closed loop operation of svpwm based four leg fault tolerant inverter

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Nagarajan et al., International Journal of Advanced Engineering Technology
E-ISSN 0976-3945
Research Paper
CLOSED LOOP OPERATION OF SVPWM BASED FOUR LEG
FAULT TOLERANT INVERTER FOR INDUSTRIAL
APPLICATIONS
Dr. S. Nagarajan1*, P.Saradha Devi2
Address for Correspondence
Department of Electrical and Electronics Engineering, Jerusalem College of Engineering, Chennai, India
ABSTRACT
Induction motor drives are widely used in industrial applications. Inverter fed AC motor drives are sensitive to different
faults. The occurrence of fault is due to failure of power switches used in the inverter. This may lead to interruption in the
operation of drive system. It is essential to develop a fault detection and isolation technique to overcome the effect of fault
and to supply uninterrupted power to the drive system. In this paper, a new fault detection and isolation method is proposed.
In this method, the voltage source inverter is operated with four leg topology. The fourth leg in the inverter will serve as an
auxiliary leg during faulty condition. If any one of the leg fails, the leg swap module in the driver circuit senses the fault and
replaces the faulty leg with auxiliary leg. Once the fault is cleared, the leg swap module disconnects the auxiliary leg and
connects the healthy leg to the inverter. This method provides a better compensation for inverter during faulty condition. This
fault tolerant inverter is simulated using MATLAB/SIMULINK. To check the performance of the fault tolerant inverter,
open circuit fault is introduced. The current and voltage waveforms are captured. From the simulation results, it is inferred
that the performance of fault tolerant inverter replicates the performance of healthy VSI. The hardware implementation of
fault tolerant VSI is done and the results are validated with simulation results.
I INTRODUCTION
Induction motor drives are used in most of the
industrial applications. The induction motor is fed by
Voltage Source Inverter. The major drawback of
inverter is failure of power switches which degrades
the performance of induction motor drives. The
failure of switches is due to two types of fault i.e.,
open circuit fault and short circuit fault. Open circuit
fault is due to fault in gate drive or break of bond
wires in MOSFET. Short circuit fault is due to
malfunctioning of gate drive or permanent damage of
MOSFET. So fault tolerant scheme is proposed to
overcome the effect of fault in this paper.
by a reference vector which rotates at an angular
speed of ω.
Figure 2. Space Vector Representation
From the figure 2, it is inferred that there are
combinations of switching states to approximate the
locus of Vref, the eight possible switching states of the
inverter are represented as two null vector vectors
and six active vectors.
The three phase voltage system can be represented as
vectors. This is done by transforming it into two
phase co-ordinates. The formulae is given below,
=
Figure 1. Proposed System
In order to improve the performance of inverter,
Space vector modulation is used to generate PWM
pulses to drive the gate of inverter switches. Hence
overall efficiency of the system can be improved.
2 SPACE VECTOR MODULATION
The ultimate goal for using SVM is to lower the
switching losses, maximize the bus utilization, reduce
harmonic content and to achieve precise control.
Space vector modulation is a PWM control algorithm
for multi-phase AC generation, in which the
reference signal is sampled regularly. After each
sample, non-zero active switching vectors adjacent to
the reference vector and one or more of the zero
switching vectors are selected for the appropriate
fraction of the sampling period in order to synthesize
the reference signal as the average of the used
vectors. In Space vector Modulation (SVPWM), a
rotating phase voltage is obtained by adding all the
three voltages. This Modulation is accomplished by
switching state of an inverter. The three phase
voltages are Va(t), Vb(t),
Vc (t) . In the SVPWM
scheme, the three phase output voltage is represented
Int J Adv Engg Tech/Vol. VII/Issue I/Jan.-March.,2016/258-263
x
...........(1)
The reference vector Vref can be computed from the
two phase co-ordinates Vα and Vβ.For a given
magnitude and position Vref, can be synthesized by
three nearby stationary vectors, based on which, the
switching states of the inverter can be selected and
gate signals for the active switches can be generated.
When Vref, passes through sectors one by one,
different sets of switches will be turned on and off .
Hence the switching pattern varies for each sector. As
a result, when Vref rotates one revolution in space,
the inverter output voltage varies one cycle over time.
