SAG582125000
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Issue AT, June 28, 2007
Home
SYSTEM OVERVIEW
Equipped with Model V200ECAB or V260ECAB
PCU Mounting Shelves
Description:
Equipped with Model V340/420ECAB
PCU Mounting Shelves
-48VDC power system @ up to 6000 amperes.
The Vortex® Power System is a complete integrated power system containing power
conversion, intelligent monitoring, and distribution. A Vortex® Power System typically
consists of...
•
Distribution Cabinet
The system always includes a minimum of one Distribution Cabinet, which
provides DC distribution through fuses and/or circuit breakers.
Four different sizes of Distribution Cabinet may be ordered to accept from one (1)
to four (4) distribution bus panel assemblies. The distribution cabinet is factory
mounted in the relay rack specified when ordered. A variety of distribution bus
panels are available that provide combinations of load distribution, low voltage
load or battery disconnect, and manual battery disconnect.
Most of the distribution panels accept either TPS/TLS-type fuse holders or Bullet
Nose-type circuit breakers. TPH-type fuses and GJ/218-type circuit breakers are
also available in ratings up to 600 amps.
•
MCA
Located in the Main Bay Distribution Cabinet, the Meter-Control-Alarm assembly
(MCA) controls the operation of all PCUs (72 max.) and provides system
metering, control, and alarm functions.
•
PCU Mounting Shelves
The system always contains one or more front access PCU Mounting Shelves,
each of which houses up to four Power Conversion Units PCUs.
Page 1 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
•
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
PCUs
Housed in PCU Mounting Shelves, the Power Conversion Units (PCUs) provide
load power, battery float current, and battery recharge current during normal
operating conditions.
•
DC-DC Converter System
Where +24VDC load power is required, a variety of DC-DC Converters are
available in this power system.
Family:
Vortex®
Spec. No.:
582125000
Model:
1231V2
Output Voltage:
-48 Volts DC System
Output Capacity:
System:
Bay:
Distribution Bus Panel:
PCU:
6000A max.
2000A max. (1500A max. when equipped with List AH; 1200A max.
when equipped with List RA or RB)
500A max. (List ND rated for 960A)
50A, 65A, 50/65 and 85/105A PCUs are available
Agency Approval:
UL 1801 Listed (“c UL”), NEBS
Framework Type:
Relay Rack Mount
Mounting Width:
23 Inches
Mounting Depth:
18 Inches (single-bay), 21 Inches (multi-bay)
(List RC, RD, or RE adds 5.25 inches to back of system, see Overall
Dimensions Illustrations)
Access:
Front, sides and rear for installation; front for operation and
maintenance
Supplemental Bay(s) Available:
Yes
Control:
Microprocessor
Color:
Off-White (Lorain Spec. M500-117)
Options:
V200ECAB PCU Mounting Shelf, V260ECAB PCU Mounting Shelf,
V340/420ECAB PCU Mounting Shelf, V50B50 PCU, V65B50 PCU,
V85/105B50 PCU, LMS1000 Monitor, Distribution Panels, Battery
Thermal Runaway Management System
Accessories:
PCU Mounting Shelf Class B Filter, PCU Mounting Shelf High AC
Disconnect, PCU Mounting Shelf AC Input Line Cords, Vortex®
WinLink Hardware (Modem), Ethernet Option, Vortex® WinLink
Software, Combination Modem/RS-232, Alarm Termination Card
with Audible Alarm, Battery Tray, Battery Stand, Battery Charge
Temperature Compensation Probe, Battery Busbar Extension Kits,
Top-Mount AC Termination Panels
Environment:
40°C
Page 2 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
582125000
Distribution Assembly List AA, AB,
AC, AD, AE, AG, AH, AJ, AK, AL, AM,
BA, CA, CB, CD, CE, CF, CG, CJ, EA,
GB, JA, JB, JC, KA, LB, LC, NA, NB,
NC, ND
List RA: LV Batt. Disconnect
List RB, RC: Manual Batt. Disconnect
List RD: LV/Manual Batt. Disconnect
List RE: LV Battery Disconnect
VPS DISTRIBUTION
BUS ROW D (ROW FOUR)
VPS DISTRIBUTION
BUS ROW C (ROW THREE)
Distribution
Cabinet
List 21, 22, 23, 24
OTHER OPTIONS
List 29: Top Shield, Distribution Cabinet
List 35: Model V340/420ECAB PCU
Shelf Retrofit Kit
List 40: Class B Filter
List 41: High AC Disconnect
List 42: AC Input Line Cords
List 43: Top Feed AC Wireway
List 44: Top Mount AC Term. Panel
List 45: Top Mount AC Term. Panel
List 63, 64: 160A DC-DC Converter
Shelves
List 71: Alarm Termination Card with
Local Audible Alarm
List 72: Vortex® WinLink Modem
List 73: Vortex® WinLink Software
List 74: Combination Modem/RS-232
Option
List 75, 76, 77, 78: Ethernet Interface
Options
List 79: Capacitor Precharge Assembly
List 90: Battery Tray
List 92: Battery System
List 93: Battery Tray
VPS DISTRIBUTION
BUS ROW B (ROW TWO)
VPS DISTRIBUTION
BUS ROW A (ROW ONE)
MCA
List 10, 11, 12, 13
List 80: LMS1000
Monitor
List 82: Battery
Thermal
Runaway
Management
System
PCU Mounting
Shelf List 31 or 32
List 65: 1st 40A Converter
Mounting Frame
List 51 or
52 PCU
List 62: 20A
Converter
Module
List 60: 1st 80A
Converter Mounting
Frame
List 61: Addidtional
80A Converter
Mounting Frame
SEE ALSO
System Overview
Table of Contents
List Structure Table
Distribution Devices
Lugs
Relay Rack Options
Replacement Cables
List of Parts
Specifications
Dimensional Drawings
Related Documentation
PCU
Mounting
Shelf
List 34
List 66: Additional
40A Converter
Mounting Frame
List 62: 20A
Converter
Module
List 54 or
55 PCU
Page 3 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
TABLE OF CONTENTS
System
Overview
Picture
List
Information
Accessory
Information
List of
Parts
Specifications
Physical Size
Information
Related
Documentation
SYSTEM OVERVIEW................................................................................................................................................ 1
TABLE OF CONTENTS ............................................................................................................................................ 4
LIST INFORMATION................................................................................................................................................. 8
List Structure........................................................................................................................................................ 8
Distribution Bus Arrangements........................................................................................................................ 11
List Descriptions ................................................................................................................................................ 14
List 1: Main Bay (Power and Distribution) Common Equipment ..................................................................... 14
List 2: 1st Supplemental Bay (Power and Distribution) Common Equipment................................................. 14
List 3: 2nd Supplemental Bay (Power and Distribution) Common Equipment................................................ 15
List 4: “Distribution Only” Option for Lists 2, 3, 5, or 6 .................................................................................... 16
List 5: 1st Remote Supplemental Bay (Power and Distribution) Common Equipment ................................... 16
List 6: 2nd Remote Supplemental Bay (Power and Distribution) Common Equipment .................................. 17
List 10: MCA Assembly with Standard Features............................................................................................. 17
List 11: Special Application MCA Assembly.................................................................................................... 18
List 12: Special Application MCA Assembly.................................................................................................... 18
List 13: Special Application MCA Assembly.................................................................................................... 18
List 21: One-Row Distribution Cabinet ............................................................................................................ 18
List 22: Two-Row Distribution Cabinet ............................................................................................................ 19
List 23: Three-Row Distribution Cabinet ......................................................................................................... 20
List 24: Four-Row Distribution Cabinet ........................................................................................................... 20
List 29: Top Shield for Distribution Cabinet..................................................................................................... 21
List 31: Interface Components for One (1) V200ECAB PCU Mounting Shelf................................................. 21
List 32: Interface Components for One (1) V260ECAB PCU Mounting Shelf................................................. 21
List 34: Interface Components for One (1) V340/420ECAB PCU Mounting Shelf.......................................... 22
List 35: Field Upgrade Kit, Interface Components for One (1) V340/420ECAB PCU Mounting Shelf............ 22
List 40: Optional PCU Mounting Shelf Class B Filter ...................................................................................... 23
List 41: Optional PCU Mounting Shelf High AC Input Voltage Disconnect and Reconnect............................ 23
List 42: Optional PCU Mounting Shelf AC Input Line Cords, length 14 ft. ...................................................... 23
List 43: Top Feed AC Wireway........................................................................................................................ 24
List 44: Top Mount AC Input Termination Panel—Special Configuration ....................................................... 24
List 45: Top Mount AC Input Termination Panel ............................................................................................. 24
List 51: V50B50 PCU ...................................................................................................................................... 25
List 52: V65B50 PCU ...................................................................................................................................... 25
List 54: V85/105B50 PCU ............................................................................................................................... 25
List 55: V50/65B50 PCU ................................................................................................................................. 25
List 60: Optional 80A Converter Frame (Initial Frame) ................................................................................... 26
List 61: Optional 80A Converter Frame (Expansion Frame)........................................................................... 26
List 62: Optional 20A Converter Module ......................................................................................................... 27
List 63: Optional 160A Converter Shelf (Initial Shelf)..................................................................................... 27
List 64: Optional 160A Converter Shelf (Expansion Shelf) ............................................................................ 28
List 65: Optional 40A Converter Frame (Initial Frame) ................................................................................... 28
List 66: Optional 40A Converter Frame (Expansion Frame)........................................................................... 29
List 71: Optional Audible Alarm and Alarm Termination Circuit Card ............................................................. 29
List 72: Vortex® WinLink Hardware (Modem Interface).................................................................................. 30
List 73: Vortex® WinLink Software.................................................................................................................. 30
List 74: Combination Modem/RS-232 Interface Option................................................................................... 30
List 75: Ethernet Interface Option—WinLink Compatible + Web Interface .................................................... 31
List 76: Ethernet Interface Option—WinLink Compatible + Web Interface + SNMP ..................................... 31
List 77: Ethernet Interface Option—WinLink Compatible + Web Interface + Battery Monitoring Option....... 31
Page 4 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
List 78: Ethernet Interface Option—WinLink Compatible + Web Interface + Battery Monitoring Option +
SNMP................................................................................................................................................ 32
List 79: Capacitor Pre-charge Assembly......................................................................................................... 32
List 80: LMS1000 ............................................................................................................................................ 32
List 82: Battery Thermal Runaway Management System ............................................................................... 33
List 90: Battery Tray ........................................................................................................................................ 33
List 92: Battery Stand ...................................................................................................................................... 33
List 93: Battery Tray, Pre-cabled..................................................................................................................... 34
List AA: Distribution Bus Module (Part No. 509840)
(24) Fuse/Circuit Breaker System Positions..................................................................................... 36
List AB: Distribution Bus Module (Part No. 428316100)
(3) GJ/218 Circuit Breaker System Positions ................................................................................... 37
List AC: Distribution Bus Module (Part No. 507198)
(3) GJ/218 Circuit Breaker System Positions ................................................................................... 38
List AD: Distribution Bus Module (Part No. 509565)
(8) GJ/218 Circuit Breaker System Positions (Upper Two Rows) .................................................... 39
List AE: Distribution Bus Module (Part No. 509648)
(8) GJ/218 Circuit Breaker System Positions (Lower Two Rows) .................................................... 40
List AG: Distribution Bus Module (Part No. 514010)
(2) TPH Fuse System Positions........................................................................................................ 41
List AH: Distribution Bus Module (Part No. 500676) Ground Bar Assembly for Use with Up to
(2) List AG, AJ, CG or CJ ................................................................................................................. 42
List AJ: Distribution Bus Module (Part No. 520819)
(2) TPH Fuse System Positions with Load Metering Shunts........................................................... 43
List AK: Distribution Bus Module (Part No. 520805)
(24) Fuse/Circuit Breaker System Positions..................................................................................... 44
List AL: Distribution Bus Module Ground Bar Assembly for Use with Up to (2) List AK ................................. 45
List AM: Distribution Bus Module (Part No. 524632)
(20) Fuse/Circuit Breaker System Positions
(1) 3-Pole Input Disconnect Fuse/Circuit Breaker Position ............................................................. 46
List BA: Distribution Bus Module (Part No. 520600)
(12) Fuse/Circuit Breaker System Positions with LVD
(8) Fuse/Circuit Breaker System Positions without LVD .................................................................. 47
List CA: Distribution Bus Module (Part No. 509846)
(20) Fuse/Circuit Breaker System Positions w/LVLD ....................................................................... 48
List CB: Distribution Bus Module (Part No. 509904)
(3) GJ/218 Circuit Breaker System Positions w/LVLD...................................................................... 49
List CD: Distribution Bus Module (Part No. 507197)
(3) GJ/218 Circuit Breaker System Positions w/LVLD...................................................................... 50
List CE: Distribution Bus Module (Part No. 509563)
(8) GJ/218 Circuit Breaker System Positions w/LVLD (Upper Two Rows) ...................................... 51
List CF: Distribution Bus Module (Part No. 509646)
(8) GJ/218 Circuit Breaker System Positions w/LVLD (Lower Two Rows) ...................................... 52
List CG: Distribution Bus Module (Part No. 514037)
(2) TPH Distribution Fuse Positions w/LVLD.................................................................................... 53
List CJ: Distribution Bus Module (Part No. 520937)
(2) TPH Distribution Fuse Positions with Load Metering Shunts and LVLD..................................... 54
List EA: Distribution Bus Module (Part No. 509852)
(16) Fuse/Circuit Breaker System Positions and
(4) Fuse/Circuit Breaker Battery Disconnect Positions..................................................................... 55
List GB: Distribution Bus Module (Part No. 513963)
(8) Fuse/Circuit Breaker System Positions w/LVD and
(1) TPH Fuse Battery Disconnect Position ....................................................................................... 56
List JA: Distribution Bus Module (Part No. 524482)
(4) –48V Fuse/Circuit Breaker System Positions and
(16) +24V Fuse/Circuit Breaker Subsystem Positions ..................................................................... 57
Page 5 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
List JB: Distribution Bus Module (Part No. 524496)
(12) –48V Fuse/Circuit Breaker System Positions and
(8) +24V Fuse/Circuit Breaker Subsystem Positions ....................................................................... 58
List JC: Distribution Bus Module (Part No. 524620)
(14) –48V Fuse/Circuit Breaker System Positions and
(6) +24V Fuse/Circuit Breaker Subsystem Positions ....................................................................... 59
List JD: Distribution Bus Module (Part No. 524788)
(14) –48V Fuse/Circuit Breaker System Positions and
(8) +24V Fuse/Circuit Breaker Subsystem Positions ....................................................................... 60
List KA: Distribution Bus Module (Part No. 524571)
(4) –48V Fuse/Circuit Breaker System Positions and
(16) +24V Fuse/Circuit Breaker Subsystem Positions ..................................................................... 61
List LB: Distribution Bus Module (Part No. 524578)
(8) –48V Fuse/Circuit Breaker System Positions w/LVD and
(8) +24V Fuse/Circuit Breaker Subsystem Positions ....................................................................... 62
List LC: Distribution Bus Module (Part No. 524583)
(12) –48V Fuse/Circuit Breaker System Positions w/LVD and
(4) +24V Fuse/Circuit Breaker Subsystem Positions ....................................................................... 63
List NA: Distribution Bus Module (Part No. 514336)
(20) Fuse/Circuit Breaker Battery Disconnect Positions................................................................... 64
List NB: Distribution Bus Module (Part No. 513809)
(3) GJ/218 Circuit Breaker Battery Disconnect Positions ................................................................. 65
List NC: Distribution Bus Module (Part No. 514025)
(1) TPH Fuse Battery Disconnect Position ....................................................................................... 66
List ND: Distribution Bus Module (Part No. 514030)
(2) TPH Fuse Battery Disconnect Positions ..................................................................................... 67
List RA: 1200A Low Voltage Battery Disconnect (LVBD) Contactor and
Control Circuit (Part No. 513743) .................................................................................................... 68
List RB: 1200A Manual Battery Disconnect Contactor with Local and
Remote Alarm (Part No. 514497) ..................................................................................................... 69
List RC: 2000A Manual Battery Disconnect Contactor with Local and
Remote Alarm (Part No. 514631) ..................................................................................................... 70
List RD: 2000A Low Voltage/Manual Battery Disconnect Contactor with
Battery Current Monitoring (Part No. 514812).................................................................................. 71
List RE: 2000A Low Voltage Battery Disconnect Contactor with
Battery Current Monitoring (P/N 535064))........................................................................................ 72
ACCESSORY INFORMATION ............................................................................................................................... 73
Distribution Devices .......................................................................................................................................... 73
Alarm-Type Fuse Distribution Assembly (Kit Part No. 514432) (10) GMT Alarm-Type Fuse Positions .......... 73
Alarm-Type Fuses ............................................................................................................................................ 75
TPH-Type Fuses .............................................................................................................................................. 76
TPS/TLS-Type Fuses....................................................................................................................................... 77
Bullet Nose Type Circuit Breakers ................................................................................................................... 78
GJ/218-Type Circuit Breakers .......................................................................................................................... 79
Wiring Components ........................................................................................................................................... 81
Load Distribution Wire Sizes and Lugs Selection ............................................................................................ 81
Input Battery Wire Sizes and Lugs Selection ................................................................................................... 82
Standard Crimp Lug Tables ............................................................................................................................. 84
Special Application Crimp Lug / Strap Combination Table .............................................................................. 85
Wire Size and Lug Selection Tables for Load and Battery Connections to TPS/TLS Fuses and Bullet
Nose-Type Circuit Breakers or Battery Branch Circuits ................................................................................... 86
Wire Size and Lug Selection Tables for Load and Battery Connections to TPH Fuses and GJ/218-Type
Circuit Breakers or Battery Branch Circuits...................................................................................................... 88
Relay Rack Options ........................................................................................................................................... 90
Transition Plates—GNB Absolyte IIP Batteries................................................................................................ 90
Page 6 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Cables ................................................................................................................................................................. 92
Digital Battery Charge Temperature Compensation Probe........................................................................... 93
Battery Temperature Probe Concentrator Kit (Part No. 524570)................................................................... 93
Analog Battery Temperature Probe (Part No. 521262) ................................................................................... 93
TXM Extension Cable (Part No. 514153) .......................................................................................................... 93
Battery Busbar Extension Kit (Part No. 514713)............................................................................................. 93
Battery Busbar Extension Kit (Part No. 529143)............................................................................................. 93
Lug Adapter Busbar for 250 Amp Bullet Nose Type Circuit Breaker (Part No. 514717)............................. 94
Lug Adapter Busbar for 125-200 Amp Bullet Nose Type Circuit Breakers (Part No. 522786).................... 94
Lug Adapter Busbar Kit for 125-200 Amp Bullet Nose Type Circuit Breaker (Part No. 534449)................ 94
Lug Adapter Busbar Kit for 250 Amp Bullet Nose Type Circuit Breaker (Part No. 514714) ....................... 94
Bullet Distribution Assembly Lug Hardware Kit, (Part No. 520332) ............................................................. 94
LVD Contactor Bypass Kits (Part No. 514910 and 514912) ........................................................................... 94
LIST OF PARTS...................................................................................................................................................... 95
SPECIFICATIONS................................................................................................................................................. 101
1.1
Environmental Ratings ......................................................................................................................... 101
1.2
Compliance Information ....................................................................................................................... 102
1.3
MCA Features ........................................................................................................................................ 102
PHYSICAL SIZE INFORMATION ......................................................................................................................... 111
Overall Dimensions ......................................................................................................................................... 111
Battery Busbar Dimensions (Lists 21 through 24 Distribution Cabinets).................................................. 112
Dimensions of Battery Busbar Extension Kit, Part No. 514713 .................................................................. 113
Dimensions of Battery Busbar Offset Extension Kit, Part No. 514713....................................................... 114
Inter-Bay Busbar Dimensions (Part of Lists 2 and 3)................................................................................... 115
Arrangement of System Configured with List 43 ......................................................................................... 116
Arrangement of System Configured with List 44 ......................................................................................... 117
Arrangement of System Configured with List 45 ......................................................................................... 118
Arrangement of System Configured with List 90 Battery Trays ................................................................. 119
Arrangement of System Configured with List 93 Battery Trays ................................................................. 120
Overall Dimensions – Optional Battery Temperature Probes ..................................................................... 121
RELATED DOCUMENTATION............................................................................................................................. 122
BATTERY MANUFACTURER INFORMATION ................................................................................................... 122
REVISION RECORD ............................................................................................................................................. 123
Page 7 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
LIST INFORMATION
List Structure
(If viewed electronically, more detailed information is available for each option by clicking on the desired number
in the column entitled List No. in the table below.)
Mounting
Positions
(1U = 1-3/4”)
Notes
--
1, 2
--
1, 2
--
1, 2
List
No.
Part Number
1
58212500001
2
58212500002
3
58212500003
4
58212500004
5
58212500005
6
58212500006
10
58212500010
11
58212500011
12
58212500012
13
58212500013
21
58212500021
1-Row Distribution Cabinet, for use in List 1, 5, 6 only
7U
1, 2
22
58212500022
2-Row Distribution Cabinet, for use in List 1, 2, 3, 5, 6
11U
1, 2
23
58212500023
3-Row Distribution Cabinet, for use in List 1, 2, 3, 5, 6
15U
1, 2
24
58212500024
4-Row Distribution Cabinet, for use in List 1, 2, 3, 5, 6
19U
1, 2
29
58112500029
Top Shield for Distribution Cabinet
31
58212500031
32
58212500032
Description
Main Bay Common Equipment (Power and Distribution),
accepts Distribution Cabinet with MCA, and PCU Mounting
Shelf(s)
1st Supplemental Bay Common Equipment (Power and
Distribution), includes inter-bay power bus bars and
communication cable, accepts distribution cabinet and
PCU Mounting Shelf(s)
2nd Supplemental Bay Common Equipment (Power and
Distribution), includes inter-bay power bus bars and
communication cable, accepts distribution cabinet and
PCU Mounting Shelf(s)
“Distribution only” option for List 2, 3, 5, or 6. Configures
the bay for use without PCU Mounting Shelves.
1st Remote Supplemental Bay Common Equipment
(Power and Distribution), includes communication cable,
requires inter-bay power cabling, accepts distribution
cabinet and PCU Mounting Shelf(s)
2nd Remote Supplemental Bay Common Equipment
(Power and Distribution), includes communication cable,
requires inter-bay power cabling, accepts distribution
cabinet and PCU Mounting Shelf(s)
MCA, standard application (Configuration No. 516834),
mounts in Distribution Cabinet in List 1
MCA, special application (Configuration No. 516835),
mounts in Distribution Cabinet in List 1
MCA, special application (Configuration No. 516836),
mounts in Distribution Cabinet in List 1
MCA, special application (Configuration No. 516837),
mounts in Distribution Cabinet in List 1
Interface Components for One (1) V200ECAB PCU
Mounting Shelf
Interface Components for One (1) V260ECAB PCU
Mounting Shelf
--
--
1, 2
--
1, 2
-----
-6U
3
6U
4
Page 8 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Mounting
Positions
(1U = 1-3/4”)
Notes
Interface Components for One (1) V340/420ECAB PCU
Mounting Shelf
3U
5
Upgrade Kit, provides interface components for field
installation of (1) V340/420ECAB PCU Mounting Shelf
3U
5
--
--
--
--
--
--
--
--
3U
--
0U—4U
--
V50B50 PCU (for use in List 31)
--
--
58212500052
V65B50 PCU (for use in List 32)
--
--
54
58212500054
V85/105B50 PCU (for use in List 34 or 35)
--
--
55
58212500055
V50/65B50 PCU (for use in List 34 or 35)
--
--
60
58212500060
Initial Model MHSB80FRM –48V to +24V, 80A DC-DC
Converter Mounting Frame (for use in List 32)
--
--
61
58212500061
Expansion Model MHSB80FRM –48V to +24V, 80A DCDC Converter Mounting Frame (for use in List 32)
--
--
62
58212500062
MHSB20A –48V to +24V 20A Converter Module
--
--
63
58212500063
Initial Model MHSB160CAB –48V to +24V, 160A DC-DC
Converter Mounting Shelf
3U
--
64
58212500064
Expansion Model MHSB160CAB –48V to +24V, 160A DCDC Converter Mounting Shelf
3U
--
65
58212500065
Initial Model MHSB40FRM –48V to +24V, 40A DC-DC
Converter Mounting Frame (for use in List 34)
--
--
66
58212500066
Expansion Model MHSB40FRM –48V to +24V, 40A DCDC Converter Mounting Frame (for use in List 34)
--
--
71
58212500071
Audible Alarm and Alarm Termination Card
--
6
72
58212500072
Vortex® WinLink Hardware (Modem)
--
--
73
58212500073
Vortex® WinLink Software
--
--
74
58212600074
Combination Modem/RS-232 Interface Option
--
--
75
58212500075
Ethernet Interface Option—WinLink Compatible + Web
Interface
--
--
76
58212500076
Ethernet Interface Option—WinLink Compatible + Web
Interface + SNMP
--
--
List
No.
Part Number
34
58212500034
35
58212500035
40
58212500040
41
58212500041
42
58212500042
43
58212500043
Top Feed AC Wireway
44
58212500044
Top Mount AC Termination Panel—Special Configuration
45
58212500045
Top Mount AC Termination Panel
51
58212500051
52
Description
PCU Mounting Shelf Class B Filter (for Models V200ECAB
or V260ECAB only)
PCU Mounting Shelf High AC Disconnect (for Models
V200ECAB or V260ECAB only)
PCU Mounting Shelf AC Input Line Cords (Individual PCU
Feeds) for Model V260ECAB PCU Mounting Shelves
Page 9 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
Mounting
Positions
(1U = 1-3/4”)
Notes
Ethernet Interface Option—WinLink Compatible + Web
Interface + Battery Reserve Prediction Option
--
--
58212500078
Ethernet Interface Option—WinLink Compatible + Web
Interface + Battery Reserve Prediction Option
--
--
79
58212500079
Capacitor Pre-charge Assembly
--
--
80
58212500080
LMS1000 Monitor
2U
--
82
58212500082
Lorain Battery Thermal Runaway Management System
1U
--
90
58212500090
Battery Tray
As requested
--
92
58212500092
Battery Stand
--
--
93
58112500093
Battery Tray, Pre-cabled
As requested
--
List
No.
