This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Multilevel Converters: Fundamental Circuits and Systems By H i rof u m i A k agi , Fellow IEEE ABSTRACT | This paper provides a chronological overview of the topology for multilevel converters, and discusses their different terminology usages and characteristics. The multilevel converters include three-level neutral-point-clamped (NPC) and neutral-point-piloted (NPP) inverters, three-level and fourlevel flying-capacitor (FLC) inverters, and a family of modular multilevel cascade converters. Some have already been put into commercial use, some have been on a research and development stage, and others have been on an academic research stage. This paper pays much attention to six family members of the modular multilevel cascade converters, intended for grid-tied applications and medium-voltage high-power motor drives. KEYWORDS | Capacitor-clamped inverters; cascaded H-bridge converters; diode-clamped inverters; flying-capacitor (FLC) inverters; grid-tied applications; motor drives; multilevel converters; neutral-point-clamped (NPC) inverters; pulsewidth modulation (PWM) I. I N T RODUC T ION Multilevel converters or more strictly speaking, multilevel voltage-source converters bring multilevel waveforms of voltage to their alternating current (ac) terminals. The prefix “multi” of the technical term “multilevel” means any positive integer more than two, in contrast to traditional two-level voltage-source converters. Moreover, the multilevel converters do not include any transformer for synthesizing or forming multilevel voltage waveforms although the technical term does not include any explicit information about that. Throughout this paper, “inverters” take the positive direction of power flow from the direct current (dc) input to the ac output, whereas “rectifiers” from the ac input to the Manuscript received January 6, 2017; revised February 6, 2017; accepted February 15, 2017. This work was partially supported by the Japan Society for the Promotion of Science under Grants-in-Aid for Scientific Research (A) with project number 25249029. The author is with the Department of Electrical and Electronic Engineering, Tokyo Institute of Technology, Tokyo 152-8552, Japan (e-mail: akagi@ee.titech.ac.jp). dc output. On the other hand, “converters” pay no attention to the direction of power flow, or represent direct ac-to-ac power conversion. A. Historical Review of Multilevel Converters In 1979, Nabae, Takahashi, and Akagi invented a three-level neutral-point-clamped (NPC) inverter capable of being free of simultaneous switching of two seriesconnected bipolar junction transistors (BJTs) per arm. They designed, built, and tested an adjustable-speed motor drive that combined a three-phase three-level NPC inverter using 12 BJTs, 12 free-wheeling diodes, and six clamping diodes with an induction motor rated at 200 V and 2.2 kW. They presented a short paper including experimental results of the motor drive in March 1980 [1]. Then, they presented the full paper at the 1980 IEEE IAS Annual Meeting in October, which was followed by its IEEE Transactions paper in September 1981 [2]. On the other hand, Baker applied for a circuit patent including the NPC inverter topology in 1979 although he did not disclose any experimental verification in his patent [3]. Since the three-level NPC inverter was put into practical use at the beginning of the 1990s, it has been recognized as the dawn of “classic” multilevel inverters. Today, this inverter is often referred to as the three-level diodeclamped inverter, the naming of which comes from the use of six clamping diodes. In 1992, Meynard and Foch invented the three-level flying-capacitor (FLC) inverter [4]. It is often referred to as the three-level capacitor-clamped inverter, paying attention to a capacitor for clamping the ac output terminal of each phase leg to half of the dc input voltage. In 1994, Robicon Corporation, presently a part of Siemens AG, put medium-voltage high-power motor drives using multilevel inverters on the market [5]. The emergence of these products surprised and impressed research scientists and engineers who were engaged Digital Object Identifier: 10.1109/JPROC.2017.2682105 0018-9219 © 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission. See http://www.ieee.org/publications standards/publications/rights/index.html for more information. Proceedings of the IEEE 1 This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems in research and development of medium-voltage motor drives. The per-phase circuit configuration of the multilevel inverter is based on the cascade connection of the ac output terminals of modular single-phase full-bridge or “H-bridge” inverter cells with pulsewidth modulation (PWM). Since 1994, this multilevel inverter has been recognized as the origin of “modern” multilevel inverters. In 1996, Lai and Peng presented a static synchronous compensator (STATCOM) for reactive-power control in power transmission systems [6], [7]. This topology is based on the cascade connection of multiple H-bridge (singlephase full-bridge) cells with staircase modulation (SCM). The actual switching frequency of SCM is equal to the line frequency, intended for switching-loss reduction. In 2003, Marquardt and his coauthors presented the circuit configurations named modular multilevel converters (MMCs), and described its basic principles of operation [8]–[11]. Since then, many research scientists and engineers of power electronics have conducted comprehensive research on the MMCs intended for applications to HVDC (high-voltage direct current) and BTB (back-to-back) systems, as well as medium-voltage motor drives. B. Terminology Issue The name/designation of a “modular multilevel converter” makes it impossible for the beginners of power electronics to distinguish one circuit configuration from the others. The reason is that both terms “modular” and “multilevel” do not have enough information to identify their circuit configurations. Moreover, it is reasonable to call the modular multilevel converter as a “cascade multilevel converter” because the converter is based on the cascade connection of the arm-side terminals of multiple modular bidirectional choppers. Nevertheless, it is also appropriate to use the term “modular multilevel converter” as a proper noun. On the other hand, the multilevel inverter that Robicon Corporation has put on the market is referred to as a “cascade multilevel inverter” [7], a “cascaded H-bridge inverter” [12], or a “chain-link multilevel inverter” [13]. This means that different manufactures or companies use different names, like trade names. However, the multilevel inverter can be considered