Seminar for “Dynamic” Gear By Dalal salah Mohammed ameen Nihad Mohammed Yousif Lokman Ameen Mustafa University of Zakho 2019 January College of Engineering Mechanic Department Out line • Introduction • Gears are generally used for one of four different reasons • Gears –The Purpose: • The definition of gear • Type of Gears • What do gears do? • Compound Gear Train: • Calculation Introduction A gear or cogwheel is a rotating machine part having cut teeth, or in the case of a cogwheel, inserted teeth (called cogs), which mesh with another toothed part to transmit torque. Geared devices can change the speed, torque, and direction of a power source. Gears almost always produce a change in torque, creating a mechanical advantage, through their gear ratio, and thus may be considered a simple machine. The teeth on the two meshing gears all have the same shape. Two or more meshing gears, working in a sequence, are called a gear train or a transmission. A gear can mesh with a linear toothed part, called a rack, producing translation instead of rotation. Gears are generally used for one of four different reasons • To reverse the direction of rotation . • To increase or decrease the speed of rotation. • To move rotational motion to a different axis. • To keep the rotation of two axis synchronized. Gears –The Purpose: • Sports cars go fast (have speed) but cannot pull any weight. Big trucks can pull heavy loads (have power), but cannot (have power), but cannot go fast. Gears cause this. Gears increase or decrease the power or speed, but you cannot generally speaking. The definition of gear • Gears are wheels with teeth. Gears mesh together and make things turn. Gears are used to transfer motion or power from used to transfer motion or power from one moving part to another. Gears are defined by two important items: radius and number of teeth :• Radius: The gear radius is defined differently depending on the particular section of the gear being discussed. The two most relevant measurements, however, are the root radius and the addendum radius. The root radius is the distance from the center of the gear to the base of the teeth while the addendum radius (also called the "pitch" radius) is the distance from the center of the gear to the outside of the teeth. Gears are defined by two important items: radius and number of teeth :• Teeth: The teeth are the portion of the gear that makes contact with another gear. In order for two gears to mesh together the pitch must be the same for all mating pairs. The pitch of a gear is the distance between equivalent points of adjacent teeth. When the teeth of gears mesh properly they prevent slipping and can exhibit efficiencies of up to 98%. History of gears They have used the gears then ingeniously in chariots for measuring the speed and other mechanisms. Gears are considered as one of the oldest equipment known to mankind. The origin of gears goes down to the Chinese South-Pointing Chariot in the 27th Century B.C. This chariot was known to pointing to the south no matter how it was turned. History of gears Primitive gears shown in Figure below were used in door drive mechanism in temples and caves, and water lifting mechanisms 2600 B.C. in India and elsewhere. History of gears • Aristotle in the fourth century B.C. mentions in his writings that gears were being used very commonly in many applications. • Classical origin of worm gearing was made by Archimedes 287-212 B.C. • Water wheel and grain mill described by Vitruvius 40 B.C. had conversion of motion from horizontal to vertical shaft by gears. History of gears • Leonard da Vinci used multitudes of gears in various mechanisms developed by him 500A.D. History of gears • Greek and Roman literatures show extensive usage of gears for forward motion. • Toothed gears used for the clocks of Cathedrals and other ecclesiastical buildings during the middle ages are still preserved in many places. • Salisbury cathedral still possesses the oldest clock in England made in 1386. • The Wells Cathedral clock made in 1392 is preserved in Science museum in South Kensington. Though the iron gears have worn out to some extent, they still keep good timings History of gears • German artist Albrecht Durer’s engravings show a vehicle designed for the Emperor Maximilian I during 15th century which is shown in Fig.1.4. That vehicle was driven by worm gears on all four wheels. This clearly shows that he knew the concept of gearing which helped him in sketching them accurately. Chariot using worm gears History of gears • In 18th century, Industrial Revolution in England led to usage of cycloidal gears for clocks, irrigation devices, water mills and powered machines. Fig. 1.5 gives the glimpses of their contribution to engine application. • Schematic diagram of Watt’s rotating Engine invented in 1784 is shown in the figure. It was the first engine to produce power directly on a shaft Gears are actually a natural product: • But were the ancient Greeks really the inventors/ Research biologists at the University of Cambridge are certain that the ancient Greeks were not the first. The three millimeters small bug Issus coleoptratus, a lantern bearer like those in Europe and North Africa, uses this mechanism already for millions of years. The gear is not a human invention of the ancient Greeks, but a mechanism that arose through evolution in nature. Type of Gears Spur Gear • Teeth are straight and parallel to shaft axis. Transmits power and motion between rotating two parallel shafts. • features ( 1 ) Easy to manufacture. ( 2 ) Relatively easy to produce high quality gears. ( 3 ) There will be no axial force. ( 4 ) The commonest type. • Applications Transmission components Helical Gear • Teeth are twisted oblique to the gear axis • features ( 1 ) Has higher strength compared with spur gear. ( 2 ) Effective in reducing noise and vibration compared with spur gear. ( 3 ) Gears in mesh produce thrust forces in the axial directions. • Applications Transmission components Bevel Gear • One of a pair of gears used to connect two shafts whose axes intersect, and the pitch surfaces are cones. • features ( 1 ) Relatively easy to manufacture. ( 2 ) Provides reduction ratio up to approx. 1:5.. • Applications Machine tools, printing press, etc. Especially suitable for a differential gear unit. Worm Gear • Worm is a shank having at least one complete tooth (thread) around the pitch surface; the driver of a worm wheel. • Worm wheel is a gear with teeth cut on an angle to be driven by a worm. • features ( 1 ) Provides large reduction ratios for a given center distance. ( 2 ) Quiet and smooth action. ( 3 ) A worm wheel is not feasible to drive a worm except for special • Applications Speed reducers, anti-reversing gear device making the most of its self-locking features, machine tools, indexing device, chain block, portable generator, etc. Rack & Pinion Gears • The rack is a bar containing teeth on one face for meshing with a gear. The basic rack form is the profile of the gear of infinite diameter. • Racks with machined ends can be joined together to make any desired length. • features Changes a rotary motion into a rectilinear motion. • Applications A transfer system for machine tools, printing press, robots, etc. What do gears do? • In general Gears are used for transmitting power from one part of a machine to another. In a bicycle, for example, it's