Pharmaceutical Development and Technology ISSN: 1083-7450 (Print) 1097-9867 (Online) Journal homepage: http://www.tandfonline.com/loi/iphd20 Divisability of Diltiazem Matrix Sustained-Release Tablets P. Costa & J. M. Sousa Lobo To cite this article: P. Costa & J. M. Sousa Lobo (2001) Divisability of Diltiazem Matrix SustainedRelease Tablets, Pharmaceutical Development and Technology, 6:3, 343-351 To link to this article: http://dx.doi.org/10.1081/PDT-100002616 Published online: 31 Jul 2001. Submit your article to this journal Article views: 31 View related articles Citing articles: 1 View citing articles Full Terms & Conditions of access and use can be found at http://www.tandfonline.com/action/journalInformation?journalCode=iphd20 Download by: [Central Michigan University] Date: 07 November 2015, At: 11:28 Pharmaceutical Development and Technology, 6(3), 343–351 (2001) RESEARCH ARTICLE Downloaded by [Central Michigan University] at 11:28 07 November 2015 Divisability of Diltiazem Matrix Sustained-Release Tablets P. Costa and J. M. Sousa Lobo Serviço de Tecnologia Farmacêutica, Faculdade de Farmácia da Universidade do Porto Rua Anı́bal Cunha, 164, 4050-047 Porto, Portugal ABSTRACT The objective of this work was to study the possibility of a solid sustained-release dosage form, like a tablet, be divided without changing its release characteristics. Diltiazem hydrochloride Sustained-Release (SR) tablets with a standard groove on one face, were tested and the following dissolution parameters were evaluated: t10% , t25% , and t50% dissolution time, and dissolution efficiency at t120 , and at t360 . To analyze the release mechanism, several release models were tested such as Higuchi, zero order, first order, Baker-Lonsdale, Hixson-Crowell, Weibull, and KorsmeyerPeppas. The similarities between two in vitro dissolution profiles were assessed by the difference factor (f 1 ), the similarity factor (f 2 ) and the Rescigno index (ξi ). The in vitro release kinetics of diltiazem hydrochloride tablets were evaluated using USP apparatus 4. Using a one-way ANOVA (α = 0.05), statistically significant differences were found for t10% , t25% , and t50% dissolution times with a constant and with a variable pH dissolution fluid. The variation coefficient for the divisibility assay (Portuguese Pharmacopoeia VI) was lower than the limit value of 10%. The diltiazem release rate from this pharmaceutical system was not constant, and diminished with the square root of time (Higuchi model) showing that the phenomenon controlling drug release was the diffusion occurring inside the swelled polymeric matrix. Diltiazem release rate was a function of the area in direct contact with the dissolution fluid and not of the pharmaceutical matrix volume. The results obtained permit us to conclude that the division, in this case, affects the drug release characteristics. ∗ Corresponding author. Fax: 351 222003977; E-mail: pccosta@mail.ff.up.pt 343 C 2001 by Marcel Dekker, Inc. Copyright www.dekker.com ORDER REPRINTS 344 Costa and Sousa Lobo KEY WORDS: Diltiazem; Divisibility assay; Drug release; Drug release models; Tablets division. Downloaded by [Central Michigan University] at 11:28 07 November 2015 INTRODUCTION The main advantage of a SR dosage form is the maintenance of the drug blood concentration at therapeutic levels by means of controlled-release of the drug, during a long period of time using only one administration. Sometimes, when the doses contained in each of the commercially available forms are only a few, it is advantageous to divide a dosage form in order to obtain lower plasma concentrations, according to a therapeutic prescription. The possibility of division of a SR dosage form depends on the maintenance of its physical and drug release characteristics. A SR tablet, in order to be divisible, should keep its controlled release characteristics, its halves should be well defined and the overall weight variation and powder loss should be small. The extent to which the division affects dissolution is in most cases unknown and may pose a serious risk in SR formulations where structural integrity generally plays a fundamental role in controlling drug release (1–5). Frequently, the release control is achieved at the surface of the pharmaceutical dosage form by coating, which limits the passage of the drug. This is one of the most common methods for tablets. In this case, division is not possible, as it would compromise the integrity of the coating