Part Number
77
58212500077
78
Description
Notes:
1) This power system must consist of a minimum configuration of one List 1, one List 10, 11, 12, or 13, one
List 21, 22, 23 or 24, and one List 31, 32 or 34. A maximum of two supplemental bays (List 2, 3, 5, 6, or
7) may be added to the system. The possible combinations of bays are:
Bus Bar Connected (side by side) Bays:
(1) List 1, (1) List 2
(1) List 1, (1) List 2 and (1) List 3
Cable Connected (remote) Bays:
(1) List 1, (1) List 5
(1) List 1, (1) List 5 and (1) List 6
2) Separately order one relay rack for each bay (List 1, 2, 3, 5, and 6); see Table 11 (Relay Rack Options)
for available relay racks. Distribution panels, PCU, and PCU Mounting Shelf(s) list options must be
specified when ordering. PCU Shelves must be ordered separately.
3) Includes PCU Mounting Shelf to Distribution Cabinet interconnect components only. PCU Mounting
Shelves are not included in List 31. Order each shelf separately per PD588700701/PD588700801.
Note: Order Spec. No. 588700801 Expansion Shelf(s) only. Spec. No. 588700701 Intelligence Shelf
is not available in this power system.
4) Includes PCU Mounting Shelf to Distribution Cabinet interconnect components only. PCU Mounting
Shelves are not included in List 32. Order each shelf separately per PD588703600/PD588703700.
Note: Order Spec. No. 588703700 Expansion Shelf(s) only. Spec. No. 588703600 Intelligence Shelf
is not available in this power system.
5) Includes PCU Mounting Shelf to Distribution Cabinet interconnect components only. PCU Mounting
Shelves are not included in List 34 or 35. Order each shelf separately per PD588704800.
6) Use alarm cable Part No. 514327 (15' 0" cable) when List 71 is not ordered. (List 1 provides this cable.)
For a longer cable, Part No. 514380 (60’) is available.
Page 10 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Distribution Bus Arrangements
If Low Voltage Disconnect (LVD) is required, each distribution row that is to operate from an LVD must have
an LVD provided in the specific panel ordered for that row.
Rows are numbered one through four (A through D) from bottom to top.
Single
or Dual
Voltage
Low
Volt.
Load
Disc.
Battery
Disc.
Single
No
No
Single
No
No
Single
No
No
Single
No
No
Single
No
No
Single
No
No
Single
No
No
Single
No
No
Single
No
No
Ground Bar Assembly for Use with up to 2 List AK
if internal load returns are required
Single
No
No
582125000AM
Distribution -- (20) System Positions
(1) 3-Pole Input Disconnect Position
Single
No
No
BA
582125000BA
Distribution -- (12) LVD-Controlled –48V System
Positions, (8) Non-LVD-Controlled –48V System
Positions
Single
Yes
No
CA
582125000CA
Distribution -- (20) –48V System Positions
Single
Yes
No
CB
582125000CB
Single
Yes
No
CD
582125000CD
Single
Yes
No
CE
582125000CE
Single
Yes
No
CF
582125000CF
Single
Yes
No
CG
582125000CG
Single
Yes
No
List
No.
Emerson
Part Number
AA
582125000AA
AB
582125000AB
AC
582125000AC
AD
582125000AD
AE
582125000AE
AG
582125000AG
AH
582125000AH
AJ
582125000AJ
AK
582125000AK
AL
581125000AL
AM
Description
Distribution -- (24) –48V System Positions
Distribution -- (8) GJ/218 Circuit Breaker –48V
System Positions (rows 1, 2, 3 only)
Distribution -- (3) GJ/218 Circuit Breaker –48V
System Positions (row 4 only)
Distribution -- (8) GJ/218 Circuit Breaker –48V
System Positions (2 row upper)
Distribution -- (8) GJ/218 Circuit Breaker –48V
System Positions (2 row lower)
Distribution -- (2) TPH Fuse –48V System Positions
(need 1 List AH for up to 2 List AG if internal load
returns are required)
Ground Bar Assembly for Use with up to 2 List AG,
AJ, CG or CJ if internal load returns are required
Distribution -- (2) TPH Fuse –48V System Positions
with Load Shunts (need 1 List AH for up to 2 List
AJ if internal load returns are required)
Distribution -- (24) –48V System Positions
(No ground return busbar provided)
Distribution -- (3) GJ/218 Circuit Breaker –48V
System Positions (Rows 1, 2, 3 only)
Distribution -- (3) GJ/218 Circuit Breaker –48V
System Positions (Row 4 only)
Distribution -- (8) GJ/218 Circuit Breaker –48V
System Positions (Rows 3 and 4)
Distribution -- (8) GJ/218 Circuit Breaker –48V
System Positions (Rows 1 and 2, or Rows 2 and 3)
Distribution -- (2) TPH Fuse –48V System Positions
(need 1 List AH for up to 2 List CG if internal load
returns are required)
Page 11 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Single
or Dual
Voltage
Low
Volt.
Load
Disc.
Battery
Disc.
Single
Yes
No
Single
No
Manual
Single
Yes
Manual
Distribution -- (4) –48V System Positions, (16)
+24V Subsystem Positions (one per system)
Dual
No
No
582125000JB
Distribution -- (12) –48V System Positions, (8)
+24V Subsystem Positions (one per system)
Dual
No
No
JC
582125000JC
Distribution -- (14) –48V System Positions, (6)
+24V Subsystem Positions (one per system)
Dual
No
No
JD
582125000JD
Distribution -- (14) –48V System Positions, (8)
+24V Subsystem Positions (one per system)
Dual
No
No
KA
582125000KA
Distribution -- (4) –48V System Positions, (16)
+24V Subsystem Positions (one per system; 1st
row only)
Dual
No
No
LB
582125000LB
Distribution -- (8) –48V System Positions, (8) +24V
Subsystem Positions (one per system)
Dual
Yes
No
LC
582125000LC
Distribution -- (12) –48V System Positions, (4)
+24V Subsystem Positions (one per system)
Dual
Yes
No
NA
582125000NA
Single
No
Manual
NB
582125000NB
NC
582125000NC
ND
582125000ND
RA
582125000RA
RB
List
No.
Emerson
Part Number
CJ
582125000CJ
EA
582125000EA
GB
582125000GB
JA
582125000JA
JB
Description
Distribution -- (2) TPH Fuse –48V System Positions
with Load Shunts (need 1 List AH for up to 2 List
CJ if internal load returns are required)
Distribution -- (16) –48V System Positions, (4)
–48V Battery Disconnect Positions (1st or 2nd row
only)
Distribution -- (8) –48V System Positions, (1) TPH
Fuse Battery Disconnect Position (1st row only)
Distribution -- (20) Battery Disconnect Positions
(row 1 only)
Distribution -- (3) GJ/218 Circuit Breaker –48V
Battery Disconnect Positions (row 1 only)
Distribution -- (1) TPH Fuse –48V Battery
Disconnect Position
Distribution -- (2) TPH Fuse –48V Battery
Disconnect Positions (1st row only)
1200A Low Voltage Battery Disconnect Contactor
and Control Circuit (1st row only)
Single
No
Manual
Single
No
Manual
Single
No
Manual
Single
Yes
LV
582125000RB
1200A Manual Battery Disconnect (1st row only)
Single
No
Manual
RC
582125000RC
2000A Manual Battery Disconnect
Single
No
Manual
RD
582125000RD
Single
No
LV /
Manual
RE
581125000RE
Single
No
LV
2000A Low Voltage/Manual Battery Disconnect
with Battery Current Monitoring
2000A Low Voltage Battery Disconnect with Battery
Current Monitoring
Page 12 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Notes:
1) Circuit breakers, fuses and lugs should be specified for each distribution panel. Unless otherwise
specified, circuit breakers are plug-in bullet nose style and fuses are TPS/TLS style with plug-in fuse
block.
2) Distribution panels are limited to 500A for single-row panels (except 960A for List ND), and 1000A for
double-row panels. Maximum cabinet capacity is 2000A.
Page 13 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List Descriptions
List 1: Main Bay (Power and Distribution)
Common Equipment
List of Parts
Features
♦
Provides common equipment for one “power and distribution” bay rated for up to 2000 amperes of
distribution.
♦
Accepts one distribution cabinet designed for one, two, three or four distribution bus panels.
Ordering Notes
1) Order relay rack per Table 11 (Relay Rack Options).
2) Order one (1) List 21, 22, 23, or 24 Distribution Cabinet.
3) Order one (1) List 10, 11, 12, or 13 MCA.
4) Order up to four (4) distribution bus panels, as required, per DISTRIBUTION BUS ARRANGEMENTS table
and the capacity of the Distribution Cabinet ordered.
5) Order interface components for PCU Mounting Shelf(s), as required, per List 31, 32 or 34.
6) Order PCU Mounting Shelf(s) and shelf options, as required, per Lists 40, 41, or 42, and the appropriate shelf
Power Data Sheet.
7) Order PCUs, as required, per List 51, 52, 54 or 55.
8) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5
(Distribution Devices).
9) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs).
10) Order converter mounting frame(s), shelves and modules, as required, per Lists 60, 61, 62, 63, 64, 65 and 66.
11) Order LMS1000 monitor, as required, per List 80.
12) Order Vortex® WinLink Hardware and Software, as required, per List 72 and 73.
13) Order Battery Thermal Runaway Management System, as required, per List 82.
14) Order additional accessory options, as required, per Lists 71, 74, 75, 76, 90, 92, and 93.
List 2: 1st Supplemental Bay (Power and
Distribution)
Common Equipment
List of Parts
Features
♦
Provides common equipment for one bussed “power and distribution” bay. Includes inter-bay power busbars
and communications cabling.
♦
Mounts to either left or right side of List 1.
♦
Accept one List 22, List 23, or List 24 Distribution Cabinet.
♦
Accepts PCU Mounting Shelf(s). See List 31, 32, 34.
♦
Can be configured for “distribution only” (no PCU shelves) by ordering List 4 with List 2.
Restrictions
List 3 cannot be used unless Power System is also equipped with a List 2.
Will not accept List 21 Distribution Cabinet. (List 21 is not provided with connection points for inter-bay bus
bars.)
Page 14 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Rear access required for installation of inter-bay busbars.
Ordering Notes
1) Order relay rack per Table 11 (Relay Rack Options). Rack must be same height as accompanying List 1
rack.
2) Order one (1) List 22, 23, or 24 Distribution Cabinet.
3) Order up to four (4) distribution bus panels, as required, per DISTRIBUTION BUS ARRANGEMENTS
table and the capacity of the Distribution Cabinet ordered.
4) Order interface components for PCU Mounting Shelf(s), as required, per List 31, 32 or 34.
5) Order PCU Mounting Shelf(s) and shelf options, as required, per Lists 40, 41, 42, or 43, and the
appropriate shelf Power Data Sheet.
6) Order PCUs, as required, per List 51, 52, 54, or 55.
7) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5
(Distribution Devices).
8) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs).
9) Order additional accessory options, as required, per Lists 90, 92 and 93.
List 3: 2nd Supplemental Bay (Power and Distribution)
Common Equipment
List of Parts
Features
♦
Provides common equipment for one bussed “power and distribution” bay. Includes inter-bay power busbars
and communications cabling.
♦
Mounts to either left or right side of List 1 or List 2.
♦
Designed to accept one List 22, List 23, or List 24 Distribution Cabinet.
♦
Accepts PCU Mounting Shelf(s). See List 31, 32, 34.
♦
Can be configured for “distribution only” (no PCU shelves) by ordering List 4 with List 3.
Restrictions
List 3 cannot be used unless Power System is also equipped with a List 2.
Will not accept List 21 Distribution Cabinet. (List 21 is not provided with connection points for inter-bay bus
bars.)
Rear access required for installation of inter-bay busbars.
Ordering Notes
1) Order relay rack per Table 11 (Relay Rack Options). Rack must be same height as accompanying List 1
and 2 racks.
2) Order one (1) List 22, 23, or 24 Distribution Cabinet.
3) Order up to four (4) distribution bus panels, as required, per DISTRIBUTION BUS ARRANGEMENTS
table and the capacity of the Distribution Cabinet ordered.
4) Order interface components for PCU Mounting Shelf(s), as required, per List 31, 32 or 34.
5) Order PCU Mounting Shelf(s) and shelf options, as required, per Lists 40, 41, 42, or 43, and the
appropriate shelf Power Data Sheet.
6) Order PCUs, as required, per List 51, 52, 54, or 55.
Page 15 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
7) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4,
and 5 (Distribution Devices).
Home
8) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs).
9) Order additional accessory options, as required, per Lists 90, 92 and 93.
List 4: “Distribution Only” Option for Lists 2, 3, 5, or 6
List of Parts
Features
♦
Provides components needed to convert one List 2, 3, 5, or 6 bay from “power and distribution” to “distribution
only”.
Restrictions
PCU Shelves cannot be mounted in a bay when List 4 is installed.
Ordering Notes
1) Order one List 4 for each List 2, 3, 5 or 6 being ordered for distribution only.
List 5: 1st Remote Supplemental Bay (Power and Distribution)
Common Equipment
List of Parts
Features
♦
Provides common equipment for one remote “power and distribution” bay. Includes inter-bay communications
cabling.
♦
Designed to accept one List 21, 22, 23, or 24 Distribution Cabinet.
♦
Accepts PCU Mounting Shelf(s). See List 31, 32, 34.
♦
Can be configured for “distribution only” (no PCU shelves) by ordering List 4 with List 5.
Restrictions
Inter-bay power cabling is not included, and must be separately provided per site requirements.
The only functional difference between List 5 and 6 is the factory setting of the PCU identification switches in
the PCU Shelves mounted in the bays.
Ordering Notes
1) Order relay rack per Table 11 (Relay Rack Options).
2) Order one (1) List 21, 22, 23, or 24 Distribution Cabinet.
3) Order up to four (4) distribution bus panels, as required, per DISTRIBUTION BUS ARRANGEMENTS
table and the capacity of the Distribution Cabinet ordered.
4) Order interface components for PCU Mounting Shelf(s), as required, per List 31, 32 or 34.
5) Order PCU Mounting Shelf(s) and shelf options, as required, per Lists 40, 41, or 42, and the appropriate
shelf Power Data Sheet.
6) Order PCUs, as required, per List 51, 52, 54, or 55.
7) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5
(Distribution Devices).
8) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs).
9) Order additional accessory options, as required, per Lists 90, 92 and 93.
Page 16 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List 6: 2nd Remote Supplemental Bay (Power and Distribution)
Common Equipment
Features
List of Parts
♦
Provides common equipment for one remote “power and
distribution” bay. Includes inter-bay communications cabling.
♦
Designed to accept one List 21, List 22, List 23, or List 24 Distribution Cabinet.
♦
Accepts PCU Mounting Shelf(s). See List 32.
♦
Can be configured for “distribution only” (no PCU shelves) by ordering List 4 with List 6.
Restrictions
Inter-bay power cabling is not included, and must be separately provided per site requirements.
The only functional difference between List 5 and 6 is the factory setting of the PCU identification switches in
the PCU Shelves mounted in the bays.
Ordering Notes
1) Order relay rack per Table 11 (Relay Rack Options).
2) Order one (1) List 21, 22, 23, or 24 Distribution Cabinet.
3) Order up to four (4) distribution bus panels, as required, per DISTRIBUTION BUS ARRANGEMENTS
table and the capacity of the Distribution Cabinet ordered.
4) Order interface components for PCU Mounting Shelf(s), as required, per List 31, 32 or 34.
5) Order PCU Mounting Shelf(s) and shelf options, as required, per Lists 40, 41, or 42, and the appropriate
shelf Power Data Sheet.
6) Order PCUs, as required, per List 51, 52, 54, or 55.
7) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5
(Distribution Devices).
8) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs).
9) Order additional accessory options, as required, per Lists 90, 92 and 93.
List 10: MCA Assembly with Standard Features
List of Parts
Features
♦
Provides one standard application meter-control-alarm assembly (MCA) (Configuration No. 516834). Refer to
SPECIFICATIONS for a description of MCA functions.
♦
Alarms: Major, Minor, High Voltage #1, High Voltage #2, Battery on Discharge, 50% Battery On Discharge,
AC Fail, MCA Audible, Test/Equalize Mode.
Restrictions
Only one MCA per power system is required.
Mounts in the Main Bay Distribution Cabinet.
Ordering Notes
1) Order one (1) List 10, 11, 12, or 13, as required, per power system.
Page 17 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List 11: Special Application MCA Assembly
List of Parts
Features
♦
Provides one special application meter-control-alarm assembly (MCA) (Configuration No. 516835). Refer to
SPECIFICATIONS for a description of MCA functions.
♦
Alarms: Major, Minor, High Voltage #1, PCU Fail Major, Battery On Discharge, PCU Fail Minor, AC Fail, MCA
Audible, Fuse/Circuit Breaker.
Restrictions
Only one MCA per power system is required.
Mounts in the Main Bay Distribution Cabinet.
Ordering Notes
1) Order one (1) List 10, 11, 12, or 13, as required, per power system.
List 12: Special Application MCA Assembly
List of Parts
Features
♦
Provides one special application meter-control-alarm assembly (MCA) (Configuration No. 516836). Refer to
SPECIFICATIONS for a description of MCA functions.
♦
Alarms: Major, Minor, High Voltage #1, MCA Fail, Battery on Discharge, Very Low Voltage, AC Fail,
Fuse/Circuit Breaker, PCU Fail.
Restrictions
Only one MCA per power system is required.
Mounts in the Main Bay Distribution Cabinet.
Ordering Notes
1) Order one (1) List 10, 11, 12, or 13, as required, per power system.
List 13: Special Application MCA Assembly
Features
List of Parts
♦
Provides one special application meter-control-alarm assembly (MCA) (Configuration No. 516837). Refer to
SPECIFICATIONS for a description of MCA functions.
♦
Alarms: Major, Minor, Test/Equalize 2, Fuse/Circuit Breaker, Battery on Discharge, 50% Battery On
Discharge, AC Fail, Low Voltage Disconnect, Test/Equalize 1.
Restrictions
Only one MCA per power system is required.
Mounts in the Main Bay Distribution Cabinet.
Ordering Notes
1) Order one (1) List 10, 11, 12, or 13, as required, per power system.
List 21: One-Row Distribution Cabinet
Features
♦
Accepts one distribution bus panel.
List of Parts
Page 18 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
♦
Rated for up to 500 amperes of distribution (960 amperes when equipped with List ND).
♦
Available for use in List 1, List 5 and List 6 bays.
♦
One (1) Quad Shunt circuit card (Part No. 507431) is provided with each distribution cabinet. This circuit card
can monitor up to four (4) system distribution load shunts. All shunt cards interface with the MCA for system
distribution load current monitoring.
♦
A Low Voltage Disconnect (LVD) circuit card (Part No. 509477) is provided in each Distribution Cabinet that…
Contains one or more distribution rows that are equipped with a low voltage disconnect contactor, or
Controls a Low Voltage Battery Disconnect (LVBD) contactor located in an associated Vortex Battery
Stand.
The LVD circuit card provides three separate control circuits. Each control circuit can be programmed,
through the MCA, with its own disconnect voltage setpoint and one global reconnect setpoint. One LVD
circuit card can control up to four (4) contactors. Any contactor can be controlled by any of the three
control circuits on the card by setting of user-selectable switches.
Where more than one distribution cabinet contains an LVD control circuit card, the control circuits on all
LVD circuit cards can be set to any of the three MCA-controlled disconnect setpoints independently with
user-selectable switches.
Each of the three control circuits on any LVD card consists of two individual battery voltage monitors, both
of which must sense low system voltage before disconnection can occur. This redundancy prevents a
control circuit failure from unnecessarily disconnecting loads or batteries.
The user can set the low voltage disconnect circuits for either automatic or manual reconnect.
Automatic Reconnect: When system bus voltage recovers to a preset adjustable value, the low
voltage disconnect circuits automatically reconnect the loads (or battery) to the system bus.
Manual Reconnect: When system bus voltage has recovered to a preset adjustable value, the user
must issue a command via the MCA to reconnect loads (or battery) to the system bus.
A local switch provided in each Distribution Cabinet can be set to inhibit LVD operation for adjustment,
maintenance, and repair purposes. A local indicator illuminates when the low voltage disconnect circuit has
been inhibited. LVD operation is not inhibited in any other Distribution Cabinets in the power system.
Restrictions
Not available for List 2 or List 3 bays (no inter-bay busbar landings available).
Ordering Notes
1) Order one (1) distribution bus panel for each List 21 per DISTRIBUTION BUS ARRANGEMENTS table.
2) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5
(Distribution Devices).
3) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs).
List 22: Two-Row Distribution Cabinet
List of Parts
Features
♦
Accepts up to two distribution bus panels.
♦
Rated for up to 1,000 amperes of distribution.
♦
Available for use in List 1, List 2, List 3, List 5, and List 6 bays.
♦
See also the description of the Quad Shunt circuit card under List 21 features.
Page 19 of 123
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SAG582125000
Issue AT, June 28, 2007
♦
System Application Guide
Spec. No. 582125000 (Model 1231V2)
See also the description of the Low Voltage Disconnect circuit card under List 21 features.
Home
Restrictions
None
Ordering Notes
1) Order up to two (2) distribution bus panels for each List 22 per DISTRIBUTION BUS ARRANGEMENTS
table.
2) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5
(Distribution Devices).
3) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs).
List 23: Three-Row Distribution Cabinet
List of Parts
Features
♦
Accepts up to three distribution bus panels.
♦
Rated for up to 1500 amperes of distribution.
♦
Available for use in List 1, List 2, List 3, List 5, and List 6 bays.
♦
See also the description of the Quad Shunt circuit card under List 21 features.
♦
See also the description of the Low Voltage Disconnect circuit card under List 21 features.
Restrictions
None
Ordering Notes
1) Order up to three (3) distribution bus panels for each List 23 per DISTRIBUTION BUS ARRANGEMENTS
table.
2) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5
(Distribution Devices).
3) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs).
List 24: Four-Row Distribution Cabinet
Features
List of Parts
♦
Accepts up to four distribution bus panels.
♦
Rated for up to 2000 amperes of distribution.
♦
Available for use in List 1, List 2, List 3, List 5, and List 6 bays.
♦
See also the description of the Quad Shunt circuit card under List 21 features.
♦
See also the description of the Low Voltage Disconnect circuit card under List 21 features.
Restrictions
None
Ordering Notes
1) Order up to four (4) distribution bus panels for each List 24 per DISTRIBUTION BUS ARRANGEMENTS
table.
Page 20 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
2) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4,
and 5 (Distribution Devices).
Home
3) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs).
List 29: Top Shield for Distribution Cabinet
List of Parts
Features
♦
Plastic shield covers all wiring access openings in top of Distribution Cabinet. Individual cutouts can be
removed for wiring as required for specific installation.
Restrictions
None.
Ordering Notes
1) Where closed top cover is required, order one (1) List 29 for each List
21, 22, 23, and 24 ordered.
List 31: Interface Components for One (1) V200ECAB
PCU Mounting Shelf
List of Parts
Features
♦
Provides components to add one (1) Model V200ECAB (-48V/200A), Spec. No. 588700801, PCU Mounting
Shelf to the power system.
Restrictions
Includes PCU Mounting Shelf-to-Power System/Distribution Cabinet interconnect components only.
Do not order List 31 or 32 for bays for which List 34 (s) are ordered. Bays equipped with List 34 will not
accept List 31 or 32.
Ordering Notes
1) Order PCU Mounting Shelf, as required, per PD588700701/PD588700801. (NOTE: Order Spec. No.
588700801 Expansion Shelf(s) only. Spec. No. 588700701 Intelligence Shelf is not available in this
power system.)
2) Order PCU Mounting Shelf options, as required, per Lists 40, 41, or 42; and
PD588700701/PD588700801.
3) Order PCUs, as required, per List 51. Each shelf holds up to four (4) PCUs.
List 32: Interface Components for One (1) V260ECAB
PCU Mounting Shelf
List of Parts
Features
♦
Provides components to add one (1) Model V260ECAB (-48V/260A), Spec. No. 588703700, PCU Mounting
Shelf to the power system.
Restrictions
Includes PCU Mounting Shelf-to-Power System/Distribution Cabinet interconnect components only.
Do not order List 31 or 32 for bays for which List 34(s) are ordered. Bays equipped with List 34 will not accept
List 31 or 32.
Page 21 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Ordering Notes
1) Order PCU Mounting Shelf, as required, per PD588703600/PD588703700. (NOTE: Order Spec. No.
588703700 Expansion Shelf(s) only. Spec. No. 588703600 Intelligence Shelf is not available in this
power system.)
2) Order PCU Mounting Shelf options, as required, per Lists 40, 41, 42 and 43; and
PD588703600/PD588703700.
3) Order PCUs, as required, per List 51 or 52. Each shelf holds up to four (4) PCUs.
List 34: Interface Components for One (1) V340/420ECAB PCU Mounting Shelf
List of Parts
Features
♦
Provides components to add one (1) Model V340/420ECAB (-48V/340/420A), Spec. No. 588704800, PCU
Mounting Shelf to the power system.
Restrictions
Includes PCU Mounting Shelf-to-Power System/Distribution Assembly interconnect components only.
Not available with List 40, 41, 42 or 43. Systems equipped with List 34 meet FCC Part 15 Subpart B Class B
and CISPR 22 Class B conducted and radiated emissions with no additional filters
Do not order List 34(s) for bays for which List 31 or 32 are ordered.
accept List 34. (See List 35.)
Bays equipped with List 31 or 32 will not
Do not order for field installation of Model V340/420ECAB PCU Mounting Shelves. For field installation, order
List 35.
Must allow 2 rack units (3.5”) of space below bottom shelf if used with List 63 or 93.
Must allow 1 rack unit (1.75”) of space below bottom shelf if used with List 92.
Rear access required for AC input connections when List 44 or 45 is not ordered.
Ordering Notes
1) Order PCU Mounting Shelf, as required, per PD588704800.
2) Order PCU Mounting Shelf options, as required, PD588704800.
3) Order PCUs, as required, per List 54, 55. Each shelf holds up to four (4) PCUs.
List 35: Field Upgrade Kit, Interface Components for One (1) V340/420ECAB
PCU Mounting Shelf
List of Parts
Features
♦
Provides components for field installation of one (1) Model V340/420ECAB, Spec. No. 588704800, PCU
Mounting Shelf into the power system.
♦
Can be installed in bays equipped with Model V200ECAB shelves (List 31), Model V260ECAB shelves (List
32), or Model V340/420ECAB shelves (List 34).
Restrictions
Includes PCU Mounting Shelf-to-power system/Distribution Assembly interconnect components only.
