Reserve Power
OPzV Batteries
Stand-By Applications
GRID
TELECOM
GENSET
UPS
Reserve Power
As a member of a strong and developing
business ecosystem, SUNLIGHT relies on its
modern infrastructure, continuous innovation
and its passion for excellence, to develop
and supply reliable battery solutions.
At the core of the company’s growth lies its
state-of-the-art manufacturing plant in Northern Greece, covering an area of 142.000 m².
The company has consistently invested in developing one of the most advanced industrial
plants in Europe, running highly specialized
production and assembly lines. The plant is
fully compliant with the strictest international
standards and is certified for Quality, Occupational Health & Safety and Environmental
management systems.
The products are developed by SUNLIGHT’s
R&D team which constantly designs and
evaluates new innovative solutions to better
meet market needs based on the latest technological trends, industry developments and
market feedback.
SUNLIGHT’s products and services have
gained international recognition by ensuring uninterrupted and reliable operations in a
wide range of critical applications for a broad
spectrum of industries, such as Telecom and
Power networks.
The complete Reserve Power portfolio consists of:
OPzS
OPzV
RES OPzS
RES OPzV
RES SOPzS
RES SOPzV
RES SLT
RES SLT GEL
SP SERIES
ACCUFORCE
SVT/ SVT GEL
FRONT ACCESS
OGI
Valve Regulated Tubular Plate GEL Batteries for Stand-By Applications
SUNLIGHT’s OPzV batteries are characterized by maintenance-free, long service life, excellent
reliable performance even in harsh conditions (high operating temperatures or unstable power
network), thus providing a premium efficient and cost effective energy solution.
Optimum design, according to DIN international standards, exclusive use of high quality raw
materials, robust construction and state of the art manufacturing processes make this OPzV range
the ideal solution for stand-by applications requiring high level of safety and reliability.
2 | SYSTEMS SUNLIGHT S.A.
Reserve Power | Stand-By Applications | OPzV
Applications
Power generation
Utilities
Telecommunications
UPS systems
Utilities
Power generation &
distribution
Transportation signalling
Emergency lighting
Automation and measuring
systems
Reserve Power | Stand-By Applications | OPzV
Transportation Signalling
UPS
Backup power systems for base stations, cell towers & radio
transmission installations
Critical equipment backup power supply & protection from
frequency & voltage fluctuations
Power grid stabilization, power quality and reliability
improvement
Switches control & switchboards in substations connected to
power generation line
Signalling systems, communication/control nodes in
demanding environmental conditions
Lighting in critical situations when main electrical supply is
interrupted
Backup power for measuring & high demanding automation
systems
SYSTEMS SUNLIGHT S.A. | 3
OPzV
Technical features & product benefits
13
1
7
2
1
Positive Plates
Tubular plate design
ptimized Lead Calcium Tin Alloy
O
reducing hydrogen evolution
Red Lead in-house production
by 99.9% Pure Lead
3
Dry Filling with Red Lead
Gauntlet
Technical Features
Highly porous woven material
Product Benefits
Increased diameter with high
Positive Active Mass (PAM)
Long service life
Excellent cycling properties
Better utilization of active material
High capacity performance
Restricts the expansion of the
active material
Reduced self-discharge rate
Eliminates active mass shedding
2
Reduces corrosion of spine
Negative Plates
Pasted negative plates of grid
design
Optimized Lead Calcium Tin Alloy
Robust construction
Stability
Reduced corrosion
4 | SYSTEMS SUNLIGHT S.A.