also as a “modular multilevel inverter” because it is one of the modular multilevel inverters on the basis of the cascade connection of multiple modular H-bridge cells. This may lead to the following confusion: When a power electronics engineer uses either “modular multilevel converter” or “cascade multilevel converter” in his/her technical paper/ article or presentation, the other engineers cannot identify the circuit configuration or may have a misunderstanding about it in the worst case [14]. C. A Solution to the Issue To avoid the aforementioned confusion, this paper introduces a combination of a given/first name and a family/last 2 Proceedings of the IEEE name to the modern multilevel converters including six different circuit configurations. The family/last name of “modular multilevel cascade converters” merges the two terms “cascade multilevel converters” and “modular multilevel converters” together [14]. The following given/first names are assigned to the six family members: • single-star bridge cell (SSBC) or a “cascade multilevel converter with star configuration” in [7]; • double-star bridge cell (DSBC) or an “MMC with fullbridge submodules” in [15]; • triple-star bridge cell (TSBC) or a “modular multilevel matrix converter” in [16]; • single-delta bridge cell (SDBC) or a “cascade multilevel converter with delta configuration” in [7]; • double-delta bridge cell (DDBC) or a “hexagonal converter” in [17]; • double-star chopper cell (DSCC) or an “MMC with half-bridge submodules” in [15]. These given/first names can be used to identify the six individual circuit configurations. Note that the DSCC converter can be considered as a special case of the DSBC converter from a topological point of view, as described in Section V-B. D. Overview of This Paper This paper makes an extensive description of multilevel converters, laying emphasis on fundamental circuits and systems. It starts with three-level NPC and neutral-pointpiloted (NPP) inverters, and three-level and four-level FLC inverters, followed by the modular multilevel cascade converter (MMCC) family. Finally, this paper provides an intensive discussion on a DSCC-based back-to-back (BTB) system for an asynchronous intertie between two power systems, as well as two sets of motor drives based on a DSCC inverter and a TSBC converter. Attention is paid to a difference in motor-driving performance between the two converters. Three downscaled systems were designed, built, and tested in the author’s laboratory. Experimental waveforms obtained from the downscaled systems are included to reveal the characteristics of the two converters. II. T H R EE-L E V EL N P C A N D N PP I N V ERT ER S Fig. 1 shows the following two circuit configurations on a per-leg basis; the three-level NPC inverter in (a) and the three-level NPP inverter in (b), where an insulated-gate bipolar transistor (IGBT) is used as a switching device. Historically, Nabae et al. [2] made an in-depth description of topology, control, and verification of the NPC inverter. In addition, they introduced the NPP inverter resulting from the NPC inverter. Holtz built and tested a prototype of the NPP phase leg, using thyristors This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems in 1977 [18]. Because the thyrsitor-based NPP phase leg needs a forced-commutation technique, it looks much more complicated in circuit configuration than the IGBT-based NPP phase leg shown in Fig. 1(b). Guennegues et al. [19] named this topology the “NPP inverter” for the first time, applying it to high-speed motor drives. The NPC and NPP inverters look slightly different in topology. However, they are theoretically the same in operation, control, and waveform. The NPC inverter takes the following advantages over a traditional two-level inverter that consists of two series-connected IGBTs per arm without the two clamping diodes shown in Fig. 1(a): • The NPC inverter brings a three-level voltage to the ac terminals. This means that a voltage step at the ac terminals in the NPC inverter is reduced to half of that in the two-level inverter. • The NPC inverter requires no simultaneous switching of the two series-connected IGBTs per arm. a nonnegligible built-in voltage whereas the SiC-MOSFET has no built-in voltage. Since the beginning of the 1990s, the three-level NPC inverters have been put into practical use for various industrial medium-voltage and low-voltage motor drives, including steel-mill drives [20]. Since 1999, the Japanese high-speed train or the “Shinkansen” has been using a three-level NPC rectifier/inverter system capable of regenerative braking. A three-level active NPC (ANPC) inverter [21] was first introduced in 2001 for the purpose of improving the unequal loss distribution of the original NPC inverter shown in Fig. 1. This circuit configuration is characterized by replacing each clamping diode with a pair of an IGBT and a diode connected in antiparallel each other. The original NPC inverter is sometimes referred to as the passive NPC (PNPC) inverter to avoid the confusion of it with the ANPC inverter. III. F I V E-L E V EL N P C I N V ERT ER S The NPP inverter would be preferable to the NPC inverter when the maximum dc input voltage is lower than, for example, 750 V. The reason is because a single 1.2-kV IGBT can be used as a switching device per arm, and as two 600-V IGBTs connected in anti-series for voltage clamping. Thus, the NPP inverter has been used as low-voltage photovoltaic (PV) inverter for grid-tied applications. However, the NPC inverter using 1.2-kV IGBTs and 1.2-kV free-wheeling diodes, as well as 1.2-kV clamping diodes, would be preferable for the 1.5-kVd cPV inverter. In particular, the NPC inverter would be superior to the NPP inverter in efficiency and cost if silicon carbide (SiC)-MOSFET dual modules and Schottky barrier diode (SBD) dual modules were available. The reason comes from the following fact: The NPC inverter per leg consists of two 1.2-kV SiC-MOSFET dual modules and a single 1.2-kV SiC-SBD dual module. On the other hand, the NPP inverter consists of a single 2.5-kV SiC-MOSFET dual module and a single 1.2-kV SiC-MOSFET dual module in which the two SiC-MOSFETs are connected in anti-series. As a result, a set of the two series-connected 1.2-kV SiC-MOSFETs in the NPC inverter is lower in on-state resistance than the single 2.5-kV SiC-MOSFET in the NPP inverter. On the other hand, a set of two series-connected 1.2-kV Si-IGBTs is higher in on-state voltage than a single 2.5-kV Si-IGBT because the Si-IGBT has Fig. 2 shows a three-phase “three-leg” five-level NPC inverter equipped with a single dc-voltage-balancing circuit [22]. This comes from a straightforward extension of the