List 40, 41, 42 and 43 cannot be used with Model V340/420ECAB PCU Mounting Shelves (List 35). Systems
equipped with List 35 meet FCC Part 15 Subpart B Class B and CISPR 22 Class B conducted and radiated
emissions with no additional filters.
If List 35 is added to a bay equipped with List 43 (Top-Feed AC Wireway), wireway will not accommodate List
35 AC input wiring.
Page 22 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Ordering Notes
1) Order PCU Mounting Shelf, as required, per PD588704800.
2) Order PCU Mounting Shelf options, as required, PD588704800.
3) Order PCUs, as required, per List 54, 55. Each shelf holds up to four (4) PCUs.
List 40: Optional PCU Mounting Shelf Class B Filter
List of Parts
Features
♦
With option installed, system meets FCC Part 15 Subpart B Class B and CISPR 22 Class B conducted and
radiated emissions.
♦
Consists of four Part No. 433800199 Input Filter Assemblies (one for each PCU mounting position in a single
shelf) and capacitor pigtail assemblies. Refer to PD588700701/588700801 (for List 51) or
PD588703600/PD588703700 (for List 52) for further description.
Restrictions
For use with Model V200ECAB (List 31) or Model V260ECAB (List 32) PCU Shelves only.
Cannot be installed if List 41 is ordered. The PCU Mounting Shelf can only accommodate List 40 or List 41,
not both.
Ordering Notes
1) Specify one (1) List 40 per PCU Mounting Shelf.
List 41: Optional PCU Mounting Shelf High AC Input Voltage Disconnect and
Reconnect
List of Parts
Features
♦
When installed, PCUs are protected against damage due to AC input voltage exceeding 300V RMS.
♦
Consists of four Part No. 486390500 High AC Input Voltage Disconnect and Reconnect circuit card
assemblies (one for each PCU mounting position in a single shelf). Refer to PD588700701/588700801 (for
List 51) or PD588703600/PD588703700 (for List 52) for further description.
Restrictions
For use with Model V200ECAB (List 31) or Model V260ECAB (List 32) PCU Shelves only.
Cannot be installed if List 40 is ordered. The PCU Mounting Shelf can only accommodate List 40 or List 41,
not both.
Ordering Notes
1) Specify one (1) List 41 per PCU Mounting Shelf.
List 42: Optional PCU Mounting Shelf AC Input Line Cords,
length 14 ft.
List of Parts
Features
♦
Provides four (4) fourteen foot long AC input line cords, one per PCU mounting position (individual feed).
Restrictions
For use with Model V200ECAB (List 31) or Model V260ECAB (List 32) PCU Shelves only.
Ordering Notes
1) Specify one (1) List 42 per PCU Mounting Shelf.
Page 23 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Restrictions
List 43 and 44 not available with List 42.
List 43: Top Feed AC Wireway
List of Parts
Features
♦
Consists of an AC wireway on left-hand side of system. Allows installer to route all AC input wiring into top of
system and down to input terminals at each PCU Mounting Shelf. Wireway accepts four (4) 3/4" or 1” conduit
fittings.
♦
Accommodates all available single-feed, dual-feed, and individual-feed shelf wiring options.
♦
See Arrangement of System Equipped With List 43 for equipment arrangement.
Restrictions
For use with Model V200ECAB (List 31) or Model V260ECAB (List 32) PCU Shelves only.
Installer to provide all input and equipment-ground wiring to terminals at each PCU Mounting Shelf.
List 42 and 44 not available with List 43.
Ordering Notes
1) For top feed AC, order one (1) List 43 per Bay.
2) Order PCU Mounting Shelf input option (number of feeds) per PD588700701/PD588700801 (List 31) or
PD588703600/PD588703700 (List 32).
List 44: Top Mount AC Input Termination Panel—Special Configuration
Features
List of Parts
♦
Consists of a pre-wired, top-mount AC termination panel. Provides input
terminations for two (2) List 34 PCU Mounting Shelves. Panel accepts four (4) 3/4" or 1” conduit fittings, and
(5) 1-1/2” conduit fittings.
♦
See Arrangement of System Configured with List 44 for equipment arrangement.
Restrictions
Must be used with two (2) List 34 PCU Mounting Shelves and one (1) List 21 one-row Distribution Cabinet
only.
Mounts only in Relay Rack Part Nos. 377334000, 377334300, 412404600, 412404700, 509827, and 514811.
List 42 and 43 are not available with List 44.
Ordering Notes
1) For top-mount AC termination, order one (1) List 44 per Bay.
List 45: Top Mount AC Input Termination Panel
List of Parts
Features
♦
Consists of a pre-wired, top-mount AC input termination panel. Provides input terminations for up to six (6)
List 34 Rectifier Module Mounting Shelves (up to 24 individual feeds). Panel accepts (12) 3/4" conduit fittings.
♦
4U high termination panel mounts on top of Distribution Cabinet, and can extend above relay rack.
Distribution Cabinet can be mounted so that List 45 uses anywhere from 0-4U of rack space.
♦
See Arrangement of System Configured with List 45 for equipment arrangement.
Page 24 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Restrictions
For use with Model V340/420ECAB PCU Mounting Shelves (List 34) only. Not for use with List 31 or 32
shelves.
Ordering Notes
1) For top-mount AC input termination, order one (1) List 45 per Bay.
2) Specify 0-4U of rack space List 45 is to occupy. (List 45 can extend above top of relay rack.)
List 51: V50B50 PCU
List of Parts
Features
♦
Provides one (1) Model V50B50, Spec. No. 486529901, 50 ampere / 48 volt power
conversion unit.
♦
Refer to PD588700701/PD588700801 for PCU specifications.
Restrictions
For use in Model V200ECAB PCU Shelves (List 31).
Ordering Notes
1) Each shelf holds up to four (4) PCUs.
List 52: V65B50 PCU
List of Parts
Features
♦
Provides one (1) Model V65B50, Spec. No. 486531800, 65 ampere / 48 volt power
conversion unit.
♦
Refer to PD588703600/PD588703700 for PCU specifications.
Restrictions
For use in Model V260ECAB PCU Shelves (List 32).
Ordering Notes
1) Each shelf holds up to four (4) PCUs.
List 54: V85/105B50 PCU
List of Parts
Features
♦
Provides one (1) Model V85/105B50, Spec. No. 486533900, 85/105 ampere, 5000 watt,
48 volt power conversion unit.
♦
Refer to PD588704800 for PCU specifications.
Restrictions
For use in Model V340/420ECAB PCU Shelves (List 34 or 35).
Ordering Notes
1) Each shelf holds up to four (4) PCUs.
List 55: V50/65B50 PCU
Page 25 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
List of Parts
Home
Features
♦
Provides one (1) Model V50/65B50, Spec. No. 486534300, 50/65 ampere, 3000 watt, 48
volt power conversion unit.
♦
Refer to PD588704800 for PCU specifications.
Restrictions
For use in Model V340/420ECAB PCU Shelves (List 34 or 35).
Ordering Notes
1) Each shelf holds up to four (4) PCUs.
List 60: Optional 80A Converter Frame (Initial Frame)
List of Parts
Features
♦
Provides (1) Model MHSB80FRM, Spec. No. 588249600, -48V to +24V DC-DC 80A
Converter Mounting Frame, installed in one PCU mounting position in a List 32 PCU
Mounting Shelf. Includes output cabling to a dual voltage bus distribution assembly.
Includes alarm cabling.
♦
Holds up to four (4) List 62 Converter Modules.
♦
For more information, refer to System Application Guide SAG588249600 in the Power
System User Manual.
Restrictions
Occupies right-hand PCU mounting position in a List 32 PCU Mounting Shelf.
Must be installed in Main Bay only.
Installed in top PCU Mounting Shelf only.
Maximum of one (1) List 60 per power system. For more capacity, order up to (3) List 61.
Must be used in conjunction with a dual voltage bus distribution panel assembly (List JA, JB, JC, JD, KA, LB,
or LC).
Ordering Notes
1) For initial Converter Mounting Frame, order (1) List 60.
2) For additional Converter Mounting Frames, order up to (3) List 61.
3) Order up to four (4) converter modules (List 62) for List 60.
List 61: Optional 80A Converter Frame (Expansion Frame)
List of Parts
Features
♦
Provides (1) Model MHSB80FRM, Spec. No. 588249600, -48V to -+24V DC-DC 80A
Converter Mounting Frame, installed in one PCU mounting position in a List 32 PCU
Mounting Shelf. Includes output cabling to a dual voltage bus distribution assembly.
Includes alarm cabling that plugs into cabling of previous frame.
♦
Holds up to four (4) List 62 Converter Modules.
♦
For more information, refer to System Application Guide SAG588249600 in the Power
System User Manual.
Restrictions
Occupies right-hand PCU mounting position in a List 32 PCU Mounting Shelf.
Page 26 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Must be installed in Main Bay only.
Installed in next available PCU Mounting Shelf.
Must be used in conjunction with List 60 and a dual voltage bus distribution panel assembly (List JA, JB, JC,
JD, KA, LB, or LC).
If ordering more than one (1) List 61, the dual voltage bus distribution panel assembly (List JA, JB, JC, JD,
KA, LB, or LC) must be installed in bus position A (row 1, bottom row) of the distribution cabinet.
Ordering Notes
1) For initial Converter Mounting Frame, order (1) List 60.
2) For additional Converter Mounting Frames, order up to (3) List 61.
3) Order up to four (4) converter modules (List 62) for List 61.
List 62: Optional 20A Converter Module
List of Parts
Features
♦
Provides Model MHSB20A, Spec. No. 486800128, -48V to +24V (20 ampere) Converter
Module
♦
For more information, refer to System Application Guide SAG588249600 in the Power System
User Manual.
Restrictions
For use with List 60, 61, 63, 64, 65 and 66 only.
List 63: Optional 160A Converter Shelf
(Initial Shelf)
Features
List of Parts
♦
Provides (1) Model MHSB160CAB, Spec. No. 588249700, -48V to +24V
DC-DC 160A Converter Mounting Shelf. Includes input cabling, output
cabling and system busbar adapters. Includes alarm cabling for List 63
and List 64.
♦
Holds up to eight (8) List 62 Converter Modules.
♦
For more information, refer to SAG588249700 in the Power System User
Manual.
Restrictions
Maximum of one (1) List 63 per Power System. For more capacity, order
(1) List 64.
Must be installed in Main Bay only.
Must be used in conjunction with a dual voltage bus distribution panel assembly (List JA, JB, JC, JD, KA, LB,
or LC). Distribution panel assembly must be installed in bus position A (row 1, bottom row) of the distribution
cabinet.
Designed for use in systems configured with up to four (4) PCU Mounting Shelves (List 32) and no List 80 or
82, or up to three (3) PCU Mounting Shelves (List 32) with List 80 or 82. See Dimensions and Arrangement
of System Configured with Lists 23, 32, 60, 61, 63 and 64 for typical equipment arrangement.
Must be located directly beneath bottom (last) PCU Mounting Shelf.
List 92 is not available when List 63 is ordered.
Page 27 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Bay will accommodate a maximum total of (4) List 63, List 64 and List 93.
Home
Must allow 2 rack units (3.5”) of space above top Converter Shelf if used with List 34.
Ordering Notes
1) For initial Converter Mounting Shelf, order (1) List 63.
2) For an additional Converter Mounting Shelf, order (1) List 64.
3) Order up to eight (8) converter modules (List 62) for List 63.
List 64: Optional 160A Converter Shelf
(Expansion Shelf)
List of Parts
Features
♦
Provides (1) Model MHSB160CAB, Spec. No. 588249700, -48V to +24V
DC-DC 160A Converter Mounting Shelf. Includes input cabling and
output cabling to a dual voltage bus distribution assembly.
♦
Holds up to eight (8) List 62 Converter Modules.
♦
For more information, refer to SAG588249700 in the Power System User
Manual.
Restrictions
Maximum of one (1) List 64 per Power System.
Must be installed in Main Bay only.
Must be used in conjunction with a List 63 and a dual voltage bus distribution panel assembly (List JA, JB, JC,
JD, KA, LB, or LC). Distribution panel assembly must be installed in bus position A (row 1) of the distribution
cabinet.
Must be located directly beneath List 63.
List 92 is not available when List 64 is ordered.
Bay will accommodate a maximum total of (4) List 63, List 64 and List 93.
Ordering Notes
1) For initial Converter Mounting Shelf, order (1) List 63.
2) For an additional Converter Mounting Shelf, order (1) List 64.
3) Order up to eight (8) converter modules (List 62) for List 64.
List 65: Optional 40A Converter Frame (Initial Frame)
List of Parts
Features
♦
Provides (1) Model MHSB40FRM, Spec. No. 588250100, -48V to +24V DC-DC 40A
Converter Mounting Frame, installed in one PCU mounting position in a List 34 PCU
Mounting Shelf. Includes output cabling to a dual voltage bus distribution assembly.
Includes alarm cabling.
♦
Holds up to two (2) List 62 Converter Modules.
♦
For more information, refer to System Application Guide SAG588250100 in the Power
System User Manual.
Restrictions
Occupies left-hand PCU mounting position in a List 34 PCU Mounting Shelf.
Page 28 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Must be installed in Main Bay only.
Must be installed in top PCU Mounting Shelf only.
Maximum of one (1) List 65 per power system. For more capacity, order up to (3) List 66.
Must be used in conjunction with a dual voltage bus distribution panel assembly (List JA, JB, JC, JD, KA, LB,
or LC).
Ordering Notes
1) For initial Converter Mounting Frame, order (1) List 65.
2) For additional Converter Mounting Frame, order (1) to (3) List 66.
3) Order up to two (2) converter modules (List 62) for List 65.
List 66: Optional 40A Converter Frame (Expansion Frame)
Features
List of Parts
♦
Provides (1) Model MHSB40FRM, Spec. No. 588250100, -48V to -+24V DC-DC 40A
Converter Mounting Frame, installed in one PCU mounting position in a List 34 PCU
Mounting Shelf. Includes output cabling to a dual voltage bus distribution assembly.
Includes alarm cabling that plugs into cabling of previous frame.
♦
Holds up to two (2) List 62 Converter Modules.
♦
For more information, refer to System Application Guide SAG588250100 in the Power
System User Manual.
Restrictions
Occupies left-hand PCU mounting position in a List 34 PCU Mounting Shelf.
Must be installed in Main Bay only.
Installed in next available PCU Mounting Shelf.
Must be used in conjunction with List 65 and a dual voltage bus distribution panel assembly (List JA, JB, JC,
JD, KA, LB, or LC).
If ordering more than one (1) List 66, the dual voltage bus distribution panel assembly (List JA, JB, JC, JD,
KA, LB, or LC) must be installed in bus position A (row 1) of the distribution cabinet.
Ordering Notes
1) For initial Converter Mounting Frame, order (1) List 65.
2) For additional Converter Mounting Frames, order (1) to (3) List 66.
3) Order up to two (2) converter modules (List 62) for List 66.
List 71: Optional Audible Alarm and Alarm Termination Circuit Card
List of Parts
Features
♦
Provides an Alarm Termination/Audible Alarm circuit card (509539). This circuit card is interconnected to the
MCA. The circuit card provides spring-clamp type terminals for connection of customer wiring to the MCA's
external alarm circuits in lieu of the standard alarm cable.
♦
Includes a local audible alarm-sounding device connected to the external audible alarm contacts. The audible
alarm can be silenced locally.
Restrictions
Must be located in Main Bay only.
Page 29 of 123
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SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Audible alarm is inoperative when used with List 12 or 13 MCA (no audible alarm relay contacts
available).
List 72: Vortex® WinLink Hardware (Modem Interface)
Home
List of Parts
Features
♦
Provides a 2400 bits/s Modem circuit card, Spec. No. 486781300, plus associated hardware.
♦
This option plugs into the MCA.
Restrictions
Only one interface option (List 72, 74, 75, 76, 77, 78 or RS-485) can be installed.
Do not order this option when the power system is equipped with List 80 (LMS1000).
Ordering Notes
1) Order this option or List 74, 75, 76, 77 or 78 for each Power System (MCA) to be accessed via Vortex®
WinLink Software.
List 73: Vortex® WinLink Software
List of Parts
Features
♦
Provides Spec. No. 041182000 (Vortex® WinLink Software).
♦
Vortex® WinLink Software provides the user the ability to remotely communicate with multiple VPS's
equipped with the Vortex® WinLink Hardware option. Only one VPS can be remotely connected at a time.
This allows a user to remotely monitor, control, and adjust the VPS via Vortex® WinLink. Remote
communication is done over dial-up phone lines when the VPS is equipped with the modem interface.
♦
With Vortex® WinLink Software, the same tasks accomplished via the VPS's MCA local interface pad can be
done remotely. This includes alarm monitoring, voltage/current monitoring, and adjustment of alarm and
control circuits.
♦
The Vortex® WinLink software, Spec. No. 041182000, runs under the Windows 95/NT platform.
Ordering Notes
1) Only one List 73 required for each computer installation.
List 74: Combination Modem/RS-232 Interface Option
Features
List of Parts
♦
Provides a Modem circuit card, an RS-232 circuit card, and
associated mounting hardware.
♦
This option plugs into the MCA.
Restrictions
Only one interface option (List 72, 74, 75, 76, 77, 78 or RS-485) can be installed.
Do not order this option when the power system is equipped with List 80
(LMS1000).
Ordering Notes
1) Order this option or List 72, 75, 76, 77 or 78 for each Power System (MCA) to be accessed via Vortex®
WinLink Software via modem or RS-232 connection.
Page 30 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
List 75: Ethernet Interface Option—WinLink Compatible +
Web Interface
List of Parts
Features
♦
Provides an Ethernet circuit card and associated mounting hardware.
♦
Ethernet circuit card is WinLink Compatible & provides a Web Interface.
♦
This option plugs into the MCA.
Restrictions
Only one interface option (List 72, 74, 75, 76, 77, 78 or RS-485) can be installed.
Do not order this option when the power system is equipped with List 80 (LMS1000).
The Ethernet card requires an MCA with firmware version 5.2.0 or later.
Ordering Notes
1) Order this option or List 72, 74, 76, 77 or 78 for each Power System (MCA) to be accessed via Vortex®
WinLink Software or Web Interface.
List 76: Ethernet Interface Option—WinLink Compatible +
Web Interface + SNMP
List of Parts
Features
♦
Provides an Ethernet circuit card and associated mounting hardware.
♦
Ethernet circuit card is WinLink Compatible & provides a Web Interface and SNMP.
♦
This option plugs into the MCA.
Restrictions
Only one interface option (List 72, 74, 75, 76, 77, 78 or RS-485) can be installed.
Do not order this option when the power system is equipped with List 80 (LMS1000).
The Ethernet card requires an MCA with firmware version 5.2.0 or later.
Ordering Notes
1) Order this option or List 72, 74, 75, 77 or 78 for each Power System (MCA) to be accessed via Vortex®
WinLink Software or Web Interface.
List 77: Ethernet Interface Option—WinLink Compatible +
Web Interface + Battery Monitoring Option
List of Parts
Features
♦
Provides an Ethernet circuit card and associated mounting hardware.
♦
Ethernet circuit card is WinLink Compatible & provides a Web Interface, Battery Reserve Time
Prediction Feature and Battery Health Prediction Feature.
♦
This option plugs into the MCA.
Restrictions
Only one interface option (List 72, 74, 75, 76, 77, 78 or RS-485) can be installed.
Do not order this option when the power system is equipped with List 80 (LMS1000).
The Ethernet card requires an MCA with firmware version 5.2.0 or later.
Page 31 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Ordering Notes
1) Order this option or List 72, 74, 75, 76 or 78 for each Power System (MCA) to be accessed via Vortex®
WinLink Software or Web Interface.
List 78: Ethernet Interface Option—WinLink Compatible +
Web Interface + Battery Monitoring Option + SNMP
List of Parts
Features
♦
Provides an Ethernet circuit card and associated mounting hardware.
♦
Ethernet circuit card is WinLink Compatible & provides a Web Interface, Battery Reserve Time
Prediction Feature, Battery Health Prediction Feature, and SNMP.
♦
This option plugs into the MCA.
Restrictions
Only one interface option (List 72, 74, 75, 76, 77, 78 or RS-485) can be installed.
Do not order this option when the power system is equipped with List 80 (LMS1000).
The Ethernet card requires an MCA with firmware version 5.2.0 or later.
Ordering Notes
1) Order this option or List 72, 74, 75, 76 or 77 for each Power System (MCA) to be accessed via Vortex®
WinLink Software or Web Interface.
List 79: Capacitor Pre-charge Assembly
List of Parts
Features
♦
Pre-charges load capacitors through the terminals of a GJ/218 type circuit breaker or
TPH type fuseholder.
♦
Includes 3 ft. long clip leads.
♦
Includes mounting bracket.
List 80: LMS1000
List of Parts
Features
♦
Provides a Model LMS1000, Spec. No. 58650500002, Master Node cabinet and CPU circuit card. The
LMS1000 is a programmable monitoring, controlling, and data acquisition system designed for use in
telecommunications power sites. Refer to the separate LMS1000 instruction manual for further information.
♦
Also supplied is an RS-485 Communications Interface Circuit Card Assembly, Spec. No. 486781400. This
assembly plugs onto the MCA circuit card, and allows the MCA to interface with the LMS1000, via an RS-485
port.
♦
Also provided is an interface cable that interconnects the MCA and the LMS1000.
Restrictions
Must be located in Main Bay only.
Cannot be installed if List 82 is ordered. The power system can only accommodate List 80 or List 82, not
both.
A maximum of one (1) List 80 can be used per power system, and must be mounted in a 2U space between
the distribution enclosure and the top PCU Mounting Shelf in the Main Bay.
Page 32 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Do not order List 72, 74, 75, 76, 77 or 78 when List 80 is ordered.
Home
Ordering Notes
1) Order LMS1000 options as required per SAG586505000 (example; input/output cards to monitor points
external to the power system).
List 82: Battery Thermal Runaway Management System
List of Parts
Features
♦
Provides Spec. No. 486103800.
♦
The Battery Thermal Runaway Management System is designed to prevent battery thermal runaway should
overheating occur.
♦
For more information, refer to the Battery Thermal Runaway Management System instruction manual.
Restrictions
Must be located in Main Bay only.
Cannot be installed if List 80 is ordered. The power system can only accommodate List 82 or List 80, not
both.
A maximum of two (2) List 82 can be used per power system, and must be mounted in a 2U space between
the distribution enclosure and the top PCU Mounting Shelf in the Main Bay.
List 90: Battery Tray
Features
♦
List of Parts
Provides a battery tray mounted at the bottom of the relay rack.
♦
Designed to accommodate four (4) PowerSafe Model 12VX100, 12 volt, 100 AH VRLA batteries. (See Battery
Manufacturer Information.)
♦
Tray dimensions are 21.3” wide X 21.5” deep X 3” high. Height of tray with batteries is 10”.
♦
See Dimensions of System Configured with List 90 Battery Trays under Physical Size Information for a typical
battery tray arrangement.
Ordering Notes
1) Order multiples of List 90 for more than one (1) battery tray.
List 92: Battery Stand
Features
♦
Complete battery stand
List of Parts
platform, including monitoring
options. For more information, refer to SAG588820000.
♦
When List 92 is ordered as part of the VPS, the power system can be mounted in a relay rack on top of the
battery stand.
Restrictions
Cannot be used if List 63 or 64 is ordered.
Must allow 1 rack unit (1.75”) of space at bottom of relay rack if used with List 34.
Battery Stand’s LVBD option not available when power system is equipped with V340/420ECAB PCU
Mounting Shelf (List 34).
Page 33 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List of Parts
List 93: Battery Tray, Pre-cabled
Features
♦
Provides one battery tray that mounts four (4) 12V front terminal VLRA batteries. Batteries are configured as
one (1) 48V string. Battery cabling is factory-connected to Power System main bus.
♦
Accepts various Valve Regulated Lead Acid (VLRA) batteries. See Ordering Notes below.
♦
Tray dimensions are 21.3” wide X 22.4” deep. See Dimensions of System Configured with List 93 Battery
Trays under Physical Size Information for a typical battery tray arrangement.
♦
Trays can be ordered with or without Battery Disconnect circuit breakers. When circuit breakers are ordered,
one is provided in the –48V lead of each battery string (1 circuit breaker per tray).
Ordering Notes
1) Order multiples of List 93 for more than one (1) battery tray. See Restrictions below.
2) Order batteries separately. The following table lists batteries recommended for use with List 93.
Manufacturer*
Model
Emerson
Network
Power
Part No.
Rated 8-Hr.
Capacity
(Ah)
Dimension
WxLxH
(Inches)
Required
Tray
Spacing
Weight
(lbs)
C&D
Deka Unigy I
Douglas
Douglas
Enersys PowerSafe
Fiamm
Fiamm
GNB Marathon
GNB Marathon
Northstar
FA 12-150F
12AVR-150ET
DGS12-150F
DGS12-170F
12V155F
12FAT125
12FAT155
M12V125FT
M12V155FT
NSB170FT
FA12150
122018
125453
-122010
---112795
--
150
150
150
170.8
155
125
155
125
155
167
4.92 x 21.97 x 12.70
4.90 x 22.00 x 11.75
4.90 x 22.00 x 12.70
4.92 x 22.05 x 12.60
4.92 x 22.09 x 12.44
4.96 x 21.97 x 10.67
4.96 x 21.97 x12.64
4.90 x 22.00 x 11.15
4.90 x 22.00 x 11.15
4.92 x 22.05 x 12.60
8U
7U
8U
8U
8U
7U
8U
7U
7U
8U
131
115
137
129.6
148
110.23
132.25
105
119
131
* See Battery Manufacturer Information.
3) Specify rack spacing of 7U (12.25”) or 8U (14”) between trays and above top tray as required for battery
clearance. See table above.
4) Specify the batteries you intend to use with each List 93 ordered. Lugs for battery connections vary
according to the batteries to be installed. Battery cables will be lugged as shown in the following table.
The table is provided for reference only.
Battery Lug Kit Part Numbers
(Kit provides two lugs for one tray.)
Battery
Specified
Ordered Without
Circuit Breaker
Ordered With
Circuit Breaker
125A or Higher
Ordered With
Circuit Breaker
100A or Lower
C&D FA 12-150F
Deka Unigy I 12AVR-150ET
528235
528235
528235
528235
528234
528234
–Continued–
Page 34 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Battery Lug Kit Part Numbers
(Kit provides two lugs for one tray.)
