NUCLEAR Nuclear Instruments and Methods North-Holland it Physics Research A318 (1992) 813-tî17 INSTRUMENTS METHODS IN PNYSICS RESEARCH Section A Large-field-strength short-period undulator design A.A. Varfolomeev, S.N. Ivanchenkov and A.S. Khlebnikov 1. V. Kurchatc .- !nstitute of Atomic Energy, Moscow 123182, USSR C. Pellegrini Departtttent of Physics, UCLA, Los Angeles, CA 90024, USA G.A. Baranov and V.I. Michailov D. V. Efremor Scientific Research Institute of Electrophysical Apparatus, St. Pelcrsburg 189631, USSR A high-quality strong-field hybrid undulator has been designed for an infrared FEL project to be performed at UCLA. The primary magnetic flux is provided by C-shaped vanadium-permendur yokes and SmCo5 magnets . An additional magnetic flux is supplied by thin NdFeB magnet blocks placed between the yoke poles . This magnet geometry provides a high saturation limit for the magnetic field in the gap area. With the 15 mm period and 5 mm gap a peak on-axis field of 7.3 kG has been achieved. The undulator contains 40 periods . The high accuracy of the yoke poles alignment along with the ability to move the thin permanent magnet blocks provides an on-axis magnetic field accuracy better than 0.5% . 1. Introduction The development of compact or short-wavelength FELs is important to make this laser a widely used research instrument. One key issue in this program is the production of short-period high-field undulators which can provide an electron beam deviation of the order AW /y . This condition requires that we increase the peak field B on axis as we decrease the period A W in accordance with the equation A,,, BO, - 104 G cm. It poses a challenge to the undulator designers (see, e.g., [1,2]). In this paper we describe a hybrid undulator design that permits the increase of the field saturation limit above what can be obtained in ordinary hybrid undulator schemes. This undulator has been built for the compact FEL project "Saturnus" [3] in accordance with the Kurchatov Institute-UCLA collaboration agreement. 2. Scheme of the combined hybrid undulator The scheme of the combined hybrid undulator with its main components can be seen from fig. 1. A specific magnet shape provides two different magnet fluxes. The primary one produced by samarium-cobalt permanent magnets is directed by the C-shape vanadium-permendur yokes into the gap area along the plane which is perpendicular to the undulator axis. Another magnetic flux is induced by the thin neodymium-boron magnet blocks inserted between the thin vanadium-permendur poles . It is directed into the gap area in the same way as in the well-known hybrid undulator scheme [4]. The main flux direction in this case remains in the planes parallel to the undulator axis. This combination of two different magnets provides a wide-aperture capture of the magnetic fluxes directed to the gap area. As a result the undulator field strength is raised appreciably at the same undulator period value . Different magnet prototypes were investig it v to find the magnet shapes optimal for short-period undulators. Both computer simulations using the TOSCA 3D code [5] and experimental measurements with the same period undulator prototype modules [6] were made. The role of each magnetic flux in providing high field strength in the gap area was specially investigated . The experimental results of the on-axis field strength measurements as a function of the variable magnetic flux provided by an electromagnet inserted between the half yokes instead of SmCo $ blocks are given in ref. [6] . It was found that the saturation field strength for this case being equal to 1.25 kG was the same as in the case when only the SmCo5 permanent magnets were used. If only NdFeB magnets were inserted the saturated field strength was equal to 5.3 kG. But if both magnetic fluxes were provided, i.e., NdFeB 0168-9002/92/$05 .00 © 1992 - Elsevier Science Publishers B.V. All rights reserved X. UNDULATORS 814 A.A . Varfoloineev et aL / Large-field-strength skort-period undulator design Fig. l. Drawing of the undulator design cross-section transverse to the undulator axis . magnet blocks were inserted and the electromagnet coil was used as well, the saturation field strength could reach 7.5 kG. The same field limit was achievab!e with both permanent magnet sets being inserted without any coil. A