Presentation by SURESH KUMAR S B.E, M.E (Machine Design) Asst.Professor, Dept. of Mechanical Engg. ATME Mysore Mob:9739582217 Chapter-1 Introduction Introduction: Definitions Link or element, kinematic pairs, Kinematic chain Mechanism, Structure, Mobility of Mechanism, Inversion, Machine Degrees of freedom, Grubler's criterion (without derivation) Kinematic Chains and Inversions: Inversions of Four bar chain; Single slider crank chain and Double slider crank chain. Kinematics Kinematics: It is the branch of machine which deals with the relative motion between the various parts of the machine. Why Kinematic Analysis of mechanism? Determine appropriate movements Determine an assembly mechanism components configuration of Subsequent analysis of the component motions (kinematics) for proper all-around operation of the mechanism Mechanism in a Excavator Element or Link Each part of a machine which has motion relative to some other parts is termed an element or link A link need not necessarily be rigid body, but it must be a resistant body E.g: crank shaft, connecting rod Different shapes Links Kinematic Pair When two elements or links are connected together in such a way that their relative motion is constrained, form a Kinematic pair If the constraint is not complete the pair is termed as incomplete or unsuccessful Classification of Kinematic pair Kinematic pairs may be classified as higher and lower pairs Higher pair are the ones consisting of line or point contact while in motion as in the case of a roller or ball bearing Lower pair are the ones consisting of surface contact between two links as in pin joint or a slider These may be classified as turning pairs, sliding pairs, spherical pairs, screw or helical pairs and rolling pairs Kinematic Pairs • Sliding Pair – Two elements are so connected that one is constrained to have a sliding motion relative to the other Turing Pair – when two element are so connected that one is constrained to turn about a fixed axis of other it forms a turning pair E.g.. Crank Shaft turning in a bearing Screw Pair – When one element turns about the other element by means of threads, it forms a screw or helical pair E.g.. Bolt and nut Spherical Pair- when one element is in the form of sphere turns about the other fixed element it forms a spherical pair E.g.. Ball and Socket joint Rolling Pair – when two elements are so connected that one is constrained to roll in other fixed element it forms a rolling pair E.g.. Ball and roller bearing Kinematic pairs Kinematic Chain A kinematic chain is any group of links connected together for the purpose of transmitting forces or motions Locked Kinematic chain is an arrangement of links such that no link can move relative to the other links in the chain Constrained Kinematic Chain is an arrangement of links such that a movement of one link causes a definite predictable movement of the other links Unconstrained Kinematic Chain is an arrangement of links such that a movement of one link does not cause a predictable movement of the other links Mechanism • A mechanism is a constrained kinematic chain. With one link fixed and is used to transmit or transform motion Inversion • By making a different link in a kinematic chain the fixed member, we obtain a different mechanism. Thus any one of the links may be arbitrarily selected as the fixed link, and each arrangement is an inversion of the others Machine A machine is a mechanism or group of mechanism used to perform useful work. Its chief function is to adopt a source of power to some specific work requirement Quadratic Chain Quadratic chain is a four links kinematic chain Four bar chain and its inversion A four bar mechanism is a mechanism having four rigid links with one link fixed, the chain consists of four turning pairs The fixed link is referred to as the frame The rotating link is called the driver or crank The other rotating link is called the follower or rocker The floating link is called the connecting rod Four bar chain Four bar chain Four bar chain Four bar chain inversions 1.Beam engine or crank and lever mechanisms 2.Coupling Rod of a Locomotive 3. Watt indicator mechanisms Beam Engine(oil well pump) Coupling Rod of a Locomotive This is an example of a double crank mechanism where both cranks rotate about the fixed centers A and B as shown in Fig In this mechanism