Douglas DGS12-150F
Douglas DGS12-170F
Enersys PowerSafe 12V155F
Fiamm 12FAT125
Fiamm 12FAT155
GNB Marathon M12V125FT
GNB Marathon M12V155FT
Northstar NSB170FT
528237
528235
528235
528235
528235
528235
528235
528235
528237
528235
528235
528235
528235
528235
528235
528235
528236
528234
528234
528234
528234
528234
528234
528234
5) Specify with or without Battery Disconnect circuit breakers. Note: All List 93 trays in a bay will be
furnished with or without Battery Disconnect circuit breakers as specified for the first tray ordered.
6) An assembly for connection of all List 93’s is automatically added to the order. Part number depends on
system configuration.
7) If ordering List 93 with circuit breakers, order one (1) circuit breaker per List 93 from the following table.
Ampere
Rating
Part Number
1
Electrical/Mechanical Trip (Black Handle)
Electrical Trip2 (White Handle)
50
256694300
60
256694700
70
256695100
75
256695500
100
256695900
125
100765
150
100763
200
121810
Circuit Breaker Alarm Operation:
1
Provides an alarm during an electrical or manual trip condition.
2
Provides an alarm during an electrical trip condition only.
256694400
256694800
256695200
256695600
256696000
100762
100764
121809
8) If ordering List 93 with circuit breakers, specify breaker mounting on left side or right side of tray.
Restrictions
Maximum number of List 93’s per bay is four (4).
A single List 93 must mount at bottom of bay. Multiple List 93’s must mount starting at bottom of bay and
working upward.
Bay will accommodate a maximum total of (4) List 63, List 64 and List 93.
Must allow 2 rack units (3.5”) of space below bottom PCU Mounting Shelf if used with List 34.
Page 35 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List AA: Distribution Bus Module (Part No. 509840)
(24) Fuse/Circuit Breaker System Positions
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(24) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A
Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432).
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 48 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
GROUND
BUSBAR
LOAD RETURN
CONNECTIONS
5/8"
LOAD
CONNECTIONS
5/8"
LOADS
1/4-20 THREADED HOLE, 48 PLACES
(CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
Page 36 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List AB: Distribution Bus Module (Part No. 428316100)
(3) GJ/218 Circuit Breaker System Positions
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(3) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
Restrictions
Can be installed in bus positions A-C (row 1-3) of a 1-, 2-, 3- or 4-bus row cabinet. Cannot be installed in bus
position D (row 4) of a 4-bus row cabinet. See also List AC for similar application in bus position D (row 4).
Panel is designed to mount circuit breakers in the following possible combinations:
(3) 100A to 250A
(1) 100A to 250A and (1) 300A or 400A
(1) 600A
Ordering Notes
1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 12 PLACES
(CUSTOMER MUST SUPPLY LUG
BOLTS AND ADDITIONAL
HARDWARE. BOLT LENGTH: 1-1/4")
LOAD
CONNECTIONS
LOAD RETURN
CONNECTIONS
GROUND
BUSBAR
1.5"
1"
1"
1"
1"
LOADS
Page 37 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List AC: Distribution Bus Module (Part No. 507198)
(3) GJ/218 Circuit Breaker System Positions
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(3) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
Restrictions
For use in a 4-bus row cabinet only. Must be installed in bus position D (row 4). See also List AB for similar
application in bus positions A-C (rows 1-3).
Panel is designed to mount circuit breakers in the following possible combinations:
(3) 100A to 250A
(1) 100A to 250A and (1) 300A or 400A
(1) 600A
Ordering Notes
1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 12 PLACES
(CUSTOMER MUSTSUPPLY LUG
BOLTS AND ADDITIONAL
HARDWARE. BOLT LENGTH: 1-1/4")
LOAD
CONNECTIONS
LOAD RETURN
CONNECTIONS
GROUND
BUSBAR
1.5"
1"
1"
1"
1"
LOADS
Page 38 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List AD: Distribution Bus Module (Part No. 509565)
(8) GJ/218 Circuit Breaker System Positions (Upper Two Rows)
Features
♦
Single Voltage Distribution (-48V)
♦
1,000A Maximum Capacity (500A per side)
♦
(8) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
Restrictions
Occupies two distribution rows.
For use in a 4-bus row cabinet only. Must be installed in bus positions C and D (rows 3 and 4). See also List
AE for similar application in bus positions A and B (rows 1 and 3) or B and C (rows 2 and 3).
Panel is designed to mount circuit breakers in the following possible combinations per side:
(4) 100A to 250A
(2) 100A to 250A and (1) 300A or 400A
(2) 300A or 400A
(1) 600A and (1) 100A to 250A
Unless otherwise specified circuit breakers are divided between the two sides, and are mounted from left to
right, starting with the highest capacity and working to the lowest capacity on each side.
Ordering Notes
3) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
4) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 32 PLACES (CUSTOMER MUST PROVIDE LUG
BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
LOAD CONNECTIONS
1-7/8"
GROUND
BUSBAR
1"
LOAD RETURN
CONNECTIONS
1"
1"
LOADS
Page 39 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List AE: Distribution Bus Module (Part No. 509648)
(8) GJ/218 Circuit Breaker System Positions (Lower Two Rows)
Features
♦
Single Voltage Distribution (-48V)
♦
1,000A Maximum Capacity (500A per side)
♦
(8) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
Restrictions
Occupies two distribution rows.
For use in a 2-, 3- or 4-bus row cabinet. Must be installed in bus positions A and B (rows 1 and 2), or B and C
(rows 2 and 3). See also List AD for similar application in bus positions C and D (rows 3 and 4).
Panel is designed to mount circuit breakers in the following possible combinations per side:
(4) 100A to 250A
(2) 100A to 250A and (1) 300A or 400A
(2) 300A or 400A
(1) 600A and (1) 100A to 250A
Unless otherwise specified circuit breakers are divided between the two sides, and are mounted from left to
right, starting with the highest capacity and working to the lowest capacity on each side.
Ordering Notes
5) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
6) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 32 PLACES (CUSTOMER MUST PROVIDE LUG
BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
LOAD CONNECTIONS
1-7/8"
GROUND
BUSBAR
1"
LOAD RETURN
CONNECTIONS
1"
1"
LOADS
Page 40 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List AG: Distribution Bus Module (Part No. 514010)
(2) TPH Fuse System Positions
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(2) Distribution Fuse Mounting Positions
(70 to 600A TPH-Type)
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Does not provide connection for load returns (see Ordering Notes).
Ordering Notes
1) To terminate load returns within the distribution cabinet, order one (1) List AH for up to two (2) List AG.
2) Order fuses as required per Table 2 (TPH-Type Fuses). Order replacement alarm fuses (18/100A) per
Table 1.
3) Order load lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
3/8-16 CAPTIVE NUT,
6 PLACES (CUSTOMER
MUST PROVIDE LUG BOLTS
AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
2-1/8"
3/8-16 CAPTIVE NUT,
6 PLACES (CUSTOMER
MUST PROVIDE LUG BOLTS
AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
2-1/8"
2-1/8"
2-1/8"
LOAD
CONNECTIONS
1"
LOAD
CONNECTIONS
LOAD
LOAD
Page 41 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List AH: Distribution Bus Module (Part No. 500676)
Ground Bar Assembly for Use with Up to (2) List AG, AJ, CG or CJ
Features
♦
Single Voltage Distribution (-48V)
♦
1000A Maximum Capacity
♦
Groundbar Assembly for Use with Up to Two (2) List AG, AJ, CG or CJ if internal load returns are required
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Ordering Notes
1) To terminate load returns within the distribution cabinet, order one (1) List AH for up to two (2) List AG,
List AJ, List CG or List CJ.
3/8-16 CAPTIVE NUT, 24 PLACES
(CUSTOMER MUST SUPPLY
LUG BOLTS AND ADDITIONAL
HARDWARE. BOLT
LENGTH: 1-1/4")
GROUND
BUSBAR
2"
2"
2"
2"
2"
1"
LOAD RETURN
CONNECTIONS
1"
2"
2"
2"
2"
2"
Page 42 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List AJ: Distribution Bus Module (Part No. 520819)
(2) TPH Fuse System Positions with Load Metering Shunts
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(2) Distribution Fuse Mounting Positions
(70 to 600A TPH-Type)
♦
(1) Load Shunt (800A, 50 mV.) per load fuse is provided. Extended shunt leads are 22 AWG stranded wire,
approximately 7-10 ft. long from exit point at bottom of Distribution Cabinet. Each shunt lead is equipped with
a 49.9 ohm current limiting resistor. If a List 80 is ordered, shunt leads in the Main Bay are factory-connected
to the LMS1000 unless otherwise specified.
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Does not provide connection for load returns (see Ordering Notes).
Ordering Notes
1) To terminate load returns within the distribution cabinet, order one (1) List AH for up to two (2) List AJ.
2) Order fuses as required per Table 2 (TPH-Type Fuses). Order replacement alarm fuses (18/100A) per
Table 1.
3) Order load lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
3/8-16 CAPTIVE NUT,
6 PLACES (CUSTOMER
MUST PROVIDE LUG BOLTS
AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
2-1/8"
2-1/8"
3/8-16 CAPTIVE NUT,
6 PLACES (CUSTOMER
MUST PROVIDE LUG BOLTS
AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
2-1/8"
2-1/8"
LOAD
CONNECTIONS
LOAD
CONNECTIONS
LOAD
LOAD
Page 43 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List AK: Distribution Bus Module (Part No. 520805)
(24) Fuse/Circuit Breaker System Positions
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(24) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A
Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432).
Restrictions
Provides no ground return busbar. Ground return connections must be made outside of Power Distribution
Cabinet, or to List AL. Note: Ground return connections for optional Alarm-Type Fuse Distribution Assembly
(Kit P/N 514432) must also be made outside of Power Distribution Cabinet.
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. NOTE: Additional
restrictions apply if used in conjunction with a List AL. See List AL for restrictions.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
lugs for four (4) positions of a bullet nose-type distribution assembly.
LOAD
CONNECTIONS
5/8"
LOADS
1/4-20 THREADED HOLE, 48 PLACES
(CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
Page 44 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List AL: Distribution Bus Module
Ground Bar Assembly for Use with Up to (2) List AK
Features
♦
Groundbar Assembly for use with up to two (2) List AK when internal load returns are required
♦
1000A Maximum Capacity
Restrictions
Can be installed in a 2- or 3-bus row cabinet. Must be installed in top row.
Must be installed in the same bus row as a List AK.
Ordering Notes
1) To terminate load returns within the distribution cabinet, order one (1) List AL for up to two (2) List AK.
1/4-20 STUD, 48 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
5/8"
5/8"
LOAD RETURN
CONNECTIONS
Page 45 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List AM: Distribution Bus Module (Part No. 524632)
(20) Fuse/Circuit Breaker System Positions
(1) 3-Pole Input Disconnect Fuse/Circuit Breaker Position
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(20) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A
Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432).
♦
(1) Input Disconnect Fuse / Circuit Breaker 3-Pole Mounting Position (3 to 100A TPS/TLS-Type Fuse / 1 to
250A Bullet Nose Type Circuit Breaker). Disconnects all loads in row from system main bus.
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 40 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
GROUND
BUSBAR
LOAD RETURN
CONNECTIONS
5/8"
LOAD
CONNECTIONS
5/8"
LOADS
1/4-20 THREADED HOLE, 40 PLACES
(CUSTOMER MUST SUPPLY LUG BOLTS AND
ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
EMPTY
MOUNTIG
POSITION
INPUT
DISCONNECT
Page 46 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List BA: Distribution Bus Module (Part No. 520600)
(12) Fuse/Circuit Breaker System Positions with LVD
(8) Fuse/Circuit Breaker System Positions without LVD
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(12) LVD-Controlled Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type
Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution Assembly, Kit
P/N 514432).
♦
(8) Non-LVD-Controlled Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLSType Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
♦
Low Voltage Load Disconnect Contactor
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 40 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
GROUND
BUSBAR
LOAD RETURN
CONNECTIONS
5/8"
LOAD
CONNECTIONS
5/8"
BUS A LOADS
(NO LVD)
BUS B LOADS
(LVD)
1/4-20 THREADED HOLE, 40 PLACES
(CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT
LENGTH: 3/4")
LVD
CONTACTOR
Page 47 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List CA: Distribution Bus Module (Part No. 509846)
(20) Fuse/Circuit Breaker System Positions w/LVLD
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(20) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A
Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432).
♦
Low Voltage Load Disconnect Contactor
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
Circuit breakers with greater than 100 ampere rating occupy two mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose-Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 40 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
GROUND
BUSBAR
LOAD RETURN
CONNECTIONS
5/8"
LOAD
CONNECTIONS
5/8"
LOADS
1/4-20 THREADED HOLE, 40 PLACES
(CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
LVD
CONTACTOR
Page 48 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List CB: Distribution Bus Module (Part No. 509904)
(3) GJ/218 Circuit Breaker System Positions w/LVLD
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(3) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
♦
Low Voltage Load Disconnect Contactor
Restrictions
Can be installed in any bus position A-C (row 1-3) of a 1-, 2-, 3- or 4-bus row cabinet. Cannot be installed in
bus position D (row 4) of a four-bus row cabinet. See also List CD for similar application in bus position D
(row 4).
Panel is designed to mount circuit breakers in the following possible combinations:
(3) 100A to 250A
(1) 100A to 250A and (1) 300A or 400A
(1) 600A
Ordering Notes
1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 12 PLACES
(CUSTOMER MUST SUPPLY
BOLTS AND ADDITIONAL
HARDWARE. BOLT LENGTH: 1-1/4")
LOAD
CONNECTIONS
LOAD RETURN
CONNECTIONS
GROUND
BUSBAR
1.5"
1"
1"
1"
1"
LOADS
LVD
CONTACTOR
Page 49 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List CD: Distribution Bus Module (Part No. 507197)
(3) GJ/218 Circuit Breaker System Positions w/LVLD
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(3) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
♦
Low Voltage Load Disconnect Contactor
Restrictions
For use in a 4-bus row cabinet only. Must be installed in bus position D (row 4).. See also List CB for similar
application in bus positions A-C (rows 1-3).
Panel is designed to mount circuit breakers in the following possible combinations:
(3) 100A to 250A
(1) 100A to 250A and (1) 300A or 400A
(1) 600A
Ordering Notes
1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 12 PLACES
(CUSTOMER MUST SUPPLY
BOLTS AND ADDITIONAL
HARDWARE. BOLT LENGTH: 1-1/4")
LOAD
CONNECTIONS
LOAD RETURN
CONNECTIONS
1.5"
1"
GROUND
BUSBAR
1"
1"
1"
LOADS
LVD
CONTACTOR
Page 50 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List CE: Distribution Bus Module (Part No. 509563)
(8) GJ/218 Circuit Breaker System Positions w/LVLD (Upper Two Rows)
Features
♦
Single Voltage Distribution (-48V)
♦
1,000A Maximum Capacity (500A per side)
♦
(8) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
♦
Low Voltage Load Disconnect Contactor
Restrictions
Occupies two distribution rows.
For use in a 4-bus row cabinet only. Must be installed in bus positions C and D (rows 3 and 4). See also List
CF for similar application in bus positions A and B (rows 1 and 2).
Panel is designed to mount circuit breakers in the following possible combinations per side:
(4) 100A to 250A
(2) 100A to 250A and (1) 300A or 400A
(2) 300A or 400A
(1) 600A and (1) 100A to 250A
Unless otherwise specified circuit breakers are divided between the two sides, and are mounted from left to
right, starting with the highest capacity and working to the lowest capacity on each side.
Ordering Notes
1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 32 PLACES(CUSTOMER MUST SUPPLY
BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
LOAD CONNECTIONS
UPPER LVD
CONTACTOR
1-7/8"
1"
LOAD RETURN
CONNECTIONS
1"
1"
LOADS
CONTROLLED BY UPPER
LVD CONTACTOR
LOADS
CONTROLLED BY LOWER
LVD CONTACTOR
LOWER LVD
CONTACTOR
Page 51 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List CF: Distribution Bus Module (Part No. 509646)
(8) GJ/218 Circuit Breaker System Positions w/LVLD (Lower Two Rows)
Features
♦
Single Voltage Distribution (-48V)
♦
1,000A Maximum Capacity (500A per side)
♦
(8) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
♦
Low Voltage Load Disconnect Contactor
Restrictions
Occupies two distribution rows.
For use in a 2-, 3- or 4-bus row cabinet. Must be installed in bus positions A and B (rows 1 and 2), or B and C
(rows 2 and 3). See also List CE for similar application in bus positions C and D (rows 3 and 4).
Panel is designed to mount circuit breakers in the following possible combinations per side:
(4) 100A to 250A
(2) 100A to 250A and (1) 300A or 400A
(2) 300A or 400A
(1) 600A and (1) 100A to 250A
Unless otherwise specified circuit breakers are divided between the two sides, and are mounted from left to
right, starting with the highest capacity and working to the lowest capacity on each side.
Ordering Notes
1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 32 PLACES(CUSTOMER MUST SUPPLY
BOLTS AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
LOAD CONNECTIONS
UPPER LVD
CONTACTOR
1-7/8"
1"
LOAD RETURN
CONNECTIONS
1"
1"
LOADS
CONTROLLED BY UPPER
LVD CONTACTOR
LOWER LVD
LOADS
CONTACTOR
CONTROLLED BY LOWER
LVD CONTACTOR
Page 52 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List CG: Distribution Bus Module (Part No. 514037)
(2) TPH Distribution Fuse Positions w/LVLD
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(2) Distribution Fuse Mounting Positions
(70 to 600A TPH-Type)
♦
Low Voltage Load Disconnect Contactor
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Does not provide connection for load returns (see Ordering Notes).
Ordering Notes
1) To terminate load returns within the distribution cabinet, order one (1) List AH for up to two (2) List CG.
2) Order fuses as required per Table 2 (TPH-Type Fuses). Order replacement alarm fuses (18/100A) per
Table 1.
3) Order load lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
3/8-16 CAPTIVE NUT,
6 PLACES (CUSTOMER
MUST PROVIDE LUG BOLTS
AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
2-1/8"
3/8-16 CAPTIVE NUT,
6 PLACES (CUSTOMER
MUST PROVIDE LUG BOLTS
AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
2-1/8"
2-1/8"
2-1/8"
LOAD
CONNECTIONS
1"
LOAD
CONNECTIONS
LOAD
LOAD
LVD CONTACTOR
Page 53 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List CJ: Distribution Bus Module (Part No. 520937)
(2) TPH Distribution Fuse Positions with Load Metering Shunts and LVLD
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(2) Distribution Fuse Mounting Positions
(70 to 600A TPH-Type)
♦
(1) Load Shunt (800A, 50 mV.) per load fuse is provided. Extended shunt leads are 22 AWG stranded wire,
approximately 7-10 ft. long from exit point at bottom of Distribution Cabinet. Each shunt lead is equipped with
a 49.9 ohm current limiting resistor. If a List 80 is ordered, shunt leads in the Main Bay are factory-connected
to the LMS1000 unless otherwise specified.
♦
Low Voltage Load Disconnect Contactor
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Does not provide connection for load returns (see Ordering Notes).
Ordering Notes
1) To terminate load returns within the distribution cabinet, order one (1) List AH for up to two (2) List CJ.
2) Order fuses as required per Table 2 (TPH-Type Fuses). Order replacement alarm fuses (18/100A) per
Table 1.
3) Order load lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
3/8-16 CAPTIVE NUT,
6 PLACES (CUSTOMER
MUST PROVIDE LUG BOLTS
AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
2-1/8"
2-1/8"
3/8-16 CAPTIVE NUT,
6 PLACES (CUSTOMER
MUST PROVIDE LUG BOLTS
AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
2-1/8"
2-1/8"
LOAD
CONNECTIONS
LOAD
CONNECTIONS
LOAD
LOAD
LVD CONTACTOR
Page 54 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List EA: Distribution Bus Module (Part No. 509852)
(16) Fuse/Circuit Breaker System Positions and (4) Fuse/Circuit Breaker Battery Disconnect Positions
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(16) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A
Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432).
♦
(4) Battery Disconnect Fuse / Circuit Breaker Mounting Positions
(3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose-Type Circuit Breakers)
Restrictions
Limit one bus arrangement of this type per Distribution Cabinet.
Must be installed in bus position A or B (row 1 or 2) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row
cabinet in List 1 if List 1 is used alone or with List 5 or 6.)
Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load and battery lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each
distribution position per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 48 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
LOAD RETURN
CONNECTIONS
3/4"
GROUND
BUSBAR
LOAD
CONNECTIONS
5/8"
BATTERY
(LOAD SIDE)
CONNECTIONS
5/8"
LOADS
1/4-20 THREADED HOLE, 40 PLACES (CUSTOMER
MUST SUPPLY LUG BOLTS AND ADDITIONAL
HARDWARE. BOLT LENGTH: 3/4")
BATTERY
DISCONNNECTS
Page 55 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
List GB: Distribution Bus Module (Part No. 513963)
(8) Fuse/Circuit Breaker System Positions w/LVD and (1) TPH Fuse Battery Disconnect Position
Home
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(8) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A
Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432).
♦
(1) Battery Disconnect Fuse Mounting Position (70 to 600A TPH-Type)
♦
Low Voltage Load Disconnect Contactor
Restrictions
Limit one bus arrangement of this type per Distribution Cabinet.
Must be installed in bus position A (row 1) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row
cabinet in List 1 if List 1 is used alone or with List 5 or 6.)
Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single TPS/TLS-type fuseholder or Bullet Nose-type circuit
breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order battery disconnect fuse, as required, per Table 2 (TPH-Type Fuses). Order replacement alarm
fuse (18/100A) per Table 1.
5) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
6) Order battery lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each battery disconnect
position per Table 7 (Lugs).
7) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
3/8-16 CAPTIVE NUT, 6 PLACES (CUSTOMER MUST
PROVIDE LUG BOLTS AND ADDITIONAL
HARDWARE. BOLT LENGTH: 1-14")
1/4-20 STUD, 16 PLACES
CUSTOMER MUST SUPPLY
ADDITIONAL HARDWARE)
LOAD RETURN
CONNECTIONS
3/4"
1-3/4"
2-1/2"
GROUND
BUSBAR
LOAD
CONNECTIONS
BATTERY (LOAD SIDE)
CONNECTIONS
1"
5/8"
5/8"
1/4-20 THREADED HOLE,
16 PLACES (CUSTOMER
MUST SUPPLY LUG BOLTS
AND ADDITIONAL
HARDWARE.
BOLT LENGTH: 3/4")
LOADS
BATTERY
DISCONNECT
LVD
CONTACTOR
Page 56 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List JA: Distribution Bus Module (Part No. 524482)
(4) –48V Fuse/Circuit Breaker System Positions and
(16) +24V Fuse/Circuit Breaker Subsystem Positions
Features
♦
Dual Voltage Distribution (–48V and +24V)
♦
500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity
♦
(4) Load Distribution Fuse / Circuit Breaker Mounting Positions (–48V System Voltage) (3 to 100A TPS/TLSType Fuses / 1 to 250A Bullet Nose Type Circuit Breakers)
♦
(16) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
Restrictions
Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system.
Must be installed in Main Bay only.
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus
module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, NA, NB, RA or
RB. If ordering more than one (1) List 61, or if List 64 is ordered, List JA must be installed in bus position A
(row 1) of the distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 48 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
GROUND
BUSBAR
+24V LOAD
CONNECTIONS
(SUBSYSTEM)
LOAD RETURN
CONNECTIONS
5/8"
-48V LOAD
CONNECTIONS
(SYSTEM)
5/8"
+24V LOADS (SUBSYSTEM)
1/4-20 THREADED HOLE, 40 PLACES
(CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT
LENGTH: 3/4")
-48V LOADS
(SYSTEM)
+24V INPUT
(Factory Connection)
Page 57 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List JB: Distribution Bus Module (Part No. 524496)
(12) –48V Fuse/Circuit Breaker System Positions and
(8) +24V Fuse/Circuit Breaker Subsystem Positions
Features
♦
Dual Voltage Distribution (–48V and +24V)
♦
500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity
♦
(12) Load Distribution Fuse / Circuit Breaker Mounting Positions (–48V System Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
♦
(8) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
Restrictions
Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system.
Must be installed in Main Bay only.
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus
module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, GB, NA, NB,
RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List JB must be installed in bus
position A (row 1) of the distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 48 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
GROUND
BUSBAR
+24V LOAD
CONNECTIONS
(SUBSYSTEM)
LOAD RETURN
CONNECTIONS
5/8"
-48V LOAD
CONNECTIONS
(SYSTEM)
5/8"
+24V LOADS
(SUBSYSTEM)
+24V INPUT
(Factory
Connection)
-48V LOADS
(SYSTEM)
1/4-20 THREADED HOLE, 40 PLACES
(CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
Page 58 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List JC: Distribution Bus Module (Part No. 524620)
(14) –48V Fuse/Circuit Breaker System Positions and
(6) +24V Fuse/Circuit Breaker Subsystem Positions
Features
♦
Dual Voltage Distribution (–48V and +24V)
♦
500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity
♦
(14) Load Distribution Fuse / Circuit Breaker Mounting Positions (–48V System Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
♦
(6) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
Restrictions
Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system.
Must be installed in Main Bay only.
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus
module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, GB, NA, NB,
RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List JB must be installed in bus
position A (row 1) of the distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 48 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
GROUND
BUSBAR
+24V LOAD
CONNECTIONS
(SUBSYSTEM)
LOAD RETURN
CONNECTIONS
5/8"
-48V LOAD
CONNECTIONS
(SYSTEM)
5/8"
+24V LOADS
(SUBSYSTEM)
+24V INPUT
(Factory
Connection)
-48V LOADS
(SYSTEM)
1/4-20 THREADED HOLE, 40 PLACES (CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
Page 59 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List JD: Distribution Bus Module (Part No. 524788)
(14) –48V Fuse/Circuit Breaker System Positions and
(8) +24V Fuse/Circuit Breaker Subsystem Positions
Features
♦
Dual Voltage Distribution (–48V and +24V)
♦
500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity
♦
(14) Load Distribution Fuse / Circuit Breaker Mounting Positions (–48V System Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
♦
(8) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
Restrictions
Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system.
Must be installed in Main Bay only.
