MECE 3345 Materials Science 20-Phase Transformations 1 Jae-Hyun Ryou Department of Mechanical Engineering Cullen College of Engineering University of Houston Introduction • Objectives – Learn on basics of phase transformations • Lecture consists of – Types of phase transformations – Thermodynamics of phase transformation – Kinetics of phase transformation – Metastable states 2 Phase Transformations: Introduction • Phase change and more • Very important in material processing – Microstructure alteration – Material property control • Mechanical property (strength, hardness, ductility, etc.) Other phases 3 Types of Phase Transformations • Simple phase change – No change in # of phase or composition – Pure elements – Solidification of pure metal, allotropic phase transformation (polymorphic transformation) • Diffusional transformation – Often involving different phase w/ different composition – Precipitate – Eutectic, eutectoid reaction • Diffusionless transformation – Final product: metastable phase – Important in steel processing 4 Steps of Phase Transformations • Nucleation – Nuclei (seeds) act as templates on which crystals grow – Driving force (ΔG) to nucleate increases w/ increasing βT (supercooling) • Lower temperature in case of cooling (solidification, etc.) – Some embryos do not go through nucleation and growth • Growth – Once nucleated, growth proceeds until equilibrium is attained 5 Types of Nucleation • Homogeneous nucleation – Nuclei form in the bulk of liquid metal – Requires considerable supercooling (typically 80-300 °C) • Heterogeneous nucleation – Nucleation on heterogeneous surface – Much easier since stable “nucleating surface” is already present — e.g., mold wall, impurities in liquid phase – Only very slight supercooling (0.1-10ºC) 6 Thermodynamics of Homogeneous Nucleation I • Nucleus size (r) ↑ – Volume free energy ↓ (more negative w/ r) – Surface energy ↑ (more positive w/ r) βπΊπΊ = −43ππππ 3 βπΊπΊππ + 4ππππ 2 πΎπΎ 7 Thermodynamics of Homogeneous Nucleation II Surface Free Energy - destabilizes the nuclei (it takes energy to make an interface) βGS = 4πr 2 γ γ = surface tension βGT = Total Free Energy = βGS + βGV Volume (Bulk) Free Energy – stabilizes the nuclei (releases energy) 4 3 βGV = πr βGυ 3 βGυ = volume free energy unit volume 8 r* = critical nucleus: for r < r* nuclei shrink; for r >r* nuclei grow (to reduce energy) Thermodynamics of Homogeneous Nucleation III • Critical radius for homogeneous nucleation − 2γTm r* = βHf βT r* = critical radius γ = surface free energy Tm = melting temperature βHf = latent heat of solidification βT = Tm - T = supercooling ∴ r* decreases as βT increases For typical βT r* ~ 10 nm 9 Kinetics of Nucleation • More supercooling (low T) – Good in terms of thermodynamics (smaller r*) – Slow in diffusion (less chance of attachment to nuclei) • Highest nucleation at moderate supercooling 10 Growth Rate and Overall Transformation Rate • Kinetics of growth (after nucleation) – Growth rate • Mostly dependent on diffusion of atoms ππ – πΊπΊΜ = πΆπΆ exp(−ππππ ) • Transformation rate – Nucleation rate and growth rate 11 Kinetics of Phase Transformation I • Kinetics of phase transformation – Time taking for transformation – Rate ↑ ⇒ time for transformation ↓ 12 Kinetics of Phase Transformation II • Kinetics of phase transformation – Time taking for transformation – Rate ↑ ⇒ time for transformation ↓ 13 Fraction transformed, y Kinetics of Phase Transformation III transformation complete Fixed T maximum rate reached – now amount unconverted decreases so rate slows 0.5 t0.5 rate increases as surface area increases & nuclei grow log t Avrami equation => y = 1- exp (-kt n) fraction transformed time – k & n are transformation specific parameters By convention rate = 1 / t0.5 14 Kinetics of Recrystallization 135°C 119°C 1 113°C 102°C 10 88°C 102 43°C 104 • For the recrystallization of Cu, since rate = 1/t0.5 rate increases with increasing temperature 15 Metastable Phase • Equilibrium phase – Most thermodynamically stable – But takes time to reach – If not enough time allowed, often metastable phase formed • Metastable phase – Not the most thermodynamically stable – But practically existing (extremely slow kinetics) – Often very important in engineering materials 16 Superman and Diamond • Adventures of Superman – TV series (1951-1957) Episode Guide 104 episodes, and one public service show – Episode #40 "Jungle Devil"(1953) • Superman creates a diamond by compressing a piece of coal (carbon atoms) with his hand. http://www.supermanhomepage.com/tv/tv.php?topic=episodeguides/t-aos 17 Summary • Important concepts – Steps of phase transformations – Conditions for nucleation of phase transformation – Kinetics of phase transformation as a function of temperature • Homework assignments – HW #3 Q13-14, 16 18 Further Reading • W. D. Callister and D. G. Rethwisch, Materials Science and Engineering An Introduction – Chapter 10. Phase Transformations • • • • 10.1 Introduction 10.2 Basic concepts 10.3 The kinetics of phase transformations 10.4 Metastable versus equilibrium states 19