WELLCARE OIL TOOLS PRIVATE LIMITED TECHNICAL LITERATURE MODEL : WC - HST HYDRAULIC SETTING TOOL WCTL-07, WC /MR/DOC 52/I 02/ R01 The Hydraulically setting tool is used to set Permanent Packers, Retrievable Hydraulic Seal Bore Packers and Wireline set Retrievable & Permanent Bridge plugs. Packer or Bridge plugs run with the wire line adapter kits, attached to the Hydraulic setting tool on the drill pipe and lowered to setting depth. The Tubing fills automatically as it is run in, though a ported top sub in the setting assembly. The ports also permit circulation at any time. A 1 7/16” Ball is pumped down to seat in the hydraulic setting tool. Approximately 1500 psi is applied to set the packer/bridge plug slips. Following which the pressure is increased and / or tension applied in steps of 100-200 psi to fully set the packer and to shear the release stud of the Wire line Adapter Kit. The Hydraulic Setting Tool along with wire line adapter kit can then be retrieved leaving the packer set in hole. FEATURES/BENEFITS 1. The feature of the Model ‘WC-HST’ Hydraulic Setting Tool is that it permits setting on Tubing equipment which could previously be set only with wire line setting tools. This is particularly advantageous in high angle or deviated wells, where wire line setting is extremely difficult. 2. Premature setting is prevented by means of a shear screw in the cross link sleeve. 3. The Tubing fills automatically as it is run in the hole through a ported top sub in the setting tool. These ports also permit circulation through the Setting tool at any time. OPERATION The adapter kit is made up onto the packer/bridge plug, and the setting tool is made up onto the adapter kit. The assembled tools are then run in, on the Tubing, to the desired setting depth. A 1 7/16” dia ball is pumped down the Tubing to its seat in the support sleeve of the setting tool. 1360 PSI pressure is applied to shear the shear screws in the support sleeve. The support sleeve, in its sheared position, closes off the top sub ports, diverting all pressure to the pistons. Pressure is applied directly to the upper piston and indirectly, through the hollow piston rod, to the lower piston. (Pressure applied to the upper piston is also transmitted, as force to the lower piston through the solid portion of the piston rod.) Prepared by RKY Date 10.01.2012 Issue No. 02 Rev. No. 01 Approved by SD Date 10.01.2012 Date 10.01.2012 Date 10.01.2012 Page No. Page 1 of 3 WELLCARE OIL TOOLS PRIVATE LIMITED TECHNICAL LITERATURE MODEL : WC - HST HYDRAULIC SETTING TOOL WCTL-07, WC /MR/DOC 52/I 02/ R01 As the piston moves downwards, the cross link which connects the lower piston rod and the cross link sleeve, forces the cross link sleeve downward. While the setting mandrel which is attached to the lower end of the packer body by means of the adapter kit remains stationary, the cross link sleeve forces the adapter sleeve of the adapter kit and the upper end of the packer body downward. In this manner, a squeeze action is applied to the packer, forcing the slips and the packing element to set and pack off. Approximately 1500 PSI pressure is required to set the upper slips. After the top slips are set the packer setting and release can be completed either by applying tension, by pump pressure or by any combination of the two. See table given below for the various combination of pump pressure and the Tubing strain required to part a 1”, 55,000 lbs release stud for size 20 setting tool. Strain in Pounds Necessary to Break the Release Stud (For 3 Cylinders and 55,000 Ibs Release Stud) Pump Pressure psi Strain lbs of force 1000 33,300 1250 27,875 1500 22,450 1750 17,025 1900 13,770 2000 11,600 2250 6,175 2400 2,920 2535 0 The adapter kit and the setting tool may then be removed from the well. As the upper piston moves downward to the cylinder connector, ports in the lower end of the upper cylinder are uncovered, allowing the fluid in the Tubing to unload as the setting tool is retrieved. ASSEMBLY INSTRUCTIONS Care should be taken after each run to inspect the O-rings and replace the shear screws in the setting tool. Prepared by RKY Date 10.01.2012 Issue No. 02 Rev. No. 01 Approved by SD Date 10.01.2012 Date 10.01.2012 Date 10.01.2012 Page No. Page 2 of 3 WELLCARE OIL TOOLS PRIVATE LIMITED TECHNICAL LITERATURE MODEL : WC - HST HYDRAULIC SETTING TOOL WCTL-07, WC /MR/DOC 52/I 02/ R01 PARTS LIST QTY. COMM. NO. AND SIZE S. NO. PART NAME 1 TOP SUB HOUSING 1 2 SHEAR SLEEVE HOUSING 1 WC-212004-00 3 SHEAR SLEEVE 1 WC-212005-00 4 CYLINDER 3 WC-212006-00 5 LOCK NUT 1 WC-212007-00 6 UPPER PISTON 2 WC-212008-00 7 UPPER PISTON ROD 2 WC-212009-00 8 CYLINDER CONNECTOR 2 WC-212010-00 9 LOWER PISTON 1 WC-212011-00 10 LOWER PISTON ROD 1 WC-212012-00 11 CYLINDER HEAD 1 WC-212013-00 12 Key RETAINING RING 1 WC-212014-00 13 CROSS LINK SLEEVE 1 WC-212015-00 14 SETTING MANDREL 1 WC-212016-00 15 KEY 1 WC-212017-00 16 O-RING 2 WC-220-H90 17 O-RING 1 WC-219-H90 18 O-RING 6 WC-335-H90 19 O-RING 2 WC-121-H90 20 O-RING 2 WC-321-H90 21 BRASS SHEAR SCREW 3 ¼ - 20 X 1” 22 SOC CAP SCREW 1 ¼ - 20 X 1/2” 23 SETTING BALL 1 24 O-RING 1 #20 WC-212002-00 (3 ½” IF) WC-212003-00 (2 7/8” EU) 1 7/16” WC-333-H90 Prepared by RKY Date 10.01.2012 Issue No. 02 Rev. No. 01 Approved by SD Date 10.01.2012 Date 10.01.2012 Date 10.01.2012 Page No. Page 3 of 3