layer and the drug could freely diffuse from its interior in the fractured zone. Polymeric matrixes are used as another type of SR dosage forms. In this case, the drug is dissolved or dispersed in a matrix and drug release occurs by diffusion or by erosion of the matrix itself. The SR dosage forms studied were polymeric matrix tablets containing 180 mg of diltiazem hydrochloride and the division of this SR dosage forms should not compromise the drug release control. Other SR diltiazem hydrochloride preparations have been recently studied by Sood et al. (5). The SR tablet (T1 formula) and the SR half tablet (T2 formula) were compared in order to verify if the release profiles were identical. The following dissolution parameters: t10% , t25% , and t50% dissolution time, dissolution efficiency (6,7) at t120 and at t360 in different pH conditions were also compared. Dissolution profiles may be considered similar through the overall profile or at each dissolution sample time point. The dissolution profile comparison may be carried out using model independent or model dependent methods. In order to analyze the release mechanism, several release models were tested such as: √ Higuchi (8–10) : Q t = K H t where Q t is the amount of drug released at time t and K H is the Higuchi release rate; this is the most widely used model to describe drug release from pharmaceutical matrices. Zero Order : Q t = Q 0 + K 0 t where Q t is the amount of drug released at time t, K 0 is the apparent dissolution rate constant or zero order release constant, and Q 0 is the initial concentration of the drug in the solution resulting from a burst effect; in this case the drug release runs at a constant rate. First Order (11,12) : lnQ t = lnQ 0 + K 1 t where K 1 is the first order release constant; in this case the drug released at each time is proportional to the residual drug inside the dosage form. Baker–Lonsdale (13) : (3/2)1 − (1 − (Q t /Q ∞ )2/3 − (Q t /Q ∞ ) = K t where Q ∞ is the maximal amount of drug released at infinite time; this model was developed by Baker and Lonsdale from Higuchi model and describes the drug controlled-release from a spherical matrix. 1/3 1/3 Hixson–Crowell (14) : Q 0 − Q t = Kst where Q 0 is the initial amount of drug in the pharmaceutical dosage form, Q t is the drug amount remaining in the pharmaceutical dosage form at time t, and K s is a constant incorporating the surface/volume relation. Weibull (15–18) : log[−ln(1 − (Q t /Q ∞ )] = β × log(t − Ti ) − log a where a is the scale parameter that defines the time scale of the process, Ti is the lag time of the onset of the dissolution or release process that, in most cases, will be equal to zero, and β is the shape parameter of the dissolution curve. The parameter a can be replaced by the more informative dissolution time, Td representing the time interval necessary to dissolve or to be released ORDER REPRINTS Diltiazem Sustained-Release Tablets 63.2% of the drug contained in the pharmaceutical dosage form. Downloaded by [Central Michigan University] at 11:28 07 November 2015 Korsmeyer–Peppas (19–21) : Q t /Q ∞ = K k t n where K k is a constant incorporating structural and geometric characteristics of the drug dosage form and n is the release exponent, indicative of the drug release mechanism. The differences for t10% , t25% , and t50% dissolution times were statistically examined by a one-way analysis of variance (ANOVA). In order to compare the differences for the release profiles between the tablets and their halves a simple model independent approach using a difference factor ( f 1 ), a similarity factor ( f 2 ), and the Rescigno index (ξi ) with i = 1 and 2 were used (22,23). The similarity factor has been adopted by Center for Drug Evaluation and Research (FDA) and by Human Medicines Evaluation Unit of The European Agency for the Evaluation of Medicinal Products (EMEA), as a criterion for the assessment of the similarity between two in vitro dissolution profiles (24,25): −0,5 n 2 f 2 = 50 × log 1 + (1/n) |Rj − Tj | × 100 j=1 This similarity factor is a logarithmic reciprocal square root transformation of one plus the average mean squared differences in percent dissolved between the test (Tj ) and reference (Rj ) products over all time points (n). The FDA and EMEA suggest that two dissolution profiles are declared similar if f 2 is between 50 and 100 (24). Diltiazem (hydrochloride) is a calcium channelblocking drug used as a coronary vasodilator and an antihypertensive