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus
module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, GB, NA, NB,
RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List JB must be installed in bus
position A (row 1) of the distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
-48V SYSTEM
LOAD
CONNECTIONS
+24V SUBSYSTEM
LOAD CONNECTIONS
LOAD RETURN
CONNECTIONS
+24V LOADS
(SUBSYSTEM)
-48V LOADS
(SYSTEM)
+24V INPUT
(Factory
Connection)
Page 60 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List KA: Distribution Bus Module (Part No. 524571)
(4) –48V Fuse/Circuit Breaker System Positions and
(16) +24V Fuse/Circuit Breaker Subsystem Positions
Features
♦
Dual Voltage Distribution (–48V and +24V)
♦
320A Maximum –48V System bus capacity, 480A Maximum +24V Subsystem bus capacity.
♦
(4) Load Distribution Fuse / Circuit Breaker Mounting Positions (–48V System Voltage) (3 to 100A TPS/TLSType Fuses / 1 to 250A Bullet Nose Type Circuit Breakers.
♦
(16) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
Restrictions
Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system.
Must be installed in Main Bay only.
Must be installed in bus position A (row 1) of a 1-, 2-, 3- or 4-bus row cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 48 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
GROUND
BUSBAR
+24V LOAD
CONNECTIONS
(SUBSYSTEM)
LOAD RETURN
CONNECTIONS
5/8"
-48V LOAD
CONNECTIONS
(SYSTEM)
5/8"
+24V LOADS (SUBSYSTEM)
1/4-20 THREADED HOLE, 40 PLACES
(CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT
LENGTH: 3/4")
-48V LOADS
(SYSTEM)
+24V INPUT
(Factory Connection)
Page 61 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List LB: Distribution Bus Module (Part No. 524578)
(8) –48V Fuse/Circuit Breaker System Positions w/LVD and
(8) +24V Fuse/Circuit Breaker Subsystem Positions
Features
♦
Dual Voltage Distribution (–48V and +24V)
♦
500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity
♦
(8) Load Distribution Fuse / Circuit Breaker Mounting Positions (–48V System Voltage) (3 to 100A TPS/TLSType Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
♦
(8) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
♦
Low Voltage System Load Disconnect Contactor
Restrictions
Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system.
Must be installed in Main Bay only.
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus
module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, GB, NA, NB,
RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List LB must be installed in bus
position A (row 1) of the distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 40 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
LOAD RETURN
CONNECTIONS
GROUND
BUSBAR
+24V LOAD
CONNECTIONS
(SUBSYSTEM)
5/8"
-48V LOAD
CONNECTIONS
(SYSTEM)
5/8"
+24V LOADS
(SUBSYSTEM)
+24V INPUT
(Factory
Connection)
-48V LOADS
(SYSTEM)
LVD
CONTACTOR
1/4-20 THREADED HOLE, 32 PLACES
(CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
Page 62 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List LC: Distribution Bus Module (Part No. 524583)
(12) –48V Fuse/Circuit Breaker System Positions w/LVD and
(4) +24V Fuse/Circuit Breaker Subsystem Positions
Features
♦
Dual Voltage Distribution (–48V and +24V)
♦
500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity
♦
(12) Load Distribution Fuse / Circuit Breaker Mounting Positions (–48V System Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
♦
(4) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers.
♦
Low Voltage System Load Disconnect Contactor
Restrictions
Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system.
Must be installed in Main Bay only.
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus
module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, GB, NA, NB,
RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List LC must be installed in bus
position A (row 1) of the distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 40 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
LOAD RETURN
CONNECTIONS
GROUND
BUSBAR
+24V LOAD
CONNECTIONS
(SUBSYSTEM)
5/8"
-48V LOAD
CONNECTIONS
(SYSTEM)
5/8"
+24V
LOADS +24V INPUT
(SUB(Factory
SYSTEM) Connection)
-48V LOADS
(SYSTEM)
LVD
CONTACTOR
1/4-20 THREADED HOLE, 32 PLACES
(CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
Page 63 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List NA: Distribution Bus Module (Part No. 514336)
(20) Fuse/Circuit Breaker Battery Disconnect Positions
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(20) Battery Disconnect Fuse / Circuit Breaker Mounting Positions
(3 to 50A TLS/TPS-Type Fuses / 1 to 250A Bullet Nose-Type Circuit Breakers)
Restrictions
Limit one bus arrangement of this type per Distribution Cabinet.
Must be installed in bus position A (row 1) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row
cabinet in List 1 if List 1 is used alone or with List 5 or 6.)
Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 gauge.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order battery and return lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each
distribution position per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 40 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
GROUND
BUSBAR
BATT. RETURN
CONNECTIONS
5/8"
BATTERY
CONNECTIONS
5/8"
BATTERY DISCONNECTS
1/4-20 THREADED HOLE, 40 PLACES (CUSTOMER MUST
SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE.
BOLT LENGTH: 3/4")
Page 64 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
List NB: Distribution Bus Module (Part No. 513809)
(3) GJ/218 Circuit Breaker Battery Disconnect Positions
Home
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(3) Battery Disconnect Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS
Restrictions
Limit one bus arrangement of this type per Distribution Cabinet.
Must be installed in bus position A or B (row 1 or 2) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row
cabinet in List 1 if List 1 is used alone or with List 5 or 6.)
Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
Panel is designed to mount circuit breakers in the following possible combinations:
(3) 100A to 250A
(1) 100A to 250A and (1) 300A or 400A
(1) 600A
Ordering Notes
1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
2) Order battery lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
BATTERY (LOAD SIDE)
CONNECTIONS
3/8-16 CAPTIVE NUT, 6 PLACES
(CUSTOMER MUST SUPPLY LUG
BOLTS AND ADDITIONAL
HARDWARE. BOLT LENGTH: 1-1/4")
1"
1"
1"
BATTERY DISCONNECT
Page 65 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List NC: Distribution Bus Module (Part No. 514025)
(1) TPH Fuse Battery Disconnect Position
Features
♦
Single Voltage Distribution (-48V)
♦
500A Maximum Capacity
♦
(1) Battery Disconnect Fuse Mounting Position
(70 to 600A TPH-Type)
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Ordering Notes
1) Order fuses as required per Table 2 (TPH-Type Fuses). Order replacement alarm fuse (18/100A) per
Table 1.
2) Order battery lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 12 PLACES (CUSTOMER MUST
SUPPLY LUG BOLTS AND ADDITIONAL
HARDWARE. BOLT LENGTH: 1-1/4")
BATTERY
(RETURN SIDE)
CONNECTIONS
2-1/8"
2-1/8"
2-1/8"
2-1/8"
BATTERY (LOAD SIDE)
CONNECTIONS
1"
1"
GROUND
BUSBAR
BATTERY
DISCONNECT
Page 66 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List ND: Distribution Bus Module (Part No. 514030)
(2) TPH Fuse Battery Disconnect Positions
Features
♦
Single Voltage Distribution (-48V)
♦
960A Maximum Capacity
♦
(2) Battery Disconnect Fuse Mounting Positions
(70 to 600A TPH-Type)
Restrictions
Limit one bus arrangement of this type per Distribution Cabinet.
Must be installed in bus position A (row 1) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row
cabinet in List 1 if List 1 is used alone or with List 5 or 6.)
Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
Ordering Notes
1) Order fuses, as required, per Table 2 (TPH-Type Fuses). Order replacement alarm fuses (18/100A) per
Table 1.
2) Order battery lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
3/8-16 CAPTIVE NUT, 12 PLACES (CUSTOMER MUST
SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
2-1/8"
BATTERY
(LOAD SIDE)
CONNECTIONS
2-1/8"
2-1/8"
1"
2-1/8"
BATTERY
(LOAD SIDE)
CONNECTIONS
BATTERY DISCONNECTS
Page 67 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
List RA: 1200A Low Voltage Battery Disconnect (LVBD) Contactor and
Control Circuit (Part No. 513743)
Home
Features
♦
Provides a battery disconnect contactor, which is mounted in bus position A (row 1) of the Distribution
Cabinet.
Restrictions
Limit one bus arrangement of this type per Distribution Cabinet.
Must be installed in bus position A (row 1) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row
cabinet in List 1 if List 1 is used alone or with List 5 or 6.)
Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
1-1/4"
BATTERY
(LOAD SIDE)
CONNECTIONS
1-1/4"
3/8-16 CAPTIVE NUT, 4 PLACES
(CUSTOMER MUST PROVIDE LUG
BOLTS AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
1"
CLEARANCE HOLES FOR 3/8 BOLT, 2 PLACES
FOR MOUNTING LUG ON BACK SIDE OF BUSBAR
(CUSTOMER MUST PROVIDE LUG BOLTS, NUTS AND
ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
Page 68 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List RB: 1200A Manual Battery Disconnect Contactor with Local and
Remote Alarm (Part No. 514497)
Features
♦
Provides a battery disconnect contactor with manual control circuit, which is mounted in bus position A (row 1)
of the Distribution Cabinet.
♦
Also provides one set of Form C relay contacts for connection to customer external alarms
Restrictions
Limit one bus arrangement of this type per Distribution Cabinet.
Must be installed in bus position A (row 1) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row
cabinet in List 1 if List 1 is used alone or with List 5 or 6.)
Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
1-1/4"
BATTERY
(LOAD SIDE)
CONNECTIONS
1-1/4"
3/8-16 CAPTIVE NUT, 4 PLACES
(CUSTOMER MUST PROVIDE LUG
BOLTS AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
1"
CLEARANCE HOLES FOR 3/8 BOLT,
2 PLACES FOR MOUNTING LUG ON
BACK SIDE OF BUSBAR (CUSTOMER
MUST PROVIDE LUG BOLTS, NUTS
AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
MANUAL BATTERY
DISCONNECT SWITCH
Page 69 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List RC: 2000A Manual Battery Disconnect Contactor with Local and
Remote Alarm (Part No. 514631)
Features
♦
Provides a battery disconnect contactor with manual control circuit.
♦
Mounted on external rear of the Distribution Cabinet; uses no distribution row positions inside cabinet.
♦
Includes (1) extension plate for the Distribution Cabinet ground return busbar. Plate provides three pairs of
clearance holes for 3/8” hardware on 1” centers. Allows back-to-back lug landing for up to six lugs. See
Dimensions of Battery Busbar Extension Kit, Part No. 514713 for plate dimensions.
♦
Also provides one set of Form C relay contacts for connection to customer external alarms.
Restrictions
Must be installed in Main Bay only.
Limit one List RC per Distribution Cabinet.
Cannot be used with List RD or RE. Order (1) List RC, RD or RE, not both.
Cannot be used in a 1-bus row cabinet
Cannot be used if List 1 is used with List 2 or 3. (Can be used if List 1 is used alone or with List 5 or 6.)
Rear access required for installation and maintenance.
Ordering Notes
1) Order battery lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required per Table 7 (Lugs).
FRONT VIEW
2"
BAT DISC
NORM
DISC
BATTERY
(LOAD SIDE)
CONNECTIONS
2"
2"
2"
2"
1"
MANUAL BATTERY
DISCONNECT SWITCH
3/8-16 CAPTIVE NUT, 12 PLACES
(CUSTOMER MUST PROVIDE LUG
BOLTS AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
(1) GROUND RETURN BUSBAR EXTENSION
PLATE PROVIDED. SEE "DIMENSIONS OF
BATTERY BUSBAR EXTENSION KIT, PART
NO. 514713" FOR DIMENSIONS.
REAR VIEW
Page 70 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
List RD: 2000A Low Voltage/Manual Battery Disconnect Contactor
with Battery Current Monitoring (Part No. 514812)
Features
♦
Provides a battery disconnect contactor with Low Voltage and manual control.
♦
Includes shunt for battery charge/discharge current monitoring (25mV @ 2000A).
♦
Mounted on external rear of the Distribution Cabinet; uses no distribution row positions inside cabinet.
♦
Includes (1) extension plate for the Distribution Cabinet ground return busbar. Plate provides three pairs of
clearance holes for 3/8” hardware on 1” centers. Allows back-to-back lug landing for up to six lugs. See
Dimensions of Battery Busbar Extension Kit, Part No. 514713 for plate dimensions.
♦
Also provides one set of Form C relay contacts for connection to customer external alarms.
Restrictions
Must be installed in Main Bay only.
Limit one List RD per Distribution Cabinet.
Cannot be used with List RC or RE. Order (1) List RC, RD or RE, not both.
Cannot be used in a 1-bus row cabinet.
Cannot be used if List 1 is used with List 2 or 3. (Can be used if List 1 is used alone or with List 5 or 6.)
Rear access required for installation and maintenance.
Ordering Notes
1) Order battery lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required per Table 7 (Lugs).
FRONT VIEW
2"
BAT DISC
NORM
DISC
BATTERY
(LOAD SIDE)
CONNECTIONS
MANUAL BATTERY
DISCONNECT SWITCH
2"
2"
2"
2"
1"
3/8-16 CAPTIVE NUT, 12 PLACES
(CUSTOMER MUST PROVIDE LUG
BOLTS AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
(1) GROUND RETURN BUSBAR EXTENSION
PLATE PROVIDED. SEE "DIMENSIONS OF
BATTERY BUSBAR EXTENSION KIT, PART
NO. 514713" FOR DIMENSIONS.
Page 71 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
List RE: 2000A Low Voltage Battery Disconnect
Contactor with Battery Current Monitoring (P/N 535064))
Features
♦
Provides a battery disconnect contactor with low voltage control.
♦
Includes shunt for battery charge/discharge current monitoring (25mV @ 2000A).
♦
Mounted on external rear of the Distribution Cabinet; uses no distribution row positions inside cabinet.
♦
Includes (1) extension plate for the Distribution Cabinet ground return busbar. Plate provides three pairs of
clearance holes for 3/8” hardware on 1” centers. Allows back-to-back lug landing for up to six lugs. See
Dimensions of Battery Busbar Extension Kit, Part No. 514713 for plate dimensions.
♦
Also provides one set of Form C relay contacts for connection to customer external alarms.
Restrictions
Same as List RD except does NOT include manual battery disconnect switch.
Must be installed in Main Bay only.
Limit one List RE per Distribution Cabinet.
Cannot be used with List RC or RD. Order (1) List RC, RD or RE, not both.
Cannot be used in a 1-bus row cabinet.
Cannot be used if List 1 is used with List 2. (Can be used if List 1 is used alone or with List 5.)
Rear access required for installation and maintenance.
Ordering Notes
1) Order as required.
2) Order battery lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required Table 10.
BATTERY
(LOAD SIDE)
CONNECTIONS
2"
1"
3/8-16 CAPTIVE NUT, 12 PLACES
(CUSTOMER MUST PROVIDE LUG
BOLTS AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
(1) GROUND RETURN BUSBAR EXTENSION
PLATE PROVIDED. SEE "DIMENSIONS OF
BATTERY BUSBAR EXTENSION KIT, PART
NO. 514713" FOR DIMENSIONS.
REAR VIEW
Page 72 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
ACCESSORY INFORMATION
Distribution Devices
Alarm-Type Fuse Distribution Assembly (Kit Part No. 514432)
(10) GMT Alarm-Type Fuse Positions
Features
♦
Mounts in (5) distribution positions of any “Bullet Nose” distribution assembly.
♦
Single Voltage Distribution for System (-48V) or Subsystem (-48V)
♦
30A Maximum Capacity
♦
(10) Load Distribution Fuse Positions (0.25 to 10A GMT Alarm-Type Fuses)
♦
Screw clamp type terminals
♦
Includes 10 dummy fuses equipped with safety fuse covers.
Restrictions
Can be used in List AA, AK, BA, CA, EA, GB, JA, JB, JC, JD, KA, LB and LC only.
When used with List AK, ground return connections must be made outside of Power Distribution Cabinet.
When factory-ordered, installation order of the assembly will be from top to bottom and right to left (see figure
below for 4-row example), unless otherwise specified.
Maximum size of wire to be connected to a single fuse position is 14 AWG.
Ordering Notes
1) Order Part No. 514432 Kit. Provides one Part No. 509128 alarm fuse distribution assembly, ground
return link, and hardware.
2) Order fuses, as required, per Table 1 (Bussmann Alarm-Type Fuses)
Page 73 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
TB1
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10
F11
F12
5th GMT
Fuse
Assy.
1st GMT
Fuse
Assy.
6th GMT
Fuse
Assy.
2nd GMT
Fuse
Assy.
7th GMT
Fuse
Assy.
3rd GMT
Fuse
Assy.
8th GMT
Fuse
Assy.
4th GMT
Fuse
Assy.
Part No. 509128
Mounting Order for Multiple Part No. 509128
(4 Row Cabinet Shown)
Page 74 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Alarm-Type Fuses
Note: When used for power distribution, load should not exceed 80% of device rating.
BUSSMANN ALARM-TYPE FUSES
AMPERE RATING
PART NUMBER
FUSE
COLOR
18/100 GMT-A
1/4
1/2
3/4
1-1/3
2
3
5
7-1/2
10
15
Replacement Safety
Fuse Cover
Replacement
Dummy Fuse
248610301
248610200
248610300
248610500
248610700
248610800
248610900
248611000
248611300
248611200
248611500
--VIOLET
RED
BROWN
WHITE
ORANGE
BLUE
GREEN
BLACK-WHITE
RED-WHITE
RED-BLUE
248898700
---
248872600
---
Table 1
Page 75 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
TPH-Type Fuses
A bus arrangement must be specified that contains a TPH-type fuseholder. For available fuse sizes, refer to
Table 2. For lug and wire size selection, refer to Tables 7 (Lugs) and 10 (Lug and Wire Size Selection
Tables).
Note: Load should not exceed 80% of device rating.
TPH-TYPE FUSES
AMPERE RATING
PART NUMBER
For wire size and lug selection,
refer to the following table.
70
80
100
150
200
225
250
300
400
500
600
119437
119438
119440
119581
119582
119583
119584
119585
119586
119587
119588
Table 10
Table 2
Page 76 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
TPS/TLS-Type Fuses
A single fuseholder provides for installation of a 3 to 100 ampere Bussmann TPS-type or Littelfuse TLS-type
fuse (as listed in Table 3). This fuseholder plugs into a single mounting position on the compatible distribution
bus options described in this document. This fuseholder provides a GMT-A alarm type fuse, which operates
open to provide an alarm indication if the distribution fuse opens.
Order fuses per Table 3.
Note: Load should not exceed 80% of device rating.
Order one (1) Part No. 117201 TPS/TLS-type fuseholder for each fuse.
For lug and wire size selection, refer to Tables 6 (Lugs), 8 (Lugs), and 9 (Lug and Wire Size Selection
Tables).
TPS/TLS-TYPE FUSES
AMPERE RATING
PART NUMBER
For wire size and lug selection,
refer to the following table.
3
5
6
10
15
20
25
30
40
50
60
70
80
90
100
TPS/TLS-Type
Fuseholder*
248230900
248231000
248231200
248231500
248231800
248232100
248232400
248232700
248233300
248233900
248234200
248234500
118413
118414
118415
Table 9
117201
---
Table 3
* Fuseholders are not furnished and must be ordered as required. Order (1) Part No.
117201 for each fuse position required. Fuseholder includes (1) alarm fuse (Bussmann
GMT-A 18/100 amp; Emerson 248610301) and (1) alarm fuse safety cover (Emerson
248898700).
Unless otherwise specified, fuses are to be mounted from left to right starting with the highest
capacity and working to the lowest capacity.
Page 77 of 123
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SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
Bullet Nose Type Circuit Breakers
Order circuit breakers per Table 4.
Note: Load should not exceed 80% of device rating.
For lug and wire size selection, refer to Tables 6 (Lugs), 8 (Lugs), and 9 (Lug and Wire Size Selection
Tables). When ordering 125A, 150A, 200 or 250A circuit breakers, associated crimp lugs must be ordered
from Table 8 (Special Application Crimp Lugs).
BULLET NOSE TYPE CIRCUIT BREAKERS
AMPERE
RATING
NUMBER
OF
POSITIONS
PART NUMBER
Electrical/
Mechanical Trip1
(Black Handle)
PART NUMBER
Electrical Trip2
(White Handle)
For wire size and lug
selection, refer to the
following table.
1
3
5
10
15
20
25
30
35
40
45
50
60
70
75
80
100
125
150
200
250
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
3
101596
101597
101598
101599
101600
101601
101602
101603
101604
101605
121997
101606
101607
101608
101609
121995
101610
516838
516839
121832
121836
102272
102273
102274
102275
102276
102277
102278
102279
102280
102281
121998
102282
102283
102284
102285
121996
102286
516991
516993
121831
121835
Table 9
Table 4
Circuit Breaker Alarm Operation:
1
Provides an alarm during an electrical or manual trip condition.
2
Provides an alarm during an electrical trip condition only.
Caution: A circuit breaker with a rating greater than 150 amperes SHALL HAVE an empty mounting
position between it and any other overcurrent protective device.
Unless otherwise specified, breakers are to be mounted from left to right starting with the highest capacity
and working to the lowest capacity.
Page 78 of 123
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System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
GJ/218-Type Circuit Breakers
A bus arrangement must be specified that contains GJ/218-type circuit breaker positions.
Order circuit breakers per Table 5.
Note: Load should not exceed 80% of device rating.
Order a jumper kit for each circuit breaker per Table 5A.
For lug and wire size selection, refer to Tables 7 (Lugs) and 10 (Lug and Wire Size Selection Tables).
GJ/218-TYPE CIRCUIT BREAKERS
PART
PART
PART
PART
For wire size
NUMBER
NUMBER
NUMBER
NUMBER
and lug
NUMBER
Electrical/
Electrical Electrical Trip2
Electrical/
selection,
refer
AMPERE
OF
Mechanical Trip1
Mechanical Trip1 to the following
Trip2
with Internal
POSIRATING
without
without
Shunt
with Internal Shunt
table.
TIONS
Internal
Internal
(25mV @ full (25mV @ full rated
Shunt
Shunt
rated load) 3
load) 3
100
1
256621700
256621300
516184
123580
125
1
256621600
256621400
516187
123631
150
1
256621800
256622400
516185
123632
175
1
256621900
256622500
516186
123633
200
1
256622200
256622600
516188
123634
Table 10
225
1
256622900
256622700
516189
123635
250
1
256623500
256623400
516190
123636
300
2
256625300
103572
--400
2
256626200
256626300
--600
3
256628200
103571
--Table 5
Circuit Breaker Alarm Operation:
1
Provides an alarm during an electrical or manual trip condition.
2
Provides an alarm during an electrical trip condition only.
3
Extended shunt leads are 22 AWG stranded wire, approximately 7-10 ft. long from exit point at
bottom of Distribution Cabinet. Each shunt lead is equipped with a 49.9 ohm current limiting resistor.
If a List 80 is ordered, shunt leads in the Main Bay are factory-connected to the LMS1000 unless
otherwise specified. The LMS1000 must be equipped with the appropriate quantity of analog input
cards capable of reading the shunts to have the factory connections made.
Page 79 of 123
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SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
BREAKER JUMPER KITS
BREAKER
AMPERE
RATING
100A-250A
300A, 400A
600A
BUS PANEL
LIST NO.
AB, AC, AD, AE,
CB, CD, CE, CF, NB
AB, CB, NB
AC, CD
AD, AE, CE, CF
AB, CB, NB
AC, CD
AD, AE, CE, CF
BREAKER JUMPER KIT P/N BREAKER JUMPER KIT P/N
(Order 1 of the Following Kits (Order 1 of the Following Kits
for Each Circuit Breaker W/O
for Each Circuit Breaker
an Internal Shunt)
WITH an Internal Shunt)
503787
513731
500133
509060
513961
500131
509061
513957
-------
Table 5A
Page 80 of 123
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System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Wiring Components
Load Distribution Wire Sizes and Lugs Selection
Features
♦
When Distribution Bus Modules Using Bullet Nose-Type Devices (TPS/TLS Fuses and/or Bullet NoseType Circuit Breakers) are Provided: Lug-terminated load leads are connected to the individual load
busbars located on the Distribution Bus Module and the respective distribution ground busbar.
The individual load busbars provide 1/4-20 threaded holes for installation of customer-provided two-hole
lugs that have 5/8 inch centers and 1/4 inch bolt clearance holes. Customer must provide lug mounting
bolts and hardware.
The distribution ground busbar provides 1/4-20 studs for installation of the same type of customerprovided lugs. Customer must provide lug mounting hardware.
Refer to the illustrations under List Descriptions for a dimensional drawing.
Maximum size of wire to be connected to a single fuseholder/circuit breaker position is 2 AWG. For wiring
up to 350 kcmil, see Table 11 (Special Application Crimp Lug / Strap Combination), or see the following
part numbers in Accessory Information for available adapter busbars: 514717, 522786, 534449, and
514714.
♦
When Distribution Bus Modules Using GJ/218 Circuit Breakers or TPH Fuses are Provided: Lugterminated load leads are connected to the individual load busbars located on the Distribution Bus Module
and the respective distribution ground busbar.
The individual load busbars provide 3/8-16 captive nuts for installation of customer-provided two-hole lugs
that have 1 inch centers and 3/8 inch bolt clearance holes. Customer must provide lug mounting bolts
and hardware.
The distribution ground busbar provides 3/8-16 captive nuts for installation of the same type of customerprovided lugs. Customer must provide lug mounting bolts and hardware.
Refer to the illustrations under List Descriptions for a dimensional drawing.
Restrictions
See 'Features' above.
Ordering Notes
1) The rating of the distribution device determines the load lead wire size requirement. The Distribution Bus
Module ordered determines the lug hole size and spacing requirements. For wire size and lug selection;
refer to the following.
a) When Distribution Bus Modules Using Bullet Nose-Type Devices (TPS/TLS Fuses and/or Bullet
Nose-Type Circuit Breakers) are Provided: The individual load busbars and associated ground
busbar are designed to accommodate the lugs listed in Tables 6 and 8. Use Table 9 to select
recommended load distribution wire sizes and lugs for various loop lengths per fuse/circuit breaker
ampere rating.
b) When Distribution Bus Modules Using GJ/218 Circuit Breakers or TPH Fuses are Provided:
The individual load busbars and associated ground busbar are designed to accommodate the lugs
listed in Table 7. Use Table 10 to select recommended load distribution wire sizes and lugs for
various loop lengths per fuse/circuit breaker ampere rating.
2) For other available lugs and hardware, refer to drawings 031110100 through 031110300.
Page 81 of 123
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SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
Input Battery Wire Sizes and Lugs Selection
Features
♦
When Distribution Bus Modules Providing Battery Disconnect Fuse/Circuit Breaker Positions are
Provided:
a) When Distribution Bus Modules Using Bullet Nose-Type Devices (TPS/TLS Fuses and/or Bullet
Nose-Type Circuit Breakers) are Provided: Lug-terminated input battery leads are connected to the
individual battery busbars located on the Distribution Bus Module and the respective battery return
busbar.
