International Journal of Civil Engineering and Technology (IJCIET) Volume 8, Issue 2, February 2017, pp. 328–337 Article ID: IJCIET_08_02_035 Available online at http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=8&IType=2 ISSN Print: 0976-6308 and ISSN Online: 0976-6316 © IAEME Publication Scopus Indexed AN EXPERIMENTAL INVESTIGATION ON THE PERFORMANCE OF HIGH VOLUME GROUND GRANULATED BLAST FURNACE SLAG CONCRETE Anand V R Research Scholar & Associate Professor, Department of Civil Engineering, Shree Madhwa Vadiraja Institute of Technology and Management, Udupi Karnataka, India Prof. Dr. A. V. Pradeep Kumar Professor and Head, Department of Civil Engineering, Jawaharlal Nehru National College of Engineering, Shivamogga, Karnataka, India Aneesh V Bhat Assistant Professor, Canara Engineering College, Mangalore, Karnataka, India ABSTRACT This paper reports the effect of high volume of GGBS on the properties of structural concrete. In this study, GGBS is physically and chemically characterized and partially replaced in the ratio of 10% to 90% by weight of cement. The fresh properties of GGBS concrete like slump test and hardened properties like compressive strength, Split tensile strength, Modulus of Elasticity are carried out. In addition to this the carbon foot prints are also calculated and the savings per capita per year is determined for reduction of usage of cement. The test results indicated that fresh and hardened properties of the GGBS concrete increases as the percentage of replacement of GGBS increases up to certain extent. Key words: Compressive strength, GGBS, Modulus of Elasticity, Split tensile strength. Cite this Article: Anand V R, Dr. A. V. Pradeep Kumar and Aneesh V Bhat, An Experimental Investigation on the Performance of High Volume Ground Granulated Blast Furnace Slag Concrete. International Journal of Civil Engineering and Technology, 8(2), 2017, pp. 328–337. http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=8&IType=2 1. INTRODUCTION In the present scenario the development of the country is mainly related to the infrastructural development and industrialisation. This leads to the heavy investment by the authorities in all developmental activities. During this journey many resources are exposed and are overused. One of such material is concrete. Survey indicates that, concrete is the second most highly consumed material next to water. The preparation of concrete requires huge quantities of ingredients like Cement, Fine aggregates and Coarse aggregates. The second most dangerous issue is the environmental pollution caused due to the emission of CO2 during the manufacturing process of the cement and the pollution caused due to the mining of the ingredients of cement. According to the literatures during the production of one tonne of cement one tonne of CO2 is emitted to the environment, which leads to the http://www.iaeme.com/IJCIET/index.asp 328 editor@iaeme.com V. R. Anand, Dr. A. V. Pradeep Kumar and Aneesh V Bhat global warming and its side effects. On the other hand, to balance the needs of the society and development, industrialisation is inevitable. Due to this process the society will get the employment and corresponding indirect benefits. But the other side of this will lead to the overuse or depletion of the natural resources. Due to industrialisation the industrial wastes are also generated which may create problems if they are not properly handled. These wastes may directly affect the health and will create environmental pollution. This is also a serious issue which has to be solved within no time to sustain in the globe. In this regard the many researchers all over the globe are focusing on ways of utilizing the industrial waste, as a source of raw material for another industry. One such attempt is also being in process in the construction industry. The effect of this in the construction industry is by trying to utilise the waste products as an ingredient of the cement or concrete, which will also reduce the consumption of cement in construction, hence leading to less production of cement, reduction in emission of CO2 to the environment there by reduction of ill effect on environment. In this paper one of such waste product from steel industry i.e., Ground Granulated Blast Furnace Slag (GGBS) is considered as a replacement material for the cement. During this tenure a detailed study has been conducted about the properties of fresh and hardened concrete, prepared with GGBS as a replacement to the cement. 