PetroChina International Jabung Ltd. SABAR #2 SUB-GATHERING LINE CONSTRUCTION Project No.: PCJ-3075-CA PROJECT QUALITY PLAN Document No: JPSC-230-31-PCD-4-002-00 Revision 0 CONTRACTOR DOCUMENT REVIEW Review Code A. Accepted as it us or with minor comment B. Accepted as noted – Resubmittal required C. Not Accepted D. Information Only THIS REVIEW DOES NOT RELIEVE THE CONTRACTOR / VENDOR OF ANY CONTRACTUAL OBLIGATION, INCLUDING THE RESPONSIBILITY FOR ENGINEERING AND DETAIL DESIGN PetroChina International Date By Jabung Ltd. Project Document Number Contractor Proj Unit Dic Doc Type Size Seq Sht Rev 0 Issued for Construction 04-Aug-19 YB RFN JAN B Issued for Approval 15-Jul-19 YB RFN JAN A Issued for Review 8-Jul-19 YB RFN JAN Date Prepared By Checked By Approved By Rev. Description Approved By PetroChina International Jabung Ltd. Project Quality Plan TABULATION OF REVISED PAGES PAGE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 REVISIONS A X X X X X X B C D 0 PAGE 1 2 X JPSC-230-31-PCD-4-002-00 Project Quality Plan 3 REVISIONS A B C D 0 1 2 3 A X B X C D 0 1 2 3 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 Attachment 1 2 3 4 5 6 7 8 9 Page 2 of 6 PetroChina International Jabung Ltd. Project Quality Plan TABLE OF CONTENT 1. PURPOSE ............................................................................................................................... 4 2. DEFINITIONS .......................................................................................................................... 4 3. CODE, STANDARD & REFERENCES........................................................................................... 5 4. ATTACHMENT ........................................................................................................................ 5 ATTACHMENT 1 PROJECT QUALIT CHART ............................................................................................................................... 6 JPSC-230-31-PCD-4-002-00 Project Quality Plan Page 3 of 6 PetroChina International Jabung Ltd. 1. Project Quality Plan PURPOSE 1.1 Scope This Project Quality Plan (PQP) contains CONTRACTOR quality elements as a supplement to Project Quality Assurance Manual specifically to direct Quality Policies and Objectives, coverage the contract requirements for this Job contract. The programs contained herewith in this Project Quality Plan (PQP) are designed to meet the requirements in the contract and to fulfill the requirements comply with the Specification. This PQP shall be described in to Procedures and Work Instructions in more detail to achieve the quality objective and acceptance criteria General Scope of Work that will be performed by CONTRACTOR covers Engineering, Procurement, Construction and Site Installation. This PQP contains CONTRACTOR Quality System to fulfill the statutory requirements, which stated in the CONTRACT, PetroChina International Jabung Ltd. Specification, and applicable Standard and Code, subject to be used in Sabar #2 Sub-Gathering Line Construction. The PQP is a supplement to CONTRACTOR Quality Management System. 1.2 Purpose The purpose of this document such follows: a. Describe the scope as underlying variables to determine and define the Hold Point of inspection to assure and verify that assessment, measurement, evaluation shall be made as comply and in accordance with Specification, applicable Standard and Code. b. To prove the evident that the Inspection Program shall be implemented, maintained to assure that all product fabricated, constructed, installed are comply and in accordance with Specification, applicable Standard and Code, Engineering Design, and Procedures. c. Establish a formal system of roles that assigned personal can perform that they may best work together to achieve Quality Objectives. d. To assure that all Quality Assurance Manual implemented. 2. DEFINITIONS The following words shall have the meaning indicated when used herein: PROJECT : Sabar #2 Sub-Gathering Line Construction COMPANY : PetroChina International Jabung Ltd. CONTRACTOR : PT. Indocipta Gemilang SUBCONTRACTOR : The party(s) that carry out all or part of the design, procurement, installation and testing of the systems as specified by Contractor THIRD PARTY : MIGAS or Indonesia Government approved agencies that carry out inspection and testing specified by Employer or Contractor. MIGAS : Direktorat Jendral Minyak dan Gas Bumi JPSC-230-31-PCD-4-002-00 Project Quality Plan Page 4 of 6 PetroChina International Jabung Ltd. Quality Assurance (QA) Quality Control (QC) Certification Quality Policy PQAM PQP 3. Project