very important effect is apparent . The magnetic field strength in the gap provided by two magnetic sets can exceed the arithmetical sum of the two field strength values provided by each of magnet sets separately. This effect was first found in our experiments [6] and then was confirmed by the simulations [5]. The relative contribution of each magnet sc;i to the gap magnetic field depends very much on the thickness ratio of the small NdFeB blocks and the vanadiumrmendur poles, respectively [5,6]. For the final design this crucial parameter was selected to be equal 1 .5 (see below). The results of the mock-up tests and computer simulations have confirmed the superiority of this combined hybrid undulator scheme over the commonly used hybrid scheme if high field amplitudes with short undulator periods are desirable . A 20-25% gain in comparison with that predicted by the Halbach limit [4] is possible [6] . steel frame for support and can be separately moved in the vertical direction towards or away from the undulator axis with the help of a screw set to adjust the gap field strength. Both the top and the bottom sets of the vanadium-permendur yokes are fixed on massive stainless steel frames . The high-precision machining of the pole tips was done afterwards. The permanent magnet boxes were also manufactured with high accuracy along the full undulator length since the undulator magnet gap value is determined by the thickness of these boxes. At the edges of the undulator two half-cells of special construction were mounted to provide a wide range regulation of the magnetic field at the entrance and the exit of the undulator . The undulator was mounted on a platform with adjustable supports as can be seen in fig. 2. The distance from the bottom of the undulator stack to the bottom of the platform can be regulated within the range 15-25 cm and adjusted with the help of micrometer screws on four supporting legs. The upper plate of the supporting platform carrying the undulator construction as a whole can be moved in horizontal plane with the help of the lateral adjusting screws. With these screws and cross-hairs the undulator axis align- 3. The undulator design Using the results of the prototype model investigation, the Kurchatov compact undulator was designed. Its main parameters are given in table 1 . A drawing of the undulator cross section transverse to the undulator axis iF ¢iven in fia. 1 . The assembled undulator is shown in fig. 2. Sets of SmCo. magnets are inserted into common metal boxes with nonmagnetic stainless steel side walls . Each of the small NdFcB blocks has its own stainless Table I Main parameters of the undulator Number of periods N Length of the period A, [mm] Magnet gap g [mm] Amplitude of the field Bt) [kG] Factor of the undulator field, K Spread in integrals of the field over one period [G cm] 40 15 5 7.35 1.03 < 20 A.A. liarfolomeei - et al. / Largefield-strength shortperiod undulator design 815 Fig. 2. Photograph of the complete undulator assembly. ment can be done with the accuracy better than 0.1 mm. In accordance with the FEL project the undulator has no tapering . Its 5 mm gap is fixed with an accuracy of 10 p.m. The magnet poles tips have flat faces. No pole face curvature of the sort considered in ref. [7] has been used since the expected emittance of the electron beam is very small [3]. Precise measurements were made to check the precision of the manufactured and assembled undulator . It was found that the deviations of the yoke positions from that predicted for an ideal periodical structure did not exceed 10 p,m [8] . The flatness of the pole tip surface over the undulator length was controlled separately for each platform just after manufacturing and after shipping. The maximum deviations did not exceed 40 wm [8] and were appreciably less in the assembled installations . The parameters of the permanent magnet blocks used in the undulator are presented in table 2. The larger SmCoS blocks were inserted into steel boxes which were placed between the top and bottom halves of vanadium-permendur yoke. The C-yokes have a common structure so the sensitivity of the system to the magnetic properties of the individual magnet blocks is small . The SmCoS blocks were not specially selected. However the small NdFeB blocks were carefully controlled and selected. Only those