2. AIM &OBJECTIVES OF THE PRESENT INVESTIGATION 2.1. Aim of the Present Investigation To determine the beneficial effect on fresh and hardened state properties for concrete made up of high volume of ground granulated blast furnace slag as a replacement to the cement. 2.2. Objective of Present Investigation In this work following objectives are considered To develop structural concrete of M40 grade with low cement content To use of ground granulated blast furnace slag as a cement replacement with various percentages. To investigate the effect of GGBS on the workability of concrete. To determine the effect of GGBS on Compressive strength, splitting tensile strength and Modulus of elasticity 3. EXPERIMENTAL PROGRAM 3.1. Materials 3.1.1. Cement Ordinary Portland cement of 43 Grade conforming to IS: 8112-1989 is used in the study. The properties are determined as per the specifications laid by relevant Bureau of Indian standards and the test results are shown in Table 1 http://www.iaeme.com/IJCIET/index.asp 329 editor@iaeme.com An Experimental Investigation on the Performance of High Volume Ground Granulated Blast Furnace Slag Concrete Table 1 Physical properties of Cement Sl. Properties No. 1 Specific Gravity 2 Normal Consistency 3 Initial Setting Time 4 Final Setting Time 5 Specific Surface area Values 3.12 31% 75 min 270 min 324.3m2/kg Requirements as per IS 8112(1989) About 3.10 to 3.15 About 28% to 35% Shall not be less than 30 minutes Shall not be greater than 600 minutes Minimum 225 m2/kg 3.1.2. Ground Granulate Blast Furnace Slag (GGBS) Ground Granulated Blast Furnace Slag (GGBS) is a by-product of Iron industry and a waste material created when the molten slag melted from iron ore is quenched rapidly and then ground into a powder. The material is tested for chemical and physical properties and the results are presented in Table 2 and Table 3 respectively. Table 2 Chemical Properties of GGBS Properties Result Magnesia Content (%) Sulphide Sulphar (%) Sulphite content (%) Manganese content (%) Chloride content (%) Glass content (%) Loss on Ignition (%) Chemical Modulus CaO + MgO +SiO2 (CaO + MgO)/SiO2 CaO / SiO2 7.64 0.45 0.4 0.11 0.008 90 0.35 Requirement as per BS:6699 14.0 (Max) 2.00 (Max) 2.50 (Max) 2.00 (Max) 0.10 (Max) 67 (Min) 3.00 (Max) 76.16 1.34 1.10 66.66 (Min) >1.0 <1.40 Sl. No. 1 2 3 4 5 6 7 8 Table 3 Physical Properties of GGBS Sl. No. 1 2 3 4 Properties Values 2.90 1245 Whitish 383 Specific Gravity Bulk Density, kg/m3 Colour Fineness (m2/kg) 3.1.3. Fine Aggregates Natural river sand is taken as fine aggregates which confirms to Zone II of IS 383:1970 (Reaffirmed 2002). The properties of the fine aggregates are checked before the mix proportioning and the same is listed in Table 4. Table 4 Properties of Fine Aggregates Sl. No. 1 2 Properties Values Specific Gravity Fineness Modulus http://www.iaeme.com/IJCIET/index.asp 2.53 2.4 Standard value Ranges from 2.5 to 3.0 Ranges from 2.2 to 3.2 330 editor@iaeme.com V. R. Anand, Dr. A. V. Pradeep Kumar and Aneesh V Bhat 3.1.4. Coarse Aggregates Crushed angular granite coarse aggregates of 20mm and 12.5mm down size confirming to IS 383:1970 (Reaffirmed 2002) are used for the preparation of concrete. A combined gradation is prepared by mixing the 20mm down size aggregates with 12.5mm down size aggregates with a proportion of 60:40. The properties of the coarse aggregates are also studied and the results are tabulated in table 5. Table 4 Properties of Coarse Aggregates Sl. No. 1 2 3 4 5 6 Properties Result Specific Gravity Fineness Modulus Flakiness Index Elongation Index Impact Value Crushing Strength 2.72 6.2 15.5% 12.65% 16.85% 14.38% 3.1.5. Water Potable water is used for the preparation of concrete and curing of cube and cylindrical specimens 3.1.6. Hyper Plasticizer High range