BS 1414 : 1975 UDC 821.648.&: 888.14: (822.313+eI2.7&3+1II.I1 " ( Specification for Steel wedge gate valves (flanged and butt-welding ends) for the p.etroteum, petrochemical and allied industries NO COPYING IN ANY FOR.\1 WlTIIOl'T WRITTEN PERMISSION FROM B.."l STANDARDS 1lUs British standard. haviDa beat "IIIX0Wld by the Petroleum Equipment Industry SWJcIudI Committee. wu published under the authority of the ExecuM Baud Oft30 April 1975. C British StaadardaIDStitutioa. 1975 Fust published January 1949 FII'It RViIioDJune 1954 Second rcvisioa Man:b 1960 1bird rcviIioa April 1975 ISBN: 0 580 08991 6 Copyright UICI'S or British Standards are remiDcledthat copyriabt subsists in aU ISI publications. No put 01 this pu•••••• inQ ~ be reproduced in any form without the prior permissionin writiq of BSI. This does DOtpndude the •.••••• ia the CIOUI'Ie or ImplcmcmiDathe atandard. of DCICCa1UY ddaill such as symbols and size. type or pade dai~tioaI. Enquiria IbouId be addraIcd to the BSI Scaetariat. Contract •.•••ul •.•ments Attaation is drawn to the fact that this British Standard does DOtpurport to include aU the ~ pIO¥iIioosoIa CODtnId. Revlalon of Brltlah Stsnclanla III order to keep abreast of pr'OII'eSI in the indumieI C:Oncemcd,British SIaDdardsare IUbjectto periodic:aIN¥iew. !lIo_ •••• (or improvaDeDti will be recorded and in due course broulht to the notice of the committees charpd with the IW¥iIioa01 the Itandards to which they refer. British Standards are revised, when necessary,by the issue either or ameadmcnt IIipI or of miIed .utioaL B II' I e....t tIIIIt __ elltdtWa SC:adudI •••• ac:saJa tIIIt die, 8ft •• pi I '""'q el tile 1ateIt· v ---~.•_ •••••••.FuB ioCClI'ID&IioD aa BSI public:atiooa,numbcriD&over 6000,wiDbe (ound in the lIrllbII SItIIrtIt1tvb y~. 1biI iaformatioDillUJlPIe;_4l.4 by ddaiJs published each month in BSI Newsor new publications. revisioDIand amendmadI. d BSI Nnn is available to Sublcribiq Membcn 01 the IDStitutioa. AU other puhl~ta.- ilia)' be pun:baIed cIka:t from •••• Department. EDquirieac:oncemiDilUblcn1liDcmembasbip. wIUcbbaa considerable advan•••• wiDbe weIcomecL&DdIhouId be made to Sublc:riptionsDepartment. Both dcpanmcntl are located at: III P••••••••• LoIIIIaa Nt tND (T••••• 01-131_1; T~ 23211). The rol1owiq BSI references !date to the wort on this atudard: Committee reference PEElI Draft for COII1IDCDt 7J/37781 DC Co-operating organizations The Petroleum Equipment IDduItry Standards Committee. UDderwhole supervision this BritisltSIaDdanlwas prepaftld. COIIIiIta o( repnlCDtaIiws from the (oIIowiDiCo...et.iu-d ~tI ancllCicntificand iDdUlbial0llP'..n..v-: au British Corporatioa British ~.ft;""1 J!DIineerinI coaCcdcratioa British R.1IIlIl«MaouCIlcturcn' Associatiaa Ltd. ·British Sted IDduICry "CouDI:il 01 British MaDuC8chmn01 PctroIcum E!q11ipment Deputment 01 Enav (Oil) ~ Compuica Matcriall AIIociaIion Proc:as Plant AIIodaIioa The orpftmdolw muted with an utaisIt in the above lilt. toaethcr' with the (o1IowiDt.••• committee eatruated with the preparation or this British StancIarcI: AaocifItioa 01 Hychaulic Equipment Ma~ British Cbcmical J;1\~ Contnctors' AIIOCiaJion British IndUltrial McuuriDa and Control AppuatUI Manufac:turcn' A.uciatioD British PIutica FedaadoD 8002 directly repl'ClCDledaa the British Ship RcIeIn:h ~don British Valve ManuCactun:n'AlIOCiItion ~ •••.••• EquipmeGtUIas' AIIodatiaa Steel CutiDp 04----..,.. AMD5837 Amendment No.1 published and effective from 30 June 1988 to BS 1414: 1975 Specification for steel wedge gate valves (flanged and butt-welding ends) forthe petroleum, petrochemical and allied industries Revised text AMD5837 Inside front cover June 1988 In line 2 of the paragraph covering BSI references relating to work on the standard. delete 'PEEl I ' and substitute 'PSEl7 (formerly PEE/I)'. AMD5837 Foreword June 1988 Delete paragraph 3 (beginning 'British Standards for') AMD5837 Clause 27. Yoke sleeve retaining nut June 1988 Delete this clause and substitute the following new clause. '27. Yoke sleeve retaining nut The yoke sleeve retaining nut shall be ofa material having a melting point above 955 -c. Grey cast iron shall not be used. If malleable cast iron is used it shall comply with the requirements ofBS 6681 for grade B 32-10 or grade B 35-12. Ifspheroidal graphite cast iron is used it shall comply with the requirements ofBS 2789 grades 350/22, 400/18 or 420/12: AMD5837 Clause 32.1 June 1988 In line I delete'BS 1506-621 grade A' and substitute 'BS 1506-630-860'. AMD5837 June 1988 Table 2. Trim materials, hardness and acceptable specifications Delete this table and substitute the new table 2 attached. --------------------------------------------------- --------------------------------------------------AMD 5837 June 1988 aSI publications referred to in this standard Delete the entries for as 310, BS 1501-6 and BS 1503. Delete tbe entries for as 1400. as 1503 and BS 2789 and substitute the following: 'SS 1400 Specification for copper alloy ingots and copper alloy and high conductivity copper castings . SS S03 I Specification for steel forgings (including semi-finished torged products) for pressure purposes as 2789 Specification for spheroidal graphite or nodular graphite cast iron'. Insert the following British Standards in numerical order: IS04 SS IS06 'SS SS 6681 SpecifIcation for steel castings for pressure purposes Specification for carbon, low alloy and stainless steel bars and billets for bolting material to be used in pressure retaining applications SpecifIcation for malleable cast iron'. 2 -... CD CD o 01 I i-Cu N Table 2. Trim materials. hardness and acceptable specifications -a I--II I--Cu-Ni HF 1)"lDboi - 200 3200 M 071 anufacturer's B NAI ronze A 182·F310 standard 30 % nickel min.I400-"" 3300'1 14Cr·Ni nCr 50'1 75'1 3A3SI-CFBC 1II 076 503-316533 503-321531 276-317 Manaanesc 3I3Cr 5011 lurfac:et Iil:lll Cr-Ni-Nb 66-26-S 18-1 A 18-1 I12-F32 I standard 18-8 2174-CA101 BI24-642 SlelD 8584-865 2S0 13 A182-F6 A487-CA15 Cr 6BS 3 11 bronle B2 hardnessnCr Ni-Cu Manuracturer'sltandard Aluminium Cr-Ni·Nb SlelD Back Manufacturer's 2872-Cl114 8584-864 8138-675 standard14OO-HTBI 2SO IISQ4-42OC29 S04-42OC29 2SO'l 18-10-2 Cr·Ni·Ti Cr-Ni-Mo Cr-Ni·Ti A216-341 A182·f316 A487-CAI5 A3SI-CFBM B584-90S 18-10-2 1503-347531 13Cr I82-F347 standardIS04·341C17 standardIS04-316C16 standard 18·8 2872-CAI04 BI5O-642 Back seal with Bar 7 5Cr-Ni 1110)' 10 IS04-42OC29 13Cr A182-F6 Cu·Ni 1S03-410521 B584-836 250 66-26-5 bronze B148-9SSD BI24-630 Ni·Cu Ni-Cu Cr-Ni·Mo 2S-20 25-20 18-12-3 18-12-3 Bronze ASTM BS 13 CrNAI3 Iuminium A276-32I A276·316 1506-321531 Seal 2874-Cl114 8138-615 Cr·Ni·Mo 1503-316531 1506-34 7531 1506·316533 13 Cult A276-410 A487·CAIS 2174·CAI04 BISO-630 Manufacturer's Manufaclurer's standardIS04-317C16 IS 14OO·ABI, Minimum Brlaell 1506-316531 1S03-410521 IS04-347C 1506-410521 1503-410521 B148-9S2A, "•• •.•• lIoy Manpncsc 1400.01, •.•• Acnplable malerlallpeclf1callo l\Ialerlall)'pe Forpl bushl •• 11 Seal 1503-316533 1503-3475SI 1503-3215SI I,.) - See BS 240 : Pan I. t CutinlS not applicable to stem materials; see 29.4. thard For facinl. austenitic: trims I );:c o U1(X ~S the backseat may altemalively be a weld deposit oftbe lime nominal material composition as the trim or a welded·on hard racinl. For hard rac:cd(HF) trim the back scat may alternatively be a welded-on Body and wedae scat surfaces 250 HB min., with SOHB min. differential between body and wedle scat surraces. II Differential hardness belween body and wedlle seat surfaces is not required . • Differential hardness between body and wedae scat surfaces~hall be the manufacturer's standard. ( AMD8582 Amendment No.2 published and effective from 31 August 1990 to BS 1414 : 1976 Specification for steel wedge gate valves (flanged and butt-welding ends) for the petroleum, petrochemical and allied industries Revised text Contents Delete the entries for section five and clause 43 and substitute the fonowing. 