FMPA21A Activity Planning and Control Module Table of Contents 1. Question 1, page 2 GROUP ASSIGNMENT 01 2. Question 2, page 5 Due date: 7 May 2016 3. Question 3, page 7 4. References, page 11 Team Members Theuns Botha Jean Aucamp Rozanne De Beer Jacqueline Naidoo Laiken Bruwer Page Count: 11 Word Count: 2307 Referencing: Harvard method Page 1 of 11 Question 1 Introduction: Internal environment refers to events, factors, people systems, structures, and conditions inside the organization that are under the control of the company The company`s mission statement, organizational culture and the leadership style are factors most associated with the internal environment of a company. It is the internal environment that will influence the organizations activities, decision`s and behaviour and employee attitudes Changes in the leadership style and qualities, the mission and culture have the most considerable impact on the organization.1 Question 1 A. The increased use of local and wide area Networks (LANs and WANs) LAN Pro`s - Easy programming and assembling - The speed will be much faster when the PC is connected through the internal network cable - Management on the pcs are also a lot easier as each pc is managed individually. - The cost of LAN is much cheaper as it can be managed through one domain - Faster data transfer rate from an individual onto the server - Data gets stored centrally on the server - Increased security on the intranet Con`s - Distributed data sharing in LAN gets stored locally on each pc and if a specific machine is turned off, other pcs cannot navigate on shared files - Investment in higher costs due to servers that are required - Poor scalability the large number of computers will cause management navigational difficulties - The ability the prevent attacks from the internet no less by the firewall system in specific. Page 2 of 11 - WAN Easy to lose connection, most of the time it is suitable for online applications like emails, web browsing etc - Internet activities is not limited or - Multiple area networks are required to be connected with each other so one complexed network and the organization can stand out and manage regulation - Costs for equipment and technology to get the WAN up and running is very expensive. 2 B. An increased emphasis on service - Loss of current customers Poor service can lead to loss of the most loyal and forgiving customers - Loss of potential customers Poor service can lead to loss of growing the company`s customer base before they even consume or purchase a product, First impressions always count, the way an employee greets, speaks, the knowledge of the product that is being offered or even arrogance from staff can lead to a potential customer walking away - Loss of future customers Consumers easily spread their negative experience, very few time are they publish their good experience, family members, friends and colleagues are most likely to be a company’s biggest form of advertising whether it is good or bad. - Loss of reputation Reputation is one of the key elements of a business being kept stable or alive; a company doesn’t just lose customers but also potential investors or business partnering. - Loss of employees or potential highly skilled new employees The possibility of hiring new qualified staff can also be at stake because no individual wants to work for a bad company, the way an employer treats customers is a reflection of how the employees are being treated. - Loss of Profits Page 3 of 11 Poor service typically means a decline is customers, which means that sales reduce and ultimately so does profits, this brings the company right down to the ground because a company needs those profits to maintain the business and its customers, Any company that cannot keep up with financial demands will never be a success C. The increased role of woman in the workplace The increased role of woman in the workplace could require an increased emphasis on diversity, performance drivers and creating of appropriate human resource policies. The ‘double burden’ syndrome (work and domestic responsibility) still has a big impact on woman in the workplace. Woman in general are caregivers, so this could require more time off work for ‘family responsibility’ leave, maternity leave, adjusted working hours, as well as telecommuting / working remotely. As per a study done by *McKinsey & Company – a management consulting firm, maternity leave and reduced mobility are seen as serious handicaps: in the US, 62% of woman perceive family or personal obligations as an obstacle to promotion. There are companies in France who believe that having children, or being of child-bearing age, is a real or perceived barrier for employers. Woman are more diverse and unique in their own way, preferring to work in a safe and positive environment, where this would usually not effect men as much. Woman tend to have difficulty identifying with success, usually because of the lack of female role models and even have lower ambitions than men. Woman tend to rate their performances lower to that of their co-workers, where men rate themselves higher than their