three-level NPC inverter shown in Fig. 1(a). Note that all the IGBTs and diodes used in Fig. 2 have the same voltage rating of 4.5 kV for driving the 6.6-kV induction motor. The voltage at midpoint M with respect to the negative dc bus can be regulated to 4.5 kV (= 9 kV/2) by control without any auxiliary circuit. However, the individual voltages across capacitors Cdc1 and Cdc2, as well as those across capacitors C dc3 and Cdc4, should be regulated to 2.25 kV (= 4.5 kV/2) by the voltage-balancing circuit shown in Fig. 2. Unless the balancing circuit exists, capacitors Cdc2 and Cdc3 continue discharging, while capacitors Cdc1 and Cdc4 continue charging. A single threephase six-pulse diode rectifier is connected directly to the 6.6kV ac mains without transformer. Each arm of the diode rectifier consists of four diodes connected in series. Therefore, a practical solution to harmonic mitigation would be to install Fig. 1. Per-leg circuit configurations of the three-level NPC and NPP Fig. 2. A three-phase ªthree-legº five-level NPC inverter with a dc-voltage-balancing circuit [22]. inverters. (a) The NPC inverter [2]. (b) The NPP inverter [19]. Proceedings of the IEEE 3 This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems Fig. 4. Per-leg circuit configurations of the three-level and fourlevel FLC inverters [4]. (a) The three-level FLC inverter. (b) The four-level FLC inverter. I V. T H R EE-L E V EL A N D FOU R-L E V EL F L C I N V ERT ER S Fig. 3. Another three-phase ªsix-legº five-level NPC inverter with three isolated dc-power supplies [25], [26]. a transformerless hybrid active filter [23] at the 6.6-kV ac mains side, in order to comply with harmonic guidelines in an actual system. See Fig. 16(a). Hasegawa and Akagi [22] designed, built, and tested the 200-V, 5.5-kW, 50-Hz induction motor drive system using a three-phase “three-leg” five-level NPC inverter. Experimental waveforms obtained from the downscaled system verified the effectiveness and validity of the five-level NPC inverter shown in Fig. 2. However, no company or manufacturer has commercialized any three-phase “threeleg” four-level or five-level NPC inverter although academic research is going on [22], [24]. Fig. 3 shows another three-phase five-level inverter based on a “six-leg” three-level NPC inverter. Unlike Fig. 2, it requires three isolated dc-power supplies combining a three-phase 36-pulse transformer with three sets of three-phase 12-pulse diode rectifiers [25], [26]. Several companies in Japan, Europe, the United States, and so on, have already commercialized such a “six-leg” five-level NPC inverter capable of driving medium-voltage high-power motors. When the five-level inverter drives a three-phase induction motor having open-end stator windings, the three isolated dc-power supplies can be replaced with a single dcpower supply. However, this circuit configuration requires six power cables to send electric power from the five-level inverter to the open-end-winding motor with six ac-input terminals. Therefore, no manufacturer would prefer six power cables to three power cables when the open-endwinding motor were far away from the five-level inverter. 4 Proceedings of the IEEE Fig. 4 shows three-level and four-level FLC inverters. For example, the three-level FLC inverter is required to maintain the FLC voltage at half the dc input voltage. Some scientists and engineers of power electronics have done extensive research on capacitor-voltage control, including natural balancing based on phase-shifted-carrier PWM, focusing on motor drives [27]–[30]. Alstom Power and Grid, presently a part of General Electric, brought medium-voltage motor drives using four-level FLC inverters to the market. On the other hand, the five-level FLC inverter needs three flying capacitors per phase leg, and their voltage ratings are different from each other. Moreover, the five-level inverter is much more complicated in control than the four-level inverter. Recently, attention has been paid to research on fourlevel and five-level converters based on combinations of three-level FLC phase legs with three-level NPC, ANPC, or NPP phase legs. A five-level ANPC inverter was introduced in 2005 [31], each leg of which is based on a combination of the three-level ANPC leg and the three-level FLC leg. Fig. 5(a) shows the per-leg circuit configuration of the four-level “nested” NPC inverter proposed in 2014 [32]. It is based on a combination of the inner three-level NPC phase leg with the outer three-level FLC phase leg. Fig. 5(b) shows the per-leg circuit configuration of the five-level “nested” NPP inverter introduced in 2016 [33]. It can be considered as a combination of the inner three-level FLC phase leg with the outer three-level NPP phase leg. Much effort has been made toward capacitor-voltage balancing and switching-frequency reductions with relation to PWM methods. V. A FA M I LY OF MODU L A R MU LT IL E V EL C A SC A DE CON V ERT ER S In 1971, McMurry patented a basic idea of multiple cascaded bridge cells [34]. In 1981, Alesina and Venturini published an IEEE Transactions paper describing a generalized This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems Fig. 5. Per-leg circuit configurations of four-level and five-level nested inverters. (a) The four-level nested NPC inverter [32]. (b) The five-level nested NPP inverter [33]. concept of multiple cascaded bridge or chopper cells [35]. However, it was impossible to verify their idea and concept in the 1970s and 1980s. The remarkable development of power electronics over the last three decades has made it possible to put the multilevel converters on the market. A. Circuit Configurations of Six MMCC Family Members Figs. 6–8 depict six converter circuit configurations belonging to the family of modular multilevel cascade converters. The common concepts hidden in the family members are based on “modular” structure, “multilevel” voltage, and “cascade” connection. These concepts allow power electronics engineers to use the term “modular multilevel cascade converter (MMCC)” as a family name. However, the family name alone cannot identify the individual family members. Therefore, a given/first name should be introduced to each family member as if to identify each converter configuration. Fig. 6 shows the following three converter circuit configurations; the SSBC converter, the DSBC converter, and the TSBC converter. The reason for naming is that the three converters are based on one (single), two (double), and three (triple) set(s) of three star-connected clusters, respectively, and that each cluster consists of multiple “bridge cells” connected in cascade. This paper refers to a string of the multiple bridge cells as a “cluster,” to distinguish it from existing terms “arm” and “leg” used for traditional two-level converters. Fig. 6(a) has no current path or branch connected between the cluster midpoint Mand the supply neutral point O . Hence, no current would flow between points M and O even if any voltage vMO appeared between points M and O . An appropriate adjustment of vMO allows the SSBC converter to achieve cluster-voltage balancing [40]–[42]. Note that the intentionally injected voltage vMOdoes not appear in the cluster line-to-line voltages. Fig. 6. Three circuit configurations of modular multilevel xSBC converters, where x = S, D, and T. Each of the five white boxes is the same as the SSBC surrounded by four straight dashed lines in the left. (a) The SSBC (single-star bridge-cell) converter. (b) The DSBC (double-star bridge-cell) converter. (c) The TSBC (triple-star bridgecell) converter. Fig. 6(b) has a current path connected between two mid . The voltage difference between v JO and vKO points Jand K is given by vJK = vJO − vKO = vac . (1) Therefore, appropriate adjustments of v JO and vKO allow the DSBC converter to achieve bidirectional power conversion between the three-phase supply voltage vS and the singlephase ac voltage source vac. Fig. 7 shows the following two converter configurations; the SDBC converter and the DDBC converter. The reason for naming is that the two converters are based on one (single) and two (double) set(s) of three delta-connected clusters, respectively, and that each cluster consists of multiple “bridge cells” connected in cascade. Fig. 7. Two circuit configurations of modular multilevel xDBC converter, where x = Sand D. Each of the eight white boxes is the same as the cluster surrounded by four straight dashed lines in the left. (a) The SDBC converter. (b) The DDBC converter. Proceedings of the IEEE 5 This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems the bridge cells become always positive. As a result, this constraint makes it possible to replace all the bridge cells in Fig. 7(b) with all the chopper cells in Fig. 8. C. Comparisons Among the Six MMCC Family Members Fig. 8. Circuit configuration of the DSCC converter. Fig. 8 shows the circuit configuration of the DSCC converter. The naming is based on two (double) sets of three star-connected clusters, each of which consists of multiple “chopper cells” connected in cascade. The DSCC converter consists of two identical SSCC converters. However, one SSCC converter is opposite in cluster positive voltage to the other, as shown in Fig. 8. B. Topological Discussion on the DSBC and DSCC Converters The DSBC converter can connect a single-phase ac voltage source vacbetween two midpoints J and K, as shown in Fig. 7(b). On the other hand, the DSCC converter can connect a dc voltage source Vdc between two midpoints Pand N, as shown in Fig. 8. The dc voltage source is given by Vdc = vPO − vNO . (2) The dc voltage in (2) can be considered as a special case of the ac voltage source vacin (1). Consider the following con dc : straint between VS and V __ __ Vdc ≥ 2 √ 2 VS / √ 3 . (3) where VS is the three-phase supply line-to-line root mean square (rms) voltage. Whenever the above constraint is effective in Fig. 7(b), the arm-side or ac-side voltages of all Tables 1 and 2 summarize comparisons among the six family members. The “IGBT-count ratio” in the third row signifies the a count ratio of the IGBTs used in each member with respect to those in the SSBC under the following assumptions: • the six members have the same power and voltage ratings, using the same blocking-voltage IGBTs; • as for the DSBC, TSBC, and DDBC converters, their ac output voltage is the same in rms voltage as the three-phase supply voltage; • as for the DSCC converter, the dc__voltage __ Vdc meets the following equation: Vdc = 2 √ 2 VS / √ 3 . Note that the IGBTs have different current ratings because the count of the IGBTs differs among the six members. The “applicability” in the last row includes technical aspects as well as the potential market size for each member. D. Circulating Current The “circulating current” defined in [36]–[38] plays an important role in achieving voltage balancing of all the bridge-cell or chopper-cell capacitors. Note that the SSBC has no circulating current flowing inside it although it can inject a common-mode zero-sequence voltage instead. From a practical point of view, therefore, the SSBC has been used as a STATCOM for positive-sequence reactive-current control and as a battery-energy storage system (BESS) for positive-sequence active-current control at the lowest cost among the six members. The reason is that the SSBC has a minimum cell count among the six family members, as shown in Tables 1 and 2. The SSBC can use the common-mode zero-sequence voltage vMO for achieving capacitor-voltage balancing of all the floating bridge cells in the STATCOM [39]–[42], and for achieving state-of-charge (SOC) balancing control, faulttolerant control, and active-power control of the individual bridge cells in the BESS [43]–[46]. Table 1 Comparisons Among the Family Members of Modular Multilevel Cascade Converters: Part I 6 Proceedings of the IEEE This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems Table 2 Comparisons Among the Family Members of Modular Multilevel Cascade Converters: Part II The SDBC allows an ac current to circulate among three delta-connected clusters [47]. This circulating current plays an essential role in exchanging active power among the three clusters although the circulating current is accompanied by a slight increase in conduction and switching losses. The SDBC is more suitable for a STATCOM for negative-sequence, as well as positive-sequence, reactivecurrent control [48], and a BESS for negative-sequence reactive-current control as well as positive-sequence activecurrent control. Both DSCC and DSBC have two degrees of freedom in the circulating currents [14]. The TSBC has four degrees of freedom whereas the DDBC has one degree of freedom. Although both TSBC and DDBC can achieve three-phase ac-to-ac direct power conversion, the TSBC is superior to the DDBC in capacitor-voltage-balancing performance. The reason is because the TSBC is more flexible than the DDBC in terms of circulating-current control. • the two single-phase transformers can be reduced significantly in volume and weight because they are operating at the ac-link frequency of 500 Hz; • galvanic isolation, as well as voltage matching, among the three-phase supply and the two motors can be achieved by the two single-phase 500-Hz transformers; • each motor-side DSBC converter can drive an ac motor loaded with any speed-to-torque profile, including a constant