ZE0120 20 VOLT 1 AMP IDEAL RECTIFIER LEG DESCRIPTION FEATURES The ZE0120 implements a single leg of a bridge rectifier with ideal diode characteristics. The device uses low Rds(on) MOSFET switches to achieve ultra-low forward conduction voltage drop and thus high efficiency. The device is ideally suited for applications in conductive wire-free power applications. The device has fast reverse recovery for compatibility with conductive wire-free power sensing pulses commonly used for pad safety. The device is designed to survive tough, real-life ESD exposure. Ultra low forward conduction drop 25mΩ Rds(on) typical Low quiescent current drain Wide operating voltage 8V – 20V Fast reverse recovery High ESD survivability Combine to create multi-leg rectifiers Industry standard series-connected diode array SOT23 package pin-outs Self-starting operation Self-powering ideal diode circuitry APPLICATIONS Conductive wire-free powered phone cases Wire-free powered cell phones Wire-free powered heated coffee mug Wire-free powered air fresheners Wire-free powered BlueTooth headsets High-efficiency linear power supplies Non-polarized power connectors Power management ideal diode SOT-23 Package Pin-Out TYPICAL APPLICATION 15 Watt, 99.7% efficient Open Dots wire-free power receiver Custom Ideal Bridge Rectifier Specification Rev A 1 ZE0120 ABSOLUTE MAXIMUM RATINGS Symbol Parameter Conditions Max Ifmax Ipkmax Vopmax Vfmax TJmax Maximum Average Forward Rectifier Current Maximum Peak Forward Rectifier Current Maximum Rectified Voltage (Vpin2 – Vpin1) Maximum Forward Voltage Drop Maximum Operating Junction Temp Vpin2 – Vpin1 = 15V Vpin2 – Vpin1 = 15V, 1ms Iin = 0 At Ipkmax Eesd Maximum ESD discharge Units 2.0 4.0 25 150 125 A A V mV C 15 kV Pin 3, Pos or Neg, 100pF, 150Ω, 50 hits, No damage, Pins 1,2 grounded ELECTRICAL CHARACTERISTICS Symbol Parameter Conditions Min If Vop Vf Iq Toff Ton Rated Forward Rectifier Current Operational Voltage Rectifier Forward Voltage Drop Quiescent Current Rectifier turn-on time Rectifier turn-off time Ir Rectifier Reverse Leakage current Vth Turn-on threshold voltage Vpin2 – Vpin1 = 15V At If At If Vpin2 – Vpin1 = 20V Iin transition from zero to 90% Idmax Iin transition from Idmax to zero Vin = 20V, Rectifier under test Vr = 5V, over temperature range Vpin2 – Vpin1 = 8V to 20V Typ Max Units 50 200 0.4 0.8 1.0 20 60 250 1.0 1.0 A V mV uA us us 1 10 uA 20 mV 8 10 ENVIRONMENTAL To Ts Ho Hs Operating temperature Storage temperature Operating humidity Storage humidity 0 -40 5 5 THEORY OF OPERATION CANONICAL CIRCUIT The ZE0120 implements two series-connected ideal diode circuits as shown in the canonical block diagram. The ideal diodes work using a circuit to detect the voltage across each MOSFET. A positive voltage across Q1 causes it to be turned on. A negative voltage across Q2 causes it to be turned on. The diodes D1, D2 and their current densities are matched to the transistors Q3, Q4. When Vin is between the voltages V+ and V-, Q3 and Q4 are on, 85 85 80 95 C C %RH %RH and the gate voltages of each FET Q1 and Q2 are zero, thus the FETs are off. When Vin exceeds either the positive rail V+, or the negative rail V-, by a voltage of Ib * Ro, Q3 or Q4 turn off, thus applying Ig * Rg across the corresponding FET turning it on. The voltage Ib * Ro is ten millivolts to prevent latch-up. Custom Ideal Bridge Rectifier Specification Rev A 2 ZE0120 PRACTICAL IMPLEMENTATION A practical implementation is shown in the circuit schematic below. The buffers are constructed of simple bipolar emitter followers comprised of Q5,Q6, and Q7,Q8. A junction resistor Rn allows the voltage to follow when the buffer current is low. The current sources are comprised of pairs of NPN transistors arranged to maintain the drop across Ri at about 550mV. Thus they provide approximately 100uA of current over the 8V to 20V supply voltage range. The diodes are implemented as transistors Q11 and Q12 to provide matched forward junction voltage