GE 403 First Semester 1439/40 Chapter 1 Student Version Principles of Engineering Economic Analysis, 5th edition The textbook for the course is Principles of Engineering Economic Analysis, J. A. White, K. E. Case, and D. B. Pratt, 5th edition, John Wiley & Sons, Inc., 2009. Principles of Engineering Economic Analysis, 5th edition Engineering economic analysis: using a combination of quantitative and qualitative techniques to analyze economic differences among engineering design alternatives in selecting the preferred design Principles of Engineering Economic Analysis, 5th edition Four Discounted Cash Flow Rules 1. 2. Money has a time value; Money cannot be added or subtracted unless it occurs at the same point(s) in time; 3. To move money forward one time unit, multiply by one plus the discount or interest rate; 4. To move money backward one time unit, divide by one plus the discount or interest rate. Principles of Engineering Economic Analysis, 5th edition Principles of Engineering Economic Analysis 1. Money has a time value. 2. Make investments that are economically justified. 3. Choose the mutually exclusive investment alternative that maximizes economic worth. 4. Two investment alternatives are equivalent if they have the same economic worth. Principles of Engineering Economic Analysis, 5th edition Principles of Engineering Economic Analysis 5. Marginal revenue must exceed marginal cost. 6. Continue to invest as long as each additional increment of investment yields a return that is greater than the investor’s TVOM. 7. Consider only differences in cash flows among investment alternatives. Principles of Engineering Economic Analysis, 5th edition Principles of Engineering Economic Analysis 8. Compare investment alternatives over a common period of time. 9. Risks and returns tend to be positively correlated. 10. Past costs are irrelevant in engineering economic analyses, unless they impact future costs. Principles of Engineering Economic Analysis, 5th edition SEAT Systematic Economic Analysis Technique Seven-Step Procedure Identify the investment alternatives Define the planning horizon Specify the discount rate Estimate the cash flows Compare the alternatives Perform supplementary analyses Select the preferred alternative Principles of Engineering Economic Analysis, 5th edition Example 1.5 A firm is considering three investment proposals (A,B, & C). A requires $1M investment, B requires $2.5M, and C requires $3M. The firm has $4.5M to invest. C is contingent on A (C can’t be selected without A); B and C are mutually exclusive. The “do nothing” alternative is not feasible. Form the set of mutually exclusive investment alternatives that exists. Principles of Engineering Economic Analysis, 5th edition Example 1.5 Forming Investment Alternatives from Investment Proposals ALT 1 2 3 4 5 6 7 8 xA 0 0 0 0 1 1 1 1 Proposals xB 0 0 1 1 0 0 1 1 xC 0 1 0 1 0 1 0 1 Principles of Engineering Economic Analysis, 5th edition Comments Example 1.5 Forming Investment Alternatives from Investment Proposals Proposals ALT x A x B x C Comments 1 0 0 0 "Do nothing" not feasible 2 0 0 1 Violates contingency 3 0 1 0 Feasible 4 0 1 1 Mutually exclusive 5 1 0 0 Feasible 6 1 0 1 Feasible 7 1 1 0 Feasible 8 1 1 1 Violates multiple constraints Four alternatives: {B}, {A}, {A,C}, {A,B} Principles of Engineering Economic Analysis, 5th edition Weighted Factor Comparison of Alternatives Example 1.8 Three investment alternatives (A,B,C) are being considered by the Ajax Mfg. Co. The PWs are $25K, $20K, and $18K, respectively. There are differences in the quality (Q) of the tools being considered, the time (T) to fill a customer’s order, and the reputations (R) of the tool suppliers. Factors PW: present worth Q: product quality T: fill time R: supplier reputation Weights 30 35 25 10 Principles of Engineering Economic Analysis, 5th edition Rankings A B C 10 8 7.2 8 10 5 3 10 7 8 5 10 Weighted Factor Comparison Form Company: Ajax Tool Co. Prepared by: JAW Date: April 1, 2009 Description of investment: order picking equipment for distribution center A Factor Wt. 1. Present Worths 30 2. Product quality 35 3. Fill time, customer order25 4. Supplier reputation 10 5. 