'Section five. T&Sting 43. Production pressure testing' Under the heading 'Tables' , after the entry for table 2 insert the following. '2a. Test durations' Delete the entry for table 11 and substitute the following. '11. Table deleted' Foreword (as amended by Amendment No.1) In line 10, delete'BS 5146 'Inspection and test of steel valves for the petroleum, petrochemical and allied industries" and substitute the following. 'BS 6755 'Testing of valves' Part 1 'Specification for production pressure testing requirements" After line 10, insert the following note. 'NOTE. Requirements for final inspection and supplementary inspection at all stages of manufacture. previously specified in BS 5416 : Pan 1 : 1974 (now withdrawn) should be stated by the purchaser in his enquiry or order.' Section five. Inspection and test Delete the title and substitute 'Section five. Testing' AMD868Z Auguat 1110 Clause 43. Inspection and test requirements Delete the existing clause and substitute the following. '43. Production pressure testing All valves shall be pressure tested by the manufacturer accordance with BS 6755 : Part 1 as follows: before despatch in (a) hydrostatic shell and backseat tests; (b) hydrostatic seattest (see note); (c) pneumatic seat test (see note). The test durations shall be as given in table 2a. NOTE. Attention is drawn to DOte1 of D.8.3.2 of BS 6755 : Part 1 : 1986 regudina the seqUCIICCof operations when the seat test procedure is carried out. Valves tested to BS 1414 should hPe the sequeace ofiteml (b) and (e) in D.8.3.2 ofBS 6755: Part 1: 1986 reversed. SeattOit leakqeme A ahOuJdaPPly. For the baclaeat test there should be DOYiaualleakqe for the duration of tho test tD. ---------------------------------------------------- N 1S0 DN 300 ." . Newtable2a Insert the following new table 2a after clause 43. Table 2a. Test durations MIDlm 1S •• S S 60 BlICkseat Sat test NomiDaI YlIIftIbe 120 1S 1S test 15 S 120 60 300 testdaratloD Shell test AMD 1I&1Z AUIUIt 1810 AMD6&1Z August 1810 AMD lIS62 August 1990 Clause B.5lnspection and testing Delete the clause entirely and substitute 'B.S Tat deleted'. Table 11. Hydrostatic test pressures Delete the table entirely and substitute 'Table 11. Table deleted'. BSI publications referred to in this standard Amendment No.1) (as amended by Delete the existing reference to BS 5146 and substitute the follo~g. BS 6755 Testing of valves Pan 1 Specification for production pressure testing requirements' ---------------------------------------------------- 8008-1 2 PSEI7 as 1414 : 1975 UDC 821.648.5: 689.14: (822.313 + 882.7153 + ee&.8) ,. ( .Specification for Steel wedge gate valves ... (flanged and butt-welding ends) for the petroleum, petrochemical and allied industries Amendments issued since publication Amd. No. I Date of issue British Standards Institution Telephone 01-829 9000 T•••• 288833 I Text . affected 2 Park Street . london W1 A 2BS yp the !BS 1414 : 1975 t_ nIIl'II 40. Nameplate markiDp .39. Body materials. aDd boDDCtmarkiDp 2. Preparation Trim hudncss and Pa,e 4S. for despatch 4. Dimensions Oass 400 300 valves 8. DimcDsions ofsize Class 1500 valves S. 6.Pacbging 2SOO 600 ISO valwa 9. 3. 7. 900 10. Nominal and nominal pressure range andcast class ratiDp acc:cptablcspecifications Appendlcea 11. Hydrostatic test pressures 17 22 2S 46. 23 IS IS 414 13 10 21 682216 20 812 24 IS 16 934 Tabl_ 18 20 19 13 Section five. In.peatlon and Inside front cover ofva1ve Section four. Marking A. Particu1u dimensions for each class 2. Butt-welding endI 42. Omission of mukinp and rising stem, or foqed IteeI lICI'eW 1. Location Solid wedge pte valve, outside 3. of tappings BS yoke 4504 ftangcs B. Application to test piping systems with SectIon alx. Shipping 43. Inspection aDd requirements 37. Required markiDp Flgu,. purchaser 44. 1. PrcIin1inary Stufling box bore and packing width Contents 2 r, 851414 : 1975 ( Foreword This British Standard is one of a series" for valves prepared under the authority of the Petroleum Industry Standards Committee. It was first published in 1949 when the materials rd'em:d to were described by reference to ASTM specifications. It is a metricated revision except that class designations and body to bonnet bolting sizes have not been converted into metric units. Imperial units are also Jiven for some dimensions in order to comply with established international petroleum practice. The previous sections dealing with face--to-face and end-~d dimensions, inspection and tests ha'WeDOW been omitted as these subjeds have their own separate standards: BS 2080"' Face-to-face, centre-to-face, end-to-end and centre-to-end dimensions of flanged and buttwelding end steel valves for the petroleum, petrochemical and allied industries'. BS 5146 • Inspection and test of steel valves for the petroleum, petrochemical and allied industries '. The end flanges for valves of 600 mm (24 in) size and below are required to be in accordaJH:C with BS 1560 • Steel pipe flanges and flanged fittings (nominal sizes in to 24 in) for the petroleum industry': Part 2 'Metric dimensions' (corresponding to ANSI B 16.5) and butt-welding ends are generally in accordance with ANSI B 16.15. For valves larger than 600 DUD (24 in) size, end flanges are Rquired to be in accordance with BS 3293 'Carbon steel pipe flanges (over 24 in nominal size) for the petroleum industry' or API Standard 60S. i NOTE. User requiranaltl for valva acaaaJ1y in accordance with this standard but suitable for use in pipina aystemI with ftaa8es in accordance with BS 4504' FJ.anaa and boltil1l for pipes, valves and fittinp. Metric scria' are dealt with in &pJJeDdixB. British Standards for steel (BS 1501-6 • Steels for use in the chemical, petroleum and allied industries ') comparable with ASTM specifications were first published in 19.50 and a revision of BS 1414 incorporatina them was published in 1954. "It is intended that valves complying with the requirements of this standard should be interchangeable as units with those of similar type specified in API 600. The present revision ofBS 1414 is generally in accordance with the seventh edition of API 600 (November 1973) except that it has been extended to cover carbon steel valves in sizes up to 10.50 mm (42 in) in aass ISO and aass 300. Acknowledgment is made to the American Petroleum Institute and to the American National Standards Institute for data used. The titles of the American standards referred to in this standard and the foreword are as follows: ANSI B16.s B 16.15 API Std 5b Std 600 Std 60S ASTM A 182 A A B B 276 351 124 138 B·I48 B ISO BS84 Steel pipe flanges and flanged fittings (including supplements) Buttwelding ends Specification threads for threading, gaging, and thread Steel gate valves (ftanged or butt-welding Large-diameter carbon steel ftanses inspection of casing, tubing and line pipe ends) Forged or rolled alloy-steel pipe flanges, forged fittings and valves and parts for high temperature service Stainless and heat resisting steel bars and shapes Fcrritic and austenitic steel castings for high temperature Copper and copper alloy forging rod, bar and shapes Manganese bronze rod, bar and shapes Aluminium bronze sand castings Aluminium bronze rod, bar and shapes Copper alloy sand Qlstinp for SCoeral applicatiops 3 service as 1414 : 1975 British Standard Specification for Steel wedge gate valves (flanged and butt-welding ends) for the petroleum, petrochemical and allied industries Section one. General 1. Scope ·This British Standard speci1ies Rquimnents for cast or forged carbon and alloy steel outside scmr and . yoke, solid wedge (plain or flexible) rising stem gate valves, with or without soft seals, with ftanpd or buttwelding ends, in nominal sizes within the range of 2S mm to 600 mm (1 in to 24 in) and Class ISO to ClasS 2500. It also covers carbon steel valves in nominal sizes 6SO mm to 10SO·mm(26 in to 42 in) in Class ISO and Class 300 only. This standard can also be used as a general guide where valves ofmateria1 compositioa outside the scope of section three of this standard are required as, for example, for use in highly corr~ servic:es or environments or for low temperatures (see clause 36). 