Battery Load Side: The individual input battery busbars provide 1/4-20 threaded holes for
installation of customer-provided two-hole lugs that have 5/8 inch centers and 1/4 inch bolt
clearance holes. Refer to the illustrations under List Descriptions for a dimensional drawing.
Maximum size of wire to be connected to a single fuseholder/circuit breaker position is 2 AWG.
For wiring up to 350 kcmil, see Table 11 (Special Application Crimp Lug / Strap Combination), or
see the following part numbers in Accessory Information for available adapter busbars: 514717,
522786, 534449, and 514714.
Battery Return Side: The battery return busbar provides 3/8-16 and 1/4-20 captive nuts for
installation of customer-provided two-hole lugs that have 1 or 5/8 inch centers and 3/8 or 1/4 inch
bolt clearance holes, respectively. Refer to Battery Busbar Dimensions (Lists 21 through 24
Distribution Cabinets) under PHYSICAL SIZE INFORMATION for a dimensional drawing.
Customer must provide lug mounting bolts and hardware.
b) When Distribution Bus Modules Using GJ/218 Circuit Breakers or TPH Fuses are Provided: Lugterminated input battery leads are connected to the individual battery busbars located on the Distribution
Bus Module and the respective battery return busbar.
Battery Load Side: The individual input battery busbars provide 3/8-16 captive nuts for
installation of customer-provided two-hole lugs that have 1 inch centers and 3/8 inch bolt
clearance holes. Refer to the illustrations under List Descriptions for a dimensional drawing.
Customer must provide lug mounting bolts and hardware.
Battery Return Side: The battery return busbar provides 3/8-16 and 1/4-20 captive nuts for
installation of customer-provided two-hole lugs that have 1 or 5/8 inch centers and 3/8 or 1/4 inch
bolt clearance holes, respectively. Refer to Battery Busbar Dimensions (Lists 21 through 24
Distribution Cabinets) under PHYSICAL SIZE INFORMATION for a dimensional drawing.
Customer must provide lug mounting bolts and hardware.
♦
When Distribution Bus Modules with Battery Disconnect Fuse/Circuit Breaker Positions are NOT
Provided: Lug-terminated input battery leads are connected to the battery busbar and battery return busbar.
These busbars provide 3/8-16 and 1/4-20 captive nuts for installation of customer-provided two hole lugs that
have 1 or 5/8 inch centers and 3/8 or 1/4 inch bolt clearance holes, respectively. Customer must provide lug
mounting bolts and hardware. Refer to Battery Busbar Dimensions (Lists 21 through 24 Distribution
Cabinets) under PHYSICAL SIZE INFORMATION for a dimensional drawing.
Restrictions
See 'Features' above.
Ordering Notes
1) When Distribution Bus Modules Providing Battery Disconnect Fuse/Circuit Breaker Positions are
Provided: The rating of the disconnect device determines the input battery lead wire size requirement.
The Distribution Bus Module ordered determines the lug hole size and spacing requirements. For wire
size and lug selection, refer to the following.
c) When Distribution Bus Modules Using Bullet Nose-Type Devices (TPS/TLS Fuses and/or Bullet
Nose-Type Circuit Breakers) are Provided: The individual input battery busbars and associated
battery return busbar are designed to accommodate the lugs listed in Tables 6 and 8. Use Table 9 to
select recommended battery wire sizes and lugs for various loop lengths per battery disconnect
Page 82 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
fuse/circuit breaker ampere rating. Table 10 may be used to select two-hole lugs with 3/8 inch
bolt clearance holes and 1 inch centers for the battery return busbar.
Home
d) When Distribution Bus Modules Using GJ/218 Circuit Breakers or TPH Fuses are Provided:
The individual input battery busbars and associated battery return busbar are designed to
accommodate the lugs listed in Table 7. Use Table 10 to select recommended battery wire sizes and
lugs for various loop lengths per battery disconnect fuse/circuit breaker ampere rating.
2) When Distribution Bus Modules with Battery Disconnect Fuse/Circuit Breaker Positions are NOT
Provided: Battery wire size and lug requirements are determined by site requirements. For wire size
and lug selection; refer to the following.
The battery busbars are designed to accommodate the lugs listed in Tables 6 and 7. Use Table 10 to
select recommended battery wire sizes and lugs for various loop lengths per required battery branch
circuit ampere rating. Table 9 may be used to select two-hole lugs with 1/4 inch bolt clearance holes
and 5/8 inch centers.
Note: Lists RA, RB, RC, RD, and RE do not provide 1/4-20 captive nuts on the battery busbar; only
3/8-16 captive nuts are furnished.
3) For other available lugs and hardware, refer to drawings 031110100 through 031110300.
Page 83 of 123
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SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
Standard Crimp Lug Tables
Lead Size
Part Number
14-10 AWG
8 AWG
6 AWG
4 AWG
2 AWG
245342300
245390200
245346700
245346800
245346900
Table 6
Crimp Lug
Two-Hole, 1/4” Bolt Clearance Hole, 5/8” Centers
Lead Size
Part Number
6 AWG
4 AWG
2 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
300 kcmil
350 kcmil
400 kcmil
500 kcmil
600 kcmil
750 kcmil
245349900
245350000
245348200
245347100
245347200
245347300
245347400
245347500
245347600
245347700
245347800
245347900
245348000
245348100
Table 7
Crimp Lug
Two-Hole, 3/8” Bolt Clearance Hole, 1” Centers
Page 84 of 123
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System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Special Application Crimp Lug / Strap Combination Table
Features
♦
Straps two fuseholder/circuit breaker wiring positions together, and provides a crimp-type lug which allows
distribution wiring up to 350 kcmil size (maximum size of wire to be connected to a single position is 2 AWG).
Designed for use with 125 ampere and larger bullet nose-type circuit breakers or TPS/TLS-type fuses, which
require at least two mounting positions.
Restrictions
If used with bullet nose-type circuit breakers or TPS/TLS-type fuses smaller than 125 amperes, an empty
mounting position is required adjacent to the distribution device.
Ordering Notes
1) Specify part number from Table 11 for desired lead size.
Lead Size
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
350 kcmil
Part Number
245393500
245393600
245393700
245393800
514872
514873
Table 8
Special Application Crimp Lug / Strap Combination
(Two-Hole Lug, 1/4” Bolt Clearance Hole, 5/8” Centers)
Page 85 of 123
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SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
Wire Size and Lug Selection Tables for Load and Battery Connections
to TPS/TLS Fuses and Bullet Nose-Type Circuit Breakers or Battery Branch Circuits
Recm 90°C Wire Size (1)
Fuse/
Circuit
Breaker
Amperage
14 AWG
1, 3, 5,
6, 10A
37 (3, 4)
58 (3, 4)
93 (3, 4)
--
15A
24 (3, 4)
39 (3, 4)
62 (3, 4)
--
(3, 4)
46
(3, 4)
37
(3, 4)
31
(3, 4)
20A
25A
30A
35A
40A
45A
50A
60A
12 AWG
10 AWG
8 AWG
6 AWG
4 AWG
2 AWG
1/0 AWG
--
--
--
--
--
--
--
--
--
Loop Length (feet) (2)
---------
29
--------
------
74
(3, 4)
59
(3, 4)
49
(3, 4)
42
(3, 4)
37
(3, 4)
33
(3, 4)
29
(3, 4)
--
--
--
--
94
(3, 4)
--
--
--
78
(3, 4)
--
--
--
67
(3, 4)
59
(3, 4)
52
(3, 4)
47
(3, 4)
39
(3, 4)
(3)
107
(3, 4)
--
--
94
(3, 4)
--
--
83
(3, 4)
--
--
75
(3, 4)
--
--
62
(3, 4)
53
(3, 4)
99
(3, 4)
--
85
(3, 4)
135 (4)
70A
--
--
--
--
33
75A
--
--
--
--
31 (3)
50 (3, 4)
79 (3, 4)
126 (4)
80A
--
--
--
--
--
47 (3, 4)
74 (3, 4)
118 (3, 4)
Recommended Crimp Lug (5)
Lug
1
2
3
4
5
6
245342300 245342300 245342300 245390200 245346700 245346800 245346900
245393500
(6)
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper
wire at 90°C conductor temperature operating in ambients of 30°C and 40°C was used. For other operating
ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized,
follow applicable codes.
Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for
the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature.
Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature.
Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping
information.
Special application crimp lug / strap combination.
Table 9 (cont'd on next page)
Recommended Wire Sizes and Lugs for Load and Battery Connections
to Various TPS/TLS Fuses and Bullet Nose-Type Circuit Breakers
or Battery Branch Circuits
Page 86 of 123
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System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Recm 90°C Wire Size (1)
Fuse/
Circuit
Breaker
Amperage
4 AWG
90A
41 (3)
100A
125A
150A
200A
250A
2 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250
kcmil
350
kcmil
--
--
--
Loop Length (feet) (2)
------
66 (3, 4)
59
(3, 4)
47
(3)
----
105 (3, 4)
95
(3, 4)
76
(3, 4)
63
(3, 4)
133 (4)
119
--
--
(3, 4)
95
(3, 4)
79
(3, 4)
--
--
--
--
--
--
(3, 4)
--
--
--
120
100
--
--
-(4)
75
--
(3, 4)
95
--
76
(3, 4)
112
(3, 4, 7)
90
(3, 4)
(3, 4, 7)
-126 (3, 4, 7)
Recommended Crimp Lug
Lug
(5)
Lug (8, 9)
1
2
3
4
5
6
7
8
9
245346800 245346900
--
245393500
(6)
245393600
(6)
245393700
(6)
245393800
(6)
514872 (6) 514873 (6)
245348200 245347100 245347200 245347300 245347400 245347500 245347700
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper
wire at 90°C conductor temperature operating in ambients of 30°C and 40°C was used. For other operating
ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized,
follow applicable codes.
Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for
the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature.
Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature.
Two-hole lug, 1/4" bolt clearance hole, 5/8" centers. Refer to drawing 031110100 for lug crimping
information.
Special application crimp lug / strap combination.
MUST USE P/N 514717 Lug Adapter Busbar for lugs having 1/4" bolt clearance hole, 5/8" centers.
Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping
information.
MUST USE P/N 534449 Lug Adapter Busbar Kit or P/N 522786 Lug Adapter Busbar for 125-200A circuit
breakers, or P/N 514714 Lug Adapter Busbar Kit for 250A circuit breakers.
Table 9 (cont'd from previous page)
Recommended Wire Sizes and Lugs for Load and Battery Connections
to Various TPS/TLS Fuses and Bullet Nose-Type Circuit Breakers
or Battery Branch Circuits
Page 87 of 123
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SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
Wire Size and Lug Selection Tables for Load and Battery Connections
to TPH Fuses and GJ/218-Type Circuit Breakers or Battery Branch Circuits
Recm 90°C Wire Size (1)
Fuse/
Circuit
Breaker
Amperage
6 AWG
70A
33 (3)
4 AWG
2 AWG
1/0 AWG
2/0 AWG
3/0 AWG
4/0 AWG
250 kcmil
--
--
--
--
--
--
--
--
119 (3, 4)
--
--
--
--
--
--
--
Loop Length (feet) (2)
80A
--
100A
--
53 (3, 4)
85 (3, 4)
(3, 4)
(3, 4)
47
--
125A
--
--
150A
--
--
74
59 (3, 4)
47
(3)
--
135 (4)
118
(3, 4)
95 (3, 4)
76
(3, 4)
63 (3, 4)
175A
--
--
--
--
200A
--
--
--
--
95
(3, 4)
79 (3, 4)
68
(3, 4)
--
120
(4)
100 (3, 4)
86
(3, 4)
75 (3, 4)
108
(3, 4)
95 (3, 4)
-112 (3, 4)
Recommended Crimp Lug (5)
Lug
1
2
3
4
5
245349900 245350000 245348200 245347100 245347200 245347300 245347400 245347500
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper
wire at 90°C conductor temperature operating in ambients of 30°C and 40°C was used. For other operating
ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized,
follow applicable codes.
Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for
the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature.
Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature.
Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping
information.
Table 10 (cont'd on next page)
Recommended Wire Sizes and Lugs for Load and Battery Connections
to Various TPH Fuses and GJ/218-Circuit Breakers
or Battery Branch Circuits
Page 88 of 123
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System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Recm 90°C Wire Size (1)
Fuse/
Circuit
Breaker
Amperage
2/0 AWG
225A
--
250A
3/0 AWG
4/0 AWG
250
kcmil
300
kcmil
350
kcmil
400
kcmil
500
kcmil
--
--
--
--
--
Loop Length (feet) (2)
67 (3)
--
--
84 (3, 4)
76
100 (3, 4)
(3)
90
(3, 4)
(4)
300A
159
(2) Wires
--
--
--
400A
--
75 (3, 4)
(2) Wires
500A
--
--
95 (3, 4)
(2) Wires
76 (3)
(2) Wires
112 (3, 4)
(2) Wires
90 (3, 4)
(2) Wires
600A
--
--
--
--
120 (4)
108
(3, 4)
126
(4)
90 (3)
105 (3, 4)
120 (3, 4)
--
--
--
--
--
108 (3, 4)
(2) Wires
126 (4)
(2) Wires
105 (3, 4)
(2) Wires
157 (4)
(3) Wires
--
--
120 (3, 4)
(2) Wires
--
90 (3)
(2) Wires
Recommended Crimp Lug (5)
Lug
1
2
3
4
5
245347200 245347300 245347400 245347500 245347600 245347700 245347800 245347900
(per cable) (per cable) (per cable) (per cable) (per cable) (per cable) (per cable) (per cable)
Wire sizes based on recommendations of the American National Standards Institute (ANSI) approved
National Fire Protection Association's (NFPA) National Electrical Code (NEC). Table 310-16 for copper
wire at 90°C conductor temperature operating in ambients of 30°C and 40°C was used. For other operating
ambient temperatures, refer to the NEC. For operation in countries where the NEC is not recognized,
follow applicable codes.
Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for
the loop lengths shown. Loop length is the sum of the lengths of the positive and negative leads.
Wire Size / Loop Length Combination Calculated using 30°C Ambient Operating Temperature.
Wire Size / Loop Length Combination Calculated using 40°C Ambient Operating Temperature.
Two-hole lug, 3/8" bolt clearance hole, 1" centers. Refer to drawing 031110100 for lug crimping
information.
Table 10 (cont'd from previous page)
Recommended Wire Sizes and Lugs for Load and Battery Connections
to Various TPH Fuses and GJ/218-Circuit Breakers
or Battery Branch Circuits
Page 89 of 123
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SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
Relay Rack Options
Note: Most system configurations can be ordered without relay racks. When so ordered, the system will be
mounted on shipping rails.
The Distribution Cabinet and PCU Mounting Shelves are factory mounted to the relay rack specified when
ordered. The following relay racks are available:
Part
Number
Size
Available Mounting
Positions (1U = 1-3/4”)
Notes
500091
25-1/8”H x 23”W
13U
--
377333500
27-1/2”H x 23”W
14U
Seismic (complies with Bellcore Seismic Zone
4 requirements) (See also Notes 2 and 3)
377333600
35-7/16”H x 23”W
19U
Seismic (complies with Bellcore Seismic Zone
4 requirements) (See also Notes 2 and 3)
377332900
39-1/8”H x 23”W
21U
Seismic (complies with Bellcore Seismic Zone
4 requirements) (See also Notes 2 and 3)
506351
42-5/8”H x 23”W
23U
Seismic (complies with Bellcore Seismic Zone
4 requirements) (See also Notes 2 and 3)
525006
51-3/8”H x 23”W
28U
--
528188
6’0”H x 23”W
37U
514811
72”H x 23”W
39U
509827
7’0”H x 23”W
44U
Welded.
377334300
7’0”H x 23”W
45U
Seismic (complies with Bellcore Seismic Zone
4 requirements) (See also Notes 2 and 3)
412404600
7’0”H x 23”W
45U
--
528190
7’6”H x 23”W
48U
412404700
7’6”H x 23”W
48U
Welded.
--
Welded.
--
Table 11
Note 1: For additional relay rack options, see drawing 412202500.
Note 2: The dc output cabling may be restricted by the top angle of the relay rack.
Note 3: Seismic (Zone 4) compliant ONLY when system does NOT contain any of the following
components:
List 90 Battery Tray
List 93 Battery Tray
Transition Plates—GNB Absolyte IIP Batteries
Order Part No. 509819 for a Transition Plate Kit to mount relay racks above
battery modules with outside dimensions of 26.75" x 26.38", 35.75" x 26.38", or
42.50" x 26.38".
TRANSITION
PLATES
Order Part No. 514880 for a Transition Plate Kit to mount relay racks above
battery modules with outside dimensions of 29.00" x 26.38", 35.50" x 26.35", or
40.25" x 26.38".
Each kit consists of two plates with three hole patterns and hardware (3/8") to
mount the plates to the following relay racks: 50091, 377333500, 37733600,
377332900, 506351, or 525006. Hardware to mount the plates to the battery module is customer provided.
Page 90 of 123
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System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
7-6
28
7-0
25
377332900
RELAY RACK
6-0
525006
RELAY RACK
377333600
RELAY RACK
528188
6'-0"
509827
7'-0"
377334300
7'-0"
412404600
7'-0"
528190
7'-6"
412404700
7'-6"
RELAY RACK
39
377333500
RELAY RACK
514811
RELAY RACK
506351
RELAY RACK
500091
RELAY RACK
Page 91 of 123
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SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
Cables
Replacement Ordering Notes
1) Standard External Alarm Interconnect Cable (cannot be used with List 71): Provides pre-assembled
cable and connectors for connecting the external alarm wiring of the power system to customer circuits.
Connects to J8 on the MCA Main Controller circuit card located in the Main Bay Distribution Cabinet.
Provides 28 AWG leads for splicing to customer leads. One 15 ft. cable is provided with List 1. For a
replacement cable, order Part No. 514327. Also available is Part No. 514380 (60 ft. cable).
2) Distribution Cabinet to Distribution Cabinet Control Interconnect Cable: Provides pre-assembled
cable and connectors for connecting the alarm, reference, and control leads of a Distribution Cabinet to a
subsequent Distribution Cabinet. Connects between J1 on “Interconnect/Inhibit” circuit card 509532
located within the Distribution Cabinet and J 2 on “Interconnect/Inhibit” circuit card 509532 located within
the subsequent Distribution Cabinet.
A 6 ft. cable is provided with List 2 and List 3. For a replacement cable, order Part No. 514334.
A 25 ft. cable is provided with List 5 and List 6. For a replacement cable, order Part No. 100916.
3) PCU Mounting Shelf Control Interconnect Cable (when shelves are located in same rack):
Provides pre-assembled cable and connectors for control signal interconnection between PCU Shelves
located in the same rack. One of this cable connects between J8, J9, or J10 of “Interconnect/Inhibit”
circuit card 509532 located in the Distribution Cabinet and J11 or J12 of the top PCU Mounting Shelf in
the bay. Additional of this part number connect between J11 or J12 of one PCU Mounting Shelf and J11
or J12 of the next shelf in the rack. One cable is provided with each PCU Mounting Shelf. For a
replacement cable, order Part No. 100573 (11.5 in. cable) for V260ECAB (Spec. No. 588703700) PCU
Shelves.
4) PCU Mounting Shelf Control Interconnect Cable (when shelves are located in separate racks):
Provides pre-assembled cable and connectors for PCU control signal interconnection between the MCA
(in the Main Bay) and PCU Shelves located in separate bays. PCU shelves in the same bay are
interconnected as described in 3).
Up to two additional bays of PCU Shelves are interconnected via “Interconnect/Inhibit” circuit card 509532
located in the main Distribution Cabinet. Each interconnect cable connects between J8, J9, or J10 on
"Interconnect/Inhibit" circuit card 509532 located in the Main Bay Distribution Cabinet and J8, J9, or J10
on "Interconnect/Inhibit" circuit card 509532 located in the Supplemental Bay Distribution Cabinet.
A 7-1/2 ft. cable is provided with List 2 and List 3. For a replacement cable, order Part No. 514335.
A 25 ft. cable is provided with List 5 and List 6. For a replacement cable, order Part No. 100575.
5) MCA to LMS1000 Interface Cable: Provides pre-assembled 18 in. long cable and connectors for
connecting the MCA in the Main Bay Distribution Cabinet to an LMS1000 Monitor. Connects between the
RS-485 jack on the MCA and the VPS Port jack on the LMS1000 Shelf. One cable is provided with List
80. For a replacement cable, order Part No. 500819.
Page 92 of 123
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System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Digital Battery Charge Temperature Compensation Probe
Home
This system can be used with a Digital Battery Charge Temperature Compensation Probe. This probe must
be mounted near the battery to sense battery ambient temperature. The probe connects to and allows the
MCA to automatically increase or decrease system output voltage to maintain battery float current as battery
ambient temperature decreases or increases, respectively. Battery life can be extended when an optimum
charge voltage to the battery with respect to temperature is maintained. Refer to PD588703700 for complete
specifications.
Battery Temperature Probe Concentrator Kit (Part No. 524570)
The Battery Temperature Probe Concentrator (TXM) expands battery temperature-monitoring capabilities by
providing a means of monitoring up to eight (8) analog battery temperature probes. The TXM provides a
digital output for connection to the MCA’s battery temperature probe connector. The MCA can be
programmed to read the hottest probe, the average temperature of all connected probes, or the probe
connected to the lowest numbered connector. The kit includes one TXM and one interface cable (Part No.
521228) for connecting the TXM to the MCA.
Restrictions
Requires Part No. 521262 analog probes. Cannot be used with digital probes.
Analog Battery Temperature Probe (Part No. 521262)
An analog probe designed to sense internal battery temperature. Mounts on the negative terminal of the
battery; mounting hole clears 5/16” hardware. Includes 15 ft. cable with connector. See Overall Dimensions
– Optional Analog Battery Temperature Probe (Part No. 521262) under Physical Size Information for a
dimensional drawing.
TXM Extension Cable (Part No. 514153)
Can be used between a Part No. 521262 analog Battery Temperature Probe cable and the TXM or to extend
a Part No. 521228 interface cable. 25 ft. long.
Battery Busbar Extension Kit (Part No. 514713)
Provides flat extension plates and mounting hardware for extending battery
busbars through the top of one Distribution Cabinet. Each plate provides
three pairs of clearance holes for 3/8” hardware on 1” centers. Allows
back-to-back lug landing for up to six lugs per polarity. Required for
cable connections between 1200A and 2000A per bay when interbay
busbars are not provided. Refer to Dimensions of Battery Busbar
Extension Kit, Part No. 514713 under Physical Size Information for
dimensions.
Battery Busbar Extension Kit (Part No. 529143)
Provides angled extension plates and mounting hardware for
extending battery busbars through the top of one Distribution
Cabinet. Each plate provides six pairs of clearance holes for 3/8”
hardware on 1” centers. Allows back-to-back lug landing for up
to 12 lugs per polarity. Required for cable connections between
1200A and 2000A per bay when interbay busbars are not provided.
A plastic shield is included. Refer to Dimensions of Battery Busbar
Extension Kit, Part No. 529143 under Physical Size Information for
dimensions.
Page 93 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Lug Adapter Busbar for 250 Amp Bullet Nose Type Circuit Breaker (Part No. 514717)
Provides a busbar that mounts on the three lug landing positions of a 250A bullet nose circuit
breaker, and provides a landing for a Special Application Crimp Lug / Strap Combination, which
accepts required wire size. Order (1) Part No. 514717 per 250A Bullet Nose circuit breaker
ordered.
Lug Adapter Busbar for 125-200 Amp Bullet Nose Type Circuit Breakers (Part No.
522786)
Provides a busbar that mounts on the two lug landing positions of a 125-200A bullet
nose circuit breaker, and provides a landing for a standard two-hole lug having 3/8" bolt
clearance Holes on 1" centers.
Lug Adapter Busbar Kit for 125-200 Amp Bullet Nose Type Circuit Breaker (Part No.
534449)
Includes one (1) busbar that mounts on the two lug landing positions of a 125-200A bullet nose circuit
breaker, and provides a landing for one standard two-hole lug having 3/8" bolt clearance holes on 1"
centers. Also includes one (1) busbar that mounts on two landings of the system ground return bar,
and provides one landing for a standard two-hole lug having 3/8" bolt clearance Holes on 1" centers.
All busbar and lug mounting hardware is included. Order (1) Part No. 534449 per 125-200A Bullet
Nose circuit breaker ordered.
Lug Adapter Busbar Kit for 250 Amp Bullet Nose Type Circuit Breaker (Part No.
514714)
Includes one (1) busbar that mounts on the three lug landing positions of a 250A bullet nose circuit
breaker, and provides one landing for a standard two-hole lug having 3/8" bolt clearance holes on 1"
centers. Also includes one (1) busbar that mounts on three landings of the system ground return
bar, and provides one landing for a standard two-hole lug having 3/8" bolt clearance Holes on 1"
centers. All busbar and lug mounting hardware is included. Order (1) Part No. 514714 per 250A
Bullet Nose circuit breaker ordered.
Bullet Distribution Assembly Lug Hardware Kit, (Part No. 520332)
Kit provides all hardware required to connect load and ground lugs for four (4) positions of a bullet nose-type
distribution assembly.
LVD Contactor Bypass Kits (Part No. 514910 and 514912)
Designed for field installation in a bullet nose type distribution bus assembly where the LVD function is no
longer required. Each kit provides a busbar designed to bypass one (1) low voltage disconnect contactor in a
List BA, CA, or GB. To bypass a contactor without removing it, order Part No. 514910 (may be installed in
powered system). To replace a contactor with busbar, order (1) Part No. 514912 (must be installed with
power removed). Both kits include hardware.
Page 94 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
LIST OF PARTS
(This Stocklist may not list every component contained in each List.)