6. 7. 8. 9. 10. Totals 100 Rt. 10 8 8 8 B Sc. 300 280 200 80 Rt. 8 10 10 5 860 Principles of Engineering Economic Analysis, 5th edition C Sc. 240 350 250 50 890 Rt. 7.2 5 7 10 Sc. 216 175 175 100 666 Weighted Factor Comparison Form Company: Ajax Tool Co. Prepared by: JAW Date: April 1, 2009 Description of investment: order picking equipment for distribution center A Factor Wt. 1. Present Worths 40 2. Product quality 30 3. Fill time, customer order20 4. Supplier reputation 10 5. 6. 7. 8. 9. 10. Totals 100 Rt. 10 8 8 8 B Sc. 400 240 160 80 Rt. 8 10 10 5 880 Principles of Engineering Economic Analysis, 5th edition C Sc. 320 300 200 50 870 Rt. 7.2 5 7 10 Sc. 288 150 140 100 678 When the TVOM Need Not Be Considered 1. When no investment of capital is required 2. When all cash flows occur in a limited time period, e.g., less than a year 3. When annual cash flows are roughly proportional to cash flows the first year 4. When the same capital investment is required for all alternatives 5. When there are no essential differences in cash flows among the alternatives after the first year Principles of Engineering Economic Analysis, 5th edition Example 1.9 Six college students are making plans for spring break. They are considering traveling 1200 miles to Florida by bus, train, plane, rental cars, or rental van. Due to bus and train schedules, they limited their options to plane, two rental cars, or a rental van. The final data used in their analysis of transportation options are as follows: round-trip airfare per person ($300); daily rental rate for each car, all charges except fuel ($50); rental car gas mileage (20 miles/gallon); drop charge for each car ($150); daily rental rate for a van, all charges except fuel ($80); rental van gas mileage (12 miles/gallon); drop charge for the van ($225); cost to travel to or from the airport at the spring break destination ($50 per cab, two cabs required); and average price of gasoline ($4.25/gallon). If they keep the rental vehicle, the charges will be for 7 days; if they drop the rental vehicle, the charges will be for 2 days. Principles of Engineering Economic Analysis, 5th edition Example 1.9 (Continued) Alternatives 1. fly to/from spring break 2. use two rental cars and incur drop charges 3. use two rental cars and do not incur drop charges 4. use a rental van and incur drop charges 5. use a rental van and do not incur drop charges. Economic Analysis 1. Total cost = 6 passengers ($300/passenger) + 2 taxis($50/taxi)(2 trips) = $2200.00 2. Total cost = 2 rental cars ($50/day)(2 days) + 4 drops ($150/drop) + 2,400 miles/car (2 cars)($4.25/gallon)/(20 miles/gallon) = $1820.00 3. Total cost = 2 rental cars ($50/day)(7 days) + 2,400 miles/car (2 cars)($4.25/gallon)/(20 miles/gallon) = $1720.00 4. Total cost = 1 rental van ($80/day)(2 days) + 2 drops ($225/drop) + 2,400 miles/van (1 van)($4.25/gallon)/(12 miles/gallon) = $1460.00 5. Total cost = 1 rental van ($80/day)(7 days) + 2,400 miles/van (1 van)($4.25/gallon)/(12 miles/gallon) = $1410.00 Principles of Engineering Economic Analysis, 5th edition Example 1.9 (Continued) Alternatives Principle #7 1. fly to/from spring break 2. use two rental cars Consider only differences in cash flows a. incur drop charges among investment alternatives b. do not incur drop charges 3. use a rental van a. incur drop charges b. do not incur drop charges Economic Analysis 1. Total cost = 6 passengers ($300/passenger) + 2 taxis($50/taxi)(2 trips) = $2200.00 2. Driving cost = 2,400 miles/car (2 cars)($4.25/gallon)/(20 miles/gallon) + 2 rental cars ($50/day)(2 days) = $1220.00 a. Cost = 4 drops ($150/drop) = $600.00 b. Cost = 2 rental cars ($50/day)(5 days) = $500.00 Lowest cost = $1720.00 3. Driving cost = 2,400 miles/van (1 van)($4.25/gallon)/(12 miles/gallon) + 1 rental van ($80/day)(2 days) = $1010.00 a. Cost = 2 drops ($225/drop) = $450.00 b. Cost = 1 rental van ($80/day)(5 days) = $400.00 Lowest cost = $1410.00 Principles of Engineering Economic Analysis, 5th edition Example 1.12 Hugh Kinney, a small business owner, must purchase a large number of light bulbs for his new office building. At Wal-Mart he found several options available, but narrowed his selection to either GE Soft White 100 incandescent or GE Soft White 100 helical fluorescent bulbs, costing 26¢ and $3.22, each, respectively. The light output per bulb is 1690 lumens and 1700 lumens, respectively; the energy used per bulb is 100 watts and 26 watts, respectively; and the rated life per bulb is 750 hours and 12,000 hours, respectively. Usage is estimated to be 2500 hours/year. Electrical energy costs $0.10 per kilowatt hour. Labor to install/replace a bulb is estimated to cost $2.00. Which bulb should he choose in order to minimize his annual cost? Principles of Engineering Economic Analysis, 5th edition Hugh’s Solution to Example 1.12 Energy cost/bulb: Incandescent (2500 hr/yr)(100 w)($0.1/kWh)/1000 hr = $25/yr Fluorescent (2500 hr/yr)(26 w)($0.1/kWh)/1000 hr = $6.25/yr Acquisition, plus installation/replacement cost: Incandescent (2500 hr/yr)($2.00 + $0.26)/750 hr = $7.53/yr Fluorescent (2500 hr/yr)($2.00 + $3.22)/12,000 hr = $1.09/yr* Annual cost: Incandescent $25.00 + $7.53 = $32.53/yr Fluorescent $6.25 + $1.09 = $7.34/yr * violates 1st DCF rule, since bulb lasts longer than a year Principles of Engineering Economic Analysis, 5th edition Example 1.13 Stacey Kinney, an engineer and Hugh’s daughter, pointed out several errors in her father’s analysis. She explained that the energy cost consists of a fixed cost and a variable cost: $7.10 per meter; 8.803¢/kWh for < 2000 kWh in a month; and 8.8087¢/kWh for > 2000 kWh/mo. Since the energy load on the building > 2000 kWh/mo, she said the incremental cost would be 8.087¢/kWh, not 10¢/kWh. Stacey also asked how the labor cost was determined. Given the answer, she asked if the employee will be paid overtime for installing/replacing bulbs. When she learned he would not, she reminded her father that there would not be an incremental cost to install or replace bulbs. Principle #7 Consider only differences in cash flows among investment alternatives Principles of Engineering Economic Analysis, 5th edition Stacey’s Solution to Example 1.13 Energy cost/bulb: Incandescent (2500 hr/yr)(100 w)($0.080871/kWh)/1000 hr = $20.2175/yr Fluorescent (2500 hr/yr)(26 w)($0.08087/kWh)/1000 hr = $5.2566/yr Acquisition, plus installation/replacement cost: Incandescent (2500 hr/yr)($0.26)/750 hr = $0.8667/yr Fluorescent (2500 hr/yr)($3.22)/12,000 hr = $6708/yr ($0.9883/yr based on 15% TVOM) Annual cost: Incandescent $20.2175 + $0.8667 = $21.0842/yr Fluorescent $5.2566 + $0.6708 = $5.9274/yr ($6.2449/yr based on 15% TVOM) Principles of Engineering Economic Analysis, 5th edition Homework # 1 Principles of Engineering Economic Analysis, 5th edition