CCBL
Innovative technology for lube blending
01/
Current situation
!
It can look gorgeous… But inside it’s not too far from cooking pot
02/
What does it mean?
• High energy consumption (4 hours at +50 °С)
• Operational labor costs (apx. 1 000 EUR per batch)
• Low flexibility of production (cycled production, big stock)
• Low homogenization (low quality, reblending)
03/
Demand
• Contentious increasing of oil variety
• Increasing complexity of oils
• More precise formulations and better quality
• Automatization to exclude human factor
• Flexible production including small batches
• Fast production, based on current demand
• Gorgeous stable quality, client service
• Innovations to increase marketing performance
04/
Challenge
Some technology will allow manufacturer to:
• Be fast as lightning in production on demand
• Be flexible to produce wide range of products even in small batches
• Be more profitable based on low OPEX (labor)
• Be innovative to allow consumer to see true innovation and be different from others who are pretty the same
• Be “Green” thanks to energy savings to hook-up progressive audients and get benefits from government
05/
Solution
Meet CCBL
!
First truly innovative tech for lubes blending!
Competitive advantages:
ü Reducing electricity costs up to 90%;
ü Reducing heating cost of raw materials during the blending process to Zero ;
ü Reducing Inventories of the Raw Materials;
ü Reducing blending time due high production capacity up to 30 MT/h ;
ü Optimizing of labor costs ;
ü High quality of lubricants and coolants , superior level of homogenization ;
ü Fast and easy installation and integration;
ü No mechanical destruction ;
ü Immediate profitability increase ;
ü CAPEX and OPEX savings .
Money for manufacturer!
Quality for consumer!
06/
Innovation
Velocity
Static pressure
Appearance of gas bubbles Imploding gas bubbles
ü 10 years of R&D, 5 generations – done!
ü Intellectual property – done!
ü Full scale production implementation – done!
CCBL is ready for worldwide implementations!
07/
Quality
Dispersion of additives in finished products.
10W40 Oil.
*zoom x45
08/
Our portfolio. CCBL® Jet
CCBL® Jet - the most advanced solution of our company.
Benefits:
- Plug’n’play setup on almost any batch
- Fully automated, can be connected with clients ERP
- Great value for many
- All benefits of CCBL technology included
The Package list:
• CCBL® Jet ;
• control equipment;
• software to control process of production
We recommend using CCBL® Jet module for fast and easy modernization of classic ABB
(Automatic Batch Blender) in order to increase productivity and cost savings in the production of lubricants and coolant with minimal capital investment.
09/
Our portfolio. CCBL® Jet
JET
The advantages of using CCBL® Jet for modernization purposes contains all features listed above for CCBL® technology.
Below you can find estimated calculations, showing how CCBL® technology improve production capacity of the ABB after installation of the CCBL® Jet (Table 1.)
10/
Our portfolio. CCBL® ABB
This equipment is a best alternative for classic ABB. The CCBL®
ABB uses passive tank without any anchor agitator or stirrer inside and without any heating jacket. For this solution we use special version of CCBL® Jet+ (Jet-in-Tank), installed inside of the tank.
The Package includes:
• passive steel tank 5-25 m3;
• set of load cells for measurement of liquid volume;
• Control equipment;
• CCBL® Jet+ module;
• gear pump with motor;
• filling and production software
Reduction of time of production cycle as well as cutting costs for energy, heating and optimization of inventory and raw materials park allows to achieve unique short period of return on investment (ROI).
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Our portfolio. CCBL® ABB
ABB
Table 4. shows how replacement of classic ABB by CCBL® ABB can be efficient in terms of quantity of ABB 10MT units for 20,000 MT production plan – 3 units of CCBL® ABB can do the same job instead of 7 units of classic ABB.
CCBL® Jet+ unit designed specially for ABB
12/
Financial conditions
Direct sale model
Subscription model
Only for Ruse Event participants till the end of February
• Maintenance and delivery - 6 500 EUR
• Monthly payment - 1 500 EUR
• Deposit - 3 month
• Cancel of subscription – min 3 months before cancelation
• Delivery terms: 1 month after money transfer
Your benefits:
• Best price
• Property from first day
• Software updates included
• 5 years warranty
• 24/7 support
Your benefits:
• Soft start, minimum risks
• CAPEX to OPEX convert
• Software updates included
• 24/7 support
• Life-time warranty
• Hardware updates included
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Contacts