2. References 'lbe titles of the British Standards referred to in this standard are listed oa the inside bade cover. 3. Nomencleture For the purposes of this British Standard the nomenclature for valve parts shan be as shown in which is also illustrative of some acceptable MtiI1lR, fi&uze 1 4. Pressure cla•• ificatlon This standard applies to valves of the fonowing pressure class desigaatiolll: Class ISO, Class 300, Class 400, Oass 600, Class 900, Class 1500 and Class 2SOO. The numerals in these class designations represent the primary service pmsure ratinp of the valves in pounds-force per square inch•.. 6. Pressure/tempereture ratinp The pressure/temperature ratings applicable to valves specified in this staDdatd shall be in accordance with tables PE-I to PB-I2 of appendix A of BS 1560: Part 2: 1970 for the pIItic:uJar shell material specificcL There is, however, a temperature restriction on soft seals and on certain trim materials (see 11.3 and :19.5). Wbcre valves in accordance with this standard are to be used at service temperatures below ~30 "C, referenc:e should be made to BS 3351. Service temperature refers to the temperature of the fluid in the liDo at the valve. e. Nomlnalsiz •• This standard covers valves of the fonowing nominal sm: Dun em) mm 25 (1) ISO 200 2SO 300 32- (Ii>- «) (11) 50 65- (2) (2,)- 80 100 em) (6) mm. em) SOO (20) 600 (24) (26). (28) (30) 3SO (8) (lot (12) (14) (3) 400 (16) 900 (36) (4) 4SO (18) 10SO (42) .6SO 700· TSO Por each valve class the applicable sizes are shown in appendix A. • Thae Iizca have been maiJIaI ooIy for the purpoIO or replKiq cxiluna valva. Their .,... •• lIS l5tiO : rwrt ~ cad ftaDIra sboulcl be avoidecl. 4 '* ror new ClOIIIItr'lIetioD in pipia, " ( Page 5 (bIanIc) as 1414 :.1975 Half sections and sketches show "terneti¥e typic" dnlgns 26 18 17 16 20 19 21 14 Soft Mal ¥8I¥e•••• in wedge 13 Butt-weldingends Typical flexible wedge figure 1. Solid wedge gate wive, outIidescrew end yoke rising stem, cast or forged steel . 8 BS 1414 : 1975 ( 15 39 •-- View showing yoke with actuator mounting flange a.- -l' It BonDCt Handwbeel Yokellee¥e Handwhed nut Yoke 11 23 2tand2.9 25 Dand2.9 Z4 Mand2.9 Rin,joint Bonnet End Bodyboaes Flexible Plain ftanac wedae ftanae wedac cap Butt-we1dina Bonnet Bearina psket lubricator end Yoke sleeve rollina beariDi Body Actuator mountiq ftan&e Bottom seated ring Bodyfbonnet ftanae Shoulder seated riDJflttiq NIaDe f1I JIII't Relenace 28 2S 40 38 39 26 22 24 41 42 31 33 29 3S 36 37 32 30 34 27 23 MdIdIl ••• -n 21 Gland bolt and nutand 29 followcr Back seat 30 2.9 31 Stem rt 33 35 34 nlenace 35nuts BonDct stud-bolts Yoke NamepIato Back-seat seal boluna rc:tainiq riq rin& ICICWS ftanae Wiper Stuffin. Soft Lantern pIcltins rin lua box rin, mainin, ••bushing bolt plu, and rinI nut sleeve retainiqnut Wedge One piece facinl 8Iand rin. Na.f1I JIII't Mat.w NOTE. These aketcltes are composite for the purpose of showina some typical variations in indiviclual details and part nameL A product utilisin. any combination of thcee dcIaiJs (except when such combination may be specifically prohibited in the tat) 01' simiJar construction will be acceptable provided it complies with this standard in all other raped&. • See appendix A. See flaure 2- t Figure 1. (continued) 7 as 1414 : 1975 7. Information to be supplied by the purchaser Certain clauses of this standard permit alternatives and the purchaser may require features which depart from the requirements of this standard. The purchaser should state in the enquiry and order the following (the items marked with an asterisk are mandatory). (a)- Class and nominal size (see clauses 4 and 6 and &7). (b) - If soft seals are required and. if so, whether these are required to be in the wed~ seats or body seats (see clauses 5 and 18).' (c)- Whether flanged or butt-weldiIig ends "arerequired. (1) If flanged ends are required, whether welded-on flanges are acceptable (see 8.5); the type of facing (see 8.6); for sizes above" 600 nun (24 in), whether flanges are to be in accordance with BS 3293 or API Std 605. (2) If butt-welding ends are required, the pipe schedule number or wall thickness and outside diameter (see 8.8 (b». (d) If allowance is to be made for the passage of a pipe scraper (see 8.8 (c». (e) If shell tappings are required and, if so, the location and the type of thread if other than API Std SB (see 8.9 and 9.8). (f) If a particular form of wedge is required (see 10.2). (g) If the yoke is to be fitted with a flange for actuator or gearbox mounting (see clause 11). (h) Details of type of operation required if other than dircct-handwheel operated (see clauses 11and 16). (i) If a lantern ring is to be provided for Class 300 to Class 2500 valves (see 14.4). (j) If a bypass is required, give the fuU specification of the bypass valve, piping and connections (see clause 17). (k)- The shell material (see clause 19). 0) If a special bonnet gasket is required (see clause %1). (m)- The nominal trim material symbol (see %9.2). (n) If any special stem packing is required, or specify packing design temperature jf above 400 °C (see clause 31). (0) Material(s) for bonnet, gland, and yoke bolting if required for operation at process design temperatures below -30 DCor above 480 DC,or for other special operating conditions (see clause 3%). (p) Material requirements for valves in highly corrosive services or environment, or for low temperature service (see clause 36). (q) Test and inspection requirements in accordance with BS 5146. (r) Requirements for tropical or special packaging (see clause 46). Section two. Design 8. Body 8.1 For the body the design criteria specified in 8.2 to 8.11 shall be observed. 8.% The body shall be designed to minimize pressure loss as well as corrosive and crosivc·cffects. The body cnd ports shall be circuJar. 8.3 The wall thickness of the body shall conform to the shcll thickness given in appendix A. Drilling of, or pinning to, the wall of a pressure-containing part, e.g. for nameplate fixing, is not permissible where it would reduce the cffectivc thickness below the minimum permitted valuc. 8.4 Face-ta-face dimensions for raised face flanged end valves and end-to-end dimensions for butt-wclding end and ring joint flanged end valves shall conform to the dimensions specified in BS 2080. s.s End ftanges shall be cast or forged integral with the body except that flanges may be attached by welding if so specified in the order. The welds of end flanges attached by butt-wclding shall comply with the require-. ments of BS 3351 and shall have any necessary heat treatment as required by BS 3351 to cnsure that they are suitable for service temperatures down to -30 DC. Flange attachment by other welding processes shall be thc subject of agreement between the manufacturer and the purchaser. 8.6 End flanges shall comply with the requiremcnts of BS 1560:Part 2 for valves up to and including 600mm (24 in) nominal size and BS 3293 or API Std 605 (as specified by the purchaser) for valves over 600 mm (24 in) nominal size. End flangc facings shall be one of the types shown in figures 1 and 2 of BS 2080. The purchaser shall specify the type of facing required. Valves generally in accordance with this standard but suitablc for use in piping systems with BS 4504 flanges shall comply with the requirements of appendix B. 8 BS 1414 : 1975 a.7 Butt-welding ends sball comply with the details shown in figure 2NOTE. When weId.iaa butt-wddiq with the requiremalta of BS 3351. eocl valva into pipiq systems the welds and any necessary heat trcatmcnI shaD comply '\ -',--~ . •.. •.. .....