Quality Plan : The planned and systematic actions necessary to provide adequate confidence to COMPANY and CONTRACTOR Management that the service provided will satisfy the stated and implied quality requirements. : The operational techniques and activities employed to verify the fulfillment of the Quality requirements : Documentary evidence of compliance with statutory, industry COMPANY and CONTRACTOR Quality Requirements. : The overall Quality intentions & direction of organization as regards quality as formally expressed by top management. : PROJECT QUALITY ASSURANCE MANUAL : PROJECT QUALITY PLAN CODE, STANDARD & REFERENCES This specification of procedure is based on codes, standards and references as shown below: 3.1 Codes & Standards ISO 9001: 2008 : Quality System for Project Management activities relating to design engineering, procurement of materials and services, fabrication, transportation, installation for onshore construction work. ASME 8 31.8-2010 : Gas Transmission and Distribution Piping Systems ASTM A 312/A 312M : Standard Specification for Seamless and Welded Austenitic Stainless-Steel Pipes 3.2 Company Specification BCD4-300-44-SPC-4-019-00 BCD4-300-44-SPC-4-303-00 BCD4-300-44-SPC-4-008-00 JPSC-300-44-SPC-4-001-01 3.3 Project Document JPSC-230-31-PCD-4-002-00 JPSC-230-30-PEP-4-001-00 JPSC-230-60-PCD-4-001-00 JPSC-230-31-PCD-4-007-00 4. : Specification Welded of Stainless Steel Linepipe. : Onshore Pipeline Construction and Installation Specification. : Specification Pipeline Fittings : Specification Pipeline Material Class : : : : PROJECT QUALITY ASSURANCE MANUAL PROJECT EXECUTION PLAN CONSTRUCTION EXECUTION PLAN INSPECTION AND TEST PLAN FOR STAINLESS STEEL PIPELINE ATTACHMENT Attachment 1 – Project Quality Plan JPSC-230-31-PCD-4-002-00 Project Quality Plan Page 5 of 6 PetroChina International Jabung Ltd. Project Quality Plan Attachment 1 Project Quality Plan JPSC-230-31-PCD-4-002-00 Project Quality Plan Page 6 of 6 [Type here] 1 INTRODUCTION 1. This document is applied to ensure, by means of monitoring and audits, that project quality activities are undertaken and controlled in accordance with the requirements specified in this PQP and applicable procedures by PQAM during design, engineering, procurement, subcontracting and construction planning of the project. No. QA REQUIREMENT ACTIVITY 2 MANAGEMENT RESPONSIBILITY Perform Project Review: a. Establish Project Quality Statement b. Establish Project Organization c. Establish Project Coordination Procedure, Flow of Information and Interfaces 3 PROJECT QUALITY a. Establish Project Quality Program (Quality Plan & PROGRAM procedures) b. Approve Quality Plan c. Approve Project Specific Procedures 4 5 PLANNING& REPORTING a. Establish Project Work Schedule b. Approve Project Work Schedule c. Establish Project Reporting System SAFETY a. Established Project Safety Plan including Safety Organization b. Approve Project Safety Plan No. QA REQUIREMENT ACTIVITY JPSC-230-31-PCD-4-002-00 Project Quality Plan RESPONSIBILITY PROCEDURE/DOC. REFERENCE RESULTING DOCUMENT PROJECT MANAGER JPSC-230-31-PCD-4-001-00 Project Quality Assurance Manual JPSC-230-31-PCD-4-002-00 Project Quality Plan JPSC-230-30-PEP-4-001-00 Project Execution Plan JPSC-230-31-PCD-4-001-00 Project Quality Assurance Manual JPSC-230-31-PCD-4-002-00 Project Quality Plan Project QA/QC Procedures General Production Flow Chart Project Planning & control Procedure Program Weekly & Monthly project report PROJECT MANAGER PROJECT MANAGER HSE Manager Construction Manager Project Manager RESPONSIBILITY JPSC-230-41-PCD-4-002-00 HSE PLAN PROCEDURE/DOC. Organization Chart Position description Work demarcation Project Quality Plan Project Specification & QA/Procedures Safety Plan RESULTING Attachment [Type here] 6 CONTRACT REVIEW 7 ENGINEERING 8 DOCUMENT CONTROL No. QA REQUIREMENT Review Contract Schedule 2 Specification (Scope of Work) for: a. Detail Engineering b. Procurement c. Construction a. Establish project design input information b. Review/approve Engineering input information c. Interdisciplinary checks d. Engineering review/approval e. Change Control f. Subcontractor engineering control g. Collection of mechanical completion Establish project documents control system including: a. System Documents b. Project Technical Documents c. Inspection Reports d. Procurement Documents e. Electronic Data Control f. Log in/out, file distribute project documents g. Control of Project Documents h. Log in/out, file distribute project correspondence ACTIVITY JPSC-230-31-PCD-4-002-00 Project Quality Plan Project Manager Discipline Project