rated-torque profile, in the whole range of motor frequencies from 0 to 50 Hz; • the two motors can run independently. E. Applications of SSBC and DSBC Converters to Motor Drives at Present and in the Near Future Fig. 9 shows the well-known multilevel motor drive based on an SSBC converter, which combines a multiwinding phaseshifted line-frequency transformer with multiple three-phase six-pulse diode rectifiers [5]. Some companies in the world have already established a good business market of mediumvoltage motor drives for fan, blower, and pump applications. Each two-level phase leg shown in Fig. 9(b) can be replaced with a three-level NPC phase leg shown in Fig. 1(a). Fig. 10 shows a new motor drive system based on multiple DSBC converters [49]. The common line-side DSBC plays an important role in achieving direct power conversion from a three-phase line-frequency, say 50 Hz, to a single-phase medium frequency, say 500 Hz. Multiple motorside DSBC converters are responsible for achieving direct power conversion from the single-phase medium-frequency to three-phase motor frequencies ranging, for example, from 0 to 50 Hz. The system shown in Fig. 10 has the following advantages: • the three DSBC converters have bridge-cell capacitors with significantly reduced volume and weight because they are operating at the ac-link frequency of 500 Hz; Fig. 9. Medium-voltage multilevel motor drive system based on a three-phase seven-level SSBC converter with three bridge cells per phase [5]. (a) Power circuit. (b) Power cell. Proceedings of the IEEE 7 This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems A. Circuit Configuration Fig. 10. Multiple-motor drive system based on ac-link DSBC converters [49]. These advantages will bring the multiple-motor-drive system to the market in the near future. It is possible to replace the DSBC converters and the single-phase transformers with TSBC converters and three-phase transformers. V I. A D OW NSC A L ED B AC K-T O -B AC K (BT B) S YST E M USI NG T WO DSCC CON V ERT ER S This section presents a three-phase BTB system without dc-link capacitor between the two identical 17-level DSCC converters [50]. Each DSCC converter consists of 16 chopper cells per phase leg. The so-called “phase-shifted-carrier PWM” is applied to the two DSCC converters that are the same in circuit and control. Experimental waveforms obtained from the BTB system are compared to simulated waveforms obtained from the software package, “PSCAD/ EMTDC” under the same operating conditions, circuit parameters, and control gains. Both waveforms agree well with each other not only in steady states but also in transient states. This means that both experiment and simulation are reliable enough to look into more practical systems and fault-ride-through (FRT) performance [51]. Fig. 11 shows the overview of the three-phase 200-V, 10-kW, 50-Hz BTB system designed, built, and tested in the author’s laboratory. Note that the two noncoupled inductors per leg in Fig. 8 are replaced with a single center-tapped inductor LZ per leg in DSCC-A and DSCC-B. This replacement brings the two noncoupled inductors to significant reductions in volume and weight [37]. The ac terminals of each DSCC converters are connected to the three-phase 200-V ac mains through a per-phase ac-link inductor Lac , a starting circuit, and a line-frequency transformer for galvanic isolation. Each of the two line-frequency transformers is rated at 200 V, 15 kVA, and 50 Hz. The positive directions of idcand p are defined as the direction from DSCC-A to DSCC-B (left to right). Fig. 12 presents the photograph of the 400-Vdc , 10-kW BTB system, including the digital controller and data acquisition systems. This BTB system was used in the following experiments. Table 3 summarizes the circuit parameters of Fig. 11, which were used in both experiment and simulation. The dc reference voltage of each dc floating capacitor is set to v*C= 50 V, so that the dc-link voltage reference should be set to v*dc= 400 V. Each triangular-carrier frequency is set at fC= 450 Hz, and its dead or blanking time is 8 μs. Note that 16 triangular-carrier signals are phase-shifted by 22.5° (= 360°/16) to each other. Therefore, each DSCC converter produces a 17-level waveform (line-to-neutral) with a voltage step as low as 25 V at the ac terminals. The unit capacitance constant of the dc capacitors in Table 3, H Cis defined by 3nC V 2 C HC = ______ . 2P (4) The energy stored in all the dc capacitors is divided by the rated power of the converter [52]. The SI unit of HC is [J/W] or [s]. The unit capacitance constant is useful and Fig. 11. Overview of the three-phase 200-V, 10-kW, 50-Hz downscaled BTB system with no dc-link capacitor between DSCC-A and DSCC-B [50]. 8 Proceedings of the IEEE This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems Fig. 12. Photograph of the experimental BTB system of Fig. 11. effective in designing dc capacitors and in comparing dc capacitors in one BTB system to another one with different voltage and current ratings. The reason is that the unit capacitance constant can be considered as a kind of per-unit value although per-unit values have no physical unit. B. Operating Performance Under Transient States Figs. 13 and 14 show the experimental and simulated waveforms in DSCC-A, where the active-power reference p* was changed from 10 to −10 kW with a ramp function in 20 ms. Note that q*A and q*B were set to zero. This means that DSCC-A changes its operation from the rated rectification to the rated inversion whereas DSCC-B does it from the rated inversion to the rated rectification. Such an extremely fast response makes a significant contribution to enhancing transient system stability and frequency-regulation capabil- Fig. 13. Experimental waveforms to a ramp change in p*from 10-kW ity in contingency situations such as emergency disconnec- (rated) rectification to 10-kW inversion where qA* = q B* = 0. tions of large-capacity synchronous generators in thermal power plants from either power system. However, such a No overcurrent occurred in the supply currents iS, the fast response may not be required under normal operating arm currents iPand iN, the circulating current iZ , and the dcconditions. link current idc . The dc-link current was changing from 25 A (= 10 kW/400 V) to −25 A. Moreover, the mean dc-capacTable 3 Circuit Parameters of Fig. 11 itor voltages and the mean dc-link voltage were well regulated to their references even during the transient period. The experimental and simulated waveforms agree well with each other even under such a transient-state condition. Fig. 15 shows the experimental and simulated waveforms to a small step change in p* from 8 to 10 