Cost-centric Control Essay Minerva Schools at KGI — Class of 2021 B113 — Spring 2019 Eduardo Gomez Videla (2) Discuss what is meant by strategic cost management and the role played by each of the three in a strategic cost management process. Strategic cost management (SCM) is a process that reduces the total costs of an organization while improving its strategic position. SCM cuts costs where it can without severely impacting the quality of a product/service, and ultimately increasing profits. A comprehensive SCM implementation is able to execute on three ‘buckets’. The first bucket is achieving control; control means getting an accurate view of the company’s performance through the visualization and communication of key metrics and actionable insights. The next bucket is reducing cost. This means creating acquiring a cost leadership position, which allows for the implementation of the final bucket. Do consider that not all organizations or industries are ripe for an SCM process. The final bucket is creating advantage. Creating an advantage is the investment of resources, people, time, etc. into a specific part of the organization that ultimately drives value, and in theory, has a positive impact on the bottom line. Some key concepts of SCM are Balanced Score Cards (BSCs), Activity Based Costing (ABC), and Lean. BSCs are an interactive management system that provide financial and non-financial key metrics as well as a measurement system for effective strategy execution to better achieve control. A solid BSC can be broken down into 4 parts: Learning & Growth, Internal, Customer, and Financial. These parts are known as the 4 perspectives, and they must build on each other in a specific order (Figure 1). Tolko Industries provides a good example of using a BSC to drive value. When the Financial Crisis struck Tolko’s profits had been severely impacted. They successfully adopted the BSC, identifying gaps in alignment and creating a communication 1 method that moved the corporate vision across all levels, eventually restoring profits (BSC Institute, 2000). ABC is a cost measurement system that enables a company to determine the cost of specific products or services, whereas a normal accounting system would capture a fake cost. It bases itself on the activities that go into a product/service and the resources consumed to determine the cost. It can be used to identify unprofitable products, improve process efficiency, reveal unnecessary costs, and price products accurately. Lean is a waste reduction method that seeks to eliminate as much as possible processes that do not add value and using saved resources to augment the processes that do add value. Lean relies on three fundamentals: designing a simple manufacturing system, recognizing the always present room for improvement, and actualizing continuous improvements. Figure 2 shows an example of lean (the impact of quantitative and qualitative factors in a company's bottom line). Financia l Lo wer Custom er Internal Learning & Growth Increas e Lower wait Increa se Improve Knowledge & Lower cycle Improve customer Devel op Break down Incre ase Improve custome Increase product Improve Tools & 2 Figure 1. BSC Strategy Map. This figure shows the 4 parts of a strong BSC. Processes from the bottom parts feed the top parts, ultimately resulting in increased profitability. The two processes with red frames highlight increases in costs, which if not properly managed can result in a decrease in profitability due to higher costs not mitigated by an increase in revenue. LELA Leather CURRENT STATE INTENSIVE STAFF TRAINING INSOURCE PRODUCTION INTENSIVE TRAINING AND INSOURCE $50 $50 $25 $25 $6,000 $6,000 $3,000 $3,000 Cost to implement (per month) $0 $5,000 $0 $5,000 Individual training examination scores (0-100) 50 80 50 80 Number of cross divisional workshops/month 0 4 0 4 Entry level soft skills (0-10) 5 5 5 5 Entry level hard skills (0-10) 4 4 4 4 Number of goods produced 62 84 62 84 Inter-divisional comms (# of messages/day) 0 100 0 100 Product Quality 22 25 22 25 Delivery Speed Satisfaction 8 16 8 16 Customer Satisfaction (1-10) 32 45 32 45 Customer Loyalty (1-10) 21 30 21 30 CUSTOMER Customer Average Sale Price ($) 213 300 213 300 FINANCIAL Revenue/month $13,156 $25,100 $13,156 $25,100 Assuming we sell all produced goods Variable Costs Fixed Costs LEARNING & GROWTH INTERNAL 3 Costs/month $9,083 $15,183 $4,542 $10,092 Profit $4,072 $9,917 $8,614 $15,008 Figure 2. This example shows how a company can use lean and a BSC strategy map to increase profits. LALE first establishes control by identifying important metrics. LALE then reduces costs by insourcing production. With its capital, it invests it in staff training. These initiatives boost profits from $4,000 to $15,000. Notice how changes in the Learning and Growth dimension cascade down to the rest of the dimensions. See Appendix 1 for Google Sheets link.12 (1) Discuss the strengths and weaknesses of each through the lens of the course LOs. BSCs Pros: ● Excellent key data and metrics visualizer ● Shows a clear causal relationship across the entire company, from the learning & growth dimension all the way to increased profits ● Can be used to give employees across the organization a greater sense of purpose and increase their loyalty ● Greatly facilitates strategic decision making ● Can be used together with a dashboard for more nuanced and holistic decisions ● In short, greatly reduces control over a company Cons: ● Does not ensure that the correct value creating metrics are chosen. This greatly restricts the advantage that can be created by a BSC. For a BSC to truly be implemented successfully it must be coordinated together with an advantage creating tool such as lean 1 #variables: I had to come up with variables that would encompass a general view of a company despite not having any data to make my point on the usefulness of lean. 2 #casestudy: Albeit a very simple and short case study, this was critical for my answer in question 3, and showing an example for question 2. 