HANDBOOK FOR ASEPTIC BAGS GOGLIO S.p.A. 5.3 220 l BAG FILLING IN METALLIC DRUM For 220 l aseptic bag filling in drum it is necessary to: - - control phase: 1. visually check every bag; 2. ensure that there are no sharp edges on the internal surface of the drum that could cut the bag during its insertion or transport. Bag positioning phase: this is a very delicate stage, and must be carried out with particular care: 1. before inserting the spout in the aseptic bag, fold the first 90 – 100 mm of the bag and then fix the bag’s corners at the clamps. These precautions avoid creating tension in the spout area during filling, which could break the layers; 2. center the aseptic bag with the base of the drum; 3. totally open the bag, positioning it carefully in the drum, so as to be correctly placed against the drum during filling. 220 l BAG POSITIONING – THE GLAND AREA MUST NOT BE UNDER TENSION - Filling phase: 1. during the first step of filling, the bag must not be in contact with the bottom of the drum, but 2 cm away from it. During this step do not move either the drum or the filling chamber, until the product has reached the bottom of the bag, opening it completely. The presence of folds could lead to a reduction of the usable volume, and consequently to excessive tension or breakage during the final filling phase; 2. during the next filling steps and the chamber descent, avoid the development of tension in the gland area and allow the drum to support the bag. The bag corners must not be released until the final part of the cycle. 21 HANDBOOK FOR ASEPTIC BAGS GOGLIO S.p.A. BAG FILLING IN METALLIC DRUMS - Post filling phase: 1. checked if the cap is correctly closed: do not try to open it again, especially when it is hot; 2. if a biocide was used, the external surface should be cleaned and dried; 3. carefully fold the empty edges of the aseptic bag toward the center part without superimposing them on the spout; 4. during closure, do not trap the aseptic bag between the drum and its cover. If bag blocking is carried out immediately: see paragraph 7.1.. 22