LIST
NUMBER
1
PART
NUMBER
513949
1
2
4
2
2
2
1
2
1
1
509614
509677
509681
509685
509686
513749
513860
513862
117843
513949
Panel, irregular, blank
Busbar, Z shape, expansion
Busbar, flat, nut plate
Busbar, flat, interbay w/nuts
Busbar, flat, interbay
Busbar, Z shape, expansion, return
Cover, L-shape, rear
Cover, L-shape, rear, side
Insulator, standoff, 1/4-20, 2-1/4”
Nameplate
1
1
2
2
2
1
1
1
1
509614
509677
509681
509685
509686
513749
513861
117843
513949
Panel, irregular, blank
Busbar, Z shape, expansion
Busbar, flat, nut plate
Busbar, flat, interbay w/nuts
Busbar, flat, interbay
Busbar, Z shape, expansion, return
Cover, L-shape, rear
Insulator, standoff, 1/4-20, 2-1/4”
Nameplate
4
1
1
513696
513798
Cover, flat, RH connector
Cover, flat, main access
5
1
1
509614
513949
Panel, irreg, blank
Nameplate
6
1
1
509614
513949
Panel, irreg, blank
Nameplate
1
1
1
516669
516834
513940
Ribbon cable, 37 conductor
Assembly, SMPW, meter-control-alarm
Final assembly, 48V MCA
1
1
1
516669
516835
513940
Ribbon cable, 37 conductor
Assembly, SMPW, meter-control-alarm
Final assembly, 48V MCA
1
1
1
516669
516836
513940
Ribbon cable, 37 conductor
Assembly, SMPW, meter-control-alarm
Final assembly, 48V MCA
1
1
1
516669
516837
513940
Ribbon cable, 37 conductor
Assembly, SMPW, meter-control-alarm
Final assembly, 48V MCA
1
2
3
10
11
12
13
QTY.
DESCRIPTION
Nameplate
Page 95 of 123
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SAG582125000
Issue AT, June 28, 2007
LIST
NUMBER
21
1
2
PART
NUMBER
507001
513926
22
1
2
507002
513925
Assembly, cabinet, 2 row
Cover, J shape, dress
23
1
2
507003
513924
Assembly, cabinet, 3 row
Cover, J shape, dress
24
1
2
507004
513748
Assembly, cabinet, 4 row
Cover, J shape, dress
29
1
528313
Shield
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
513895
513896
513897
513898
514439
514438
521050
521051
Kit, interface comp for V200ECAB, 1st - 0U
Kit, interface comp for V200ECAB, 1st - 1U
Kit, interface comp for V200ECAB, 1st - 2U
Kit, interface comp for V200ECAB, exp shlf
Kit, 2U cover set
Kit, 1U cover set
Assembly, AC Feed, single
Assembly, AC Feed, dual
Accy
Accy
Accy
Accy
Accy
Accy
Accy
513895
513896
513897
513898
514439
514438
521051
Kit, interface comp for V260ECAB, 1st - 0U
Kit, interface comp for V260ECAB, 1st - 1U
Kit, interface comp for V260ECAB, 1st - 2U
Kit, interface comp for V260ECAB, exp shlf
Kit, 2U cover set
Kit, 1U cover set
Assembly, AC Feed, dual
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
524445
525441
524434
524444
524446
524447
524417
524396
524414
524415
524418
524421
514438
514439
Busbar, 1 shelf to dist, w / 0U
Busbar, 2 shelf to dist, w / 0U
Busbar, 3 shelf to dist, w / 0U
Busbar, 4 shelf to dist, w / 0U
Busbar, 5 shelf to dist, w / 0U
Busbar, 6 shelf to dist, w / 0U
Busbar, 1 shelf to dist, w / 2U
Busbar, 2 shelf to dist, w / 2U
Busbar, 3 shelf to dist, w / 2U
Busbar, 4 shelf to dist, w / 2U
Busbar, 5 shelf to dist, w / 2U
Busbar, 6 shelf to dist, w / 2U
Kit, 1U cover set
Kit, 2U cover set
1
1
2
1
1
4
521004
521005
520946
521010
524409
433800199
31
32
34
35
40
QTY.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
DESCRIPTION
Assembly, cabinet, 1 row
Cover, J shape, dress
Busbar, return, HDR to standard shelf
Busbar, power, HDR to standard shelf
Busbar, HDR shelf to HDR shelf
Cable, control, HDR to standard shelf
Cable, control, HDR shelf to HDR shelf
Assembly, Class B filter
Page 96 of 123
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System Application Guide
Spec. No. 582125000 (Model 1231V2)
LIST
NUMBER
41
42
43
44
QTY.
SAG582125000
Issue AT, June 28, 2007
4
PART
NUMBER
486390500
DESCRIPTION
1
1
1
1
104821
104836
104837
104838
Cord, AC input
Cord, AC input
Cord, AC input
Cord, AC input
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
520721
520931
520942
520934
520724
520750
520722
520932
520858
520935
520853
520856
520788
520855
520857
Base, mounts on 1-Row Distribution Cabinet
Base, mounts on 2-Row Distribution Cabinet
Base, mounts on 3-Row Distribution Cabinet
Base, mounts on 4-Row Distribution Cabinet
Base, mounts on top PCU Shelf
Base, mounts on any PCU Shelf except top shelf
Cover, upper, 1-Row Distribution Cabinet
Cover, upper, 2-Row Distribution Cabinet
Cover, upper, 3-Row Distribution Cabinet
Cover, upper, 4-Row Distribution Cabinet
Cover, lower, 9U
Cover, lower, 15U
Cover, lower, 21U
Cover, lower, 27U
Cover, lower, 33U
1
524813
Assy, AC input, termination panel
Assembly, high AC shutdown
Page 97 of 123
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SAG582125000
Issue AT, June 28, 2007
LIST
NUMBER
2
2
4
2
Accy
2
2
Accy
4
4
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
Accy
1
PART
NUMBER
520482
528556
528558
528559
528561
528571
528576
528580
528672
528673
528603
528560
528604
528605
528575
528609
528611
528612
528681
528682
528683
528684
528685
528686
528687
528688
528689
528690
528572
486529901
Ground Bar Kit
Bracket
Bracket
Cover
Cover
Bracket
Angle
Cover
Term Block Mtg
Term Block Mtg
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Cover
Jumpers
Jumpers
Jumpers
Jumpers
Jumpers
Jumpers
Jumpers
Jumpers
Jumpers
Jumpers
Bracket
Rect., Vortex PCU, 48V, 50A
1
486531800
Rect., Vortex PCU, 48V, 65A
1
486533900
Rect., Vortex PCU, 48V, 85/105A
1
486534300
Rect., Vortex PCU, 48V, 50/65A
60
1
1
1
588249600
513938
524810
Converter frame, –48V to +24V
Wire harness, converter alarm
Jumpers, converter output
61
1
1
1
588249600
524810
524809
Converter frame, –48V to +24V
Jumpers, converter output
Wire harness, converter alarm
62
1
486800128
DC-DC converter module, –48V to +24V, 20A
45
51
52
54
55
QTY.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
DESCRIPTION
Page 98 of 123
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System Application Guide
Spec. No. 582125000 (Model 1231V2)
LIST
NUMBER
63
1
1
1
1
1
1
6
PART
NUMBER
514273
521156
524508
524745
524807
524808
509288
64
1
1
1
6
514273
521156
524808
509288
65
1
1
1
1
588250100
513938
524599
509288
Converter frame, –48V to +24V
Wire harness, converter alarm
Jumpers, converter output
Blank Module
66
1
1
1
1
588250100
524809
524599
509288
Converter frame, –48V to +24V
Wire harness, converter alarm
Jumpers, converter output
Blank Module
1
1
524734
516668
Assembly, alarm term
Ribbon cable
1
514240
Kit, modem
1
041182000
1
514241
Kit, modem and RS232 interface
1
Accy
524806
525110
Kit, Ethernet comm. interface
Kit, front access for VPS Ethernet opt.
1
1
Accy
524806
528989
525110
Kit, Ethernet comm. interface
Software, SNMP option
Kit, front access for VPS Ethernet opt.
1
1
Accy
524806
528988
525110
Kit, Ethernet comm. interface
Software, battery reserve prediction option
Kit, front access for VPS Ethernet opt.
1
1
1
Accy
524806
528988
528989
525110
Kit, Ethernet comm. interface
Software, battery reserve prediction option
Software, SNMP option
Kit, front access for VPS Ethernet opt.
1
1
1
510142
514988
520329
Cap pre-charge assy
Jumper cables
Mounting bracket
71
72
73
74
75
76
77
78
79
QTY.
SAG582125000
Issue AT, June 28, 2007
DESCRIPTION
Cover, flat, rear, stl cln
Assy, cabinet, final
Kit, HDR cable adapter and cover
Kit, busbar and cover set, converter shelf
Wire harness, converter alarm
Jumper, DC-DC converter, kit
Cover, module blank
Cover, flat, rear, stl cln
Assy, cabinet, final
Jumper, DC-DC converter, kit
Cover, module blank
Vortex Winlink software pkg
Page 99 of 123
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SAG582125000
Issue AT, June 28, 2007
LIST
NUMBER
80
82
90
92
93
QTY.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
1
1
1
1
2
1
PART
NUMBER
500819
514608
58650500002
514266
528514
528515
DESCRIPTION
2
1
1
2
1
500343
500415
103172
503675
486103800
Bracket, 1.75” panel mtg
Wire harness, BTRMS
Cover, C shape, shield, 1U
Bracket, U shape, shield
Thrm sens intfc assy
1
100731
Bat tray, 23” rr mtg, (4) bat
1
588820000
1
Accy
Accy
Accy
Accy
Accy
Accy
524969
525025
524973
525028
524976
524508
524532
Interface cable assy
Jumpers, SMART battery input
Assy, final, LMS1000, com equip, master node
Kit, RS485 interface
Bracket
Cover
Battery system, -48V, 1200A
Battery tray
Kit, 2 pole battery disc breaker, right side
Kit, 1 pole battery disc breaker, right side
Kit, 2 pole battery disc breaker, left side
Kit, 1 pole battery disc breaker, left side
Kit, cable adapter & cover, 3U rect.
Kit, cable adapter & cover, 6U rect.
Note: For Distribution List options, see individual page that applies to the option for distribution assembly part
numbers.
Page 100 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
SPECIFICATIONS
Note: For List 51 PCU specifications, refer to Power Data Sheet PD588700701/PD588700801, included in
this power system Electronic Documentation Package.
For List 52 PCU specifications, refer to Power Data Sheet PD588703600/PD588703700, included in
this power system Electronic Documentation Package.
For List 54 and 55 PCU specifications, refer to Power Data Sheet PD588704800, included in this
power system Electronic Documentation Package.
For List 60, 61, and 62 DC-DC Converter specifications, refer to System Application Guide
SAG588249600, included in this power system Electronic Documentation Package.
For List 63, 64, and 62 DC-DC Converter specifications, refer to System Application Guide
SAG588249700, included in this power system Electronic Documentation Package.
For List 65, 66, and 62 DC-DC Converter specifications, refer to System Application Guide
SAG588251000, included in this power system Electronic Documentation Package.
For List 79 Precharge Assembly specifications, refer to Section 5823, included in this power system
Electronic Documentation Package.
For List 80 LMS1000 specifications, refer to the separate LMS1000 instruction manual furnished with
the LMS1000.
For List 82 Battery Thermal Runaway Management System specifications, refer to Section 5699,
included in this power system Electronic Documentation Package.
For List 92 Battery Stand specifications, refer to System Application Guide 588810000, furnished with
the Battery Stand.
1.1
Environmental Ratings
1.1.1
Operating Ambient Temperature Range: -40°C to +40°C (-40°F to +104°F).
1.1.2
Storage Ambient Temperature Range: -40°C to +85°C (-40°F to +185°F).
1.1.3
Humidity: This Power System is capable of operating in an ambient relative humidity range of
0% to 95%, non-condensing.
1.1.4
Altitude: The maximum operating ambient temperature should be derated by 10°C at an
elevation of 10,000 feet above sea level. For elevations between 3,000 feet and 10,000 feet,
derate the maximum operating ambient temperature linearly.
1.1.5
Mounting: This equipment is intended only for installation in a Restricted Access Location on or
above a non-combustible surface. Clearance requirements are:
(A) Recommended minimum aisle space clearance for the front of each bay is 2' 6".
(B) Recommended minimum aisle space clearance for the rear of each bay is 2’ 0” for any of the
following conditions:
1. Multiple bay arrangements that incorporate rear inter-bay busbars (List 2, List 3 bays).
2. Any bay equipped with a List RC, RD or RE battery disconnect option.
3. Making AC input connections to Spec. No. 5887004800 PCU Mounting Shelves (List 34)
when a List 44 or 45 Top Mount AC Input Termination Panel is not ordered.
4. Addition of any PCU Mounting Shelf in the field.
5. Addition of any DC-DC Converter Mounting Shelf or Frame (List 60, 61, 63, 64, 65, 66)
in the field.
For all other conditions, required minimum spacing from the rear of the bay to a wall or other
solid surface is that which is specified for proper PCU Mounting Shelf ventilation. Refer to
the specific PCU Mounting Shelf Power Data Sheet for ventilation spacing requirements.
Note: Minimum spacing specified for ventilation may not permit replacement of certain
components such as busbars or PCU Mounting Shelves.
Page 101 of 123
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SAG582125000
Issue AT, June 28, 2007
1.2
1.3
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Compliance Information
1.2.1
Safety Compliance: This power board is UL Listed ("c UL") as a DC Power Distribution Center
for Communications Equipment. This unit meets the requirements of CSA 22.2, No. 225 and is
tested and Certified by UL ("c UL") as a Custom Built Power Distribution Center for
Communications Equipment.
1.2.2
NEBS Compliance: Compliance verified by a Nationally Recognized Testing Laboratory
(NRTL) per GR-1089-CORE and GR-63-CORE. Contact Emerson Network Power for NEBS
compliance reports.
MCA Features
Note: All factory setpoints and external alarm relay assignments presented in this specification
section supersede those presented in the Power Data Sheet or System Application Guide
provided for the PCU Mounting Shelf(s). Refer to the PCU Mounting Shelf Power Data Sheet
or System Application Guide for all other operational data.
1.3.1
1.3.2
1.3.3
1.3.4
1.3.5
MCA Interface: The MCA can be operated locally via the front panel accessed interface pad, or
from a remote location via the Vortex WinLink option.
In lieu of Vortex WinLink, MCA operation can be controlled remotely by other equipment via the
LMS1000.
Note: Only one interface (Vortex WinLink modem, Combination Modem/RS-232, or RS-485)
can be installed on the MCA.
Wiring options are provided to lockout changing Power System adjustment/configuration/
calibration settings locally and/or remotely.
Remote On/Off (TR): The operation of any or all PCUs can be inhibited (TR) via the LMS1000,
the Vortex WinLink option, or from the MCA front panel accessed interface pad.
MCA Local Display: Provides digital metering of system load voltage and current, individual
PCU current of up to 72 PCUs, subsystem load voltage and current (if subsystem installed), and
load current of up to sixteen (16) subsystem, system, and/or battery shunts. Also displays
system alarm messages and adjustment information, as detailed in Section 1.1.10 "MCA
Display".
The MCA contains a "Power Down" mode. The MCA turns off its display and PCU
communications to conserve power when system voltage falls below 20 volts. Full operation is
restored when system voltage recovers to 23.5 volts. The display and communications can be
temporarily reactivated by the user.
MCA Meter Accuracy: ±0.01 V, ±0.005% / °C
MCA Universal Adjustment Circuit: Provides single point control of float output voltage,
test/equalize output voltage, high voltage shutdown, and current limit adjustments.
Note: If the MCA should fail, the PCUs remember the float and high voltage shutdown settings
last delivered by the MCA. The current limit setting of each PCU goes to 100% of rated
full load.
Provides adjustments for all MCA alarm and control circuits. Adjustment ranges and factory
settings as follows.
All adjustments can be performed locally via the MCA front panel accessed interface pad, and
most can be performed remotely via the LMS1000 Remote Equipment Interface Link option or
the Vortex WinLink option.
(A) Output Voltage:
(1) Without Battery Charge Temperature Compensation: Float voltage is adjustable
from 47.00 to 58.00 volts DC. Test/equalize voltage is adjustable from 44.00 to 58.00
volts DC. Factory set as follows unless otherwise specified.
Page 102 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Power System List No.
10
11
12
13
MCA Configuration No.
516834
516835
516836
516837
Factory Setting (Volts)
54.48
54.00
54.48
54.48
The output voltage temperature coefficient does not exceed 0.01% per degree
centigrade from -40°C to +65°C.
(2) With Battery Charge Digital Temperature Compensation Probe: With an optional
battery charge digital temperature compensation probe installed, the MCA automatically
increases or decreases the output voltage as battery ambient temperature decreases or
increases, respectively. Float voltage is factory set as follows at 25°C battery ambient.
Power System List No.
10
11
12
13
MCA Configuration No.
516834
516835
516836
516837
Factory Setting (Volts)
54.48
54.00
54.48
54.48
The float and test/equalize voltage range is the same as without the battery charge
digital temperature compensation probe. Using battery and equipment manufacturers’
recommendations, the user selects the following temperature compensation curve
parameters via the MCA: Refer to the Temperature Compensation Probe Curve
provided in the Power Data Sheet or System Application Guide provided for the PCU
Mounting Shelf(s).
e) The temperature compensation slope in volts/°C. Adjustable from zero to 200
millivolts/°C. Factory set at 0V/°C (DIGITAL TC OFF).
f)
The maximum voltage limit in volts DC. Adjustable from float up to 58.50 volts DC,
but automatically limited to 1.0 volt below the High Voltage Shutdown setting.
Factory set as follows.
Power System List No.
10
11
12
13
MCA Configuration No.
516834
516835
516836
516837
Factory Setting (Volts)
56.50
55.50
56.50
56.50
g) The minimum voltage limit in volts DC. Adjustable from float down to 44 volts DC,
but automatically limited to 0.5 volt above the Low Voltage Disconnect Reconnect
setting. Factory set as follows.
Power System List No.
10
11
12
13
MCA Configuration No.
516834
516835
516836
516837
Factory Setting (Volts)
50.00
51.00
50.00
50.00
(B) High Voltage Alarm 1: Adjustable from 48.00 to 59.00 volts DC. Factory set as follows,
unless otherwise specified.
Power System List No.
10
11
12
13
MCA Configuration No.
516834
516835
516836
516837
Factory Setting (Volts)
55.50
55.40
55.50
55.50
Page 103 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
(C) High Voltage Alarm 2: Adjustable from 48.00 to 59.00 volts DC. Factory set as
follows, unless otherwise specified.
Power System List No.
10
11
12
13
MCA Configuration No.
516834
516835
516836
516837
Factory Setting (Volts)
56.50
56.00
56.50
56.50
Home
(D) Battery On Discharge Alarm: Adjustable from 40.00 to 56.00 volts DC. Factory set as
follows, unless otherwise specified.
Power System List No.
10
11
12
13
MCA Configuration No.
516834
516835
516836
516837
Factory Setting (Volts)
48.00
47.00
48.00
48.00
(E) 50% Battery On Discharge (Very Low Voltage) Alarm: Adjustable from 40.00 to 56.00
volts DC. Factory set per table below, unless otherwise specified.
Power System List No.
10
11
12
13
MCA Configuration No.
516834
516835
516836
516837
Factory Setting (Volts)
46.00
44.50
46.00
46.00
(F) System Load Current Alarm: Adjustable from 0 to 60,000 amperes. Factory set at 2,000
amperes, unless otherwise specified.
(G) Subsystem High Voltage Alarm (if subsystem installed): Adjustable from 0.00 to 60.00
volts DC. Factory set as follows, unless otherwise specified.
Power System List No.
10
11
12
13
14
MCA Configuration
Spec. No.
516834
516835
516836
516837
514980
Factory Setting (Volts)
25.00
28.00
25.00
25.00
25.00
(H) Subsystem Low Voltage Alarm (if subsystem installed): Adjustable from 0.00 to 60.00
volts DC. Factory set as follows, unless otherwise specified.
Power System List No.
10
11
12
13
14
MCA Configuration
Spec. No.
516834
516835
516836
516837
514980
Factory Setting (Volts)
23.00
23.00
23.00
23.00
23.00
(I) Subsystem Load Current Alarm (if subsystem installed): Adjustable from 0 to 60000
ampere. Factory set at 2000 amperes, unless otherwise specified.
(J) High Battery Ambient Temperature Alarm (if battery charge digital temperature
compensation probe installed): Adjustable from -50°C to +99°C. Factory set to off,
unless otherwise specified.
(K) Low Battery Ambient Temperature Alarm (if battery charge digital temperature
compensation probe installed): Adjustable from -49°C to +100°C. Factory set to off,
unless otherwise specified.
Page 104 of 123
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System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
(L) Low Voltage Disconnect (if LVD installed): Low voltage disconnect is adjustable
from 40.0 to 50.0 volts DC. Reconnect is adjustable from 47.0 to 57.0 volts DC. The factory
disconnect and reconnect settings are as follows, unless otherwise specified.
Power System List No.
10
11
12
13
MCA Configuration No.
516834
516835
516836
516837
42.0
43.5
42.0
42.0
49.0
50.5
49.0
49.0
Factory Disconnect
Setting (Volts)
Factory Reconnect
Setting (Volts)
(M) Audible Alarm Cutoff Reset Feature: Adjustable from 0 to 15 minutes, in one minute
intervals. A zero setting disables the feature. Factory set at 15 minutes, unless otherwise
specified.
(N) Timed Test/Equalize Period (also enables/disables the manually initiated timed
test/equalize feature): Adjustable from 1 to 99 hours, in one hour intervals. When a value
is set, the feature is enabled. You disable the feature by selecting the setting above 99.
Factory set at 1 (one) hour, unless otherwise specified.
(O) Automatic Test/Equalize Period (also enables/disables the automatic test/equalize
feature): Adjustable from 0 to 15 times the discharge time period, up to a maximum of 300
hours. A zero (0) setting disables the feature. Factory set at zero (0), unless otherwise
specified.
(P) Relay Test Seconds: Adjustable from 5 to 120 seconds, in one second intervals. Factory
set at 45 seconds, unless otherwise specified.
1.3.6
MCA Audible Alarm Cutoff (List 10 and List 11 MCA only): An audible alarm can be
connected to the MCA that sounds when any alarm condition monitored by the MCA occurs.
The alarm can be manually silenced (cut off) by pressing a local pushbutton. A local indicator
illuminates when the audible alarm has been cut off. The alarm remains silenced for the current
alarm condition only. If another alarm condition occurs, the audible alarm again sounds.
A programmable audible alarm cutoff reset feature is provided. Once an audible alarm has been
cut off, it automatically resets (and sounds if the alarm condition is still present) after the time
period programmed expires. If the audible alarm is again cut off while the same alarm condition
is still present, the reset feature is inoperable, and the audible alarm remains silenced. If
another alarm condition occurs, the audible alarm again sounds.
Note: External MCA audible alarm relay contacts are not available if the power system is
equipped with a List 12 or List 13 special application MCA.
1.3.7
Low Voltage Disconnect (if associated components are furnished in a Distribution Bay):
Protects the battery from complete discharge. Automatically disconnects the battery and system
output from the controlled load(s) (LVLD) or battery from system and loads (LVBD) if battery
voltage decreases below a preset adjustable value. This can occur during a prolonged
commercial AC power failure, where the battery is required to furnish power to the load, and
subsequently starts to discharge.
For further information, refer to the description of the Low Voltage Disconnect circuit card under
List 21 Features in the List Descriptions section of this document.
Page 105 of 123
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SAG582125000
Issue AT, June 28, 2007
1.3.8
Local Controls (See Operation section of power system User Manual for a complete
description.)
Location
PCU
MCA
1.3.9
System Application Guide
Spec. No. 582125000 (Model 1231V2)
NAME / Description
Standby/Operate Switch
FUNCTION SELECT UP and DOWN
FUNCTION SET ENTER
FUNCTION SET YES (+) and NO (-)
ALARM CUTOFF
Home
Type
Rocker Switch
Pushbutton Switches
Pushbutton Switch
Pushbutton Switches
Pushbutton Switch
Local Status and Alarm Indicators (See Operation section of power system User Manual for a
complete description.)
Location
PCU
MCA
NAME / Description
OPEN SNS (Open Sense)
FAN FAIL
PCU FAIL
AC
Message Display, Shows...
• Active Alarms or "SYSTEM OK"
• Various Measurement Items and Values
• Various Adjustment Items and Values
• Various Configuration Items and Settings
• Various Calibration Items and Settings
See Paragraph 1.1.10. "MCA Display"
ALARM CUTOFF
MAJOR
MINOR
AC
TEST/EQ
Type
LED - yellow
LED - red
LED - red
LED - green
---
LED - yellow
LED - flashing red
LED - red
LED - green/red
LED - yellow
1.3.10 MCA Display: The following are illustrations from the MCA Menu Tree (Section 5762). Refer to
the latest version of Section 5762 for the most recent MCA Menu Tree. See 'Navigating the
MCA' and 'Controls and Indicators' chapters of Power System User Manual for complete
descriptions of menu items.
Page 106 of 123
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System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Vortex® MCA Menu Tree
(Sheet 1 of 2)
NORMAL DISPLAY W/ ALARMS
STARTUP SEQUENCE
133
SPEC NO. ######
MCA SWV ########
1
Initializing....## 11
134
## ALARMS ACTIVE
NOT RUNNING YET!
………………………….
SET ###V DEFAULTS
MUST SET SYS = ###V
LOADING ###V..##
134A
SET ###### @ ###V 16
CHANGE SPEC...##
INITIALIZATION MENU
CHECK SETPOINTS!
136
FLOAT = ###.##V
137
TEST/EQ = ###.##V
138
SET HVS = ###.##V
139
139A
12
CURRLIM = #####A
CURRLIM = #####MAX
BATTLIM DISABLED
BATTLIM = #####A
140
SYS HV1 = ###.##V
HI FLOAT = ###.##V
141
SYS HV2 = ###.##V
HI VOLTAGE = ###.##V
15
SYS BOD = ###.##V
LOW FLOAT = ###.##V
143
SYS 50% = ###.##V
VERYLOVOLT = ###.## 14
LO VOLTAGE = ###.## 15
145
146
147
147A
3
ALARM LVD ACTIVE 4
4
ALARM SYS 50%BOD 1
ALM VERY LO VOLT 1,14
ALARM LO VOLTAGE 1,15
5
ALARM SYSTEM BOD
ALARM LO FLOAT 1,15
6
ALARM SYSTEM HV1
ALARM HIGH FLOAT 1,15
7
ALARM SYSTEM HV2
ALARM HI VOLTAGE 1,15
15
SUBCURR = #####A
BAT CHG = #####A
LVD ** = ##.#V
149
LV RECON = ##.#V
MANUAL RECONNECT
150
ANALOG TC OFF
TC CAL = ##.##V
TempCmp Hardware
150B
MAX W/T = ##.##V
150C
MIN W/T = ##.##V
150D
HI TEMP** = ###°C
HI TEMP** IS OFF
150E
LO TEMP** = ###°C
LO TEMP** IS OFF
151
****A PLACES = ##
152
START THE SYSTEM
1
24
MAIN ALARM MENU
25
NORMAL DISPLAY
PCU ** FAILURE
47
PCU## EMERG STOP
1
10
ALARM SYSTEM FA 1
11
ALARM SUBSYS FA 1
26
PCU ALARM MENU
12
ALM SUBSYS MAJOR 1
27
MAIN ALARM MENU
48
PCU## AC FAIL
ALARM ALL AC OFF 1
28
NORMAL DISPLAY
49
PCU## HI AC LINE
14
ALARM HI AC LINE 3
50
PCU## FAN FAIL
PCU## BRKR OFF
15
ALM ## PCUs FAIL 3
ALARM MRFA 1,15
ALARM 1 RFA 2,15
NO PCUs FOUND 1
TEMPERATURE ALARM MENU
15B
ALM PCU## SHARE
15A
ALM TEMP SENSOR 1
16
ALM SYSTEM CURR 2
17
ALM SUBSYS CURR 2
18
20
21
28A
TEMP SENSOR** HI
51
28B
TEMP SENSOR** LO
52
PCU## HVS ACTIVE
28C
MAIN ALARM MENU
53
PCU## A/D FAIL
28D
NORMAL DISPLAY
54
PCU## CONVERTER
55
PCU## HIGH TEMP.