agent. Its classical oral, adult, dose is initially 30 mg 4 times a day before meals and at bedtime, which can be increased to 360 mg/day, when necessary (26). Its short biological half-life and thus frequent administration makes it a good candidate for SR preparations. The choice of the dissolution media has become a very important matter. Water is one of the most common dissolution media found in USP dissolution monographs. A recent publication (27) proposed the replacement of water as a dissolution medium by media that better simulated the physiological environment of the gastrointestinal tract. The authors stated that when physiological relevance is being considered, water may not be adequate due to its lack of buffering capacity as well as it is not representative of gastrointestinal environment. This opinion has not been well accepted and has been much criticized (28). So the 345 analysis of diltiazem release from tablets and halves in different dissolution media (with different pH conditions) was made to evaluate its influence. MATERIALS AND METHODS The studied diltiazem hydrochloride SR formulation (taken once daily) was commercially available in Portugal. The tablets presented one score in one of the faces (Fig. 1). All chemicals used were analytical reagent grade. In HPLC procedure, HPLC grade acetonitrile and double distilled water were used. The tablets weight was determined using a Mettler AG 245. Twenty tablets were weighed and the mean value was determined (29). The halves were also weighted and the same limits were applied. The tablets hardness was determined using an Erweka TBH 28. The tablets (n = 10) were orientated always in the same way in relation to the direction of the strength application. The hardness of the halves was also determined (n = 20). The tablets friability was determined using an Erweka TAP. Twenty SR tablets were used. The variation coefficient/divisibility test (30) was determined as follows: 20 halves were separated, from the left and the right hand alternatively, and then each half was weighed. The standard deviation and the mean weight were calculated using these 20 halves. The variation coefficient (VC) is expressed in percentage and the VC value should not be higher than 10%. The influence of the operator was determined comparing the results obtained with 2 persons knowing the division process (Portuguese Pharmacopoeia VI). The weight of the halves, resulting from the left and the right hands, were tested for significant differences with one-way ANOVA (α = 0.05). In vitro release kinetics of diltiazem hydrochloride SR tablets were evaluated using USP apparatus 4 (n = 3). Figure 1. Diltiazem tablets dimensions. ORDER REPRINTS Downloaded by [Central Michigan University] at 11:28 07 November 2015 346 Costa and Sousa Lobo Although there is a monograph of diltiazem hydrochloride extended release capsules in the USP 23 (31), it does not make reference to the release assay. The tablet (T1 formula), or the half tablet (T2 formula), was put inside the cell with the dissolution fluid (water) with a flow rate of 10 mL/min. The used dissolution fluid was the one indicated in the USP monograph “Diltiazem hydrochloride tablets” at 37 ± 0.5◦ C (32). With this apparatus the influence of the dissolution fluid pH was determined using a pH 1.5 buffer solution. After the first, the second, and the third hour of the assay, the dissolution fluid was changed to a solution with pH 3.0, 5.0, and 6.5, respectively, and the results were compared with the ones obtained with water as dissolution fluid. At predetermined time intervals (10, 20, 30, 60, 120, 180, 240, 300, and 360 min), the dissolution fluid was collected for analysis. The HPLC system (33) consisted of a pump (Varian model 9012), a 20-µl loop, a variable wavelength detector (Varian model 9050) at 235 nm, and a C8 column (LiChrospher 100 RP8 5 µm 100 × 4 mm) maintained at ambient temperature. The mobile phase was acetonitrile/dissodium phosphate 0.01 M solution (Na2 HPO4 ) (50:50) containing 0.01% of triethanolamine. The flow rate was 2.0 mL/min. RESULTS A change in the physical characteristics of the tablets was noticed resulting from the division process. The hardness of the intact tablets (Kp) was 10.4 ± 6.2 (mean ± sd) but decreased by division to only 6.2 ± 2.4. The friability of the tablets was 0.23%, and increased to 0.69% after division. So, division did not critically change these characteristics. The variation coefficient for the