•. i I....-_.~.:.~_ .. I 1.6 ! 0.8 (a) Welding end for connection pipe of wall thlc:lu1•• , of 6 mm to 22 mm incIuaiw A B t == == == (i "'"' to (b) Welding end for connection pipe of wall thicknea t greater than 22 mm to Dominal outside diameter of welding end (see table below) Dominal inside diameter of pipe (for tolerance on B, see table below) nominal wall thickness of pipe. NOTE 1. The inside and outside surfaces of valve weldina ends shall be machine finished overall. Wddina-ead bores sbaIl be nw:hined paralld for a distance of I.St and then run out as shown in the figures without abrupt cbaoge of sectioa. The outsiclca of wddiDI ends may be run out in any manner indicated in the fiJUres, provided that sharp angles and abrupt chaDp::s of slopes are avoided. NOTE 2. For nominal outside d.iameten and wall thicku nUl of standard steel pipes see BS 1600 : Part 2. ± 2.S. shaD DOt apply NOTE 3. For valves required to CODDeCt with pipe of less than 4.8 rom walt thickness the angle 37 oS and weldiDa ends sbaIl be finished to a alight clwnfer or be square, at the option of the manufaeturer. NOTE 4. ReprdIesa of tolerauc:es specified for dimcnsioDl •••aad B, the thic:bess of the weldiq end sbaIl DCYeI'be lea tbm 87.5" of the DOIIlioa1 thickDcaa of the pipe. . NOTE 5. For end-lP-eDd dimeasioua of butt-wcldioa end wlva Valve 50 I 6S IIOIIIiDa1 I(4) I(6) Tolerance I 50 I 62 I15-1 91 1117 1172 (2) Tolerance B +0 OD (mm) B5 -0.'44 (mID) I ±o.. OD • A IbaD be 78 mID wbeo UIed with BS I 1100 1150 (21)1 (3) size •••. A I 80 lee BS 2010. ±u 36iOO ·1teeJ pipe. figure 2. Butt-welding ends 9 +3.2 -1.6 BS 1414 : 1975 8.8 For flanged valves the minimum iDside diameter of the body end port shall be IS specified in appendix A. For butt-welding end valves the miDimum inside diameter of the body end port sbaU comply with the details given in figure 2. Pipe schedule number or pipe wall thickness and outside diameter of the pipe shall be specified by the purchaser .. If it is required to pass a pipe scraper through the valve, this shan be specified by the purchaser. 8.9 Valves of nominal sizes 80 mm (3 in) and above shall have provision for tappings at the ~en positions A to G shown in figure 3. When the metal thickness of the body is insufficient to provide thCe1fective lenJth of the thread for body tapping, or the body presents an uneven surface, bosses shall be prcmded. Provision should be made for the body tappings as follows: NcIaIr.I_ I••••••• it 44 3854 70 1 ••••••••diameter vi •• in Imm Pfpe Ii Holes shall not be drilled or tapped unless specified in the order, which should then state the thread required (if other than API Std SB) and the location (see figure 3). Tapped holes shall be provided with plugs. On valves of nominal sizes below 80 mm (3 in), provision for tapping shall be IS specified by the purchaser and shall comply with figure 3 as regards location. Where a bypass is to be provided see clause 17. A c c o G 0 Third angle projection. NOTE. For vaJvcs below 80 mm the boaacc tappinl may ~ positioned to suit the manuf'.aurer. Figure 3. Location of tappings 8.10 Separate seat rings in the body sball be employed except as indicated in <a) and (b) of this subclause. <a) Austenitic steel valves, in which case these may have integral seats. (b) Austenitic or hard-facing (body) scat materials which may be deposited directly on the valve body and the minimum finished thickness of the deposit shall then be 1.6 mm. Direct deposition of 13" chromium seat material on to the body is not permissible. 10 as 1414 : 1975 Separate seat rings may have directly deposited seati11l material in ac::cordance with any of the S~tiODS indicated in table 2, in which case the minimum thickness of the deposit shall be 1.6 mID. Seat rings may be shoulder-seated or bottom-seated at the option of the manufacturer and may be -..",.....,d in, rolled in or welded in unless one particular method is specified by the purchaser. Threaded seat rinp shall be provided with lugs or slots to facilitate removal Shoulder-seated rings shall be designed 10 that any clearance between the back of the ring and the bottom of the ring recess shall be not greater than 1.6 mm for sizes 300 mm (12 in) and smaller, and 3.2 mm for sizes 350 mm (14 in) and larger (see figure I). Tack weldin, may be employed to prevent loosening (see BS 33S1). The faces of the rings shall be smooth finished with the sharp comers at the inner and outer edges removed to prevent scoring of the wedge faces. The use of a sealing medium on the threads is not permissible. The use of soft seals in body seats is dealt with in clause II. 8.11 Wedge guides shall be provided in the bodies of an valves to cover for the full travel of the wedge 10 that the seating surfaces of the wedge do not touch the body seats until near the point of closure. 1'beso guides shall be of the male or female type, so p1ac:ed as to engage with the guide slots or lugs of the wedge. Valve guides shall be integral with the body except that for valves of nominal sizes 6SO mm (26 in) and larger the guides may be separate components welded into position. 9. Bonnet '.1 For boaDets the design criteria specified in ,.2 to , •• shall be observed. ,.2 Wall thickness of the bonnet shall conform with sheU thickness as shown in appendix A. DriJIiD, of, or pinning to, the wall of a pressure containing part, e.g. for nameplate fixing, is not permissible where it would reduce the effective thickness below the minimum permitted value. ,.3 The body to bonnet connection shall be ftanged and the flange facings shall be male-and-female. tongueand-groove, or ring joint type,except for Class ISO which may be a plain (ftat) faCc~ Where possible, bodyJbonnet flange facings anti ~ .shall be of standard di~"!I'ons in ICCOrd8DCe with BS IS60 : Part 2, BS 3293 or API sid 6057-.- . 'A Bonnet flanges and bodY/bonDet ftanses shan be of circular form in all cases, except that: (a) for Class ISO valves they may be oval; (b) for all valves below nominal size 80 mID (3 in) they may be square or rectangular. Flanges shall be spot-faced or back-faced as specified in BS 1560 : Part 2- ,.5 The body to bonnet joint shall have at least four stud-bolts of the following minimum for nominal sizes below SO mm (2 in) studs may be used (see also 15.2). mm to SO 80 to 200 2S 2SO and larger . size c:xcept that in I1 t 9.' To permit repacking of a valve in the open position while in scrvic:e, a machined conical or spberica1 back seat shall be provided in the bonnet to contact a corresponding seating surface on the vahe stem. Bonnet back seats shan be in a busliing, exc::ept that for a valve with either an austenitic or hard faced trim the seating surface may be a welded deposit. On an austenitic steel valve the back seat may be on eilber an integral surface or welded-on hardfacing. Welded deposita shall have a minimum finished thic:kness of 1.6 rom. 9.7 The hole at the back seat shall be designed to provide adequate gui~ packing extrusion. for the stem and to prevent 1 9•• Valves of nominal size 80 mm (3 in) and larger shall have provision for a in tapping at the location H showll in figure 3. Provision for a in tapping shall also be made on valves smaller than nominal sizIe 80 mm (3 in) at a position convenient to the manufacturer. The thread shall be stated if ot~r th~" API Std ,8. 1 11 . 85·'.414.: 1975 10. Wedge 10.1 FOI' wedgesthc design criteria specified in 10.2 to 10.5 shaD be observed. 10.2 A solid wedge. which may be fabricated by welding, shall be provided. It may be either a plaiD wedge. baving essentially a trapezoidal (or an I)aoss section, or a flexible wedge bavina a tapered H or inverted U cross sect,iOD.It shaD be free from pockets which could form,liquid traps when the valve is mounted with the stem vertical. Unless the order specifies a plain wedge or a flexible wedge, either may be supplied. 10.3 Wedges 'may have integral faces or may have separate facing rings rolled in, welded on or directly deposited. Directly deposited faciDp shall have a minimum finished thickness of 1.6 !DID. The use of soft seals in wedge seats is dealt with in clause 18. 10.4 Guide slots or lugs to engage the body guides shall be provided on the wedges of all vaIves. The slots or .lugs shall be of ample length and shall extend below the horizontal centre line of the wedae. Wedps shaD be provided Viith a suitable slot at the top to receive the button or ~bead of the stem. 10.5 ·The desian shall provide adequate seatina width, both before and after wear of the seatina surfaces. The minimum values of wear travel sbaII be as follows: mm 25to 65 mm SO to ISO 2OOto 3SOto SOOto 6SOto 300 4SO 600 1050 2 3 6 10 13 15 11. Yoke The yoke may be integral with the bonnet or, if separate, self-locatina on the boaDct and attached by suitable bolting. The yoke shall be machined where it comes in contact with the bonnet and the yob sleeve. WheD specified in the order the yoke shall be provided with an actuator or gearbox mounting flange (see 16.4). The yoke and the actuator or gearbox mounting shall be of adequate strength to support the actuator or ~~u~an~m~oomthew~ . 12. Handwheeland handwheel nut 12.1 The handwheel shall be of the spoke-and-rim design, preferably with not more than six spokes. In the smaller sizes, where the space between the spokes is 'limited, the provision of knobs or studs projcctina beyond the outside diameter of the handwheel is desirable. 12.2 The valve shall be opened by turning the handwhcel in an anti-clockwise direction. The handwhcel shall be suitably marked with an arrow and the word OPEN to indicate the direction of rotation to opeD the valve. 12.3 The handwheel shall be retained on the yoke sleeve by a threaded handwheel nut. 13. Stem and yoka sleeve 13.1 The minimum stem d.iaIne= shall be as given in appendix A. 13.1 The stem shall be of one piece design and shall have a beveIlcd or spbaical seat Jl'acb\ned on it to seat on the bonnet back seat when the valve is fully opened. Ui3" The projection outside the yoke sleeve of the stem threads on a new doeed valve sball be followa UDJess a closer tolerance is requinld by the purchaser: u Ne.IMI" . (1 to so mm em) 3(14 IS 621 to 20 2to 10 13 40 10 toto 3042) .(8 18) (26 to 2) (20 to12) 24) (15 6) LIIIIIafI6•••• ,.;edJ. 12 BS 1414 :1975 1M The stem shall ha~ threads of Acme or other trapezoidal form and shall have an integral end of button or tee-head form. fitting into a slot in the top of the wedge. to provide flexibility between the stem and the wedge. The design shall prevent turning of the stem ·or disengagement of the stem from the wedge durinl service. Threaded or pinned connections between the stem and the wedge shall not be used. 13.5 The yoke sleeve shall be internally threaded to suit the stem and shall be designed to permit ready removal of the handwhee1 without allowing any axial movement of the stem. 13.6 AU surfaces of the yoke sleeve in contact with the yoke shall be machined. Rolling bearings shall be fitted to the followinl nominal sizes of valve: . Cass 400 250 mm (10 in) and larger. Class 600 and upwards ISOmm (6 in) and larger. Adequate provision for lubrication shall be made in all classes and nominal sizes. 14. Stuffing box. packing and lantern ring 14.1 The stuffing box bore shall conform to the dimensions given in table I and shan have a minimum depth. based on square section packing of the nominal width shown in the table. as fonows. equivalent to six rings of packing. Class I SO Class 300 and above equivalent to a lantern ring length and seven rings of packing. ,.I Table 1. Stuffing box bore and packing width· I . 31.0 (Ill) •• 5(I) (in) 14.3 (in) 102.4 105.6 134.1 140.5 178.6 121.4 7.9 48.4 6J.J 64.3 67.5 73.8 77.0 83.3 96.0 32.5 35.7 38.9 57.9 886.5 9.7 mm 12.7 mm 127.8 146.8 9.5 6.4 29.4 45.2 51.6 (in) 19.0 11.1 25.4 (lK) (6) (5) (11) (2f) (4) (2H) (11',) (Iii) (2ft) (3~) (lit) (1) (I) (5ir) (5H) (7ft) (~) (iI) (l) (I) (n (-A) (I) (3) (If) (Ii) (2f) (31) (ll) (lit) h\) 0) (/,) (ft) (f) (2) H) H) (JH) (311) (2~) (2/.> (2 (3/r) (3ft) (5 (4ft) (4~) (51r) (21) (31) (11.) (A) (41.) (II) 3(41) 2 NGBIiIIII fIlltIdIIaI wWda NcaI8aI ••.•pKkiDa ba • For intermediate sizes or stan one of tho ICUldard pl!dtilll widths lilted IbaII be used, 13 as 1414.: 1975 14.2 Packing glands shall be of one piece, one piece bushed, or two piece self-aligning design. Vertically split glands shall not be used. The gland proper of a two piece gland shall have a shoulder on its outer end to prevent complete entry of the gland into the stuffing box. 14.3 The packing width shall be as spccificd in table 1. The packing may be of square, rectangular or chevron section. 14.4 Class ISO valves shall not have lantern rings. Class 300 to Class 2500 valves shall be supplied with a lantern ring when specified in the order. Lantern rings shall have two holes, spaced at 180 0, provided at each end for removal. These holes shall either be through-holes for hooks or tapped 5-40 UNC. When a lantern ring is provided it shall be positioned such that with square section packing there will be Ave rings of packing above the lantern ring and two below. The stuffing box shall then be tapped opposite the centre of the instaUed lantern ring and fitted with a round head pipe plug in accordance with BS 3799 of not less than nominal size. A boss shall be 'provided if necessary to ensure minimum thread eqagCMcnt. 1 16. Bolting 15.1 This clause is concerned only with that bolting which forms part of the valve and is not concerned with bolting for fiangcd connections between the valve and a pipeline or pipe fitting. 15.2 The allowable working stress in bolting material for bonnet fianges at the primary service pressures Jiven in clause 4 shall not exceed 62 MPa assuming that the pressure acts upon an area circumscribed by the outside periphery of the gasket or, for a ring joint, that the pressure acts through the pitch circle of the ring joint. Bonnet fiange bolting shall be by stud-bolts with a nut at each end of the stud-bolt except that for valve sizes below SO mm (2 in) studs in accordance with BS 2693 : Part 1 may be used. Stud-bolts and nuts shall comply with the requirements of BS 4882: 1973, sections and 3. 15.3 Gland bolting may be of one of the fonowing types. (a) Hinged bolt secured by either a headed bolt passed through the eye and secured by a Jlut or a pin passed through the eye and effectively secured. Cotter pins are not acceptable as the sole securing dcvic:es. (b) Stud-bolt passed through a plain hole in the Bange on the bonnet neck and secured to the ftanF by two nuts. (c) Stud-bolt screwed into a tapped hole in the Bange on the bonnet neck and secured by a lock nut. (d) Headed bolt passed through a plain hole in the flange on the bonnet neck. Headed bolts in slotted brackets on the bonnet neck shall not be used. Bolts, stud-bolts and nuts shall be threaded metric or UNC and dimensioned in accordance with BS 4882, BS 1768 (below in nominal size), BS 1769, BS 3692 or BS 4190 except that square head, side head and tee head bolts are acceptable. Studs are not permissible. 15.4 Yoke bolting shall be threaded metric or UNC and dimensioned in accordance with BS 4882, BS 1769, BS ~ or BS 4190. Studs are not permissible. 1 1 18. Operation 16.1 Valves shan be direct-handwheel operated unless otherwise specified in the order. 16.2 If chainwheel operation is required. the type of chainwheel shall be specified in the order which shall also specify any chain to be supplied. 