56
PCU## OPEN SENSE
1
MCA ALARM MENU
29
MCA BOARD FAIL
30
A/D INPUT FUSE 5
31
NO SYSTEM VOLTS
1
32
NO SUBSYS VOLTS
1
33
NO SENSE VOLTS 2
SENSE VOLT ERROR
34
SHUNT** NO REPLY 2
SHUNT** BAD TYPE 2
ALM BAT CHG CURR 2
ALM SUBSYS MINOR
ALARM MCA/SHELF
FUNCTION MENU
NORMAL DISPLAY
13
34A
SYSTEM OK
A
NOTES:
1
Major Alarm
Minor Alarm
3 Minor Alarm = 1 PCU
Major Alarm = >1 PCU
4 Minor Alarm = A or B
Major Alarm = A and B
5 Minor Alarm = Sense Fuse
Major Alarm = System Fuse
6 ## = Substitute appropriate number 8
7 ** = Scroll through appropriate numbers 8
8 Applies to all menu items
9 Applies to all "Adjustable Settings"
10 All "Adjustable Settings" indicate changeable parameter
11 Exit to menu item 0 or 1 if all PCU serial #s match
12 Exit to menu item 0 or 1 if some PCU serial #s match
13 All "Normal" menu items lead to item 0 or 1
14 MCA P/N 507576 Only
to Sheet 2
15
MCA P/Ns 514319 and 520405 Only
16
Press ACO/UP/DOWN simultaneously to reach this item.
1
2
NORMAL DISPLAY NO ALARMS
0
PCU DETAIL MENU
13
2
DIGITAL TC OFF
SLOPE = .###V/°C
TempCmp Hardware
RECONNECT LVD**
ARE YOU SURE? +- 9
Local Lockout On 9
ALARM SUBSYS LV 1
19
SUB LV = ###.##V
23
ALARM SUBSYS HV 1
17A
SUB HV = ###.##V
LVD** ACTIVATED
9
SYSCURR = #####A
148
150A
LVD ALARM MENU
22
8
15
142
144
ALARM EMERG STOP 1
1
MUST SET SPEC NO.
135
MAIN ALARM MENU
2
2
57
PCU## SWITCH OFF
58
PCU## NO REPLY
59
PCU ALARM MENU
60
NORMAL DISPLAY
BAT CL INHIBITED 2
35
LVD** NO REPLY 1
LVD** EPROM FAIL 1
LVD** A/D FAILED 1
LVD** RELAY FAIL 1
LVD** NO MCA CMD 1
36
LVDs INHIBITED 2
37
REMOTE NO REPLY
38
DISPLAY NO REPLY
38A
TEMP** NO REPLY 1
39
MAIN ALARM MENU
40
NORMAL DISPLAY
2
2
Color Code
Initializing
Normal
Configuration Menu
Measurements
Adjustment Menu
Function
Adjustable Settings
Alarms
Calibration Menu
Page 107 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
from Sheet 1
Home
Vortex® MCA Menu Tree
(Sheet 2 of 2)
A
SYSTEM LOAD MENU
MEASUREMENT MENU
41
42
SYSLOAD** #####A
61
SYSTEM ###.##VDC
FUNCTION MENU
62
SYS LOAD #####A
87
MEASUREMENT MENU
MEASUREMENT MENU
63
PCU LOAD #####A
88
NORMAL DISPLAY
89
PCU** LOAD #####A
SET TEST/EQ MODE
SET FLOAT MODE
TestEq Switch On
43
ADJUSTMENT MENU
44
CONFIGURE MENU
45
CALIBRATION MENU
46
NORMAL DISPLAY
64
SUBSYS ###.##VDC
65
SUB LOAD #####A
65A
BAT CHG #####A
BAT CHGCL #####A
BAT DIS #####A
86
PCU LOAD MENU
T SENSOR** ###°C
90
MEASUREMENT MENU
66
FUNCTION MENU
91
NORMAL DISPLAY
67
NORMAL DISPLAY
92
SUBLOAD** #####A
65B
SUBSYSTEM LOAD MENU
ADJUSTMENT MENU
SYSTEM ADJUSTMENT MENU
68
ADJUST SYSTEM
95
FLOAT = ###.##V
93
MEASUREMENT MENU
69
ADJUST ALARMS
96
TEST/EQ = ###.##V
94
NORMAL DISPLAY
70
ADJUST LVDs
97
SET HVS = ###.##V
71
FUNCTION MENU
98
TEST HVS ###.##V
Alarm(s) Active
99
CURR LIM = ####A
CURRLIM = #####MAX
94A
BAT** CHG #####A
BAT** DIS #####A
72
NORMAL DISPLAY
CONFIGURE MENU
73
73A
73C
DISPLAY ROLL OFF
DISPLAY ROLL ON
74
74A
75
LO SPEED FAN OFF
LO SPEED FAN ON
NAG MINUTES = ##
AUDIBLE NAG OFF
TEST/EQ HRS = ##
TEST/EQ MAN STOP
END TEQ ##.##HRS
76A
AUTO EQ DISABLED
AUTO EQ MUL = ##
END AUTO ##.## HR
77A
78
79
BATTLIM DISABLED
BATTLIM = #####A
94B
MEASUREMENT MENU
100
100% CURR: ####A
94C
NORMAL DISPLAY
118
PCU** TYPE ####A
PCU** TYPE ####+
NO PCUs FOUND
101
ADJUSTMENT MENU
119
VACANT ****A= ##
****A PLACES= ##
102
NORMAL DISPLAY
120
SHUNT** TYPE SYS
SHUNT** TYPE SUB
SHUNT** TYPE BAT
NO SHUNTS FOUND
INVENTORY MENU
SET PCU ON / OFF
76
77
99A
VERIFY INVENTORY
SHARE ALARM OFF
SHARE ALARM ON
121
121A
FUNCTION MENU
NORMAL DISPLAY
CALIBRATION MENU
80
CAL SYS = ###.##V
81
CAL SUB = ###.##V
82
RESTORE MFG CAL
83
ANALOG TC OFF
TC CAL = ##.##V
TempCmp Hardware
83A
DIGITAL TC OFF
SLOPE = .###V/°C
TempCmp Hardware
83B
MAX W/T = ##.##V
83C
MIN W/T = ##.##V
83D
TCOMP ON SENSOR1
TCOMP ON AVERAGE
TCOMP ON HIGHEST
84
FUNCTION MENU
85
NORMAL DISPLAY
LVD** INSTALLED
NO LVDs FOUND
ANALOG TC FOUND
T SENSOR** INST
NO TEMP SENSORS
122
SUBSYS INSTALLED
NO SUBSYS FOUND
123
REMOTE INSTALLED
REMOTE ACTIVE
NO REMOTE FOUND
RELAYTEST = ###SEC
SET SPANISH TEXT
BATTERY LOAD MENU
124
125
UPDATE INVENTORY
CONFIGURE MENU
126
NORMAL DISPLAY
127
SPEC NO. #########
128
MCA SWV ########
129
REM SWV ########
PCU ENABLE MENU
130
PCU** ON:SET OFF
PCU** OFF:SET ON
Energy Mgmt. On
131
CONFIGURE MENU
132
NORMAL DISPLAY
ALARM ADJUSTMENT MENU
103
SYS HV1 = ###.##V
HI FLOAT = ###.##V
104
SYS HV2 = ###.##V
HI VOLTAGE = ###.##V
105
SYS BOD = ###.##V
LO FLOAT = ###.##V
106
SYS 50% = ###.##V
VERYLOVOLT = ###.## 14
LO VOLTAGE = ###.##V 15
107
SYSCURR = #####A
108
SUB HV = ###.##V
109
SUB LV = ###.##V
110
SUBCURR = #####A
15
110A
BAT CHG = #####A
110B
HI TEMP** = ###°C
HI TEMP** IS OFF
110C
LO TEMP** = ###°C
LO TEMP** IS OFF
111
TEST RELAYS
TESTING RELAY #
Alarm(s) Active
112
ADJUSTMENT MENU
113
NORMAL DISPLAY
15
15
LVD ADJUSTMENT MENU
114
LVD ** = ##.#V
115
LV RECON = ##.#V
MANUAL RECONNECT
116
ADJUSTMENT MENU
117
NORMAL DISPLAY
Page 108 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
1.3.11 External Alarm Circuits: Alarm relay contacts are rated for 0.5 A at 125 VAC, 1.0 A at 30 VDC,
and 0.3 A at 110 VDC. Nine (9) Form-C alarm relay contacts are provided and mapped by the
MCA as follows. Relay operation can be tested via an Alarm Relay Test feature. When
activated, this feature consecutively places each relay in the alarm state for the programmed
time period.
(A) See 'Making Electrical Connections' chapter of the Power System Installation Manual for
connection details.
(B) See 'Navigating the MCA' and 'Controls and Indicators' chapters of the Power System User
Manual for alarm conditions.
(1) MCA Audible Alarm: These contacts change state if any alarm condition monitored by
the MCA occurs, and are provided for connection to an audible alarm circuit.
(2) Test/Equalize Indication: These contacts change state if the system is placed in the
test/equalize mode, locally or remotely.
Power System
List No.
10
11
12
13
MCA
Configuration
No.
516834
516835
516836
516837
Major
Alarm
Minor
Alarm
Major
Alarm
Minor
Alarm
Major
Alarm
Minor
Alarm
High
Voltage 1
Alarm
High
Voltage 1
Alarm
High
Voltage 1
Alarm
Major
Alarm
Minor
Alarm
Test/EQ
Mode
Indication
2
High
Voltage 2
Alarm
Battery
On
Discharge
Alarm
50%
Battery
On
Discharge
Alarm
AC
Fail
Alarm
Audible
Alarm
Test/EQ
Mode
Indication
PCU Fail
Major
Alarm
Battery
On
Discharge
Alarm
MCA
Fail
Alarm
Battery
On
Discharge
Alarm
Battery
On
Discharge
Alarm
PCU Fail
Minor
Alarm
Very Low
Voltage
Alarm
AC
Major
Alarm
AC
Fail
Alarm
Audible
Alarm
AC
Fail
Alarm
Fuse
Alarm
Fuse
Alarm
PCU Fail
Alarm
AC
Fail
Alarm
LVD
Alarm
Test/EQ
Mode
Indication
Relay K1
Relay K2
Relay K3
Relay K4
Relay K5
Relay K6
Relay K7
Relay K8
Relay K9
Fuse
Alarm
Page 109 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
1.3.12 External Monitoring, Reference, and Control Signals
Home
The MCA is connected to an “Interconnect/LVD Inhibit” circuit card. This circuit card provides
spring-clamp type terminals for connection of customer wiring, as described below.
(A) Remote Test/Equalize: All PCUs can be placed into the test/equalize mode by applying an
external ground signal. The PCUs operate in the float mode when the signal is absent.
(B) External "System Voltage" Meter Reading: Leads can be extended from the Power
System to an external voltage source. This is the voltage source the MCA monitors for
system alarms and displays as "System Output Voltage".
(C) External Voltage Sensing: Leads can be extended from the Power System to the point at
which output voltage is to regulate, such as the battery or a battery charge temperature
compensation module.
(D) Emergency Shutdown and Fire Alarm Disconnect: Operation of the PCUs can be
inhibited through application of an external ground signal. Manual restart is required. If low
voltage disconnect is furnished, the battery and system output can be wired to also
disconnect from the controlled load(s). If List RA is furnished, battery also disconnects from
the system.
(E) System Fuse Alarm Input: The system fuse alarm circuit activates when a ±18 to 60 volts
DC signal is applied this terminal.
Page 110 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
PHYSICAL SIZE INFORMATION
Overall Dimensions
DISTRIBUTION
CABINET
DIMENSIONS
TOP VIEW
33.250 (19U)
SEE NOTE 5
24.750
(25.000 with Part No.
377334300 Relay Rack)
LEFT SIDE VIEW
FRONT VIEW
6.000
11.500
17.500
RIGHT SIDE VIEW
NOTES :
1. All dimensions are in inches unless otherwise
specified.
2. Maximum net weight, including List 24 (4-row)
cabinet, relay rack, less rectifier and converter
modules: 750 lb. per bay.
3.
4.
5.
Finish: Off-White (Lorain M500-117)
Indicates
Ventilation
Grille
Dimension shown is for List 24 cabinet (4-row).
For List 23 cabinet (3-row), this dimension is 26.25 (15U).
For List 22 cabinet (2-row), this dimension is 19.25 (11U).
For List 21 cabinet (1-row), this dimension is 12.25 (7U).
Page 111 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
Battery Busbar Dimensions (Lists 21 through 24 Distribution Cabinets)
NOTE: Battery busbars within distribution cabinets are rated for 2000A max.
For 2000A-6000A in Lists 2 and 3 make additional battery connections to Inter-Bay Busbars.
3/8-16 CAPTIVE NUT, 14 PLACES (CUSTOMER MUST
SUPPLY LUG, BOLTS, AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
1/4-20 CAPTIVE NUT, 20 PLACES (CUSTOMER
MUST SUPPLY LUG, BOLTS, AND ADDITIONAL
HARDWARE. BOLT LENGTH: 1-1/4")
0.625
Central
Office
Ground
TOP OF
DISTRIBUTION
CABINET
2.000
0.750
0.625
2.000
1.000
0.625
BATTERY
(RETURN SIDE) 0.625
BUSBAR
0.750
0.625
FRONT VIEW
0.750
0.625
0.750
0.750
BATTERY
(LOAD SIDE)
BUSBAR
0.625
GND RTN
-48V SUPPLY
(One Row
Cabinet Shown,
Others Similar)
Page 112 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Dimensions of Battery Busbar Extension Kit, Part No. 514713
NOTE: See Battery Busbar Extension Kit (Part No. 514713) under Accessory Information for description.
3/8 CLEARANCE HOLES, 12 PLACES (CUSTOMER MUST SUPPLY LUG,
BOLTS, AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
2.000
2.000
2.000
Central
Office
Ground
2.000
TOP OF
DISTRIBUTION
CABINET
1.000
BATTERY
(RETURN SIDE)
BUSBAR
BATTERY
(LOAD SIDE)
BUSBAR
FRONT VIEW
GND RTN
-48V SUPPLY
(One Row
Cabinet Shown,
Others Similar)
Page 113 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
Dimensions of Battery Busbar Offset Extension Kit, Part No. 514713
NOTE: See Battery Busbar Extension Kit (Part No. 529143) under Accessory Information for description.
3/8 CLEARANCE HOLES, 24 PLACES
(CUSTOMER MUST SUPPLY LUG, BOLTS,
AND ADDITIONAL HARDWARE.
BOLT LENGTH: 1-1/4")
TOP OF DISTRIBUTION CABINET
Central
Office
Ground 1.312
1.312
1.000
48V
FRONT
VIEW
GND RTN
-48V SUPPLY
BATTERY
(RETURN SIDE)
BUSBAR
BATTERY
(LOAD SIDE)
BUSBAR
Plastic Shield
(One Row
Cabinet Shown,
Others Similar)
Page 114 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
Inter-Bay Busbar Dimensions (Part of Lists 2 and 3)
NOTE: Battery busbars within distribution cabinets are rated for 2000A max.
For 2000A-6000A in Lists 2 and 3, make battery connections to inter-bay busbars, shown here.
(VIEWED FROM REAR OF POWER SYSTEM)
GND RETURN
INTERBAY BUSBAR
-48V SUPPLY
INTERBAY BUSBAR
BATTERY LUG LANDINGS
SEE DETAIL A
3/8-16 CAPTIVE NUT, 8 PLACES PER BUS
(CUSTOMER MUST PROVIDE LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
2-3/8"
2-3/8"
13/16"
2-3/8"
13/16"
13/16"
13/16"
5/8"
1"
3/4"
3/4"
3/4"
1-5/8"
1-5/8"
1/4-20 CAPTIVE NUT, 12 PLACES PER BUS
(CUSTOMER MUST PROVIDE LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT LENGTH: 1-1/4")
DETAIL A
Page 115 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Arrangement of System Configured with List 43
HOLES SIZED FOR
3/4" CONDUIT FITTINGS.
KNOCKOUTS INCLUDED FOR
1" CONDUIT FITTINGS.
TOP VIEW
LIST 43 AC
WIREWAY
LEFT SIDE VIEW
FRONT VIEW
Page 116 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Arrangement of System Configured with List 44
CONCENTRIC KNOCKOUTS SIZED
FOR 3/4" OR 1" CONDUIT FITTINGS.
KNOCKOUTS SIZED FOR
1-1/2" CONDUIT FITTINGS.
TOP VIEW
KNOCKOUT SIZED
FOR 1-1/2" CONDUIT
FITTING. (SAME
ON RIGHT SIDE.)
LEFT SIDE VIEW
LIST 44 AC
AC TERMINATION
PANEL
FRONT VIEW
Page 117 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Arrangement of System Configured with List 45
AC Terminal Access
Cover (1 of 2)
Knockouts sized for 3/4" conduit fittings.
(6 per side)
Termination
Panel (1 of 2)
REAR PERSPECTIVE VIEW
Wireway (1 of 2)
Note: Length varies with
height of Distribuiton
Cabinet and number of
PCU Mounting Shelves.
TOP VIEW
Shown
using
0U
Shown
using
4U
Note: System can be configured
so that List 45 uses 0U, 1U, 2U, 3U
or 4U of rack space. Table shows
approximate extension above top
surface of relay rack for each
mounting position.
Rack Space Used
Approx.
Extension
Above Top
of Rack
Units
Inches
4
7
0”
3
5-1/4
5/8"
2
3-1/2
2-3/8”
1
1-3/4
4-1/8”
0
0
5-7/8”
LEFT SIDE VIEW
FRONT VIEW
Page 118 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Arrangement of System Configured with List 90 Battery Trays
Notes:
1. Four shelves shown as example.
2. Dimensions are in inches.
3. Net Weight Per Shelf (less batteries): 40 lbs.
10.5
10.5
10.5
21.5
FRONT VIEW
RIGHT SIDE VIEW
Page 119 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
Arrangement of System Configured with List 93 Battery Trays
Notes:
1. Three trays shown as example.
Max. available per rack: four.
2. Dimensions are in inches.
3. Net Weight Per Tray, Less Batteries:
With Circuit Breaker Option: 33 lbs.
Without Circuit Breaker Option: 29 lbs.
Optional Battery
Disconnect Circuit
Breakers. Shown on
Right Side. Available
on Either Side.
9.781
12.25 or 14.00
as ordered
12.25 or 14.00
as ordered
24.437
RIGHT SIDE VIEW
FRONT VIEW
Page 120 of 123
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Overall Dimensions – Optional Battery Temperature Probes
Home
PROBE
ATTACH TO NEGATIVE BATTERY TERMINAL
(CLEARANCE FOR 5/16 (7.94) HARDWARE)
180 ±3.00 (4,572 ± 76)
PART NO. 521262 ANALOG PROBE
0.25 (6.35) DIA.
0.75
(19.05)
3.00 (76.2)
0.75 (19.05)
2.25 (57.15)
0.35 (8.89)
300 (7,620)
PART NO. 107021 DIGITAL PROBE
NOTE: All dimensions are in inches and (millimeters).
Page 121 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000
Issue AT, June 28, 2007
System Application Guide
Spec. No. 582125000 (Model 1231V2)
Home
RELATED DOCUMENTATION
Power Data Sheets:
PD588700801 (Model V200ECAB PCU Mounting Shelf, includes all PCU data)
PD588703700 (Model V260ECAB PCU Mounting Shelf, includes all PCU data)
PD588704800 (Model V340/420ECAB PCU Mounting Shelf, includes all PCU data)
Schematic Diagrams: SD582125000 (Vortex Power System)
SD588700801 (Model V200ECAB PCU Mounting Shelf)
SD588703700 (Model V260ECAB PCU Mounting Shelf)
SD588704800 (Model V340/420ECAB PCU Mounting Shelf)
SD507001 (1-Row Distribution Cabinet)
SD507002 (2-Row Distribution Cabinet)
SD507003 (3-Row Distribution Cabinet)
SD507004 (4-Row Distribution Cabinet)
System Application Guides:
SAG588249600 (Model MHSB80FRM Converter Mounting Frame)
SAG588249700 (Model MHSB160CAB Converter Mounting Shelf)
SAG588250100 (Model MHSB40FRM Converter Mounting Frame)
Wiring Diagrams: T582125000 (Vortex Power System)
T588700801 (Model V200ECAB PCU Mounting Shelf)
T588703700 (Model V260ECAB PCU Mounting Shelf)
T507001 (1-Row Distribution Cabinet)
T507002 (2-Row Distribution Cabinet)
T507003 (3-Row Distribution Cabinet)
T507004 (4-Row Distribution Cabinet)
Color MCA Menu Tree:
Instructions:
Section 5762
Section 5843, Installation Instructions (Vortex Power System, Spec. No. 582125000)
Section 5844, User Instructions (Vortex Power System, Spec. No. 582125000
Section 5593 (Battery Thermal Runaway Management System, Spec. No. 486103800)
Section 5823, Installation and Operation Instructions (Precharge Assembly, Spec. No.
510142)
Load and Battery Lug Detail Drawings:
031110100
031110200
031110300
BATTERY MANUFACTURER INFORMATION
Some equipment described in this System Application Guide is designed to accommodate batteries from
various manufacturers. The following are referenced in this document.
C&D: C&D Technologies, Inc., Powercom Div., 1400 Union Meeting Road, Blue Bell, PA 19422-0858
Deka®: East Penn Mfg. Co., Inc., Lyon Station, PA 19536-0147
Douglas®: Douglas Battery Mfg. Co., 500 Battery Dr., Winston-Salem, NC 27117-2159
Fiamm: FIAMM T.I., 23880 Industrial Park Drive, Farmington Hills, Detroit, MI 48335
Marathon® and Absolyte®: GNB Industrial Power, a Division of Exide Technologies, Princeton, NJ
08543.
Northstar: NorthStar Battery Co. LLC, 4000 Continental Way, Springfield, MO 65803
PowerSafe EnersysTM: EnerSys Inc., Reading, PA, 196212-4145
Page 122 of 123
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide
Spec. No. 582125000 (Model 1231V2)
SAG582125000
Issue AT, June 28, 2007
Home
REVISION RECORD
Issue
Change
Number
(ECO)
AG
LLP035976
Added Lists 79 and AK.
AH
LLP200092
AJ
LLP200938
AK
LLP201333
AL
LLP202189
AM
LLP203260
AN
LLP203849
Added Lists 43, AJ and CJ. Added breaker mounting
order to Lists AD, AE, CE and CF. Added shunt lead
description to Table 5. Added List 90 dimensions.
Added cabinet schematic diagrams to Related
Documentation.
Added Lists 93 and AL. MCA display descriptions
simplified; references to instruction manual added.
Added List 34, 35 and 54. Revised List of Parts for
List 31, 32, 43. Added TXM. Updated corporate
references.
Added List 44, 60, 61, 62, 63, 64, 65, 66, 75, AM, JA,
JB, JC, JD, KA, LB, LC. Added dimension drawing
for P/N 107021 probe. List 71 circuit card part
number was 509539.
List 92 now available with List 34. Added “no LVBD”
restriction to List 92/List 34 combination. List 93:
Revised parts list; revised battery table; added lug
table. Added new relay racks.
Added List 29.
AP
LLP204559
AQ
LLP206379
AR
LLP207629
AS
AT
LLP208733
LLP208864
Description of Change
Added Lists 77 & 78. Updated Lists 75 & 76 for Web
Interface.
Updated List 80 spec. number and list of parts.
Added List 45. Added Part No. 522786 Lug Adapter
Busbar and Part No. 529143 Battery Extension
Busbar kit to Accessories. Updated List KA ratings.
Corrected relay rack transition plate part numbers.
Added List RE. Added Part No. 534449 and 514714
adapter kits to Accessories. Reformatted Tables 9
and 10 to current practice.
Revised aisle space clearance requirements in
Specifications section. Added/updated MCA
firmware version requirement for List 75, 76, 77 and
78.
Date
Approved
9/19/03
9/19/03
12/10/03
12/10/03
J. Kirkpatrick
R. Mann
J. Kirkpatrick
R. Mann
4/23/04
4/27/04
9/1/04
9/1/04
J. Kirkpatrick
E. Garton
J. Kirkpatrick
R. Mann
12/10/05
12/13/05
J. Kirkpatrick
R. Mann
5/9/05
5/10/05
J. Kirkpatrick
R. Mann
7/27/05
7/28/05
2/15/06
2/15/06
10/5/06
10/5/06
1/15/07
1/15/07
J. Kirkpatrick
G. Frioud
J. Kirkpatrick
E. Garton
J. Kirkpatrick
E. Garton
J. Kirkpatrick
J. Jasko
6/21/07
6/22/07
J. Kirkpatrick
J. Jasko
8/16/07
8/16/07
J. Kirkpatrick
J. Jasko
Emerson Network Power / 1122 F Street / Lorain, Ohio 44052-2293 / (440) 288-1122
In Canada:
Emerson Network Power Canada
122 Edward St. / St. Thomas, Ontario N5P 1Z2 / (519) 637-4900
In Mexico:
Productos Emerson de Mexico S.A. de C.V.
Apartado Postal 77001 / Mexico 10 D.F., MX 11200 / (525) 576-8277
Page 123 of 123
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