divisibility assay was 3.0% and 5.5%, respectively for operator 1 and operator 2. A significant difference was found, between the halves obtained from the left and the right hand on one of the operators (Table 1) and this reflected a great Figure 2. Diltiazem tablets dimensions after hydration. influence of the different strengths applied by both hands, in the moment of division. The mean weight loss resulting from the sustained release tablets division was 0.09% to operator 1 and 0.13% to operator 2. The diltiazem matrix tablets contacting the dissolution fluids swelled forming a jelly mass that practically didn’t change in volume for more than 4–6 h. The diltiazem tablets dimensions increased after hydration (Fig. 2): the tablet length changed from 1.82 to 2.05 cm (increase of 13%), the width changed from 0.77 to 1.03 cm (35%), and the height changed from 0.56 to 0.71 cm (28%). After division, the sum of the halves length was 2.32 cm (an increase of 27% in relation to the dry tablet and 15% in relation to the hydrated tablet). The diltiazem release profiles (mg) for the tablets and their halves, can be seen in Figure 3. The best fitting of the diltiazem release profiles was obtained with Higuchi, Weibull, and Korsmeyer–Peppas (n ≈ 0.5) models (Table 2), with determination coefficients (R 2 ) higher than 0.996. The Weibull shape parameter (10), β, characterizes the dissolution profile as exponential (β = 1), as sigmoid, S-shaped, with upward curvature followed by a turning point (β > 1) or as parabolic, with a higher initial slope and after that consistent with the exponential (β < 1). This shape parameter was always β < 1, indicating that the dissolution profile was parabolic, and showed Table 1 Effect of the Operator in the Tablets Division Half Operator 1 2 a Signif. DA (%) Left Right Signif. Dif.a p-value 3.0 5.5 0.3201 0.3112 0.3215 0.3299 0.2168 0.0005 Deviation Losses (%) >5% >10% 0.09 0.13 4 8 0 5 dif—Significant differences for the halves resulting from left and right hands. ORDER REPRINTS Downloaded by [Central Michigan University] at 11:28 07 November 2015 Diltiazem Sustained-Release Tablets 347 Figure 3. Comparison of diltiazem release profiles (%) with constant pH (left) and with variable pH (right). little variation from the T1 and T2 formulas but larger differences to pH variation. There was a great influence of the dissolution fluid pH value on the entire tablets and their halves release profiles and this can be explained by the lower diltiazem solubility at lower pH values. Td parameter almost doubled for the variable pH dissolution medium showing that the release rate in this condition was smaller as can also be seen by the other release parameter evaluated. Using Higuchi model it is possible to calcuTable 2 Model Fitting of the Diltiazem Release Profiles (Q expressed in mg) Constant pH Models Tablet 1/2 Tablet Variable pH Tablet 1/2 Tablet Higuchi KH R2 7.4296 0.9987 4.0038 0.9991 4.1718 0.9967 2.1675 0.9987 Zero order K0 R2 0.3310 0.9785 0.1917 0.9707 0.1865 0.9835 0.1042 0.9779 First order K1 R2 0.0065 0.8203 0.0074 0.8168 0.0068 0.8268 0.0075 0.8281 Baker-Lonsdale K R2 0.0004 0.9779 0.0004 0.9900 0.0001 0.9849 0.0001 0.9919 Hixson-Crowell K s R2 0.0077 0.8928 0.0071 0.8862 0.0065 0.9007 0.0058 0.8969 Weibull β 0.8536 0.8574 0.8105 0.7787 0.9993 0.9998 0.9995 0.9991 R2 Td 299.6979 248.2813 572.4898 508.1790 KorsmeyerPeppas Kk n R2 0.2790 0.560 0.9999 0.3448 0.514 0.9997 0.1378 0.615 0.9995 0.1782 0.527 0.9992 late the drug release rate (mg min−0.5 ) for the complete tablet and the half tablets of 7.43 and 4.00, using constant pH conditions, and 4.17 and 2.17, using variable pH conditions. Using a one-way analysis of variance (α = 0.05), statistically significant differences were found for t10% , t25% , and t50% dissolution times with a constant pH dissolution fluid ( p-value of 0.0043, 0.0009, and 0.0014, respectively) and with a variable pH dissolution fluid ( p-value of 0.0071 and 0.0103), values showing that the tablets and the halves exhibit different release profiles. The half tablet does not release half of the tablet drug dose at the same rate. It should be borne in mind that a significant difference ( p-value < 0.05) indicates that the release of whole and half tablets truly differ, but it says nothing about the magnitude of that difference or its clinical significance. In order to verify if the contact area of the pharmaceutical formula with the dissolution fluid was the main responsible mechanism