water reducing and retarding plasticizer called hyper plasticizers are used for the preparation of concrete. This type chemical admixture is used to produce flow able or pump able concrete. The optimum dosage of hyper plasticizer is determined through Marsh Cone Test and is 0.8% to 1.2% by weight of the mass of cementations material that has been used in the present study. The properties of the hyper plasticizers are tabulated in Table 5 Table 5 Properties of Hyper-Plasticizer Parameters Appearance Base Material Specific Gravity pH Solid Content (%) Chloride Content (%) * Furnished by the supplier Results* Dark Brown Liquid Sulphonated Naphthalene Formaldehyde 1.24±0.02@30ºC Min. 6 44±5 Max. 0.2 3.2. Mix Proportion A designed control mix of M40 grade is prepared as per the recommendations of IS 10262:2009 by considering workability of 75 mm of slump and severe exposure conditions after number of trial mixes by varying cement content. Sufficient care has been taken to minimise the cement content by adhering to the provisions given in Table 5 of IS 456 -2000. The cement is replaced by GGBS with varying percentages after reference mix is achieved. The reference mix details and the various percentages of GGBS in concrete mix which is designated as BFS is tabulated in Table 6. http://www.iaeme.com/IJCIET/index.asp 331 editor@iaeme.com An Experimental Investigation on the Performance of High Volume Ground Granulated Blast Furnace Slag Concrete Table 6 Mix proportion details for Control mix and GGBS concrete Materials Cement (kg/m3) GGBS (kg/m3) Fine Aggregate (kg/m3) Coarse Aggregate [20mm] (kg/m3) Coarse Aggregate [12.5mm] (kg/m3) Water (kg/m3) Water-Binder Ratio Optimum dosage of Hyper-plasticizer, by weight BFS1 BFS2 BFS3 BFS4 BFS5 BFS6 BFS7 BFS8 BFS9 330 297 264 231 198 165 132 99 66 33 729 .41 33 66 99 132 165 198 231 264 297 CM 729.41 729.41 729.41 729.41 729.41 729.41 729.41 729.41 729.41 795 .61 795.61 795.61 795.61 795.61 795.61 795.61 795.61 795.61 795.61 428 .41 428.41 428.41 428.41 428.41 428.41 428.41 428.41 428.41 428.41 132 132 132 132 132 132 132 132 132 132 0.95% 0.9% 0.85% 0.8% 0.40 1.2 % 1.1% 1.0% Note: CM – Controlled Mix BFS1 – 10% GGBS replaced concrete BFS2 – 20% GGBS replaced concrete BFS3 – 30% GGBS replaced concrete BFS4 – 40% GGBS replaced concrete BFS5 – 50% GGBS replaced concrete BFS6 – 60% GGBS replaced concrete BFS7 – 70% GGBS replaced concrete BFS8 – 80% GGBS replaced concrete BFS9 – 90% GGBS replaced concrete 3.3. Specimen Preparation The cube specimens of 150mm X 150mm X 150mm of 120 numbers are casted to determine concrete compressive strength at 7, 14, 28 and 56 days curing period. Total 60 cylindrical specimens of 150mm diameter and 300mm height are cast to determine split tensile strength and 30 number of specimens to determine modulus of elasticity at 28 days curing period. All the specimens are water cured. 3.4. Testing of Concrete Specimens 3.4.1. Compressive Strength Test The compressive strength test is conducted by using Compression Testing Machine as per IS 516: 1959 (Reaffirmed 2004).This test is carried out for both controlled concrete and the GGBS concretes with different replacement levels for 7, 14, 28 and 56 days curing period. The test results are tabulated in Table 7. http://www.iaeme.com/IJCIET/index.asp 332 editor@iaeme.com V. R. Anand, Dr. A. V. Pradeep Kumar and Aneesh V Bhat Figure 1 Compression Testing of cube specimens 3.4.2. Split Tensile Strength test Split tensile strength test for the concrete specimen are conducted as per IS 5816:1999 (Reaffirmed 2004). The test is carried for both controlled concrete specimens and GGBS replaced concrete specimens. The test results are tabulated in Table 8. Figure 2 Split tensile Strength testing of cylindrical specimens 3.4.3. Test to determine Modulus of Elasticity The modulus of elasticity (E), is determined on cylinder specimens in accordance with the guidelines of IS 516:1959 (Reaffirmed 2004). In the present study, the secant modulus is calculated by taking the slope of the chord from the origin to some arbitrary point on the stress–strain curve. The secant modulus (Ec) calculated for 40% of the