kW, where q*A = q*B = 0. The experimental waveform in Fig. 15(a) is almost the same as the simulated waveform in Fig. 15(b) except for a few small spikes superimposed on the experimental waveform. These spikes were just unintentional electrical noises that occurred on the PC-based data acquisition system. The time constant obtained from the experimental Proceedings of the IEEE 9 This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems Fig. 15. Experimental and simulated waveforms to a small step * change in p from 8 to 10 kW (a) Experiment. (b) Simulation. inductor that is more bulky but less expensive than a magneticcore inductor. This system is the world’s first long-distance HVDC system based on DSCC converters. It was reported that this system was able to successfully ride through a twophase voltage sag occurring upstream of Potrero substation on March 18, 2016. At that time, the DSCC converter at the side of Potrero substation was operating with inversion mode. Table 5 summarizes the ratings and specifications of the DSCC-based BTB system rated at 750 MW [54]. This is due to be installed at the Tres Amigas superstation on the border of the western interconnection, the eastern interconnection, and ERCOT interconnection in the United States. One power module consists of eight chopper cells, and each arm consists of 47 power modules. The final installation capacity will reach 5 GW, including three sets of 750-MW BTB systems based on DSCC converters, and three sets of 920-MW BTB systems based on traditional line-commutated thyristor converters. V III. MODUL AR MULTILEVEL DSCC AND TSBC CONVERTERS FOR MOTOR DRIVES Fig. 14. Simulated waveforms to a ramp change in p*from 10-kW (rated) rectification to 10-kW inversion where qA* = qB* = 0. and simulated waveforms in Fig. 15 is as short as about 0.9 ms, which is almost the same as the theoretical value of 0.94 ms [50]. Historically, the following two main streams exist in basic research on both DSCC and TSBC converters: One has come from three-phase two-level voltage-source inverters and matrix converters [9], [55]–[57]. The other has come Table 4 The 400-MW HVDC System in Trans Bay Cable Project [53] V II. PR AC T IC A L A PPL IC AT IONS OF DSCC CON V ERT ER S T O H V D C A N D BT B S YST E MS Several BTB and long-distance HVDC systems based on DSCC converters are operating in the world. In addition, there are some ongoing BTB and HVDC projects in Europe, the United States, China, Japan, and other countries. Table 4 summarizes the ratings and specifications of the long-distance HVDC system referred to as the Trans Bay Cable project, CA, USA [53]. Each DSCC converter has six inductors in total or a single inductor per arm. Each one is an air-core 10 Proceedings of the IEEE Table 5 The 750-MW BTB Unit in Tres Amigas Superstation [54] This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems Fig. 16. Possible front-end power-circuit configurations for a DSCC- filter combining a three-level NPC converter with a single tuned passive filter at the front end, to meet harmonic guidelines [73]. The required power ratings of the passive and active filters are 25% and 6%, respectively, of that of the diode rectifier [23]. Fig. 16(b) is the case when a three-phase 12-pulse diode rectifier sits at the front end. A three-phase 12-pulse transformer can be employed for voltage matching and galvanic isolation between the supply and the motor. Another shunt hybrid active filter is connected to mitigate the most dominant 11th- and 13th-harmonic currents, where the passive and active filters require the power ratings of 8% and 0.8%, respectively, with respect to the power rating of the 12-pulse diode rectifier [74]. Fig. 16(c) uses an 18-pulse diode rectifier at the front end. This rectifier would meet harmonic regulations without any harmonic filter, but at the expense of using a complicated phase-shifted multiwinding transformer. The three power circuit configurations using the diode rectifiers are suitable for large-capacity fans, blowers, and pumps in terms of reliability and availability because neither fastspeed control nor regenerative braking is required for these applications. Fig. 16(d) shows a back-to-back (BTB) system using two DSCC converters, which provides the function of regenerative braking. Three-phase sinusoidal currents can be drawn from the supply due to three-phase multilevel voltage waveforms produced by the front-end DSCC rectifier. This may result in eliminating both harmonic filter and transformer from the system. based motor drive: (a) six-pulse diode rectifier equipped with a shunt hybrid active filter; (b) 12-pulse diode rectifier equipped with a shunt hybrid active filter; (c) 18-pulse diode rectifier at the front end; and (d) DSCC rectifier at the front end [71]. B. Experimental Motor Drives Using a DSCC Inverter and a TSBC Converter from the SSBC converter shown in Fig. 6(a) [14], [17], [36]–[38], [50], [58]–[70]. The former has no inductor connected in series with each arm or cluster, whereas the latter has it. The existence of the inductor allows a circulating current to flow through the corresponding arm or cluster. This makes it possible to adjust the circulating current actively and appropriately for providing voltage-balancing capability of all the chopper-cell or bridge-cell capacitors [36]–[38]. A. DSCC-Based Motor Drive Systems Fig. 16 shows four possible power circuit configurations at the front end of a motor drive using a DSCC converter [71]. Note that no dc-link capacitor is required between either diode or DSCC rectifier and the DSCC inverter [72]. Fig. 16(a) uses a three-phase six-pulse diode rectifier at the front end. This configuration is characterized by eliminating a line-frequency transformer from the motor drive system. However, it requires installing a shunt hybrid active Fig. 17 illustrates the circuit configuration of a threephase DSCC inverter with eight chopper cells per arm, which is used for the following experiments. Two arms in each phase are connected in series via a center-tapped inductor. The center tap of each inductor is directly connected to one of the three motor terminals. Fig. 18 depicts the 400-V, 15-kW downscaled motor drive system using the DSCC inverter. The mean dc-capacitor-voltage reference of each chopper cell, V*Cwas set to 70 V. Fig. 19 illustrates the circuit configuration of a threephase TSBC converter with four bridge cells per cluster, which is used for the following experiments. The TSBC converter consists of three star-connected subconverters or SSBC converters, each of which consists of three clusters. Each cluster is connected directly to one of the three terminals in a three-phase three-leg