International Journal of Civil Engineering and Technology (IJCIET) Volume 10, Issue 04, April 2019, pp.36-43, Article ID: IJCIET_10_04_005 Available online at http://www.iaeme.com/ijmet/issues.asp?JType=IJCIET&VType=10&IType=4 ISSN Print: 0976-6308 and ISSN Online: 0976-6316 © IAEME Publication Scopus Indexed APPLICATION OF METHODS OF MINE AEROGASDYNAMICS FOR SIMULATION OF PROPAGATION OF BLAST WAVE IN JOINT JUNCTIONS OF MINE WORKINGS Vladimir Alekseevich Rodionov Ph.D., Associate Professor, Department of Industrial Safety, Saint Petersburg Mining University Russian Federation, 199106, Saint Petersburg, Vasilievski Ostrov, 21 line, 2 Evgeniy Olegovich Sharavin Ph.D. Student at the Department of Mine-Rescue Business and Explosion Safety, Saint Petersburg University of State Fire Service of EMERCOM of Russia Russian Federation, 196105, Saint Petersburg, Moskovskiy Prospect 149 Ekaterina Andreevna Kochetkova Ph.D., Associate Professor, Department of Industrial Safety, Saint Petersburg Mining University Russian Federation, 199106, Saint Petersburg, Vasilievski Ostrov, 21 line, 2 ABSTRACT This paper reviews the processes of blast wave propagation in joint junctions of capital and preparatory mine workings, the blast wave is formed in blast of air-coal mixture in the seams of horizontal and inclined occurrence. Methods of mine aerogasdynamics applicable to various geometrical combinations of joints, were used for simulation and calculations. At the initial stag of doing the research work, simplified variants of rectangular types of joints were selected for studying aerogasdynamic and thermophysical processes emerging in blast of aerosols of coal dust. The source data for building a model in ANSYS FLUENT software were adopted based on the experimental studies conducted by the authors on identifying the damaging factors of blast in the laboratory device for conducting blasts of air-coal mixture in confined space. The maximal pressure of the blast and the speed of pressure build-up in blast was identified in a 20-litre spherical blast chamber. It was identified that the maximal blast pressure emerges in the laboratory device in forced blast in the volume of coal dust of 63-94 micrometers. As a result of constructing the model, according to the obtained experimental data, the probability of emergence of reflected waves is established. Emergence of reflected waves, according to the model built by means of ANSYS FLUENT, causes formation of local zones of increased pressure. It was established that the highest pressure develops in the front of blast waves in their mutual http://www.iaeme.com/IJCIET/index.asp 36 editor@iaeme.com Application of Methods of Mine Aerogasdynamics for Simulation of Propagation of Blast Wave in Joint Junctions of Mine Workings encounter incident wave+ reflected wave and reflected +reflected blast waves. In this respect, the biggest hazard in blast pressure build-up in the blast wave front is formed in mine workings of rectangular T-shaped intersection. As a result of calculation and modelling, the fact of the consistency of the obtained experimental results with the actual process of blast wave propagation in elastic media, was identified. In addition, the obtained experimental results in computer simulation, with use of ANSYS FLUENT software, mine aerogasdynamic processes of blast wave propagation, enable to calculate promptly and efficiently fairly complex joint junctures of mine workings. Work in this area will be continued. Key words: mine aerogasdynamics, mine workings, blast wave, ANSYS FLUENT, explosive coal dust, maximal blast pressure, air-coal mixtures. Cite this Article: Vladimir Alekseevich Rodionov, Evgeniy Olegovich Sharavin, Ekaterina Andreevna Kochetkova, Application of Methods of Mine Aerogasdynamics for Simulation of Propagation of Blast Wave in Joint Junctions of Mine Workings, International Journal of Civil Engineering and Technology 10(4), 2019, pp. 36-43. http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=10&IType=4 1. INTRODUCTION This work is of relevance due to the complexity of forecasting the implications of one of the most hazardous manifestations of undreground blast – blast wave. The magnitude of destruction depends on many factors which are difficult to identify theoretically, including change in the intestity and direction of blast wave propagation [1-3]. Complexity of simulation of such dynamic processes is related to network of mine workings constant variation and increasing sophistication, which requires constant monitoring and creation of new mathematical models [2, 4-10]. Emergence of up-to-date means of computer simulation enables to study multiple hub connections and take into account many factors which accompany blast war manifestation [9, 11-13]. In so doing, high degree of vizualization of various forms of the dynamic process of pressure manifestation is achieved, which enables to estimate the blast parameters qualitatively and quantitatively. [3, 5, 13-15]. Purpose of work Creation of physical and mathematical two-dimensional model in ANSYS FLUENT software for simulation of the pattern of blast wave formed in air-coal mixture blast, in various junction junctures of mine workings. 