AFDEX Tutorial 1-8 Submission Report
Assignment Submitted by
Name: P Nagaraju
Roll No.: 201723NT521
Course: Manufacturing Process
Software: AFDEX Forging Simulation
Work Integrated Learning Program
BIRLA Institute of technology and Science, Pilani
Tutorial 1
Tutorial 1
Forging Simulation : DOUBLE STAGE COLD FORGING PROCESS (2D)
Tutorial 1
Observation & Report
• Observation:
In this tutorial I have learned how to simulate DOUBLE STAGE COLD FORGING PROCESS (2D)
and observed following various parameters which helps to understand the Cold forging process in
detail
Parameter
Maximum Value
Minimum Value
Effective Strain Rate
(/s)
4.744E-001
1.5812E-001
Effective Strain
1.5006
1E-04
Von Mises Stress
(MPa)
7.87E+002
1.02E-001
Principal Mean Stress
(MPa)
5.13E-02
-3.616E03
Nodal Velocity
(mm/s)
2.36
1.005
Tutorial 2
Tutorial 1
Forging Simulation : Single Stage Cold Forging Process (3D)
Tutorial 2
Observation & Report
• Observation:
In this tutorial I have learned how to simulate Single Stage Cold Forging Process (3D) and observed
following various parameters which helps to understand the Cold forging-3D process in detail
Parameter
Maximum Value
Minimum Value
Effective Strain Rate
(/s)
3.682
1.738E-004
Effective Strain
4.24
1E-04
Von Mises Stress
(MPa)
9.935E+002
0
Principal Mean Stress
(MPa)
1.803E+002
-3.89E+003
Nodal Velocity
(mm/s)
2.494
0
Tutorial 3
Tutorial 1
Forging Simulation : Automatic Multi stage hot forging process (3D)
Tutorial 3
Observation & Report
• Observation:
In this tutorial I have learned how to simulate Automatic Multi stage hot forging
process (3D) and observed following various parameters which helps to understand the Multi
stage forging process in detail
Parameter
Maximum Value
Minimum Value
Effective Strain Rate
(/s)
3.923E+002
1.620E-002
Effective Strain
5.695
1E-04
Von Mises Stress
(MPa)
1.307E02
5.55E-04
Principal Mean Stress
(MPa)
-4.359E+001
-3.691E+002
Nodal Velocity
(mm/s)
6.131E+02
0
Tutorial 4
Tutorial 1
Forging Simulation : PLATE FORGING PROCESS (3D)
Tutorial 4
Observation & Report
• Observation:
In this tutorial I have learned how to simulate PLATE FORGING PROCESS (3D) and observed
following various parameters which helps to understand the Plate forging process in detail
Parameter
Maximum Value
Minimum Value
Effective Strain Rate
(/s)
2.572E+01
5.35E-003
Effective Strain
2.415
1E-04
Von Mises Stress
(MPa)
8.761E+002
5.345E+002
Principal Mean Stress
(MPa)
-3.410E+002
-4.528E+003
Nodal Velocity
(mm/s)
2.479E+01
0
Tutorial 5
Tutorial 1
Forging Simulation : SINGLE STAGE EXTRUSION PROCESS
Tutorial 5
Observation & Report
• Observation:
In this tutorial I have learned how to simulate SINGLE STAGE EXTRUSION PROCESS and
observed following various parameters which helps to understand the Extrusion process in detail
Parameter
Maximum Value
Minimum Value
Effective Strain Rate
(/s)
1.066
0
Effective Strain
1.362
7.011E-03
Von Mises Stress
(MPa)
7.352
-7.244E+002
Principal Mean Stress
(MPa)
3.735E+002
-1.562E+003
Nodal Velocity
(mm/s)
1.220
8.401E-001
Tutorial 6
Tutorial 1
Forging Simulation : ROLLING PROCESS
Tutorial 6
Observation & Report
• Observation:
In this tutorial I have learned how to simulate ROLLING PROCESS and observed following various
parameters which helps to understand the Rolling process in detail
Parameter
Maximum Value
Minimum Value
Effective Strain Rate
(/s)
0
0
Effective Strain
1.654
1.521E-01
Von Mises Stress
(MPa)
1.106E+02
0
Principal Mean Stress
(MPa)
0
0
Nodal Velocity
(mm/s)
0
0
Tutorial 7
Tutorial 1
Forging Simulation : HOT FORGING PROCESS WITH SLIDING DIE
Tutorial 7
Observation & Report
• Observation:
In this tutorial I have learned how to simulate HOT FORGING PROCESS WITH SLIDING DIE and
observed following various parameters which helps to understand the hot forging process in detail
Parameter
Maximum Value
Minimum Value
Effective Strain Rate
(/s)
1.231E+002
2.823E-002
Effective Strain
2.331
1E-04
Von Mises Stress
(MPa)
1.14E+03
3.44E+01
Principal Mean Stress
(MPa)
3.823E+02
-6.985E+02
Nodal Velocity
(mm/s)
2.975E+002
0
Tutorial 8
Tutorial 1
Forging Simulation : HOT FORGING OF PISTON HEAD WITH FLASH
Tutorial 8
Observation & Report
• Observation:
In this tutorial I have learned how to simulate HOT FORGING OF PISTON HEAD WITH FLASH
and observed following various parameters which helps to understand the hot forging process in
detail
Parameter
Maximum Value
Minimum Value
Effective Strain Rate
(/s)
2.918E+05
2.479
Effective Strain
3.844E+01
2.803E-01
Von Mises Stress
(MPa)
2.866E+02
5.904E+01
Principal Mean Stress
(MPa)
0
0
Nodal Velocity
(mm/s)
9.525E+03
0