over temperature with transistors Q3 and Q4 respsectively. In this example, Rn is 470K so as to provide a good base drive, yet still bring the offset to zero for light loads. Rg is 8K so that 100uA of current provides an 8V gate drive. Ri is 5.2K to program 100uA in the current sources, and Rb is 1.5 megohm to provide the needed base drive with only a small effect on the programmed current. Ro is 200 ohms so that the 100uA programmed current generates just 20mV of zero-crossing offset to prevent latch-up. Custom Ideal Bridge Rectifier Specification Rev A 3 ZE0120 SELF-POWERING AND SELF-STARTING Power is not overtly applied to the chip across pins 1 and 2. Rather, the device derives its own power in the process of its intended operation. In the intended applications, the device rectifies the voltage applied to Vin (pin 3) so as to charge an external rectification capacitor across pins 1 and 2. This rectified voltage provides the supply current to operate the device’s ideal diode circuitry. Before a rectified potential grows across pins 1 and 2, the circuit inherently self-starts via the body diodes of the MOSFET devices. Below a rectified voltage of 8V it can be expected that the body diode current will be small, and thus there is no concern of significant die heating or damage during this bootstrap phase. CROSSOVER VOLTAGE OFFSET It is important that the ideal diodes turn off when the voltage across them is zero. If not, the circuitry will not recognize the turn-off condition, and consequently the MOSFET will be in a latch-up condition. This is ensured through the addition of a slight offset threshold developed across Ro. The idea is that over temperature and production variations it is always guaranteed that the MOSFET turns off when zero volts is across it. For lower currents, the circuit will act to regulate the forward drop across the conducting MOSFET to the offset. In this chip, the offset is 10mV. Once the voltage exceeds 10mV across either MOSFET in the forward direction, that MOSFET will turn on to reduce the forward drop to a value of 10mV. At some point, the forward current induces a drop across Rds(on) that is greater than 10mV, resulting in full gate drive. It is best if the offset is as small as practical, so that the forward drop of the MOSFET is made as small as possible. Obviously, when the current increases, the Rds(on) will define the forward drop, but below a certain current, the forward drop is defined by the crossover offset. REVERSE LEAKAGE Schottky diodes exhibit reverse leakage much greater than standard diodes. In a rectifier application, this reverse leakage passes across the power rails, but also flows into the Vin junction. Further, this current increases with temperature. The reverse leakage current flowing into the Vin junction can interfere with wire-free power pad protection circuitry causing a false foreign object fault. Diodes with lower forward conduction losses tend to have higher reverse leakage. The reverse leakage problem is eliminated with the ideal diode design of this chip. Whereas, decent schottky diodes may exhibit 50uA of leakage, thereby causing a fault, the ideal diodes of this chip exhibit 1uA or less of leakage current. SWITCHING SPEED The circuit provides on and off times of submicrosecond speed. This is necessary to accommodate the safety test pulses used on the pad. A typical test pulse removes pad drive for 5us. In that time the pad surface is tested for foreign objects. The chip reacts within 1us so as not to interfere with the safety test pulse. CONCLUSION The rectifier leg chip provides an ideal diode solution with 99.7% efficiency. This solution becomes the go-to solution for conductive wirefree power receivers. It solves the problems inherent with conventional Schottky diodes. It also prevents headaches for designers who discover the subtle pitfalls of Schottky diodes only after the product is in production. Custom Ideal Bridge Rectifier Specification Rev A 4