1'-3 If gear operation is required, the type of gearing and its arrangement and the design maximum differential pressure across the valve sbal1 be specified in the order. 16.4 If actuator operation is required, the details of the actuator and its power supply together with the ·design muimum pressure differential across the valve shall be specified in the order. For multi-turn actuators the attachment dimensions shall be as specified in BS .••• • Flange attachment dimensions of actuators to general purpose valves' (in course of preparation). 17.Bypua 17.1 A byppf I1W1 not be provided unless specifi.cdin the order. 14 as 1414 : 1975 " ( 17.2 Any bypass supplied shaI1be cxtcmal to the main valve and be of tile foIlowiDs in DUn SO m: to 100 ISO to 200 2SOto300 3SO and larger 1 t 1 Ii 18. Soft seal rings u 18.1 Soft seal rings may be fitted in either the body seats or in the wedge seats specified by the purdwer. The rings shall be designed to compress down to the level of the metal seats to Jive a tight shut-off on both sides of the wedge and thus provide a double block and bleed' facility. Tbey sball also Jive a tight metalto-metal seal through the valve if the soft seals are damaged or I'eIDO\'ed. 18.2 The seal rings shall be designed to withstand a minimum of 2000 cycles of operation in dry atmospheric conditions and thcre shall then be no evidence of damage or cold flow, revealed by spreading over the metal seats. The valves shall then meet the hydrostatic and air tests specified in BS 5146. A in tapping fitted with a plug shall be provided in the bonnet for testing the double block and bleed facility. This shall be located in position H (see figure 3) unless specified otherwise by the purdwer. The type of thread shall be stated if other than API Std 9 .. 18.3 The cffective operating temperature range of soft seal valves will be limited by the service temperature of the seal material & u I .Section three. Materl." 19. Shel' The body and bonnet shall be of the material specified in the order, the selection being made from those listed in BS 1560 : Part 2. AD pressure containing parts involved in welding operations shall have the carbon content restricted as follows: . (a) 0.15 % maximum for carbon or carbon/molybdenum steels; (b) 0.15% maximum for S% Cr 1% Mo steeL 20. Bodyseat rings A body seat ring made of a material different from its seating surface shall be of a material not inferior to that of the sheD. 21. Bonnet gasket Bonnet flange gaskets shall be metallic spiral wound as specified in BS 3381, or steel or soft iron, except that, for Class ISO valves only, compressed asbestos fibre complying with the requirements of BS 1832 is an acceptable alternativc. They shall be suitable for the pressure/temperature rating of the valve. Any metallic part of the gasket shall have at least the same corrosion resistaDce the abeD. u NOTE. Pree chlorides in compreaed ubcstoI fibre materials wbal UIIlClwith low .., or 8UItcDitic IIaiDleIa ••••• stras corrosion craddq in the ••••• UId the UIC or alternative pakct materials IbouId be coasidered. IIIIl1 ca.- 22. Wedge A wedge·fitted with separate facing rings, or on which seatinl surflUlClare deposited by weldin•• sball be of a material equal to that of tile sbeIl. 23. Yoke A )'oJte separate from the bonnet shall be of carbon steel or of the same material as that of the sbclL 15 85'1.414 : 1975 24. Handwheel or chainwheel . The handwhecl or chainwheel shall be of steel, malleable iron or nodular iron. 25. Handwheel or chainwheel nut The handwheel or chainwheel nut shall be of copper alloy, steel, malleable iron or nodular iron. If of carbon steel it shall be suitably protected against corrosion. 26. Yoke sleeve The yoke sleeve shall be of non-rusting metal having a suitable bearing quality and a melting point above 955°C. 27. Yoke sleeve retaining nut The yoke sleeve retaining nut shall be of a material having a melting point above 955°C. Grey cast iron shall not be used. If malleable iron is used it shall comply with the requirements ofBS 310 for grade B340/12 or grade B310/10. If spheroidal graphite cast iron is used it shall comply with the requirements of BS 2789 grade 370/17 or grade 420/12. 28. Gland A pne piece gland or any gland ftange shall be of steel. The bushing of a one piece bushed gland or the gland proper of a two piece gland shall be made of a material having a minimum melting point above 955°C. 29. Trim %9.1 Trim comprises the following: (a) stem; (b) body scat surfaces; (c) wedge scat surfaces; (d) back seat bushing. 29.2 The trim materials shall be selected from those listed in table 2 and specified in. the order by quoting the relevant nominal trim symbol. %9.3 If a combination trim, e.g. CR 13 and eu-Ni, is specified, either material may be used for the body seat surface. The other material of the combination shall be used for the wedge scat surface. %9.4 Stems shall be of wrought material. 29.5 The temperature limitations of certain trim materials may restrict the pressure/temperature ratings of the. valve to which they are fitted. 30. l.8ntern ring A lantern ring, when supplied, shall be of a material not inferior to that of the shell. 31. Stem packing The packing shall be of braided asbestos containing a suitable corrosion inhibitor. Unless the order specifies other packing or a higher packing design temperature, it shall be suitable for use with steam or petroleum . fluid at a minimum packing design temperature of 400 DC. 32. Bolting 32.1 Bonnet bolts shall comply with the requirements of BS 1506-621 grade A(BS 4882: 1973, section 3. grade B7) and nuts shall comply with the requirements of BS 1506-162 (BS 4882: 1973,section 3, grade 21:1) unless other bolting material is specified in the order. 32.2 Material for gland and yoke bolting shall be carbon steel of at least 392 N/mm2• tensile strength unless other bolting material is specified in the order. Free cutting steels shall not be used. • 1 N/mm1 - 1 MPa. 16 - Table 2, Trim materials. hardn ••• and acceptable specifications I - HP Cu-NI tria NI-Qa . -•, -•I••••••• -, 1 1 - 3M 071 B NAI 5016NAI3 ronze 03-321540 200 A 1503-316541 276-311 IIZ-P310 1uCr 15' anufacturer'l 31503-347540 M.n SO'1 50U ••••• JO" nickel min. Seat 12 bronze Bronze 11-1 25-20 2872-CZ114 BS Manuf.cturer'1 ltaDdard 200 Ste. 1504-713 •2872-CAI04 MfueI 5313 II •'11-12-3 2Cu-NI 200 11-10-2 1506-145 276-316 182-F316 351-CFlM 11-12-3 B 124-630 150-642 1400-AB2 A A35I-CFIC 276-347 IU-P341 Back NI-Cu NI-Qa Cr 200 BS 1504-7U A250t A I•.•• Cr-NI Manufacturer'1 IS Cr-Ni-Mo ASTM C 10 1506-713 1503-410824 66-26-5 I•.•• 25-20 Seat uCr 182-P321 r-Ni A ASTM 182-P6 182-F6 138~75 584-164 3S1-CAIS ltandard 1400-HTBI 1400-01 1503-410821 1506-113 216-410 I3.Cr uCr 13Cr 250 1504-113 276-410 Cr-NI-Mo 1503-316541 11-10-2 11-12-3 Aluminium 2174-CAI04 1150-630 14I-9"D Cr-NI-Nb 1506-121 NI-Cu Cr-NI-n Manufacturer's Manufactunr'11t&DdanI A35I-CA15 B 276-321 584-905 standard •• Bar t with 584-136 351-CA15 Manullcturer'lltandard 1504-146 Alumhuum Maaulacturer'l Aluminium standard Manuf.cturer'l 1504-821 Back 2874-CCZ114 1506-821 •• nNb t ltandard 13Cr 1506-7U lS04-I45 B••••••• Muulac:Wnrr'l Cutt llo)' M.n ••••••• ~ M~ HrIDeII...-..-.B 584-165 2812-CA103, 2874-CAI03, 1124-64214I-952A. Allo)' I400-AB I,nNb ••••••• p•.••• AcceptaWe lIfed8ca'" B 13~75 - 1503-347550 1503-321550 .. ..., CD en •••• ~ •••• ~ .. • See 8S 240 : Part I, For .Ultcnlde triml the tobact ma)' altcruallvcl)' t Cutin •• Dot applicable ltamIMt materlall; - •••• '*, • wckl deposll altcra.&1vc1,be a wcIdcd-on hard fldDI .,' of 11Msame nominal material composidOD U tbc &rimor • weIded-oalaarcl facia •. For hard faced (HF) trim &bebact _t .. at haidncu bctwelll bod, wed•• ICft nol be rIClwred. DlfI'craadalhardneu betweeD bod, andmlD., wed•• surf.ces shaD the standard. ~ Dltrerendal Bod)' aDd wed•. scall~ 250 Haad •••scat 'SOlurtaca min.II d1f1'e •.• daImanullc:tunr'l between bod, •••••••••• ' seat eurr-. ' ..., •••• to ...-... ' . 01 as 1414 .: 1.975 33. Plugs Material for shdl plugs shall be not inferior to that of the shell. 34. Nameplate 34.1 For valves of nominal size 150 mID (6 in) and larger the nameplate sbal1 be of 18-8 Cr-Ni steel or nickel alloy attached to the valve by pins of similar material or by welding. 34.2 For smaller valves, the nameplate material and attachment shall be of corrosion resistant material in accordance with the manufacturer's standard. Brass and aluminium are acceptable. 35. Soft seals Soft seals shall be of tilt manufacturer's standard material for tilt duties specified. Any retaining ring in . the wedge shall be of the same material as the stem but any fixing screws shall be of 18-8 Cr-Ni steel. 36. Special applications When valves are specified for highly corrosive services or environment, or for low temperature service, the material specification for all parts shall be subject to agreement between the purchaser and the manufacturer. Section four. Marking 37. Required markings Every valve in accordance with this standard shall be clearly marked as follows. (a) Body and bonnet markings shall be integral. (b) Every valve shall have a nameplate securely fastened to iL 38. ,Body and nameplate markings Body and nameplate markings shall be as follows. (a) Nominal size designation. The numeral(s) denoting the nominal size prefixed by the letters DN, e.g. DN 100 (see clause 6). (b) Class rating. The numerals denoting the class rating (see clause 4). (c) Body material identification. Standard symbol from BS 1560 : Part 2: 1970, table 25. (d) Manufacturer's name or tradc mark. (e) The number of this British Standard, i.c. BS 1414. 39. Body and bonnet markings r 39.1 Melt ideatiflcatloa. Melt identification is required on all pressure containing steel castings. 39.2 lUag joint 1UIIIIber.Pipe end flanges and bodyfbonnet ftanges grooved for ring joints and the rings to be used with them shall be marked with the corresponding ring number (c.g. R2S). This identification shall be placed on the rim of both pipe end flanges or the bonnct end ftange of tilt body as applicablc and on the outside periphery of the ring. For ring numbers see appendix A. In thc case of non-standard ring joints for bodyfbonnet flanges the flange and ring shall be marked R SpL. 40. Nameplate markings <to.l Pressare/temperatuft restrlcdous. Any pressure or temperature restrictions within· the appropriate ratings given in BS 1560 : Part 2 that may be imposed by the manufacturer duc to limitations on materials or design shall be shown on tilt nameplate. Such special limiting pressure/temperature ratings shall also comply with the appropriate BS 1560 : Part 2 rating tabJe~ 18 BS 1414 : 1975 40.2 VaiTCtrim hhDt •.••••• Trim materials shall be incticated in the following order, using the appropriate symbol from table 2, 1. STEM 2. WEDGE 3. SEAT as in the example below: STEM CR 13 or CR 13 HF WEDGEHF SEAT CR 13 CR13 CR. 13 or HF CR 13 40.3 Ideatiftcatioa ••••••.• The manufacturer's figure or number identifying the valve in all respects shall be shown. The same figure or number shall therefore only be used for valves which are identical in design, detail, dimensions and material and which have interchangeable parts. 41. Additional markings Additional markings may be used at the option of the manufacturer provided they do not conflict with any of the markings specified in this standard. 42. Omission of markings 41.1 Where the size or shape of the valve body precludes the inclusion of aU the required markings, they may be omitted from the body only as found necessary subject to the approval ofthc purchaser. The sequence of omission shall be as follows. 1. Nominal size 2. Manufacturer's name or trade mark 3. Class rating. 41.2 The number of this British Standard may be omitted from the body or the nameplate, but not from both, at the manufacturer's option. Section five. Inspection and test 43. Inspection and test requirements Each valve in accordance with this standard shall be inspected and pressure tested in accordance with the requirements of BS 5146. Section six. Shipping 44. Preliminary After inspection and before preparation for despatch all valves shall be thoroughly cleaned and dried. 46. Preparation for despatch 45.1 CoatiDg. Coating of valves shall be as follows. (a) Unmachined cxtcmal surfaces of the valves shall be painted with aluminium finish paint, except for austenitic steel vaMs which shall net be painted. (b) Machinedorthreaded surfaces shall be coated with an easily removable rust protective (see BS 1133: Section 6) except that this shall not be required for austenitic steel components. 45.2 EDd protectfoa. After complying with the requirements of 4S.1, body end ports. flange races and buttwelding ends shall be covered with suitable close fitting protectors to protect the machined ends and prevent ingress of dirt and moisture. 45.3 Stem ,.,.)[ •••• The stem packing shall be fitted bet~re shipping. 45.4 Wedp. The walge shall Ue closed before shipping except in tl-e case of soft seal valves where the wedge shall be baclrcd oft' to relieve the pressure on the seals.. 48. Packaging. Valves shall be so pldaged as to minimize the possibility of damage during storage or transit. Wbae tropical or special pKkaging is necessary. the purchaser shan specify his requirements .. f 19 BS 1414, : 1975 Appendix A. Particular dimensions for each cia •• of valve Table 3. Dimensions of Class 150valv_ 1 1 - 6mm 8~(-) 0.3 3.5 2.6 9.8 •• 5622.2 St_ ••••••••. 3mm Iaside dfaIIIeter of mm· RiDa IIIIIIIber R17 R22 R29 (mID.) 21.4 R19 R2S R36 R48 19.0 Bedy ••••••• bc8Iet " 32 R15 15.9 76 8.7 20.6 57.2 152 64 11.1 11.9 12.7 14.3 16.7 18.2 19.0 R72 R68 R64 R43 RS6 RS2 41.3 15.4 38.1 44.4 34.9 31.8 17.5 em) r_ 50.8 rial 22.2 23.0 28.6 635 R76 203 102 38 489 2S4 337 305 6.4 9.5 15.9 RS9 47.6 17.5 737 686 25.4 15 51 591 438 1020 . (3) 387 876 (12) (10) (lilt (1 (16) (4) (6) i) 10.3 (30) (1) (2) (26) (24) (20) (2i)t (14) (18) (8) (28) (42) (36) • For details of wddiog ends includina inside diameters ice fiaurc 2- t These sizes have been retained for the PUIpOIe of replacilli existing valves. Their use for new construction in pipinl systems using BS 1560 : Part 2 flanges should be a¥Oided 20 BS 1414 : 1975 Table 4. Dimensions of Class 300 valves I ,sa.•••••. 88.9 1R45 76.2 82.6 01.6 69.8 nun •• diuIeter 3mm 5fGr 2584 25 12.7 9.5 (in) 11.1 RiDI-..•. ) ~( 7.9 6.4 2S4 19.0 11.9 20.6 17.5 R49 64 R26 876 41.3 152 483 737 30.2 15.9 R20 ••••••••• 25.4 51 32 R16 R18 44.4 102 R37 76 RS3 387 23.8 R65 305 337 22.2 R61 34.9 27.0 R77 R73 R23 38 19.0 riDe joim 686 33.3 635 432 31.8 R69 1020 25.4 38.1 203 RS7 41.3 34.9 47.6 63.5 31.8 S4.0 44.4 (BodJ ..•. )IIIIide 15.9 22.2 SO.8 (li). (4) R31t (3) (24) (2) (14) (1) (10) (12) (8) (21)t (28) (36) (20) (18)" (26) (30) (6) (42) (lUt (16) f1l mm • For dctllils of wcldiq ends indudin, inside diameters see fiaure 2. These sizes have been retained only for the purpose of repJaciD, existin, valves. Their use for new construction in pipiq systems usin, BS 1560 : Part 2 ftanges should be avoided. " For valves of 80 mm (3 in) nominal size. if intended to be used in conjunction with lapped flanges, tbe rin, number sball be RJO. t t Table 5. Dimensions of Class 400 valv •• I 3432 2(20) (in) nun 381 333 102 2S4 479 575 . 203 305 152 (18) (4) (16) (24) (6) (10) (8) (14) (12) diameter f1l Stem diamet •. ) tbickDeII (••••• R49 R53 R65 for R37 BodJ RJac-R73 n. ••• )oiIls boaaet 38.1 34.9 R45 44.4 RS7 28.6 R61 69.8 36.5 SO.8 (12.7 ...•.. )IDIide 28.6 63.5 57.2 33.3 R69 16.7 19.0 21.4 23.8 27.0 30.2 R77 I47.6 56 mm •• • For details of weldina ends indudiq mm inside diametcn see ftaure 2. 