co-workers. D. The seemingly increasing rate at which both internal and external environments change “If there is anything that is steadfast and unchanging, it is change itself” 3 Change is inevitable, and if you are an organization that does not accept change or make adjustments based on changes in the organization, you could be setting yourself up to fail. Internal factors affect the organization directly / internally. They are; management changes, employee morale, cultural changes & financial changes / issues. Generally they are not that hard to control and some can be predicted. External factors that can have an effect on operational management strategy, consist of; changes to the economy, treats from competition and the industry itself. External changes can be hard to prepare for and sometimes unpredictable. With all these environmental factors, companies need constantly adapt and change perspective, focus on main problems as opposed to specific process or products. Page 4 of 11 Question 2 You wish to compete in the super premium ice cream market. The task is to determine the wants of the super-premium market and the attributes/how’s to be met by their firm. Use the house of quality concept. Market research has revealed that customers feel four factors are significant in making a buying decision. A “rich” taste is most important followed by smooth texture, distinct flavour, and a sweet taste. From a production standpoint, important factors are the sugar content, the amount of butterfat, low air content, and natural flavours. Answer We need to understand the term super premium to realise in what kind of market we wish to compete. Dictionary.com defines premium: of exceptional quality or greater value than others of its kind; superior; of higher price or cost. Collins Dictionary defines the word super premium as an adjective meaning higher in price or value than a premium product. Clearly we are dealing with a market that demands only the best. Luckily the market is vast and in a country like South Africa the super-premium ice cream market is a broad, extensive one. But it is also a unique market with many small enterprises offering a product of premium quality. On 12 December 2015 traveller24.news24.com4 reported on the 20 most popular ice cream parlours in South Africa, and it is interesting to see that all of these manufacturers are unknown and not your everyday household names. Times Live5 reported in their Food column that a Cape Town based manufacturer called The Nice Company makes South Africa’s best ice cream. The Nice Company’s Cherylle Cowley says that they don't use any mass-produced or processed ingredients and absolutely no artificial flavourings. They only use real ingredients that create the lovely flavours, which according to her produces “an honest ice cream”. She said at first people hesitated to pay a premium price for fresh dairy ice cream, but that it is changing. The Nice Company only makes use of local, nearby suppliers — the frozen berries come from Hillcrest Farm in Franschhoek, the cream from a dairy in Darling, and the milk and yoghurt from Fair Cape. The chocolate however is imported, as the 70% Belgian coverture has simply been better than the rest. Page 5 of 11 Häagen-Dazs, a famous ice cream brand made in the USA, also has franchises in other countries around the world. It holds the distinction of being one of the few ice cream brands not to use stabilizers such as guar gum, xanthan gum, or carrageenan. It is quite dense — very little air is mixed in during the manufacture process — no emulsifiers or stabilizers other than egg yolks are used, and it has a high butterfat content. Consumers are also advised to store their ice cream at −18 °C in order to keep its intended firmness. More commonly known in South Africa, is Nestlé. It is an ice cream that can be purchased in various quantities and flavours, and it sells is most retail outlets across the world. Nestlé was judged to be no. 2 on Grab List’s6 survey of the world’s 10 best ice creams in 2015, while Häagen-Dazs, also available in selected stores, was in fourth place. Page 6 of 11 Question 3 What techniques would you use and what conclusions can you draw about defects in the accounts receivable department? Category Frequency Percent Cumulative 108 54% 54% Check (payment) not received on time 30 15% 69% Invoice not on record (not found) 24 12% 81% No formal invoice issued 18 9% 90% Invoice number and invoice referenced do not agree 12 6% 96% 8 4% 100% Invoice amount does not agree with the check amount Check not signed 200 Fa i lure to cross reference 27% of errors appear to be result of procedural problems 100% A Pareto chart is utilised to break down the defects into the relevant contributions: 1. The most obvious problem, 54% of the checked sample relates to the failure of cross referencing the invoice with the company records 2. 15% relates to late payments, a ostensible invoice-filing problem or late issuing of invoices or combination thereof 3. 27% of the defects appears to be a result of routine glitches which in more common terms are referred to as procedural problems 4. 