The switching time states of the inverter can be
computed from the formulae given below,
Ta = Ts* Vs *sin(pi/3 – θ)/ 2* Vdc *sin(pi/3) ..(2)
Tb= Ts* Vs* sin θ/ 2*Vdc*sin(pi/3)
..(3)
To= Ts – T1- T2,
.,(4)
Where Ts – Sampling period.
Figure 3.Switching Sequence of Vref in sector1
Nagarajan et al., International Journal of Advanced Engineering Technology
3
SIMULATION RESULTS
3.1 Simulation of SVPWM based VSI under
healthy condition
The simulink model of SVPWM based VSI is shown
in figure 4. The rectifier converts AC to DC
E-ISSN 0976-3945
according to the DC link requirement of the inverter.
The DC voltage of about 415V is fed to the inverter
through capacitor filter. The gates of the inverter are
driven by SVPWM pulses.
Figure 4. Simulink model of SVPWM based VSI
3.2 Space Vector Modulator
The Simulink model of Space vector modulator is
shown in figure 5. The SIMULINK Implementation
of the Space Vector Modulator has been carried out
in the following sequence:
 Generation of 3 phase voltages
 Calculation of Vα and Vβ
 Calculation Vref and alpha





Calculation of Ta, Tb, T0
Calculation of sector value
Determination of switching states
Realization of switching states
Derivation of 6 individual gate pulses to two
level inverter
Figure 5. Simulink model of Space Vector Modulator
The generated gate pulses are used to trigger the
MOSFET switches in the inverter. The line current
waveforms and line current spectrum are shown in
figure 6 and 7. From the results, it is inferred that line
current for each phase is displaced by 120̊ with each
other.
Figure 7. Line Current spectrum of SVPWM based VSI
under healthy condition
Figure 6. Line Current waveform of SVPWM based
VSI under healthy condition
Int J Adv Engg Tech/Vol. VII/Issue I/Jan.-March.,2016/258-263
From figure 7, it is inferred that the THD value for
all the three phases is 1.70%. Hence the current
harmonics are considerably reduced when compared
to other PWM techniques.
5 FAULT ANALYSIS
5.1 Open Circuiting Upper Leg of Phase A
For simulation purpose, the gate pulses for MOSFET
switch in upper leg of phase A is opened at time
instant of 2ms. The Simulink model is shown in
figure 8.The Current waveforms for three phases
under fault condition are shown in figure 8.The
current spectrum for three phases under faulty
condition are shown in figure 9.
Nagarajan et al., International Journal of Advanced Engineering Technology
E-ISSN 0976-3945
Figure 8. Simulink model of SVPWM based VSI under Single open circuit fault condition.
Figure 10(b) Line Current Spectrum for phase B under
single switch open fault
Figure 9. Line Current Waveform of SVM based VSI
under single switch open fault
From the simulation results,it is inferred that the
current waveforms gets disturbed in all the three
phases. The current spectrum for all the three phases
are shown in figure 10(a),10(b) and 10(c).
Figure 10(c) Line Current Spectrum for phase C under
single switch open fault
From the figure,it is inferred that the current
harmonics are higher in all the three phases.
5.2 Open Circuiting Phase A Leg
For simulation purpose, the gate pulses for MOSFET
switches in phase A leg is turned off after a short
time period. The simulink model is shown in figure
11.
Figure 10(a) Line Current Spectrum for phase A under
single switch open fault
Figure 11.Simulink model of SVPWM based VSI under single phase open circuit fault
Int J Adv Engg Tech/Vol. VII/Issue I/Jan.-March.,2016/258-263
Nagarajan et al., International Journal of Advanced Engineering Technology
E-ISSN 0976-3945
Figure 12. Line current waveform of SVPWM based VSI under single phase open circuit fault
The gate pulses for the switches in phase A leg is
turned off after 2 secs. Since phase A leg is
completely opened, the line current of phase A
becomes zero. The current of other two phases gets
increased. The line current waveform is shown in
figure 12.
The line current spectrum for all the three phases is
shown in figure 13(a),13(b)&13(c).
Figure 13a)Line Current Spectrum for phase A under
single phase open circuit fault
Figure 13(b)Line Current Spectrum for phase B under
single phase open circuit fault
Figure 13(c) Line Current Spectrum for phase C under single phase open circuit fault
From the current spectrum, it is inferred that the
phase A THD value is drastically increased to
194.07%. The Phase B and C is also disturbed.