inductor. The use of the three three-phase three-leg inductors for the TSBC converter makes it possible to reduce their size and weight dramatically, compared with using nine noncoupled inductors [67]. The neutral point of each Proceedings of the IEEE 11 This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems Fig. 17. Circuit configuration of the three-phase 17-level DSCC inverter used for experiments. Fig. 19. Circuit configuration of the three-phase nine-level TSBC converter used for experiments. subconverter is connected to one of the three motor terminals. Fig. 20 depicts the 400-V, 15-kW downscaled motor drive system using the TSBC converter. The mean dc-capacitorvoltage reference of each bridge cell V*Cwas set to 200 V. The following two three-phase induction motors with the same power rating were used for experiments: One is rated at 50 Hz, 380 V, 15 kW, four poles, and 1460 r/min while the other is at 38 Hz, 320 V, 15 kW, six poles, and 750 r/min. The former is a general-purpose motor, and the latter is a specially designed low-speed, high-torque motor. Fig. 21 shows the photograph of two sets of induction motors and generators used in the following experiments. The two motors are the same in power rating but are Fig. 18. The 400-V 15-kW downscaled DSCC inverter system used for experiments [71]. 12 Proceedings of the IEEE significantly different in volume and weight because their rated frequencies are different. Table 6 summarizes the circuit parameters of the DSCC inverter. Table 7 summarizes circuit parameters of the TSBC converter. C. Comparisons in Startup Performance When the 50-Hz Induction Motor Was Driven Figs. 22 and 23 show the experimental startup performance of the 50-Hz induction motor loaded at 40% torque, which were driven by the DSCC inverter and the TSBC converter, respectively. The motor-speed reference N*rm was Fig. 20. The 400-V 15-kW downscaled TSBC-converter system used for experiments [71]. This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems Table 7 Circuit Parameters of Fig. 19 (TSBC Converter) Fig. 21. Photograph of the 50-Hz, 380-V, four-pole, 15-kW induction motor (back-left side), the 38-Hz, 320-V, six-pole, 15-kW induction motor (front-left side), and mechanically coupled induction generators (right side). Note that mechanical-coupling covers for safety were removed to take this photograph. increased up from 0 to 1500 r/min with a ramp rate of 90 r/ min/s for both experiments. In Fig. 22, the ac-voltage-mitigating control discussed in [61] was switched over, according to the motor frequency as follows. • t = t0 to t1(0 to 20 Hz): It was active where a squarewave circulating current and a square-wave commonmode voltage of 200 V and 100 Hz were superimposed. • t ≥ t1(20 Hz): It was inactive completely. Note that the mitigating control gradually deactivates from 10 to 20 Hz, where both circulating current and common-mode voltage were reduced linearly. The peak value of the arm current iPa took the maximum of 39 A at 1 Hz and 18 A at 50 Hz. The maximum peak-to-peak voltage fluctuation of v C1a was 19 V at 15 Hz. In Fig. 23, two kinds of ac-voltage-mitigating controls were switched over as follows. • t ≥ t3 (40 Hz): The mitigating control in [66] was activated completely. The peak value of the cluster current i ua in a low-frequency range was 10 A, and the maximum value around 50 Hz was 41 A. The voltage fluctuation of v u1 Ca was 67 V at 50 Hz. These experimental results find out clear differences in peak-to-peak voltage fluctuation and arm or cluster current between the DSCC inverter and the TSBC converter. Fig. 24 shows the voltage and current waveforms of the DSCC inverter where the motor was loaded at 40% torque, and running at 30 r/min. Each of the positive and negative arm currents in a phase iPaand iNa, includes the following three-frequency components: 100-Hz square-wave circulating current, 1-Hz motor current, and small switching-ripple components. The rms value of the positive arm current iPa was 15 A in rms (47% on a 32-A base). The capacitor-voltage fluctuation vC1a was 11 V in peak-to-peak (16% on a 70-V base). • t = t0 to t = t1 (0 to 14 Hz): The control proposed in [65] was active. • t = t1 to t = t2 (14 to 35 Hz): Neither control was active. • t = t2 to t = t3 (35–40 Hz): The other control in [66] was being gradually activated where both circulating current and dc common-mode voltage were increasing linearly. Table 6 Circuit Parameters of Fig. 17 (DSCC Inverter) Fig. 22. Experimental startup performance of the DSCC-driven 50Hz induction motor loaded at 40% torque. Proceedings of the IEEE 13 This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems Fig. 23. Experimental startup performance of the TSBC-driven 50-Hz induction motor loaded at 40% torque. Fig. 25. Experimental steady-state performance of the DSCC- D. Operation of the DSCC-Driven 50-Hz Motor and the TSBC-Driven 38-Hz Motor at the Rated Frequency and Torque Fig. 25 shows the steady-state waveforms of the DSCCdriven 50-Hz induction motor at the rated motor frequency and torque. Two kinds of voltage ripples were included in the dc-link voltage vdc : • one came from the 12-pulse diode rectifier: it was absorbed by the capacitor of each chopper cell; • the other came from the DSCC inverter: it had no effect on the motor-drive performance because its voltage step were as small as half the single-capacitor voltage. Installing a simple filter on the dc link would eliminate the voltage ripples from the DSCC inverter [72]. Each of three-phase line-to-line voltages, vMab , vMbc , and vMca , has a driven 50-Hz, four-pole induction motor loaded at the rated torque 1500 r/min. at N r*m = 27-level voltage waveform. The multilevel line-to-line voltages resulted in producing three-phase sinusoidal motor currents iMa , iMb, and iMc. The arm current waveforms iPa and iNa included dc, 50-Hz, and switching-ripple components, where the switching-ripple component was negligibly small. Capacitor voltages vC1a and vC9awere balanced perfectly with its peak-to-peak value of 6.3 V (9.6%). The experimental results shown in Fig. 25 suggest that it would be possible to reduce a unit capacitance constant of the DSCC inverter from 52 to 24 ms if a peak-to-peak capacitor voltage fluctuation of 25% were acceptable [71]. Fig. 26 shows the steady-state waveforms of the TSBCdriven 38-Hz induction motor at the rated motor frequency and torque. Each of three-phase line-to-line voltages at the wu supply side, vuv vw a , v a , and va , had a nine-level voltage waveu v form. This made iS, iS, and iwSsinusoidal at unity power factor. Moreover, three-phase line-to-line voltages at the motor side vMab, v Mbc, and vMca and currents