for this difference, the surface areas of the tablets and halves were calculated. As the diltiazem tablets and halves acquire a rod shape after hydration, a simple model (Fig. 4) was used to calculate the surface area, as it would be equal to a sphere area plus a cylinder lateral area. The diameter value (d) obtained was 0.87 cm (mean value between the width and the height of the hydrated tablet) and the cylinder length (h) was 1.18 cm for tablets and 0.29 cm for halves. Using this model, the total area value obtained was 5.60 cm2 for tablets and 3.17 cm2 for their halves (57% tablet area value). The total volume, also calculated with this model, was 1.05 cm3 for tablets and 0.52 cm3 for their halves. This value represents approximately half (49%) of the tablets volume value. It was then possible to calculate the release profile by unit of area of contact with the dissolution fluid (Fig. 5). ORDER REPRINTS 348 Costa and Sousa Lobo Table 3 Comparison of Diltiazem Release Parameters Constant pH Downloaded by [Central Michigan University] at 11:28 07 November 2015 t10% t25% t50% Efficiency t120 Efficiency t360 Figure 4. Model used to calculate the diltiazem tablets surface area (sphere area plus cylinder lateral area); d = 0.87 cm; h = 1.18 cm (T1) and h = 0.29 cm (T2). As can be seen, the release profiles expressed in percentage of released drug by unit of area (%/cm2 ) were practically the same, mainly in the first four hours of the assay. After this period of time, the release profiles became a little different and that fact could be explained by the failure of the used model on the calculus of the contact area with the dissolution fluid. By that time, the dimensions of the pharmaceutical formula became different from the theorized one. Comparing the differences for the release profiles between the tablets (T1) and their halves (T2) the difference factor ( f 1 ) was lower than 15, the similarity factor ( f 2 ) Variable pH Tablet Half Tablet Half 22.1 77.7 215.2 39.6 41.6 18.6 62.2 172.8 45.9 46.5 53.5 190.1 – 20.5 22.5 44.7 168.1 – 23.3 23.9 higher than 50, and the Rescigno index ξ1 and ξ2 lower than 0.06 (Table 3). Although the release profiles of both T1 and T2 were not identical, differences were small and, using as reference the model independent approach, especially the similarity factor, they could be considered similar. Unfortunately, these parameters are insensitive to the shape of the dissolution profiles, are sensitive to the number of sampling time points and don’t take into account the information of unequal spacing between them. They are sample statistic that cannot be used to formulate a statistical hypothesis for assessment of dissolution similarity. It is, therefore, impossible to evaluate false positive and false negative rates of decisions for approval of drug products based on them. Simulation results also indicated that the similarity factor is too liberal in concluding similarity between dissolution profiles (34,35). The, adimensional, Rescigno index is 0 when the two release profiles are identical and 1 when the drug from either the test or the reference formulation is not released at all. The Rescigno index method does not indicate how close the indices should be to zero in order to conclude for similarity. Figure 5. Comparison of diltiazem released amounts (%/cm2 ) with constant pH (left) and with variable pH (right). ORDER REPRINTS Downloaded by [Central Michigan University] at 11:28 07 November 2015 Diltiazem Sustained-Release Tablets 349 In general, no statistical inference can be made, by direct implementation of the criterion based on these model-independent factors, about dissolution dissimilarity. However, recently the criterion for average similarity on a confidence interval basis of the dissolution profiles using the similarity factor has been formulated as an interval procedure (36). Although the model-independent methods are easy to apply, they lack scientific justification and no information is obtained to the knowledge of the release mechanism (34–37). Besides the above limitations, these model-independent methods can be used as a very important tool in the area of Quality Control. Because of that, the comparison of dissolution profiles was mainly based in the model-dependent method. CONCLUSIONS In a previous work a great influence of the stirring speed (USP apparatus 2) and a large effect of the type of dissolution apparatus used on the tablets and halves release profiles (33,38) was