the opposite links are equal in length, that is AB = CD and AD = BC. Link AB is fixed 3. Watt indicator mechanisms Watt’s Indicator Single Slider Crank Chain • A slider crank is a special case of the four bar mechanism having three turning pairs and one sliding pair • The simplest form is the reciprocating engine mechanism as shown. The slotted link AB is fixed. As the crank BC rotates, the die block D reciprocates Single slider mechanism Single slider mechanism Single slider Inversions 1.Pendulum pump 2. Oscillating cylinder engine 3.Rotary internal combustion engine Oscillating Cylinder Engine • Inversion is obtained by fixing the link CD as shown in fig • As the crank rotates about C the slotted link AB slides over the die block which is pivoted to the fixed link at D • The mechanism of oscillating cylinder engine is based upon it 3.Rotary Internal combustion or gnome engine Double Slider Crank Chain and its Inversions • The kinematic chain consists of two turning and two sliding pair • Two slide block A and B slide along slots in a frame S and the pins A and B on the slide blocks are connected by the link AB as shown • Such a Kinematic chain has three inversions • 1. Elliptical Trammel • 2. Oldham’s Coupling • 3. Scotch Yoke Mechanism Elliptical Trammel • It is an instrument for drawing ellipses. The slotted frame S is fixed. Any point, such as P on the link AB except the midpoint of AB will trace an ellipse as the slide blocks A and B slide along their respective slots The equation of an ellipse with centre at O is given by sin2θ + cos2θ = x2 / a2 + y2/ b2 = 1 Elliptical Trammel Oldham’s Coupling • Second inversion is obtained by fixing the link AB as shown • For a given angular displacement of any one of the slide block, the frame and other block will turn through the same angular displacement Scotch Yoke Mechanism • Third inversion is obtained by fixing any one of the two blocks A or B as shown in fig • The link AB can rotate about A as centre and thus cause the frame to reciprocate Scotch Yoke Mechanism Chapter2-MECHANISMS Crank and slotted lever quick return motion mechanism Shaper Mechanisms Whitworth Quick Return Mechanism • The inversion is obtained by fixing the link BC. It is used in a number of applications such as slotting and shaping machines • The crank CD rotates at uniform speed. The die block D slides along the slotted link AB and causes this to revolute about B with variable speed Whitworth Quick Return Mechanism Straight line motion mechanisms 1. Peaucellier mechanism 1. Peaucellier mechanism 2.Roberts Mechanisms Intermittent motion mechanisms 1. Geneva Mechanisms 2.Ratchet and pawl Mechanisms 2.Ratchet and pawl Mechanisms Degrees of Freedom • The degrees of freedom (DOF) of a rigid body is defined as the number of independent movements it has • To determine the DOF of this body we must consider how many distinct ways the rigid body can be moved Degrees of freedom of a rigid body in a plane Steering gear mechanism Ackerman Steering gear mechanism Degrees of Freedom a. b. c. A rigid body is constrained by a revolute pair which allows only rotational movement around an axis a rigid body is constrained by a prismatic pair which allows only translational motion It has two degrees of freedom: translating along the curved surface and turning about the instantaneous contact point Kutzbatch’s Equation • Kutzbach modified Gruebler’s equation and it is given by M = 3 (L – 1) – 2J1 – J2 Where: M = degree of freedom or mobility L = number of link J1 = number of 1 DOF J2 = number of 2 DOF Grashof Condition • In a Four bar Mechanism let the length of the shortest and longest links be denoted by S and L, respectively. The intermediate links will be labeled P and Q. • If we compare the quantity S+L with P+Q, we can get a tell if any of the links will be able to rotate or not. • The Grashof condition states that if: • S+L≤P+Q then the mechanism is a Grashof mechanism and at least one link will be capable of a full revolution. • If S+L>P+Q then the mechanism is nonGrashof and all combinations of the links will be double rockers and none of the links will be capable of a full rotation. Special case Grashof If S+L=P+Q then we have a special case Grashof and the mechanism will have changeovers where it can switch configurations and the output can be indeterminate. THANK YOU