iMa, iMb, and iMc were controlled to produce the rated torque with a negligible amount of torque ripple. Cluster currents iua, i ub, and iuc were controlled to sinusoidal waveforms with small current ripples. The peak-to-peak capacitor voltage fluctuation in vu1 Ca, w1 vv1 , and v was only 50 V (25%) [71]. Ca Ca E. Discussion on the Two Motor Drives Fig. 24. Experimental steady-state performance of the DSCCdriven 50-Hz induction motor loaded at 40% torque and fM =1 Hz. 14 Proceedings of the IEEE The following simple question may rise, “Which is suitable for motor drives, the DSCC inverter or the TSBC converter?” The answer depends strongly on the torque-to-speed profile This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems Table 8 Motor Drive Systems From Benshaw [75] Both manufacturers use three-phase 12-pulse to 36-pulse diode rectifiers at the front end. Since the diode rectifiers have no capability of regenerative braking, practical applications of the DSCC-based motor drives to industry include fans, blowers, and pumps for energy savings. The adoption of the DSCC-based motor drives shown in Fig. 16(a) and (d) will make it possible to eliminate the 12-pulse to 36-pulse multiwinding line-frequency phaseshifted transformers from the medium-voltage motor drive systems in the near future. X. FUTURE SCENARIOS AND CONCLUSION Fig. 26. Experimental steady-state performance of the TSBC-driven * = 38-Hz, six-pole induction motor loaded at the rated torque at Nrm 750 r/min. of a load driven by the motor. The DSCC inverter brings capacitor-voltage fluctuations to all the chopper cells in a lowfrequency range including the startup, whereas the TSBC converter brings them to all the bridge cells as the motor frequency gets close, and equal to, the supply frequency, even when any appropriate mitigating control is applied. Hence, the exact answer to the above question can be summarized as follows: The DSCC inverter is suitable for a high-speed motor drive of a load with a quadratictorque-to-speed profile such as fans, blowers, pumps, and centrifugal compressors. The TSBC converter is suitable for a low-speed motor drive of a load with a constant high-torque profile such as mills, kilns, conveyors, and extruders. I X . PR AC T IC A L A PPL IC AT IONS OF DSCC I N V ERT ER S T O MO T OR DR I V E S No company or manufacturer has commercialized mediumvoltage motor drives using TSBC converters due to some reasons including cost. However, traditional line-commutated cycloconverters will be replaced with the TSBC converters in the near future. Benshaw, presently taken over by Regal Beloit Corporation, and Siemens AG have put medium-voltage motor drives using DSCC inverters on the market. Table 8 summarizes electric specifications of the product from Benshaw [75], and Table 9 from Siemens AG [76]. This paper has provided an overview and discussion on classic and modern multilevel converters for grid-tied applications and motor drives, paying attention to their fundamental circuits and systems. The classic and modern multilevel converters include NPC, NPP, and FLC inverters, and a family of modular multilevel cascade converters. Some have already established a good business market, some have been on a research and development stage, and others have been on an academic research stage. The author would summarize a future scenario on the multilevel converters as follows. • For medium-voltage multilevel converters, a research challenge would be to enhance the cost-effectiveness of four-level and five-level converters based on combinations of three-level FLC converters with three-level NPC, ANPC, or NPP converters. • For high-voltage multilevel converters, a research challenge would be to reduce both volume and weight on passive components including transformers, inductors, and capacitors, in particular, bridge-cell or chopper-cell capacitors indispensable to the family of modular multilevel cascade converters. Table 9 Motor Drive Systems From Siemens AG [76] Proceedings of the IEEE 15 This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems Another future scenario would be to make good use of SiC-MOSFET/SBD modules for multilevel converters. The use of the modules results in improving both “power efficiency” and “energy efficiency.” This makes the multilevel converters smaller in size and lighter in weight. Some scientists and engineers of power electronics, including the author of this paper, have been dreaming “a multilevel converter became higher in efficiency than a line-frequency (50 or 60 Hz) transformer when the converter and the transformer had the same voltage and current ratings.” Sophisticated design and fabrication of a multilevel converter using the next-generation SiC-MOSFET/SBD modules will make the dream come true in the near future. R EFER ENCES [1] A. Nabae, I. Takahashi, and H. Akagi, “A new staircase-waveform inverter,” (in Japanese), in Proc. Inst. Electr. Eng. Jpn. (IEEJ) Annu. Meeting, Mar. 1980, pp. 551–552. [2] A. Nabae, I. 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[75] BENSHAW, Medium-Voltage Variable Frequency Drive M2L 3000 Series. [Online]. Available: http://www.benshaw.com/ [76] SIEMENS, Sinamics Perfect Harmony GH 150 Drives. [Online]. Available: http://www. siemens.com/sinamics-perfect-harmonygh150 Proceedings of the IEEE 17 This article has been accepted for inclusion in a future issue of this journal. Content is final as presented, with the exception of pagination. Aka gi: Multilevel Conver ter s: Fundamental Circuit s and Systems ABOUT THE AUTHORS Hirofumi Akagi (Fellow, IEEE) was born in Okayama, Japan, in 1951. He received the Ph.D. degree in electrical engineering from Tokyo Institute of Technology, Tokyo, Japan, in 1979. Since 2000, he has been Professor in the Department of Electrical and Electronic Engineering at Tokyo Institute of Technology. Before that, he was with Okayama University, Okayama, Japan and the Nagaoka University of Technology, Nagaoka, Japan. His research interests include power conversion systems 18 Proceedings of the IEEE and its applications to industry, transportation, and utility. He has authored and coauthored some 130 IEEE Transactions papers and three invited papers in the Proceedings of the IEEE. Dr. Akagi has received six IEEE Transactions Prize Paper Awards and 14 IEEE IAS Committee Prize Paper Awards. He is the recipient of the 2001 IEEE PELS William E. Newell Power Electronics Award, the 2004 IEEE IAS Outstanding Achievement Award, the 2008 IEEE Richard H. Kaufmann Award, and the 2012 IEEE PES Nari Hingorani Custom Power Award. He served as the President of the IEEE Power Electronics Society for 2007Ð2008, and as the IEEE Division II Director for 2015Ð2016.