secured and drained.
Guards in place and in good repair.
Hoses safely chained.
Fire extinguisher.
Housekeeping.
Piping, valves & unions meet pressure rating.
Pulsation dampers.
Eyewash facility.
Signs
Lockout procedure posted.
Auto Start sign posted.
Hearing Protection sign posted.
No Smoking sign posted.
Wiring/electrical fixtures – condition.
MUD TANK AREA
Mud degasser(s) (size and placement).
Shale shaker belts guarded (if exposed).
Handrails, walkways.
Adequate ventilations.
Adequate lighting.
Personal protective equipment – eye
protection, dust masks, rubber gloves/apron.
Housekeeping.
Tank level indicators operative.
Trip tank level indicator tank location.
Centrifuge (grounding/elect, handrails, etc)
Mud van, stairs, and lighting.
Eyewash facility (one must meet MB stds)
Signs
Eye Protection signs at hoppers
No Smoking sign posted
Applicable WHMIS labeling
Wiring / electrical fixtures – condition.
SUBSTRUCTURE
I
General condition.
Matting condition.
All pins installed, c/w safety pins.
Spreaders in place.
Ventilation
Illumination
Winterization condition
Hydraulic control lines – condition fire
guarded hoses (if not labeled, speak to push).
Flow nipple split.
Scaffolding / ladder(s) condition.
Cellar area drained.
Wiring / electrical fixtures – condition.
Housekeeping (oil leaks, etc.)
BOPs
BOP and rig equipment conform to
government regulations.
BOP secured properly (secured to sub).
Non-steel hydraulic lines fire sheathed.
BOP pressure tests recorded and test
procedures satisfactory.
Adequate heating.
Manual ram locking wheels available.
Location –
W:\Eamptl\Red Tape\Clean renamed Docs\Forms\FUN-05-R-05-0300-Drilling Rig Inspection Revised 2016.doc
Revised: 2016
DRILLING RIG INSPECTION CHECKLIST
Company: ___________________________
Rig No.: ___________________
Rig Mgr.: _____________________
Driller: _____________________________
Operating Company: _____________________________________________
Inspected By: ______________________
Date: ________ ________ ________
(day)
(month)
(year)
Time: ____________________
Please indicate whether Adequate (A), Inadequate (I) or N/A (not applicable).
(Note: Any inadequate must have an explanation and be corrected.)
Fire Extinguishers – 30 lb. minimum in all areas except residences.
J.
89.
90.
91.
92
93.
94.
95.
96.
97.
98.
99.
100.
101.
102.
K.
103.
104.
105.
106.
107.
108.
109.
110.
111.
112.
113.
114.
115.
116.
117.
118.
119.
120.
121.
122.
123.
124.
125.
126.
127.
128.
129.
130.
131.
132.
DOGHOUSE
A
I
Potential H2S level posted
Adequate exits (min. 2).
Housekeeping
Fire extinguisher
133.
134.
135.
136.
138.
139.
140.
Eye and hearing protection available.
Manitoba Standard Eyewash available
First Aid kit stocked and clean (MB #2)
Safety belts CSA approved
Condition of available hand tools.
BOP controls, electrical, manual, air
Drilling License posted (super’s shack is
adequate).
Manitoba emergency phone numbers posted.
Signs
Hard Hat sign posted.
Hearing Protection sign posted.
No Smoking sign posted.
MACP posted.
Blowout procedure posted and readable.
MSDS’ available
Wiring / electrical fixtures – condition.
RIG FLOOR
Visibility of derrickhand from driller’s
station.
Mechanical lockouts on drawworks.
Drawworks area guarded (no go zone)
Crown saver (check).
Spinning chain / wench lines.
Headache post.
Kelly cock condition.
Kelly hose condition.
Kelly hose safety line – both ends.
Line spooler / safety line.
Backup posts condition.
Tongs – condition.
Tong line and tong line clamps.
Slips – condition.
Dog collar – condition.
Stabbing valve and handle & X/O subs.
All machine guarding in place
Mud can condition.
All controls are identification.
Brake handle hold-down cable / chain.
Non-skid material around rotary.
Lighting operational, floor & motor area.
Motors
Fans and belts guarded
No fuel / oil leaks
Motor shutoff
Fire extinguisher
Exhaust system
Stairs (min. 3 exits) from rig floor
Warning horn working
Mobile boom/crane less than 7300 kg
Brakes satisfactory
Tugger line condition, guards
V-door opening safety chained.
Wiring / electrical fixtures condition.
L.
141.
142.
143.
144.
145.
146.
147.
A
I
148.
149.
150.
M.
151.
152.
153.
154.
155.
156.
157.
158.
N.
159.
160.
161.
162.
163.
164.
165.
166.
167.
168.
169.
170.
171.
172.
O.
173.
174.
175.
176.
177.
178.
179.
180.
181.
182.
183.
184.
DERRICK
Block hanging line
Bumper blocks secured.
Fingers straight.
Fingers chained/cabled
Wind board installed.
Ladder condition.
Escape line installed. No blockage of line
(i.e. tank or vehicle).
Escape buggy installed and accessible.