2. METHODOLOGICAL FRAMEWORK In order to describe the blast wave propagation in this model, we will use the elementary theory of shock tube [3, 9, 14-17]. According to this theory, we use two constants for mathematical simulation: molecular weight - π and adiabatic index - π. Constants π1 and π1 are related to the low-pressure area, and constants π2 and π2 are related to the high-pressure area, respectively, π1 and π2 are initial pressures, and π2 β« π1 (Fig.1). http://www.iaeme.com/IJCIET/index.asp 37 editor@iaeme.com Vladimir Alekseevich Rodionov, Evgeniy Olegovich Sharavin, Ekaterina Andreevna Kochetkova Figure 1. General scheme of setting the conditions of blast wave propagation in ANSYS FLUENT software: 1 – Boundary condition of pressure inlet; 2- high pressure area; 3- border between areas; 4 – boundary conditions of walls; 5 – low pressure area. In addition, for calculation simplification, we consider the shock tube as heat-insulated, and movement of gas as adiabatic. According to this theory, we have the following equation, which we will subsequently use for simulation: 2π2 π2 2π1 π −1 π2 − 1 1 π1 −π2+1 2 1 =( π ) [1 − (π − ) ] π1 π1 + 1 1 π1 + 1 π1 + 1 1 π1 π2 (1) where π2 ⁄π1 is the set initial ratio of the pressures in different areas of the pipe; π1 πππ π2 are the indicators of adiabat for the area of low and high pressure; π1 πππ π2 is the molecular weight for the area of low and high pressure; π1 is Mach number of blast wave: π1 = π π1 (2) where π is the flow rate; π1 is the local sound velocity. π1 π1 ∗ π2 =√ π2 π2 ∗ π1 (3) The key stages of mathematical simulation in ANSYS FLUENT for setting the blast wave: 1. Creation of required geometrical model; 2. Breaking the model down into elements (generation of calculation grid); 3. Setting the boundary conditions, material and pressure; 4. Selecting a necessary equation for solving and optimizing the parameters corresponding to the equation; 5. Defining the blast wave parameters for building a reliable model of blast wave propagation with using reference data; 6. Output and visualization of calculation data. To study the issues of the possibility to the mathematical tools implemented by means of applied software ANSYS FLUENT designated for studying the mine aerogasdynamics, namely, the processes of blast wave propagation in joint junctions of mine workings, we have http://www.iaeme.com/IJCIET/index.asp 38 editor@iaeme.com Application of Methods of Mine Aerogasdynamics for Simulation of Propagation of Blast Wave in Joint Junctions of Mine Workings made several assumptions. Taking into account the fact that we are at the beginning stage, we have selected rectangular joints from all possible multitude of joints. In our view, this approach will enable us to model the processes of the emergence and propagation of the blast wave along the mine workings’ space. In addition, it will enable us to identify in more detail and with higher reliability the areas of blast build-up and fading, manifestation of reflected blast war, and also to identify the counter areas of blast wave fronts, which have higher blast pressure than the initial maximal blast pressure [15-20]. One of the conditions for the model validity and evaluating the possibility of applying the results in practice, is the need of identifying the characteristics of detonation combustion of coal dust taken from the active workings of coal mines [7-10, 15, 18-21]. For this reason, in order to enhance the practical component, we did research on identifying the damaging blast factors of air-coal mixtures of mines. Using the obtained experimental data, we determined the transformation coefficient. By means of this coefficient, it is possible to compare the calculation parameters of the process of blast wave propagation with the data obtained by using during constructing the model [18, 22-24]. In performing our research, we relied on the recommendations and data of other authors studying similar issues, these recommendations are described in several studies [2, 3, 14, 17]. Scientifically proven selection of stone dust fraction was performed in line with the data of studies [5, 13, 18], and is confirmed by the results we obtained. 3. RESULTS AND DISCUSSION According to studies [5, 13, 18], for solving the problem of determining he maximum blast pressure, the velocity of blast pressure build-up and the transformation coefficient, and also of the source data adjustment, we conducted tests in the laboratory unit which is a 20-litre combustion chamber for studying the blast parameters of dust and gas mixtures of various concentrations. The physical appearance of the main unit of the device which belongs to St. Petersburg Mining University, are presented in Figure 2. Figure 2. Physical appearance of 20-litre combustion chamber: 1 - base (stand); 2 – multiphase valve of dust/air inlet; http://www.iaeme.com/IJCIET/index.asp 39 editor@iaeme.com Vladimir Alekseevich Rodionov, Evgeniy Olegovich Sharavin, Ekaterina Andreevna Kochetkova 3 – outlet of recirculation water; 4 – vacuum gauge; 5 – safety valve; 6 – handle of safety lock of safety valve; 7 – twist handles of chamber lid; 8 – inlet for recirculation water; 9 – inspection hole; 10 – pressor sensor input; 11 – vessel for dust samples (pre-compression vessel); 12 – ignition wire contacts in the removed position. The authors of the studies [3, 5, 18] determined that fractions of 0-45 micrometers have the highest blast pressure, but the formation of such fractions in the longwall space is not plausible. This is explained by the fact that the smaller fractions are removed by air aerodynamic flow, both by the application of irrigation systems to the face area by the surface miner working elements, and by application of the dust suppression system. Obtaining the fractions by the forced method when conducting dry granulometric sieving is complicated because of particle adhesion and clogging sieve cells. For this reason, in the source data, during the construction of the models, the dispersion of dust of 63-94 micrometer fraction was taken into account, with which, the maximal damaging blast factors develop, which is confirmed by the authors of the following studies [3, 5, 13, 18, 23, 24]. Conditions for conducting the experiment • Size distribution of coal dust sample: 63-94 μm; • Dispersion overpressure Pd = 2 MPa; • Initial pressure Pi = 0.1013 MPa (preevacuation of the explosion vessel down to 0.04 MPa); • Initial temperature Ti = 20°C0 (water cooling); • Ignition delay time tv = 60 ms; • Ignition source: chemical igniter of energy 10 kJ. As a results of the performed research work, it was established that during blast of mine coal dust fraction of 63-94 micrometers in dispersity: 1. The highest blast pressure is achieved at the concentration of 250 g/m3; 2. The maximal blast pressure is Π m=0.76 MPΠ°; 3. The pressure build-up velocity during the explosion dP/dt=48.97 MPΠ°/s.; 4. Transformation coefficient Km=13.29 ΠPΠ°*m/s. Taking into account the abovementioned conditions and the obtained experimental data in ANSYS FLUENT software for mine workings of rectangular and rectangular branch, a model was constructed, its results are represented below in a graphical form. Figure 3. Results of visualization of calculating pressure gradient of workings’ rectangular intersection http://www.iaeme.com/IJCIET/index.asp 40 editor@iaeme.com Application of Methods of Mine Aerogasdynamics for Simulation of Propagation of Blast Wave in Joint Junctions of Mine Workings Figure 4. Results of visualization of calculating pressure gradient of workings’ branch As a result of constructing the models for rectangular intersection and rectangular branch of mine workings, we identified the emergence of reflected waves. In case of rectangular intersection, the pressure value at the encounter of incident blast wave and reflected blast wave, are within the acceptable limits (blue area, see Figure 3). In a rectangular branch, we observe pressure build-up in the front of blast wave formed by the incident and reflected blast waves (see Figure 4), and the excessive pressure value is several times higher (up to 0.9 MPΠ°) than in the front of the incident blast wave. 6. CONCLUSIONS The results obtained by us, suggest that in mine workings intersecting each other at an acute angle, the emerged blast wave, under certain circumstances, will be extinguished by explosion protection devices more effectively. The results of simulation are in line with the pattern of the blast wave of the real experiments presented in Album of Fluid Motion [9], hence, the used mathematical model, with a slight adjustment, can also be used for two-dimensional simulation of the blast wave pattern for other cross-sections of mine workings (trapezoidal, arched, round and others). 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