Belimo Smay Control Device URBS Technical Approval ITB AT-15-8564/2011 SMAY LLC / 29 Ciepłownicza St. / 31-587 Cracow / Poland tel. +48 12 378 18 00 / fax. +48 12 378 18 88 / e-mail: info@smay.eu URBS - Belimo Smay Control Device Legal grounds Pursuant to decision of European Commission No. 96/577/WE dated 24 June 1996 concerning methods of declaring conformity of construction products (in accordance with Council Of Europe directive 89/106/EEC) and Mandate M/109 of European Commission concerning Fire Alarm/Detection, Fixed Firefighting, Fire and Smoke Control and Explosion Suppression Products Minister of Infrastructure has issued a Regulation dated 11 August 2004 concerning methods of declaring conformity of construction products and marking them with building industry brand according to which control panels applied in fire protection systems shall hold Technical Approval. Application Control Panel in URBS configuration is a static pressure regulation system within selected space by means of volumetric airflow rate control that pertains an integral component of smoke and heat control system ® SAFETY WAY® (iSWAY ). URBS control device pertains integral component of pressure differential systems manufactured by SMAY company. Structure and available models Removed front panel view Key: 1 - Housing IP66 2 - VRP-M Belimo controller 3 - Pressure sensor VFP-100 Belimo 4 - Mounting plate 5 - Cable gland Fig. 1. Schematic diagram of URBS/1 150 version 5.1.4 URBS - Belimo Smay Control Device Structure and available models - continuation Removed front panel view Legenda: 1 - Housing IP66 2 - VRP-M Belimo controller 3 - Pressure sensor VFP-300 , (VFP-600), (VFP-2000) Belimo 4 - Mounting plate 5 - Cable gland Fig. 2. Schematic diagram of URBS/2 (3) (4) Drawing 2. Schematic diagram of URBS/2 (3) (4) 6 1 5 2 4 Key: 1 – URBS 1 2 – URBS 2 3 – Fan 4 – Frequency inverter 5 – Air damper with fast acting Belimo actuator 6 – Merawex power supply unit 3 Fig. 3. Belimo Smay Control Device (URBS) application version 5.1.4 151 URBS - Belimo Smay Control Device Technical description and idea of operation - continuation URBS intended to control frequency inverters operation Basing on actual value of static pressure difference measurement between the air supply duct and the reference pressure transducer VFP generates measurement signal transmitted to the VRP-M controller. This analog signal can be picked off at VRP-M controller connection U5 as a 0 – 10 V or 2 – 10 V signal. Actual value of analog signal is being subsequently transferred to the built-in controller of frequency inverter (feedback). Basing on measured static pressure difference proportional to the analog signal value PID controller algorithm of frequency inverter controls frequency of fan power supply and it's rotational speed as a consequence. Air supply fan capacity depends on actual value of static pressure inside the air supply duct. When static pressure inside the air supply duct increases frequency inverter reduces frequency of power supply of the fan to maintain value set at VRP-M controller. Consequently static pressure drop inside the air supply duct results in increasing fan capacity to the value required to maintain set value of differential static pressure value. URBS intended to control multiblade air damper actuator Basing on actual value of static pressure difference measurement between the pressurized space and the reference pressure transducer VFP generates measurement signal transmitted to the VRP-M controller. Belimo Smay Control Device (URBS) in such solution is connected with an actuator NMQ24A-SRV-ST. Actuator is powered and controlled by VRP-M controller. When static pressure inside the pressurized space increases VRP-M controller generates signal resulting in closing the damper and reducing air supply rate to the value required to maintain value set at VRP-M controller. Consequently static pressure drop inside the pressurized space results in opening the damper and increasing air supply rate. Single Belimo Smay Control Device (URBS) can control two fast-running actuators NMQ24A-SRV-ST, first actuator is powered by URBS while second one requires external 24V power supply. Both actuators are electrically coupled (backward operation, reverse direction of rotation). Such solution is applied to large air dampers, air dampers assembled in batteries or pressure differential systems of fire-fighting lobbies with electronically controlled air transfer. Connections and wiring URBS intended to control frequency inverter Removed front panel view Fig. 4. Connections of URBS intended to control frequency inverter 152 version 5.1.4 URBS - Belimo Smay Control Device Connections and wiring – continuation To ensure proper operation of Belimo Smay Control Device (URBS) it is necessary to connect pneumatic PVC tubings to enable static pressure difference measurement. All tubings shall be conducted inside electroinstallation tubes to prevent tubings from damage and reduce solar radiation influence. 24V AC/DC power supply (line 2) shall be conducted with fire resistant cable if it crosses different fire zones. Within single fire zone standard electrical screened cables can be applied. Frequency inverter control signal can be conducted analogically as power supply (line 3). VFP pressure transducer shall be connected with VRP-M controller inside the URBS with a use of cables supplied by Belimo. If URBS is monitored with MSPU additional wire of MP-Bus is required (line 4). URBS intended to control air damper actuator Removed front panel view Fig. 5. Connections of URBS intended to control air damper actuator To ensure proper operation of Belimo Smay Control Device (URBS) it is necessary to connect pneumatic PVC tubings to enable static pressure difference measurement. All tubings shall be conducted inside electroinstallation tubes to prevent tubings from damage and reduce solar radiation influence. 