Climbing device / cages. CSA approved
Derrick hand’s harness CSA & condition
Guy lines / outrigger.
No loose tools – equipment cabled on
derrick.
All safety pins in place, secured.
Lighting operational and safety cables /
chains attached.
Condition of tong counterweight assembly.
Wiring / electrical fixtures – condition.
Log book (digital info) current
TRAVELLING ASSEMBLY
Blocks or topdrive
A
I
A
I
A
I
A
I
Bails / links.
Elevators / latches.
Weight indicator assembly.
Weight indicator safety line.
Automatic driller.
Drilling line condition (slip/cut program).
Deadline anchor condition.
PIPE RACK AREA
Racks butt firmly to each other and catwalk.
Catwalk in good condition.
Stairs – condition.
Pipe racks level/ Hydraulic stops in place.
Pipe rack ends properly pinned.
Spacer between racks sturdy and secure.
Derrick stand in good condition.
Housekeeping.
V-door ramp in good condition.
Catwalk, tugger or skate, guarded.
Lay down line and block condition.
Layers of drill pipe or casing properly chocked.
Adequate lighting.
Pipe rack matting size and condition (sinking)
MANIFOLD HOUSE
Heated
Valve handles installed.
Proper gauges installed and positioned.
Drill pipe pressure gauge installed.
Unobstructed view to rig floor.
Housekeeping.
Manifold design meets gov. requirements.
Flare lines properly secured.
Lighting operational.
Choke / valves open to degasser.
Signs
MACP notice posted.
No Smoking sign posted.
Choke and degasser lines and manifold
prepared for winter operation (if applicable).
W:\Eamptl\Red Tape\Clean renamed Docs\Forms\FUN-05-R-05-0300-Drilling Rig Inspection Revised 2016.doc
Revised: 2016
DRILLING RIG INSPECTION CHECKLIST
Company: ___________________________
Rig No.: ___________________
Rig Mgr.: _____________________
Driller: _____________________________
Operating Company: _____________________________________________
Inspected By: ______________________
Date: ________ ________ ________
(day)
(month)
(year)
Time: ____________________
Please indicate whether Adequate (A), Inadequate (I) or N/A (not applicable).
(Note: Any inadequate must have an explanation and be corrected.)
Fire Extinguishers – 30 lb. minimum in all areas except residences.
P.
BREATHING APPARATUS
INSPECTION
185.
186.
Number of packs available (min. of 2)
Location of Air Packs
187.
188.
189.
190.
191.
192.
193.
194.
195.
196.
General condition of apparatus and case.
Condition of face piece.
Condition of nose cup.
Cylinder pressure.
Low pressure alarm operational.
Cleanliness and storage.
Positive pressure capability.
Number / condition of spare cylinders (min 2)
Spare cylinders properly stored.
SCBA cylinders hydrostatic test dates
current.
Other
197.
Q
198.
199.
200.
201.
202.
203.
204.
205.
LEASE AREA
A
I
R.
206.
207.
208.
209.
210.
211.
212.
213.
214.
S.
A
I
Lease clean and neat.
Distances
Well to flare pit/flare tank
Well to incinerator
Well to crude oil storage tank
Oil storage tank to pit
Incinerator to flare pit/flare tank
Adequate ditching and drainage
Incinerator / garbage bin
Sump fluids properly contained.
Lease properly diked (if applicable)
Overhead lines flagged
H2S Warning signs, if applicable
215.
216.
217.
218.
219.
220.
221.
222.
223.
224.
225.
226.
227.
TICKETS / DOCUMENTS
A
I
A
I
BOP function tests daily, recorded
BOP drill with records and signed by Rig
Manager and Foreman
Motor kills weekly with records.
BOP tickets
Rig Manager
Foreman
Drillers
First Aid certificate (one per crew)
H2S training (all crew members)
WHMIS training (all crew members)
Slip and cut program recorded.
New employee orientation training.
SAFETY / GENERAL
Rig site trailers – distance from well centre.
Condition of electric tools.
Personal safety equipment being used.
Toxic gas equipment (detector and tubes)
Adequate emergency vehicle available
Accident reporting and recording
Rig location signs
Stretcher, location. No.:
Condition of handrails and stairs – toe
boards.
Fire retardant clothing available
Suit casing / walkways
All safety hazards addressed at safety
meetings (H2S, etc)
Other
The above inspection form pertains to all Manitoba legislation, applicable codes and associated standards related to the upstream oil industry.
In the event items are not corrected within the specified time listed, the infraction may be forwarded to the appropriate enforcement body
to ensure compliance is addressed under specific legislation including possible elevated enforcement measures.
INFRACTION / DATE TO BE REPAIRED / INSPECTOR’S COMMENTS:
___________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
__________________________________________________________________________________________________________________
Unless specified otherwise, all issues are to be corrected within a period of one week from the date of the inspection.
Drilling Foreman: ______________________________________
Signature: ________________________________________
Rig Manager: _________________________________
Signature: ________________________________________
W:\Eamptl\Red Tape\Clean renamed Docs\Forms\FUN-05-R-05-0300-Drilling Rig Inspection Revised 2016.doc
Revised: 2016
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