found. The analysis of tablets and halves in different pH conditions allows to conclude that this factor also affected diltiazem release. The choice of the type of dissolution apparatus and the stirring speed should then be very carefully chosen, in order to allow the determination of the correct release profile from the pharmaceutical systems. The results obtained with complete tablets and half tablets, permit to conclude that the division, in this case, does affect the dissolution characteristics, as can be seen by the dissolution parameters used: t10% , t25% , and t50% dissolution time, dissolution efficiency at t120 and t360 (Table 4). The release profile of both T1 and T2 are not identical, but differences are not great and consequently the division should be carefully planned and executed. The variations found for the halves obtained from the division, were high, reaching values of almost 15% for the halves, with low powder losses. The halves (in the case of one of the operators), were not in accordance with the rules of mass uniformity (13% of the tablet halves presented Table 4 a weight difference value higher than the double of the limit). The divisibility assay (DA) results, quite similar for both operators, were lower than the limit value of 10%, showing that this pharmaceutical dosage form might be divided taking only in consideration the tablets physical characteristics. The diltiazem release rate from this pharmaceutical system was not constant, and diminished with the square root of time (as stated by the Higuchi model). It is possible to conclude that the phenomenon controlling drug release was the diffusion occurring inside the swelled polymeric matrix. Some results obtained with complete tablets and half tablets of SR theophylline (1,2), acetylsalicylic acid (3), and diltiazem (5) formulations showed that the division did affect the dissolution characteristics although in a small scale. In general splitting of the tablets originated faster drug release. Other results (3,4) obtained with tablets of SR acetylsalicylic acid (ASA) formulations showed that the division did not affect the dissolution characteristics. In those cases, the studied SR dosage forms were tablets obtained from SR microencapsulated particles and the division of these SR forms did not compromise with the release control, as it resulted from the coating of the granules, which was not affected by the division process. The release profiles of both intact and split tablets were identical, and consequently the division was possible in order to obtain lower doses of ASA. The ASA release rate from these pharmaceutical systems was constant (zero order model). This kind of SR dosage forms is ideal whenever the division is considered as an option to obtain lower drug doses. The matrix SR dosage forms, as they suffer a change in drug release surface after division, have different release profiles for the complete and the half tablets and consequently this possibility should be carefully studied. The similarity between dissolution of intact and split tablets should be proved in a one-to-one basis. As a general conclusion we can say that diltiazem release was a function of the area in direct contact with the dissolution fluid and not of the pharmaceutical matrix volume. The dose released from halved tablets was higher than from whole tablets and that was due to the increased surface area exposed by breaking the tablet. Comparison of the Release Profiles Differences Between the Tablets and Their Halves Using a Difference Factor ( f 1 ), a Similarity Factor ( f 2 ), and the Rescigno Index (ξi ) f1 f2 ξ1 ξ2 Constant pH Variable pH 12.20 65.36 0.057 0.055 8.01 85.71 0.039 0.035 ACKNOWLEDGMENTS The authors thank Junta Nacional de Investigação Cientı́fica (JNICT) for financial support through project Prodep 5.2/264/1/94. ORDER REPRINTS 350 Costa and Sousa Lobo Downloaded by [Central Michigan University] at 11:28 07 November 2015 REFERENCES 1. Simons, K.J.; Frith, E.M.; Simons, F.E.R. Dissolution and Bioavailability Studies of Whole and Halved Sustained Release Theophylline Tablets. J. Pharm. Sci. 1982, 71, 505–511. 2. Shah, V.P.; Yamamoto, L.A.; Schuirman, D.; Elkins, J.; Skelly, J.P. Analysis of In Vitro Dissolution of Whole vs. Half Controlled-Release Theophylline Tablets. Pharm. Res. 1987, 4, 416–419. 3. Mandal, T.K. Effect of Tablet Integrity on the Dissolution Rate of Sustained-Release Preparations. 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