blocks with deviations from avarage magnetic parameters not exceeding 2% were selected for installation [8]. The NdFeB magnet blocks with 25 x 25 X 4.5 mm; dimensions were fixed between the pole tips. A primary rather crude adjustment of the magnetic field was performed by displacement of the boxes côntaining the SmCos magnets. On the next stage, the gap field was adjusted by changing the NdFeB magnet positions. It was possible to change Table 2 Parameters of the permanent magnet blocks (mm 3) Dimensions of the magnet blocks Remanent induction Br MG) Maximum energy product (BH)m;, x (MG Oe) Magnetization dispersion of the selected magnet blocks (%) Number of used blocks SmCoS 40x4Ox22 8 .5-9 .0 22-24 60 NdFeB 25x25x4.5 10.5-11 .0 28-31 <2 164 X. UNDULATORS 816 A.A . Varfolomeet , et al. / Large-field-strength short-period undulator design 8 .0 7 .8 -I 7 .6 -1 7 .4 7 .2- 7 .01 D i 7 29 1 39 Period number Fig . 3 . Magnetic field profile along the undulator axis: the undulator field in selected cells up to several percent . At the last stage, a tine tuning up to 0 .5% was made with the help of shunting screws placed opposite each pole . Magnetic field measurements For measurement of magnetic field in the gap area a set of Hall probes was used . A small carriage with 4 fixed probes was moved step by step along the undulator axis automatically by a motor-driver . Two of the probes positioned I mm above and 1 mm below the central plane - of the undulator were used for vertical magnet position alignment . The other two probes were used for magnetic amplitude measurements. An accuracy of 0.1% was provided . Due to the high accuracy of the construction and the tuning capability, a highly uniform magnetic field was obtained . Fig . 3 shows the final results of the magnetic field amplitude measurements along the undulator axis. One can see that the total spread of the field amplitudes is less than 0.5% or 40 G . The corresponding spread of the magnetic field integral over the individual periods is smaller than 20 G cm . This figure demonstrates the very high accuracy and uniformity of the undulator magnetic field . amplitude for even poles, + : amplitude for odd poles. Another important result is the high magnetic field amplitude provided by this undulator design at a rather short undulator period . At the period 15 mm, a field amplitude of 7.3 kG was obtained . This is not the absolute maximum . To make the adjustment easier the nominal amplitude was decreased . A comparison with the so-called Halbach limit [4], derived from the experimental data obtained with conventional hybrid undulators shows that our undulator provides a 20% stronger field than predicted by this limit along with high uniformity and a short undulator period . Our undulator scheme looks similar to but actually is different from the SEM scheme considered in ref. [9] . In particular the relative magnetic flux directed by a pole to the gap midplane with respect to the other part of the magnetic flux coming through the pole is at least four times higher for our scheme . This is one of the reason why the Halbach limit could be exceeded . References [1] Proc . l lth Int. Conf . on Free-Electron Laser, 1989, Naples, Florida . E .g ., see : G . Rakowsky, B . Bobbs, R . Burke, W . McMillin and G . Swoyer, Nucl . Instr . and Meth . A296 (1990) 597. A.A. Varfolomeet- et al. / Largefield-strength .short-period undulator design [2] 1 . Ben-Zvi and K. Halbach, Summary of Working Group on Wigglers, Proc. Worksh . Prospects for a 1 A F:ee-Electron Laser, 1990, Sag Harbor, New York, ed . J .C. Gallard (BNL 5227, UC 414, Brookhaven, NY, 1990). [3] F. Aghamir et al ., Nucl . Instr. and Meth . A304 (1991) 155. [4] K. Halbach, J. de Phys. (Paris) 44 (1983) C-1211 . [5] J.W . Dodd, Yu .Yu. Lachin, C. Pellegrini and A.A. Varfolomeev, Preprint UCLA CAA0072-2/91 (Los Angeles, CA, 1991). 817 [6] S.N . Ivanchenkov, C. Pellegrini and A.A . Varfolomeev, Preprint UCLA-CAA Tech .-note-int .-5/91 (Los Angeles; CA ; 199!) ' [7] E.T. Sharleman, J. Appl . Phys . 58 (1985) 2154 . [8] A.A . Varfolomeev, S.N . Ivanchenkov, A.S. Khlebnikov, C. Pellegrini, G.A . Baranov and V.I . Mikhailov, Preprint UCLA-CAA0074-3/91 (Los Angeles, CA, 1991). [9] M.J . Burns, G.A . Deis, R.H . Holmes, R.D. Van Maren and K. Halbach, IEEE Trans. Magn . 24 (1988) 978. X. UNDULAT®RS