maximum stress. The secant modulus of controlled concrete and containing GGBS with different replacement levels at 28 days is given in Fig. 7. http://www.iaeme.com/IJCIET/index.asp 333 editor@iaeme.com An Experimental Investigation on the Performance of High Volume Ground Granulated Blast Furnace Slag Concrete 4. RESULTS AND DISCUSSIONS 4.1. Tests on Fresh Concrete – Workability (Slump cone Test) 90 80 Slump, mm 70 60 50 40 30 20 10 0 CM BFS1 BFS2 BFS3 BFS4 BFS5 BFS6 BFS7 BFS8 BFS9 Figure 3 Slump Test results It is observed that as the GGBS percentage increases the workability also increases up to 50 percent replacement of cement and further it decreases as per the figure 3.The optimum dosage of the hyper plasticizers is reduced as the percentage of the GGBS content increases. The reduction in the workability may be due to the more fineness of GGBS and the surface area available for the fluidity is more. There is no chance of absorption because of the very less value of Loss on Ignition of the GGBS which is attributing the reduction of workability. 4.2. Compressive Strength Test Table 7 Compressive Strength for different curing periods Curing Period, Days 07 Type of concrete 14 28 56 Compressive Stress, N/mm2 CM 47.20 54.30 57.40 58.20 BFS1 57.63 55.56 59.85 56.89 BFS2 60.00 57.78 60.74 65.48 BFS3 61.33 62.52 62.37 68.00 BFS4 64.15 65.78 73.48 76.15 BFS5 60.15 66.67 73.93 75.70 BFS6 52.00 60.15 70.37 72.74 BFS7 48.00 52.74 60.59 67.70 BFS8 33.04 45.36 49.19 55.25 BFS9 26.37 32.23 35.11 38.12 http://www.iaeme.com/IJCIET/index.asp 334 editor@iaeme.com V. R. Anand, Dr. A. V. Pradeep Kumar and Aneesh V Bhat Compressive Stress, N/mm2 80 70 60 50 7 Days 40 14 Days 30 28 Days 20 56 Days 10 0 CM BFS1 BFS2 BFS3 BFS4 BFS5 BFS6 BFS7 BFS8 BFS9 Figure 4 Compressive Strength for different curing periods As per the Table 7 and Figure 4, it is observed that 40 and 50% replacement of cement by GGBS is the optimum content which can be adopted for the concrete constructions. The strength at 28 days for the GGBS concrete is very much higher than the required strength. Hence it proves that at higher replacement percentage of GGBS, concrete gains the required strength at 28 days of curing. This is mainly because of the void filling theory and the pozzolanic reactions at the early stages of curing. 4.3. Split Tensile Strength Test 5 Split Tensile Stress, N/mm2 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 CM BFS1 BFS2 BFS3 BFS4 BFS5 BFS6 BFS7 BFS8 BFS9 Figure 5 Split Tensile Strength at 28 days of curing From Figure 5 it is observed that the split tensile strength of the 40% GGBS concrete is 19.57% higher than the tensile strength of the controlled reference concrete. This may be due to proper packing and void filling theory of the GGBS. http://www.iaeme.com/IJCIET/index.asp 335 editor@iaeme.com An Experimental Investigation on the Performance of High Volume Ground Granulated Blast Furnace Slag Concrete CM BFS1 BFS2 BFS3 BFS4 BFS5 BFS6 50.26 49.86 49.56 47.1 46.08 45.33 44.48 42.64 40.54 39.98 Modulus of Elasticity, GPa 4.4. Modulus of Elasticity Test BFS7 BFS8 BFS9 Type of concrete Figure 6 Modulus of Elasticity of concrete at 28 days of curing From the table 10 and figure 6 it is observed that the replacement level of cement by GGBS increases the modulus of elasticity increases. 5. CONCLUSION Based on the present investigation, the following conclusion are drawn The compressive strength test results indicate that, the GGBS can be used as a pozzolanic material and can be beneficially used in high volumes for the structural concrete elements. It is found that 40 and 50% of GGBS replacement of cement will yield better strength as compared to controlled concrete. The replacement of cement by GGBS for 80 to 90% shows the strength of 10 to 20% of cement content in concrete of M30 to M40 grade. From the split tensile strength results, it is found that 40% of GGBS replacement with cement will yield better tensile strength as compared to controlled concrete. As the percentage of GGBS increases in the concrete the modulus of elasticity of concrete also increases. 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