SECTION 08110 STEEL DOORS AND FRAMES PART 1 - GENERAL 1.1 GENERAL PROVISIONS A. 1.2 Attention is directed to DIVISION 0 - BIDDING AND CONTRACT REQUIREMENTS and DIVISION 1 - GENERAL REQUIREMENTS, which are hereby made a part of this Section of the Specifications. DESCRIPTION OF WORK A. Work Included: Provide labor, materials and equipment necessary to complete the work of this Section for steel doors and frames as shown and scheduled, including but not limited to the following: 1. Insulated metal doors. 2. Hollow metal frames. B. Related Sections: 1. Section 01900 - SELECTIVE DEMOLITION, for door openings. 2. Section 08710 - DOOR HARDWARE, for door hardware. 1.3 SUBMITTALS A. Product Data: Full information on all materials and products, including doors, door frames, window frames, fasteners and accessories. B. Shop Drawings: Summary Door Schedule, dimension drawings for each door and frame, including front and rear elevations of doors showing location of hardware items; construction mounting details for each frame type; details for door lite and louver cutouts; details of core and edge construction. C. Certification of Manufacturer's Qualifications. D. Color Selector: Manufacturer's standard color selector for door frames, doors and window frames. 1.4 QUALITY ASSURANCE A. Provide doors and frames complying with ANSI A250.8 (formerly SDI-100, Recommended Specifications for Standard Steel Doors and Frames) and as specified in this section. Security and Fire Alarm System Hyannis Water System Barnstable, Massachusetts STEEL DOORS AND FRAMES 08110-1 DWSRF 3222 1.5 DELIVERY, STORAGE AND HANDLING A. Each door and frame shall be delivered individually crated in cardboard container for protection from damage; each crate shall be clearly marked with project information, door location, specific reference number shown on Shop Drawings. Each crate shall contain all fasteners necessary for installation as well as installation instruction. B. Doors and frames shall be stored in the original container, on edge and out of exposure to the elements. C. Doors and frames to handled in strict accord with the manufacturer's instructions on the outside of the crate. 1.6 WARRANTY A. Manufacturer shall warranty doors and frames for a period of 25 years from the date of installation against failure due to corrosion and shall warranty all fiberglass door and frame materials and workmanship for a period of ten years from the date of installation all defects, including warping, separation, delamination and expansion of the core. PART 2 PRODUCTS 2.1 ACCEPTABLE MANUFACTURERS A. Manufacturer – Subject to compliance with requirements, provide products by one of the following: 1. 2. 3. 4. 5. 6. 2.2 Ceco Door Products Curries Mfg., Inc. E.H. Frederick Co. The Philipp Manufacturing Co. Pioneer Industries, Inc. or approved equal. DOOR AND FRAME SCHEDULE A. Maher Wellhouse 1 1. 2. 3. 4. 5. Demolish existing wood door and frame. Furnish and install hollow metal frame to fit existing concrete block opening of approximately 39 ¾” W x 89” H (Contractor to field verify dimensions). Furnish and install single insulated metal door with #86 mortise lock prep. Door thickness shall be 1¾ inch. Furnish and install threshold and weather stripping Furnish and install hardware as noted in Section 08710 Security and Fire Alarm System Hyannis Water System Barnstable, Massachusetts STEEL DOORS AND FRAMES 08110-2 DWSRF 3222 B. Mary Dunn Wellhouse 2 1. 2. 3. 4. C. Mary Dunn Wellhouse 4 1. 2. 3. 4. 5. D. Demolish existing hollow metal frame and door. Furnish and install hollow metal frame to fit existing concrete block opening of approximately 40” W x 96” H (Contractor to field verify dimensions). Furnish and install single insulated metal door with #86 mortise lock prep. Door thickness shall be 1¾ inch. Furnish and install threshold and weather stripping. Furnish and install hardware as noted in Section 08710 Simmons Pond Wellhouse 1. 2. 3. 4. 2.3 Demolish existing hollow metal door. Furnish and install single insulated metal door to fit frame opening of approximately 3’-0” x 6’-7” (Contractor to field verify dimensions). Provide #86 mortise lock prep. Door thickness shall be 1¾ inch. Furnish and install threshold and weather stripping. Furnish and install hardware as noted in Section 08710. Demolish existing hollow metal door. Furnish and install single insulated metal door to fit frame opening of approximately 32¼” W x 80” H (Contractor to field verify dimensions). Provide #86 mortise lock prep. Door thickness shall be 1¾ inch. Furnish and install threshold and weather stripping. Furnish and install hardware as noted in Section 08710. MATERIALS A. Hot-Rolled Steel Sheets and Strip – Commercial quality carbon steel, pickled and oiled, complying with ASTM A1011 and ASTM A568. B. Cold-Rolled Steel Sheets – Commercial quality carbon steel, complying with ASTM A1008 and ASTM A568. C. Galvanized Steel Sheets – Zinc-coated carbon steel sheets of commercial quality, complying with ASTM A90 and ASTM A653, G60 zinc coating, mill phosphatized. D. Supports and Anchors – Fabricate of not less than 18 – gauge galvanized sheet steel. E. Inserts, Bolts and Fasteners – Manufacturer’s standard units, except hot-dip galvanized items to be built into exterior walls, complying with ASTM A153, Class C or D as applicable. 2.4 A. STEEL DOORS AND FRAMES FABRICATION, GENERAL Fabricated steel door and frame units to be rigid, neat in appearance and free from defects, warp or buckle. Wherever practicable, fit and assemble units in manufacturer’s plant. Clearly identify work that cannot be permanently factory-assembled before Security and Fire Alarm System Hyannis Water System Barnstable, Massachusetts STEEL DOORS AND FRAMES 08110-3 DWSRF 3222 shipment, to assure proper assembly at project site. Comply with ANSI A250.8 Level 3, extra heavy-duty, Model 3 or 4, minimum 16-gauge faces for doors and 14 gauge for frames. B. Fabricate frames, concealed stiffeners reinforcement, edge channels and moldings from either cold-rolled or hot-rolled steel (at fabricator’s option). C. Fabricate doors, panels, and frames from galvanized sheet steel. Close top and bottom edges of exterior doors as integral part of door construction or by addition of minimum 16-gauge inverted steel channels. D. Exposed Fasteners – Unless otherwise indicated, provide countersunk flat Phillips heads for exposed screws and bolts. E. Thermal-Rated (Insulating) Assemblies – Provide all exterior door which have been fabricated as thermal insulating door and frame assemblies and tested in accordance with ASTM C236. 1. Unless otherwise indicated, provide thermal-rated assemblies with U factor of 0.24 Btu/hr. x ft2 x F) F. Finish Hardware Preparation – Prepare doors and frames to receive mortised and concealed finish hardware in accordance with Section 08710 and final Finish Hardware Schedule and templates provided by hardware supplier. Comply with applicable requirements of ANSI A115 series specifications for door and frame preparation for hardware. G. Reinforce doors and frames to receive surface-applied hardware. Drilling and tapping for surface-applied finish hardware may be done at project site. H. Located finish hardware as indicated on final shop drawings or, if not shown, in accordance with “Recommended Locations for Builder’s Hardware”, published by the Door and Hardware Institute. 2.5 A. STANDARD STEEL FRAMES Provide metal frames for doors, transoms, sidelights, borrowed lights, and other openings, of types and styles as shown on Drawings and schedules. Conceal fastenings, unless otherwise indicated. