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webasto overhaul

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IMPACT 4.07.20
9/18/2019
Printed by:Clayton Rickards
Service
Chassis ID
N 531583
Path
8752/Repair//Parking Heater, Overhaul
Model
VN
Identity
84977629
Publish date
2/21/2006
ID/Operation
8752-04-02-01
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.20
9/18/2019
8752-04-02-01 Parking Heater, Overhaul
1.
2.
3.
4.
5.
6.
7.
8.
Parking Heater Switch Line
Harness
Heater
Air Duct
Optional Extension Harness
Fuel Pump, Filter and Lines
Intake and Exhaust Tubes
Bracket Gaskets
You must read and understand the precautions and guidelines in Service Information, group 3, "General Safety
Practices, Electrical and Electronics" before performing this procedure. If you are not properly trained and certified in
this procedure, ask your supervisor for training before you perform it.
1
Remove the heater from the cab.
2
Remove the heater housing end caps.
3
Remove the upper and lower plastic housing from the heater.
4
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.20
9/18/2019
1. Temperature Sensor
1.
2.
3.
4.
5.
6.
7.
8.
Heat Exchanger
Gasket
Combustion Tube
Burner Insert
Flame Indicator
Spoiler
Glow Plug
Wiring Harness
Disconnect the Temperature Limiter, Glow Plug and Flame Indicator harness.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.20
9/18/2019
5
1. Combustion Air Fan
2. Gasket
3. Heat Exchanger
Remove the combustion and heating exchanger.
6
Remove the four (4) screws securing the burner insert.
7
Route the wires for the Glow Plug and Flame Indicator through the heat exchanger.
8
Remove the burner insert from the combustion tube.
9
Remove the combustion tube.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
4/8
IMPACT 4.07.20
9/18/2019
10
1. Temperature Sensor
Remove the temperature sensor from the heat exchanger.
11
Install the replacement temperature sensor onto the heat exchanger
12
Combustion Tube
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
5/8
IMPACT 4.07.20
9/18/2019
Burner Insert
Install the combustion tube and burner insert.
13
Route wires for the Glow Plug and Flame Indicator through the heat exchanger.
14
Replace the mounting gasket for the combustion air fan. Install and secure the mounting screws for the combustion
tube and burner insert.
15
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
6/8
IMPACT 4.07.20
9/18/2019
1. Combustion Air Fan
2. Gasket
3. Heat Exchanger
Install the combustion air fan and heat exchanger.
16
1. Temperature Sensor
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
7/8
IMPACT 4.07.20
1.
2.
3.
4.
5.
6.
7.
8.
9/18/2019
Heat Exchanger
Gasket
Combustion Tube
Burner Insert
Flame Indicator
Spoiler
Glow Plug
Wiring Harness
Connect the Temperature Sensor, Glow Plug and Flame Indicator harness.
17
Install the upper and lower plastic housing onto the heater.
18
Install the heater housing end caps.
19
Install the heater assembly back into the cab.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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