6 CLOSED LOOP OPERATION OF FAULT
TOLERANT INVERTER
The simulink model of four leg fault tolerant inverter
is shown in figure 14. The simulation circuit
comprises of rectifier, dc link, inverter and a leg swap
module.
Figure 14. Simulink model of Closed loop operation of
SVPWM based fault tolerant inverter
Int J Adv Engg Tech/Vol. VII/Issue I/Jan.-March.,2016/258-263
Nagarajan et al., International Journal of Advanced Engineering Technology
E-ISSN 0976-3945
Figure 15. Leg Swap Module
The leg swap module consists of an auxiliary leg,
phase identifier, circuit breaker and a comparator.
The leg swap module is shown in figure 15.
Auxiliary Leg: The auxiliary leg comprises of
additional two switches. It serves as a fourth leg to
the inverter under fault condition.
Comparator: The comparator senses the line current
of the inverter and gives the control signal to circuit
breaker to disconnect the faulty leg and connect the
auxiliary leg.
Phase identifier: The phase identifier identifies the
faulty leg. When fault occurs, the input to pulse
identifier block is 1.The output will be the respective
phase number.
The line current waveform is shown in figure 16.
7 HARDWARE RESULTS
The hardware setup comprises of power circuit,
controller circuit and a driver circuit. An embedded C
program is written and fed to the controller which
generates pulses. The pulses are given to the driver
unit and are amplified and used to trigger the
switches in the power circuit. Two separate switches
form an auxiliary switch, which can be used when
any one leg of the healthy inverter fails. Induction
motor load is used for testing the hardware and the
output voltage waveforms are captured. The hardware
setup is shown in figure 18.
Figure 18. Hardware setup
The auxillary leg is connected to the inverter during
faulty condition by using thumb wheel switches
under faulty condition.The line voltage, phase voltage
and current waveforVSI are shown in figure 19(a),
19(b) and 19(c).
Figure 16. Line current waveform of fault tolerant
inverter under open circuit fault condition
The line current spectrum of fault tolerant inverter is
shown in figure 17.
Figure 19(a). Line voltage waveform under healthy
condition(X axis 1cm = 5ms, Yaxis 1cm=100V)
Figure 19(b). Phase voltage waveform under healthy
condition(X axis 1cm = 5ms, Yaxis 1cm=100V)
Figure 17. Line Current spectrum of four leg topology
under open circuit fault condition
From the simulation results, the performance of fault
tolerant inverter is similar to VSI under healthy
condition.
Int J Adv Engg Tech/Vol. VII/Issue I/Jan.-March.,2016/258-263
Figure 19(c). Current waveform under healthy
condition(X axis 1cm= 20ms, Y axis 1cm= 1A)
Nagarajan et al., International Journal of Advanced Engineering Technology
Hence the line voltage and phase voltage is obtained
for healthy inverter.To check the performance of fault
tolerant inverter,the pulses for phase A leg is turned
off and the auxillary leg is connected to the
inverter.The line voltage, phase voltage and current
waveform of fault tolerant inverter is obtained and
shown in figure 20(a),20(b) and 20(c).
Figure 20(a). Line voltage waveform of fault tolerant
condition under faulty condition
(X axis 1cm = 5ms, Yaxis 1cm=100V)
Figure 20(b). Phase voltage waveform of fault tolerant
condition under faulty condition
(X axis 1cm = 5ms, Yaxis 1cm=100V)
Figure 20(c). Current waveform of fault tolerant
condition under faulty condition
(X axis 1cm= 20ms, Y axis 1cm= 1A)
Hence from the results obtained ,it is inferred that the
performance of fault tolerant inverter is same as the
healthy inverter.
8 CONCLUSION
A fault tolerant scheme has been proposed for
induction motor drive in closed loop operation. The
system has advantages such as more reliable,
affordable and efficient. The SVPWM technique has
additional advantages like minimized switching
losses, full utilization of DC link and improved
efficiency. The fault tolerant system senses the fault
and recovers the fault to minimize the time lag. The
performance of fault tolerant inverter is similar to
healthy VSI.
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