6
High capacity performance
Quality and homogeneity
4
5
Terminal Bridge
Manufactured with high quality,
robust materials following
certified processes
Bottom Bar
Consistent and uniform pole
bridge composition
Ultrasonic welding
Increased robustness and
durability
Growth of positive spine into
bottom bar’s cavity is easily
accomodated
Perfect connection for polesbridge-plate block as a whole
Electrolyte
Immobilized in GEL form sulphuric
acid with nominal density of
1,26 kg/l (20°C)
State of the art GEL filling
equipment
High purity silica for GEL formation
Effective diffusion of GEL
Operation without acid
stratification or dendrite growth
High performance on deep
discharges
Low self discharge
Reserve Power | Stand-By Applications | OPzV
OPzV
14
9
8
6
10
5
11
12
10
11 E
xternal Intercell
Connectors
Flexible
Copper
Fully insulated
Fixed with plastic head safety bolt
and probe hole on the top
Allow voltage measurements
High conductivity
9
3
Pressure relief
4
Safe and long operational life
Valve
Integral flame arrestor
12
Maintenance-free design
Terminals
Threaded female M10
terminal posts
No water topping-up requirements
High conductivity
10
7
Separators
High porosity grade material
Allow migration of ions during
charge/discharge
More acid in the surrounding
area of the plates
Secured protection against
short circuits
High temperature stability
Mechanical strength
Low internal resistance
8
Container / Lid
Heavy Duty ABS Material
Optionally flame retardant
(Class V0) ABS material
Maximum torque retention
Sliding Poles
Premium sliding design with
brass insert and rubber seal
in the lid
Hardness and acid resistance
Easy installation
13 Internal Monoblock
Intercell Connectors
Effectively prevents top lid
cracks and acid leakages
Copper bars premium design
Sealing between container - lid
with polyurethane resin
Positive plate’s expansion
is safely absorbed
Safe and long operational life
100% leakage quality control with
high precision equipment
Optimum current conductivity
Perfect sealing
Unsurpassed mechanical strength
Available also with taller poles with
extra space for measurements
Thick wall container
Robust and durable battery
construction
Reserve Power | Stand-By Applications | OPzV
Safe and long operational life
High conductivity
14
Pole Washers
Color coded pole washers
Easy polarity recognition
SYSTEMS SUNLIGHT S.A. | 5
Features & Benefits
The ideal energy solution for stand-by applications
Long cycle life
Operational safety
Tubular positive plates,
GEL form electrolyte and a unique
sliding pole design, offer a design
life of up to 18 years for 2V cells
and 15 years for 6V & 12V blocks
as well as more than 1500 cycles
at 80% Depth of Discharge.
Extensive compliance testing performed
under European and Global norms
and verified by independent 3rd party
certification agency.
Outstanding performance
and reliability
Complete and ready to install systems
with all the necessary accessories.
Also flame retardant containers and
battery management systems are
available upon request.
Products of optimum design with
use of high quality raw materials,
European state-of-the-art production
facilities and cumulative experience
on advanced submarine battery
manufacturing ensure remarkable
performance, exceeding values
as defined by the DIN international
standards.
Reduced maintenance cost
Maintenance-free design without
water topping-up requirements.
Space optimization
Vertical and horizontal installation.
Racks designed for easy installation,
battery maintenance and optimal
space utilization.
Complete battery solution
Flexibility
Design and production of customized
products and services, high volume
orders handling capability,
fast delivery.
Peace-of-mind
24x7 experienced pre-sales
and after sales support, through
SUNLIGHT Global Partners Network.
Optimum Total Cost
of Ownership (TCO)
Maximum lifetime value and cost
efficiency.
• “Very Long Life” according to Eurobat 2015 classification
Certified
Quality
6 | SYSTEMS SUNLIGHT S.A.
• Tested according to IEC 60896-21 and fully compliant to IEC 60896-22
• Optimized for deep discharge recovery according to DIN 43539T5 Part 5
• Full conformity to DIN 40742 specifications for OPzV cells and DIN 40744 for OPzV blocks