21 BS 1414·: 1975 Table 6. Dimensions of Class 600 valv •• 1 mm 5'_rial 4 IIIIide diameter ~ 3298 615.9 2(24) Stea ••••••• R16 R20 11.1 R23 25 mm 8.6 7.9 1lJIIa-R26 25.4 464 44.4 38 R77 9.3 thleh11-* (in) 327 34.9 41.3 32 200 102 12.7 11.9 R37 RS3 R49 31.8 28.6 BodJ ••••• (••••) 559 R73 69.8 <-IL) SO.8 51 76.2 19.0 419 375 R69 R65 60.3 152 76 64 R45 RS7 41.3 47.6 22.2 25.4 28.6 38.1 R61 63.5 248 57.2 (1) (2) (18) (3) (14) (16) (ll) (12) (10) (4) (8) R18 R31: (20) (2i)t (6) (li)t mm • For detaiJs of welding ends including inside diameters see flame 2. t These sizes have been n:tamed only for the purpose of repladnl cxistiq valves. Their use Cor new coDStnx:tion ia pipiDa systems using BS 1560 : Part 2 flanges should be avoided. : For valves of 80 mm (3 in) nominal size. if iatended to be UIed ia c:oojuDcdon with 1appecl ftan8es. the rial DUmber Iha1l be RJO. Table 7. Dimensions of Class 900 valv •• 1 3mm 2(12) 190 283 444 (in) 73 400 311 238 98 533 . 146 356 (10) (8) (3) (20) (16) (6) (14) (18) (4) (24) mm 631.8 St_ ••••• 5R.74 4101.6 IIIIide cUameter~ R49 RS3 47.6 41.3 R37 R.78 RS7 19.0 lUDI (mIL) ••••••. R70 63.5 R45 26.2 54.0 31.8 57.2 R31 28.6 R.66 R62 46.0 76.2 60.3 82.6 63.5 far •101.r1rrial (-.) 36.5 42.1 73.0 57.2 52.4 BodJ ••••••• bo.et 21.4 mm • For details of welding ends inc1udiDa inside diametcn •• lain 2. 22 as 1414 : 1975 , .. Tabla 8. Dimensions - 1 -- of,CI ••• 1&00 vaIve8 -•.. ..,...... ••••••• r._ mm •• 370 522.2 2(2i)t IIIIiIIe~ 3a.1 19.0 tWl~(IdI.) 12.7 114.3 416 R75 R71 95.2 88.9 19.4 137 R,46 R,63 47.6 44.4 69.a 66.7 57.2 R.39 R.35 28.6 23.a 48 R20 15.0 22.2 14.2 R.27 28.6 22 em) 19.0 R19 127.0 101.0 98.4 330 R67 82.6 178 222 289 264 R54 R.58 R50 $4.0 63.5 69.8 92 31.8 34.9 29 35 mm (11II.) 2S.4 R,16 498 371 76.2 R,18 57 (2) (20) (16) (6) (1i) (3) (1) (12) (14) (10) (8) R.24 (4) (24) (1a) (ll>t • For details of wddiq '" mm c:o.daiDc:ludiDi iDlide diamctcn •• Ipre t These 2- sizes bave been m.ined oa1y for the purpoIe or rcpIIciDa exiatiq aystemI usiq BS 1560 : Part ftaDpllbou1cl be awided. 1 , Table 9. Dimensions 1 mm -- 3 2(in) 19 -146 111 29 73 IDJD 2S 48 38 57 219 184 (12) (10) (2) (3) (Ii) (6) (a) (1) (4) (2i)t (li)t valva. Their \lie fOl' DCW COIIIInICtioDiD pipiaa of Cia •• 2&OOvaIWe ••••••• ••••••• ..., ...... DUD 52S.4 •• 60.3 22.2 73.0 B.S5 (IdI.) 47.6 R.21 28.6 31.8 34.9 1126 67.5 a2.6 86.5 30.2 17.5 19.0 R23 R.32 61.9 R.38 19.0 R2I ••••••••••• 35.7w.-..•••• (11II.) Ria R,60 22.2 2S.4 48.4 B.Sl R47 15.1 '" mm • For cletaiII of weldin, ends includ.lftl inIide diuneters lee ftpre 2These sizeI have been retained only ror the purpclIC or repIacina existilll valves. Their \lie rOC'new c:oostrudion systems _III BS 1560 : Part 2 ftanaa shoukl be awided. t c 23 in pipiq 65··1414 : 1975 AppendixB Application to piping systems with BS 4504 flanges B.l GeaeraL Valves in accordance with this British Standard. BS 1414. may be supplied for use in piping systems with BS 4504 flanges when specified by the purchaser. When this is the case alJ the requirements of this BritishStand~. BS 1414. apply, with the qualifications specified in IU to 8.7 .. B.2 Plaoun;Jtemperature ratings. The pressure/temperature ratings of valves with BS 4504 flanges shall be in accordance with BS4504 : 1969,table AI. Pressure/temperature ratings for valves in materials other than those listed in BS 4504: 1969, table Al shall be agreed between the purchaser and the manufacturer. B.3 NomiDal prasare _ dus ratings IDd nomiDal size range. Valves in accordance with this appendix with flanges of the nominal pressure ratings given in column I of table 10 shall have the same face-to-face dimensions as valves with BS 1560 : Part 2 flanges of the corresponding class ratings in column 2. Column 3 gives the applicable nominal size range. Table' O. Nominal pressure and class ratings and nominal size range 1 ..300 4600 .to600· CuI (in) 2S 2SO SOto 25 300 300 25 200 600 2S to 25 600 300 2500 2SOO ISO 1500 900 (1 8) (l 10) (2 to 24) (I 12) I~3 NODIIDal size ruse mm B.4 Body tad flaps 8.4.1 Dimensions. Body end flange dimensions s~1 comply with the requirements of BS.4504 except that flange thicknesses may be the appropriate values from BS 1560 : Part 2. Flange thicknesses shalt be not less than those specified in BS 4504. When flange thicknesses comply with those specified in BS 4504. the neck dimensions shall also comply with the requirements of BS 4504. . 8.4.2 Spot-facing or back-facing. The requirements of BS 1560 : Part 2 for spot-facing or back-facing shall be complied with.. B.4.3 Finish of jow surface. The joint surface finish shall comply with the requirements of BS 4504. B.S Iaspecdoa IDdtestfng. Va~ves shall be inspected and tested in accordance with BS 5146 except tbat hydrostatic test pressures shall comply with the values given in table 11. 24 BS 1414 : 1975 Teble11. Hydroatlltlc teat pr•• 1 ••• ••• 310 400 2SO 160 2S 40 100 64 320 16 bar· ura TIIt..-..Iar Z 600 24 375 ISO 60 240 480 15 96 37.5 bar· W'--" 8.6 M'aItiDg. When supplied for use in piping systems with BS 4504 lanses valves shall be permaDCIltIy marked with the appropriate nominal pressure rating (i.e. PN •• ). nus marking may replace or supplement the n:quirements of clause 38(b) and shall appear on aU BS 4504 lanses used. 8.7 lDformadoa to be supplied by tile pardlaler. The information to be suppliecl.by the purchaser shall be as listed in clause 7 of this standard except that <a) shall be replaced by the following. . <a) State that valves arc to comply with the n:quirements of this appendix and state nominal pressure ratiDg and nominal size. • I bar - 105 N/m2 - 100 kPa. 26 BSI publications referred to in this standard (' • This standard makes.aCI'CIICC 10 the rollowiDa British Standards: BS2080 BS4882 BS BS2874 BS SI46 3799 4504 •••• 2172 3293 3692 1832 1133 1501-6 BS4190 BS3076 3071 33S1 1503 3600 1769 3381 1S60 'IS Z40 BS2693 BS2789 1400 1768 : BS 310 BS 1600 Method rot BrincD hardness test Part I Testial of meals Blackheut malleable iron c:astinp ~ainlcode Section 6 Temporary protection or metal surfaces apinst corrosion (durinl tranIpOI't aaclltOrqe) Copper alloy inaots and copper and copper alloy c:astiDas Steels ror UIe in the chemical, petroleum and allied industries Steels ror finld and unfired pressUre veaeJs. Foqinp l Steel pipe ftaages and ftan&ed fittinp (nominalllizes Part 2 Metric climensions in 10 24 in) ror the petroleum iDdaIby Dimeusions of steel pipe ror the petroleum iDdustry Part 2 Metric units Unified precision hexagon bolts. ICr'e'WIand DUts (UNC and UNF threads). Normal __ Unified black hcuaon bolts, ICI'eM and nuts (UNC and UNF threads). Heavy IerieI Oil resistant comprased asbestos fibre jointiDa Face-to-face. c:entre-to-race, encl-to-end and ccntt.to-encl ror the petroleum, petrochemical and allied industria dimensions of ftanpd and butt-wddinl eDd steel YaIftI Screwed studs Part I GenaaI purpose studs Iron castinp with spheroidal or nodular paphite Copper and copper alloys. ForaiDIltodt aDd foqinp Copper and copper alloys. Rods andlCCtions (other than fOQiDlItDCk) Nd.eI-<OPPer alloy castinp Ndtd and nic:kd aIJoyL Rods Carbon steel pipe ftanacs (ova' 24 in nomiDaIlize) fot the petroleum iDcIUIb'y Pipina systems for petroleum refineries and petrochemic:aI plants Metallic: spiral wound pskets for the petroleum aDd ~ot-iIadUltry Dimensions and muses per unit Jenath of wddecI and seamIesa steel pipca and tubes ror preMUN JNIPC*I ISO metric precision hexqon Forpd bolts, ICRWI and DUts steel pipe fitlin••• screwed andlOCket-weldina for the petroleum industry ISO metric bbIdt hexaaon bolrs. ICI'CWIand auts Flanies and boltinl for pipes, valws and ftttinp. Meuic ICries . Boltin. for ftanaes and pressure containina purposa Inspection and test of steel valves ror the petroleum, petrodIcmicaI and allied industries F1anae attadunent dimalsiollS or actuators 10 aencnI purpose valves • In coune of preparation. ISBN: 0 S80 08991 6 B5 1414 : 1975 .' .. ••• CD Uf ISBN: 0 S80 08991 6