gears (with the help of a chain) that take power from the pedals to the back wheel. What do gears do? • Increase speed the red gear has to turn round much faster than the white gear to keep up. So this arrangement means the red gear turns faster than the white but with less force. • Increase force the white gear will turn round much slower but with high force. The driving What do gears do? • Change direction When two gears mesh together, the second one always turns in the opposite direction. So if the first one turns clockwise, the second one must turn counterclockwise. You can also use specially shaped gears to make the power of a machine turn through an angle power through 90 degrees What do gears do? • Gears for speed we use this type of gear in the car specially in the speed car and in too much other machine that need speed • Gears for force we use this type of gears when we need force for example if we need to make a heavy truck go up a hill , or a car when it start moving from rest it’s needs a huge amount of force and very little speed to get it moving from rest What do gears do? • Gear for change direction we use this type of gear when we need to change the direction of the rotation and we can make the angle as we want ,EX. in the drill gears help to make light work of mixing in two different ways—by increasing speed and changing direction ,and we use this gear in the car Compound Gear Train: When there is more than one gear on a shaft it is called a compound train of gear. Calculation ๐1 ๐2 ๐ ๐๐๐๐ ๐๐๐ก๐๐ = = ๐2 ๐1 Or we can use 1 ๐2 ๐1 ๐๐๐๐๐ ๐ฃ๐๐๐ข๐ = = = ๐ ๐๐๐๐ ๐๐๐ก๐๐ ๐1 ๐2 ๐1 = speed of driver in r.p.m ๐2 = speed of driven in r.p.m ๐1 = Number of teeth on driver ๐2 = Number of teeth on driven Calculation ๐ ๐๐๐๐ ๐๐๐ก๐๐ = ๐๐๐๐๐๐ ๐๐ ๐๐๐๐−๐๐๐ ๐๐ ๐๐๐๐−๐๐๐ = ๐๐๐๐๐๐ ๐๐ ๐๐๐๐−๐๐๐ = ๐๐๐๐−๐๐๐ ๐๐ ๐๐๐๐−๐๐๐ ๐๐คโ๐๐ก๐ = ∗ ๐๐คโ๐๐ก๐ ๐๐๐๐−๐๐๐ ๐๐๐๐−๐๐๐ ๐๐คโ๐๐ก๐ ๐ ๐๐๐๐ ๐๐๐ก๐๐ = = ๐๐คโ๐๐ก๐ ๐๐๐๐−๐๐๐ ๐๐๐๐−๐๐๐ ๐ ๐๐๐๐ ๐๐๐ก๐๐ = ๐๐คโ๐๐ก๐ = ∗ ๐๐คโ๐๐ก๐ ๐๐๐๐−๐๐๐ ๐๐๐๐๐๐ ๐๐คโ๐๐ก๐ ∗ ๐๐คโ๐๐ก๐ ๐๐๐๐−๐๐๐ ๐๐๐๐๐๐ ๐๐ ๐๐๐๐−๐๐๐ ๐๐คโ๐๐ก๐ ๐ ๐๐๐๐ ๐๐๐ก๐๐ = = ∗ ๐๐คโ๐๐ก๐ ๐๐๐๐๐๐ ๐๐๐๐−๐๐๐ ๐๐ ๐๐๐๐−๐๐๐ = ๐๐๐๐๐๐ Calculation ๐ ๐๐๐๐ ๐๐ ๐กโ๐ ๐๐๐๐ ๐ก ๐๐๐๐ฃ๐๐ ๐๐๐๐๐ข๐๐ก ๐๐ ๐กโ๐ ๐๐ข๐๐๐๐ ๐๐ ๐ก๐๐๐กโ ๐๐ ๐กโ๐ ๐๐๐๐ฃ๐๐๐ ๐ ๐๐๐๐ ๐๐๐ก๐๐ = = ๐ ๐๐๐๐ ๐๐ ๐๐๐ ๐ก ๐๐๐๐ฃ๐๐ ๐๐๐๐๐ข๐๐ก ๐๐ ๐กโ๐ ๐๐ข๐๐๐๐ ๐๐ ๐ก๐๐๐กโ ๐๐ ๐กโ๐ ๐๐๐๐ฃ๐๐๐ 1 ๐๐๐๐๐ ๐ฃ๐๐๐ข๐ = ๐ ๐๐๐๐ ๐๐๐ก๐๐ ๐ ๐๐๐๐ ๐๐ ๐๐๐ ๐ก ๐๐๐๐ฃ๐๐ ๐๐๐๐๐ข๐๐ก ๐๐ ๐กโ๐ ๐๐ข๐๐๐๐ ๐๐ ๐ก๐๐๐กโ ๐๐ ๐กโ๐ ๐๐๐๐ฃ๐๐๐ ๐๐๐๐๐ ๐ฃ๐๐๐ข๐ = = ๐ ๐๐๐๐ ๐๐ ๐กโ๐ ๐๐๐๐ ๐ก ๐๐๐๐ฃ๐๐ ๐๐๐๐๐ข๐๐ก ๐๐ ๐กโ๐ ๐๐ข๐๐๐๐ ๐๐ ๐ก๐๐๐กโ ๐๐ ๐กโ๐ ๐๐๐๐ฃ๐๐๐ Calculation ๐๐๐๐−๐๐๐ = 42 ๐๐๐๐๐๐ = 48 ๐๐คโ๐๐ก๐ = 31 ๐๐ ๐๐๐๐−๐๐๐ = 36 Calculation What if the black gear rotate 1 time per minute what happen to the white gear? ๐๐ ๐๐๐๐−๐๐๐ = 36 ๐๐คโ๐๐ก๐ = 31 Driven ๐๐๐๐๐ ๐ฃ๐๐๐ข๐ = ๐ ๐๐๐๐ ๐๐ ๐๐๐ ๐ก ๐๐๐๐ฃ๐๐ ๐๐๐๐๐ข๐๐ก ๐๐ ๐กโ๐ ๐๐ข๐๐๐๐ ๐๐ ๐ก๐๐๐กโ ๐๐ ๐กโ๐ ๐๐๐๐ฃ๐๐๐ = ๐ ๐๐๐๐ ๐๐ ๐กโ๐ ๐๐๐๐ ๐ก ๐๐๐๐ฃ๐๐ ๐๐๐๐๐ข๐๐ก ๐๐ ๐กโ๐ ๐๐ข๐๐๐๐ ๐๐ ๐ก๐๐๐กโ ๐๐ ๐กโ๐ ๐๐๐๐ฃ๐๐๐ ๐๐๐๐๐ ๐ฃ๐๐๐ข๐ = ๐๐๐๐๐๐ ∗ ๐๐๐๐−๐๐๐ ๐๐คโ๐๐ก๐ = ๐๐๐๐๐๐ ๐๐ ๐๐๐๐−๐๐๐ ∗ ๐๐คโ๐๐ก๐ ๐๐คโ๐๐ก๐ 48 ∗ 42 = 1 36 ∗ 31 ๐๐คโ๐๐ก๐ = 1.8 r. p. m ๐๐๐๐๐๐ = 48 ๐๐๐๐−๐๐๐ = 42 Driver We are finish ๏ Any Question? Thank you ๏ University of Zakho 2018 November College of Engineering Mechanic Department Grope -A- Reference Khurmi, R. et al.; Theory of Machines, 14th ed.; S. Chand & Co. Ltd., New Dehli 2005; ISBN 9788121925242 Helical gears, retrieved 15 June 2009 MacKinnon, Angus (2002). "Quantum Gears: A Simple Mechanical System in the Quantum Regime". https://khkgears.net/new/gear_knowledge/introduction_to_gears/types_of_gears.html to: a b c Dynamics, Theory and Applications by T.R. Kane and D.A. Levinson, 1985, pp. 90– 99: Free download University of Zakho 2018 November College of Engineering Mechanic Department Grope -A-