24V AC/DC power supply (line 2) shall be conducted with fire resistant cable if it crosses different fire zones. Within single fire zone standard electrical screened cables can be applied. Frequency inverter control signal can be conducted analogically as power supply (line 3). VFP pressure transducer shall be connected with VRP-M controller inside the URBS with a use of cables supplied by Belimo. If it is not possible to locate URBS in the vicinity of air damper actuator cables shall be lengthen in accordance with Belimo regulatory guides. If URBS is monitored with MSPU additional wire of MP-Bus is required (line 4). version 5.1.4 153 URBS - Belimo Smay Control Device Detailed schematic diagrams of electrical connections MP BUS MSPU 24V emergency power supply Actuator Pressure controller NMQ24A-SRV-ST Belimo wires Belimo wires labels A - HTKSH FE180/E90 ekw 1x2x0,8 (YTKSY ekw 1x2x0,8) B - HDGs FE180/E90 2x1,5 (YDY 2x1,5) VRP-M controller Belimo wires VFP pressure sensor NOTE: – Maximal length of B wires shall not exceed 50 m (165 ft.) – Maximal length of power supply conducted through hot zone (over 30oC) shall not exceed 30% of a total cable length for E90 class cables – Maximal voltage drop shall not exceed 10% Fig. 6. Schematic diagrams of electrical connections of URBS intended to control air damper actuator MP BUS MSPU feedback signal 24V emergency to the frequency power supply inverter Belimo wires labels A - HTKSH FE180/E90 ekw 1x2x0,8 (YTKSY ekw 1x2x0,8) B - HDGs FE180/E90 2x1,5 (YDY 2x1,5) E - HTKSH FE180/E90 ekw 1x2x0,8 (YTKSY ekw 1x2x0,8) VRP-M controller Belimo wires VFP pressure sensor Fig. 7. 154 NOTE: – Maximal length of B wires shall not exceed 50 m (165 ft.) – Maximal length of power supply conducted through hot zone (over 30oC) shall not exceed 30% of a total cable length for E90 class cables – Maximal voltage drop shall not exceed 10% Schematic diagrams of electrical connections of URBS intended to control frequency inverter version 5.1.4 URBS - Belimo Smay Control Device Detailed schematic diagrams of electrical connections Actuator Pressure controller NMQ24A-SRV-ST Belimo wires MP BUS MSPU Actuator Pressure controller NMQ24A-SRV-ST Belimo wires 24V emergency power supply Belimo wires Belimo wires labels A - HTKSH FE180/E90 ekw 1x2x0,8 (YTKSY ekw 1x2x0,8) B - HDGs FE180/E90 2x1,5 (YDY 2x1,5) E - HTKSH FE180/E90 ekw 1x2x0,8 (YTKSY ekw 1x2x0,8) VRP-M controller Belimo wires VFP pressure sensor NOTE: – Maximal length of C, D wires shall not exceed 25 m (83 ft.) – Maximal length of B wires shall not exceed 50 m (165 ft.) – Maximal length of power supply conducted through hot zone (over 30oC) shall not exceed 30% of a total cable length for E90 class cables – Maximal voltage drop shall not exceed 10% Fig. 8. Schematic diagrams of electrical connections of URBS intended to control two air dampers actuators version 5.1.4 155 URBS - Belimo Smay Control Device URBS operation parameters monitoring system MP Bus connection MSPU MP Bus connection MSPU RS 485 Bus connection Moxa A53 converter Fig. 9. Schematic diagram of monitoring system SMY controller can monitor operation parameters of up to 8 Belimo Smay Control Devices (URBS) via MP-Bus connection (MP1-MP8). If it is necessary to increase total number of URBS additional SMY controllers connected via RS 485 Bus are applied. Converter transmits RS 485 Bus signal directly to the PC with appropriate software installed. With a use of PC it is possible to display and monitor selected operation parameters such as: actual value of pressure difference measured by VFP pressure sensors or position of the control damper. 156 version 5.1.4 URBS - Belimo Smay Control Device Tests performed in Building Research Institute ITB in Warsaw Tests were carried out in Fire Detection, Alarm, Fire Automatics and Electrical Installations Laboratory of Building Research Institute in Warsaw (Report No. NP.-03723/P/2009/JC) covered tests of resistance to electromagnetic compatibility interferences, ESD static electricity discharges, influence of electromagnetic field, strength and resistance to environmental, climatic and mechanical influence such as vibrations, surges and single strokes. Performed lab tests have confirmed that Belimo Smay Control Devices (URBS) fulfill all the requirements set for electronic pressure control devices applied in fire protections systems. Power supply unit ZSP135-DR VFP pressure sensor VRP-M controller Actuator NMQ24A-SRV-ST x - exposed equipment SMY controller Moxa A53 converter PC Fig. 10. Schematic diagram of URBS test rig at ITB Laboratory Basing on Whe %elimo 6may &ontrol 'evice 8RBS Oaboratory Wests Uesults 7echnical $pproval ,TB$T85642011 Ior Dn Hlectronic Sressure Gifferential control system has been issued, becoming first document of this kind regarding electronically controlled Pressure Differential Systems (PDS). Belimo Smay Control Device URBS identification Each URBS is labeled with a sticker confirming device model. Data plate with basic parameters of the device is located on the inner side of the housing front panel. version 5.1.4 157 URBS - Belimo Smay Control Device Accessories and order instructions Orders shall be placed in accordance with following example: URBS - <W>-<P> Key: <W> – device model: 1, 2, 3 or 4 <P> – minimal value of pressure difference setpoint that shall be maintained between pressurized space or air supply duct and the reference Order example: URBS - 1 - 50 158 version 5.1.4