Personnel REFERENCE DOCUMENT Scope of Work for EPC OF Sabar #2 Sub-Gathering Line Construction with Job No.: PCJ-3075-CA Contract review Engineering Manager JPSC-230-33-PCD-4-004-00 Document Control Procedure Scope of Work contract EPC Drawing Calculation Data Sheet Document Control MDR Log Register RESPONSIBILITY PROCEDURE/DOC. REFERENCE RESULTING DOCUMENT Attachment [Type here] 9 10 11 PURCHASING a. Establish list of items to be procured b. Establish technical and QHSE requirements c. Issue of purchase request Technical Commercial/logistic QHSE d. Pre-qualification of subcontractors / suppliers a. Engineering Dept. JPSC-230-50-PCD-4-001-00 Procurement Procedure b. Engineering Dept. Scope of Work contract EPC c. Engineering Dept. Project Manager HSE Manager Vendor List Purchase Order Expediting Report Technical Query Change Order d. Procurement Coordinator & Procurement Dept. Project Manager e. Issue of bid documentation f. Bid evaluation: Commercial Technical g. Selection of subcontractors /suppliers h. Preparation of Purchase Order i. Verification of Purchase Order j. Approval of Purchase Order k. Issue of Purchase Order CLIENT SUPPLIED a. Inspect and preserve on receipt PRODUCTS Warehouse Materialman JPSC-230-50-PCD-4-003-00 Material Control Procedure Material Receiving Report (MRR) Material Verification report (MVR) Field of Application PRODUCT IDENTIFICATION AND a. Structural welds and material traceability TRACEABILITY Construction Manager Engineering JPSC-230-50-PCD-4-003-00 Material Control Procedure Drawing ACTIVITY RESPONSIBILITY PROCEDURE/DOC. REFERENCE RESULTING DOCUMENT Activities QC Coordinator b. Piping welds and material traceability No. QA REQUIREMENT JPSC-230-31-PCD-4-002-00 Project Quality Plan Welding Map Attachment [Type here] a. Establish fabrication drawing with type of welds b. Welding map with NDT requirement c. Establish project materials traceability system d. Material Verification QC Inspector Warehouse Material man Welding (WSMT) Summary 12 CONSTRUCTION AND INSTALLATION Construction Manager QA/QC manager JPSC-230-60-PCD-4-002-00 Pipeline Installation Procedure JPSC-230-31-PCD-4-006-00 Welding Control Procedure JPSC-230-31-PCD-4-009-00 Welding Book for Pipeline JPSC-230-31-PCD-4-011-00 NDT Procedure for Pipeline JPSC-230-60-PCD-4-011-00 Cleaning, Pigging and Gauging All related procedure Construction activity report (fit-up, visual, dimensional, etc.) Welder List & Certificate NDT List and certificate personnel Technical query 13 INSPECTION TESTING QA/QC dept JPSC-230-31-PCD-4-002-00 Project Quality Plan JPSC-230-31-PCD-4-007-00 ITP for Stainless Steel Pipeline JPSC-230-31-PCD-4-013-00 Non-Conformance Procedure JPSC-230-31-PCD-4-009-00 Welding Book for Pipeline JPSC-230-31-PCD-4-011-00 NDT Procedure for Pipeline NCR Report Deviation Request Form a. Special Processes Procedure Structure Construction Piping Construction Instrumentation Mechanical Civil Work b. Normal Processes Issue WPS/PQR Issue Inspection Procedures Issue Welders Qualification Issue NOT Personnel certificates Civil Work AND a. Establish Quality Plan for operational activities b. Approve Project Quality Plan c. Establish Inspection and Test Plan for project procured items d. Receiving inspection of materials on site e. Ensure pipeline materials verified and traceable No. QA REQUIREMENT ACTIVITY JPSC-230-31-PCD-4-002-00 Project Quality Plan RESPONSIBILITY PROCEDURE/DOC. RESULTING Attachment [Type here] REFERENCE AND a. Handling and storage of materials b. Handling and storage of welding consumables 15 HANDLING STORAGE 16 PRECOMMISSIONING All testing and inspection to ensure the completeness, / COMMISSIONING accuracy, and integrity as per requirement each scope of works 17 QUALITY RECORDS a. Identify of Quality Records b. Collection of Project Quality Records c. Assembling of the final certification dossier d. As-Built dossier JPSC-230-31-PCD-4-002-00 Project Quality Plan Warehouse Material man Store keeper JPSC-230-50-PCD-4-003-00 Material Control Procedure JPSC-230-31-PCD-4-006-00 Welding Consumable, Handling, Storage and Issued Control Procedure Construction JPSC-230-31-PCD-4-007-00 Manager ITP for Stainless Steel Pipeline QA/QC Manager JPSC-230-60-PCD-4-011-00 Cleaning, Pigging and Gauging JPSC-230-60-PCD-4-012-00 Hydrostatic Test Procedure Test Package Quality Control JPSC-230-33-PCD-4-004-00 Dept Document Control Procedure As-Built DOCUMENT Material Issued Slip Weld Consumable Issuance Slip Welding Electrode Oven Control Test Package Status Index NDT Clearance Check List Report Flange assembly Final As-Built Cert. Dossier Attachment