• Compliant to the safety requirements of IEC 62485-2 for stationary batteries
• Manufactured in SUNLIGHT’s European production facilities, certified with ISO 9001,
ISO 14001, BS OHSAS 18001
Reserve Power | Stand-By Applications | OPzV
Product Range
Positive Plates
Blocks
Cells
Type
Number
2V 2 OPzV 100
2V 3 OPzV 150
2V 4 OPzV 200
2V 5 OPzV 250
2V 6 OPzV 300
2V 5 OPzV 350
2V 6 OPzV 420
2V 7 OPzV 490
2V 5 OPzV 500 *
2V 6 OPzV 600
2V 7 OPzV 700 *
2V 8 OPzV 800
2V 9 OPzV 900 *
2V 10 OPzV 1000
2V 11 OPzV 1100 *
2V 12 OPzV 1200
2V 11 OPzV 1375 *
2V 12 OPzV 1500
2V 14 OPzV 1750 *
2V 15 OPzV 1875 *
2V 16 OPzV 2000
2V 18 OPzV 2250 *
2V 20 OPzV 2500
2V 22 OPzV 2750
2V 24 OPzV 3000
2V 26 OPzV 3250
2
3
4
5
6
5
6
7
5
6
7
8
9
10
11
12
11
12
14
15
16
18
20
22
24
26
6V 4 OPzV 200
6V 5 OPzV 250
6V 6 OPzV 300
4
5
6
12V 1 OPzV 50
12V 2 OPzV 100
12V 3 OPzV 150
1
2
3
Size
(Ah)
Rated Capacity (Ah at 20°C)
Number
of Poles
Dimensions (mm)
Poles
Distance
C10
C5
C3
C1
Length Width Height 1 Height 2
(mm)
1.80 Vpc 1.75 Vpc 1.75 Vpc 1.75 Vpc
Weight
(kg)
Internal
Resistance
(mOhm)
Short
Circuit
Current
(A)
2
2
2
2
2
2
2
2
2
2
4
4
4
4
4
4
4
4
6
6
6
8
8
8
8
8
112
168
224
280
336
405
486
567
575
690
805
920
1035
1150
1265
1380
1485
1620
1890
2025
2160
2430
2700
2970
3240
3458
101
152
202
253
303
365
438
512
520
623
727
831
935
1039
1143
1247
1348
1470
1715
1838
1960
2207
2452
2695
2940
3150
90
134
179
224
268
320
384
447
449
539
630
720
809
899
987
1076
1169
1275
1488
1595
1701
1917
2130
2332
2544
2714
62
93
124
155
185
212
252
292
275
330
389
445
498
554
602
657
718
784
918
983
1049
1190
1322
1423
1552
1638
103
103
103
124
145
124
145
166
145
145
191
191
233
233
275
275
275
275
399
399
399
487
487
576
576
576
206
206
206
206
206
206
206
206
206
206
210
210
210
210
210
210
210
210
214
214
214
212
212
212
212
212
354
354
354
354
354
471
471
471
643
643
644
644
646
646
645
645
796
796
771
771
771
769
769
771
771
771
382
382
382
382
382
499
499
499
671
671
672
672
674
674
673
673
824
824
799
799
799
797
797
799
799
799
80
80
110
110
140
140
140
140
2x110
2x110
2x110
3x110
3x110
3x140
3x140
3x140
13.6
15.7
18.3
21.8
26.4
30.0
35.3
40.8
43.8
48.2
61.2
65.5
75.9
80.4
90.8
95.1
105.0
110.1
146.0
151.0
156.1
185.2
195.3
221.2
231.4
241.5
1.650
1.110
0.830
0.670
0.565
0.570
0.485
0.430
0.530
0.445
0.365
0.325
0.295
0.265
0.245
0.225
0.230
0.210
0.180
0.167
0.157
0.137
0.123
0.115
0.108
0.103
1240
1840
2460
3040
3620
3580
4200
4740
3850
4600
5600
6300
6900
7700
8350
9050
8850
9700
11350
12200
13000
14900
16600
17750
18900
19800
50
2
2
2
206
257
309
190
237
285
169
211
253
117
146
173
272
380
380
205
205
205
332
332
332
372
372
372
-
55.2
62.8
69.0
2.70
2.22
1.89
2270
2760
3240
50
2
2
2
51
102
153
47
94
141
42
84
126
30
59
88
272
272
380
205
205
205
332
332
332
372
372
372
-
43.8
50.5
73.3
19.01
9.50
6.80
640
1290
1800
50
70
100
125
Cells type according to DIN 40742:2015 except.*
Monoblocks type according to DIN 40744:2015
Height 2 includes installed connectors and bolts
All dimensions and weights shown are subject to manufacturing tolerances
2V OPzV
2 OPzV 100
3 OPzV 150
4 OPzV 200
5 OPzV 250
6 OPzV 300
5 OPzV 350
6 OPzV 420
7 OPzV 490
5 OPzV 500
6 OPzV 600
7 OPzV 700
8 OPzV 800
9 OPzV 900
10 OPzV 1000
11 OPzV 1100
12 OPzV 1200
11 OPzV 1375
12 OPzV 1500
14 OPzV 1750
15 OPzV 1875
16 OPzV 2000
18 OPzV 2250
20 OPzV 2500
22 OPzV 2750
24 OPzV 3000
26 OPzV 3250
12V OPzV
6V OPzV
6V 4 OPzV 200
6V 5 OPzV 250
6V 6 OPzV 300
Reserve Power | Stand-By Applications | OPzV
12V 1 OPzV 50
12V 2 OPzV 100
12V 3 OPzV 150
SYSTEMS SUNLIGHT S.A. | 7
Manufacturing Plant in Xanthi, Northern Greece
SYSTEMS SUNLIGHT reserves the right to change or revise without notice any information or detail given in this publication
Manufactured in Europe
delivered in more than 100 countries
www.systems-sunlight.com
Headquarters
Manufacturing Plant
Service Department
2 Ermou & Nikis Street, Syntagma Square
105 63 Athens, Greece, EU
Τ +30 210 6245400
F +30 210 6245409
Neo Olvio
672 00 Xanthi, Greece, EU
Τ +30 25410 48100
F +30 25410 95446
366 Tatoiou Street
136 73 Acharnes, Attica, Greece, EU
Τ +30 210 6245600
F +30 210 6245619
Member of SUNLIGHT GLOBAL PARTNERS NETWORK