4% of the defects are pure lack of attention to detail from the issuing party. Page 7 of 11 Question 4 Moses Engineering has a contract for 130,000 units of a new product. Enoch Jumper, the owner, has calculated the cost for three process alternatives. Fixed costs will be: for general purpose equipment (GPE), R150,000; flexible manufacturing (FMS), R350,000; and dedicated automation (DA), R950,000. Variable costs will be: GPE, R10; FMS, R8; and DA, R6. Which should he choose? Calculations Variable cost for 130 000 units To manufacture 130 000 units on GPE = Fixed cost + (variable cost/unit x 130 000 units) =R 150 000 + (R10/unit x 130 000 units) =R 150 000 + R1 300 000 = R 1 450 000 To manufacture 130 000 units on FMS = Fixed cost + (variable cost/unit x 130 000 units) =R 350 000 + (R8/unit x 130 000 units) =R 350 000 + R1 040 000 = R 1 390 000 To manufacture 130 000 units on DA = Fixed cost + (variable cost/unit x 130 000 units) =R 950 000 + (R6/unit x 130 000 units) =R 950 000 + R780 000 = R 1 730 000 Page 8 of 11 Graph Visual Illustration (Synopsis of Situation) 2 000 000 1 800 000 R1 730 000 1 600 000 R1 450 000 1 400 000 R1 390 000 Rand 1 200 000 R950 000 1 000 000 800 000 600 000 R350 000 400 000 200 000 R150 000 0 0 130 000 Units GPE FMS DA Page 9 of 11 “Whether we approach the solution to this problem as cost maximization really makes no difference as long as the relationships remain linear: that is, variable costs and revenue are the same for each incremental unit.” (Jacobs, n.d.) General-Purpose Equipment (GPE) Definition: “Less specialized equipment is referred to as “general-purpose,” meaning that it can be used easily in many different ways if it is set up in the proper way.” (Jacobs, n.d.) GPE options are cheaper for smaller contracts but might not be time efficient and create more labour. However, Moses Engineering has a bigger contract and GPE will be the 2nd most expensive option out of the 3 as seen on the graph. Dedicated Automation (DA) Definition: “Automated manufacturing is a manufacturing method that relies on the use of computerized control systems to run equipment in a facility where products are produced. Human operators are not needed on the assembly line or manufacturing floor because the system is able to handle both the mechanical work and the scheduling of manufacturing tasks.” (Anon., n.d.) http://www.wisegeek.com/what-is-automated-manufacturing.htm Automated manufacturing systems is the most expensive option out of the three but would be the ideal choice if the contract was bigger. Flexible Manufacturing systems (FMS) Definition: “An FMS is a totally automated manufacturing system that consists of machining centers with automated loading and unloading of parts, an automated guided vehicle system for moving parts between machines, and other automated elements to allow unattended production of parts. In an FMS, a comprehensive computer control system is used to run the entire system.” (Jacobs, n.d.) The machines are a commitment and need quality checks other than that, they can be left for long periods of times. They are time efficient once set up properly. There’s also a considerably less amount of labour needed, saving money. Moses Engineering should invest in FMS for the practical reasons stated above and it’s the cheapest option out of the three when evaluated on the graph. Conclusion: To manufacture 130 000 units, the most cost effective process to use for Moses Engineering would be Flexible manufacturing (FMS). Page 10 of 11 References: 1. http://yourbusiness.azcentral.com/poor-customer-service-affect-business-3062.html , Accessed 02 May 2016 2. https://sites.google.com/site/vandangcdth10/introduction/advantages-and-disadvantages , Accessed 01 May 2016 3. http://study.com/academy/lesson/internal-and-external-environments-of-business-lessonquiz.html, Accessed 01 May 2016 4. http://traveller24.news24.com/Explore/SAHolidayGuide/20-best-ice-cream-shops-in-sa20151212 , Accessed 01 May 2016 5. http://www.timeslive.co.za/food/2012/02/05/sas-best-ice-cream , Accessed 03 May 2016 6. Grab List’s7 survey of the world’s 10 best ice creams in 2015 , Accessed 01 May 2016 7. Anon., n.d. http://www.wisegeek.com/what-is-automated-manufacturing.htm. , Accessed 03 May 2016 8. Anon., n.d. https://www.google.co.za/url?sa=t&rct=j&q=&esrc=s&source=web&cd=2&cad=rja&uact=8& ved=0ahUKEwjv3OnD6rjMAhULI8AKHXqZANIQFggfMAE&url=http%3A%2F%2Fwps.pren hall.com%2Fwps%2Fmedia%2Fobjects%2F9434%2F9660836%2Fprac_prob%2Fheizer10f lex_ch07_pp.doc&usg=AFQjCNGi6jL. , Accessed 02 May 2016 9. Jacobs, C., n.d. Operations and Supply Chain Management. In: s.l.:McGraw-Hill/Irwin, p. 200, Accessed 02 May 2016 10. Jacobs, C., n.d. Operations and Supply Chain Management. In: s.l.:McGraw-Hill/Irwin, p. 774. , Accessed 04 May 2016 11. http://www.raeng.org.uk/publications/other/women-matter-oct-2007 , Accessed 04 May 2016 12. http://www.123HelpMe.com/view.asp?id=156795&gt, Accessed 04 May 2016 13. www.thersagroup.com/woman/ , Accessed 03 May 2016 14. http://study.com/academy/lesson/internal-and-external-environments-of-business-lessonquiz.html , Accessed 03 May 2016 Page 11 of 11