4 ● Must be applied together with other tools (see above point). This also means it needs competent staff to be effectively implemented ● There are no weights to certain data, so some areas may be represented inaccurately ABC Pros: ● Reveals real cause and effect relationships in processes to objectively assign costs ● Can identify areas of high overhead costs per unit and directs attention to finding ways to reduce the costs or to charge more for costly products (CAMI, 2018) ● Records the costs that traditional cost accounting does not do - such as the cost of not doing, not using a machine, or waiting (Cooper, 2008) Cons: ● Complex and costly manual method ● Needs extensive data and is bound to the cost of collecting data ● It treats fixed costs as if they were variable and does not account for “untraceable costs” (such as CEO or executive salaries) ● ABC in the public sector does not provide evidence about the success of the method except four justifying a budget and existing service management and strategies Lean Pros: ● Excellent at identifying and classifying waste; this includes: 5 ○ Overproduction of work in process ○ Waiting ○ Transportation of parts/materials/tooling ○ Nonvalue-added processing ○ Excess finished inventory ○ Defects ○ Excess people motion ○ Underutilized people ● Helpful to reduce waste/costs ● Identifies places to invest capital for value creation and gaining a competitive edge over competitors ● Positive impact on customer relations (through cheaper prices, faster delivery, etc.) Cons: ● Requires leading by example. Although not necessarily a con, this can become one if not followed, with employees becoming frustrated and feeling cheated ● Risks harming employee relations through overworking or firing staff (3) If a company wanted to execute strategic cost management and wanted to use all three, which of the three should be implemented first and why, which should be implemented last and why? 6 A company seeking to execute on a strategic cost management process should consider the following steps: First, get control of your company. This entails gathering data, conducting interviews, establishing metrics, and understanding the competitive environment. Doing so provides the company with the information that it will need in later steps. An organization that does not take into account this step is essentially blind. The first part of a BSC (establishing metrics) can be included here. Next, reduce costs. With plenty of information collected in the previous step, companies can start analyzing data and understand the plethora of processes going on inside it. The company can then evaluate how to construct cost-effective processes and execute on it. Part of lean (cost and waste reduction) and ABC is considered to be in this step. With lower costs, and new profits realized, the organization can move to the next and final step. Create an advantage! With newfound capital and knowledge in what processes have an impact, the company can invest in the parts of the company it knows it can create additional value, and ultimately increase profits. The second part of lean (investing in processes that drive value) is in this step. A hypothetical example of this three step process is in Figure 2. LALE first collects all the data through interviews and data parsing - successfully achieving control. Before it can execute on intensive staff training (value creation) it must acquire capital, so it insources production, saving $4,500 per month. With this capital it moves on to the final step, investing in its own employees and greatly increasing profits.34 3 #designthinking: I went through 3 iterations before finally arriving at the order I present in this paper. The second order of concepts I worked with I created through discussion with a teammate, and the final one was created after I created Figure 2 and understood the logic behind the process I unconsciously followed. 7 Bibliography Bragg, S. (2018). Strategic cost management. Retrieved from https://www.accountingtools.com/articles/strategic-cost-management.html Balanced Scorecard Institute (2019). Balanced Scorecard Basics. Retrieved from https://www.balancedscorecard.org/BSC-Basics/About-the-Balanced-Scorecard Balanced Scorecard Institute (2000). Tolko Case Study. Retrieved from https://www.theinstitutepress.com/uploads/7/0/0/1/7001740/tolko_case_study_final.pdf CAMI (2018). Activity Based Costing. Retrieved from http://www.cam-i.org/ Colotla, I. (2015). Unlocking Lean in Decentralized Organizations. Retrieved from https://www.bcg.com/publications/2015/people-organizations-operations-power-of-productionsystems-unlocking-lean-in-decentralized-organizations.aspx Cooper, R. (2008). Who Wins in a Dynamic World: Theory of Constraints Vs. ActivityBased Costing? Retrieved from https://papers.ssrn.com/sol3/papers.cfm?abstract_id=962270 4 #composition: You may have noticed that I changed the order in which I answered the questions from 1,2,3 to 2,1,3. This is because I believe that it is more logical to first define the 3 LOs and 3 concepts and explain their roles (question 2) and then move on to explaining each strength and weakness (question 1). 8 Davies, J. (2018). Lean Manufacturing Pros and Cons. Retrieved from http://www.winman.com/blog/lean-manufacturing-pros-and-cons Faron, A. (2012). RELATIONS BETWEEN LEAN MANAGEMENT AND ORGANIZATIONAL STRUCTURES. Retrieved from http://research.logistykaprodukcja.pl/images/stories/Numer_4/paper_9.pdf Kaplan, R. S. (2010). Conceptual Foundations of the Balanced Scorecard. Retrieved from http://www.hbs.edu/faculty/Publication%20Files/10-074_0bf3c151-f82b-4592-b885cdde7f5d97a6.pdf Kaplan, R. S. (2014). The Explainer: The Balanced Scorecard. Retrieved from https://hbr.org/video/3633937148001/the-explainer-the-balanced-scorecard Schmidt, M. (2019). How to Apply Traditional and Activity Based Costing, Steps, Results Compared. Retrieved from https://www.business-case-analysis.com/activity-basedcosting.html Simple Studies (2015). A different approach to activity-based costing (ABC). Retrieved from http://simplestudies.com/different_approach_to_activity_based_costing_abc.html 9 Appendix LELA Google Sheets https://docs.google.com/spreadsheets/d/1OZ_fMiDA7oM7yXe3jvJRqWv3IHjQfa4v8P0x hdlC7pA/edit?usp=sharing 10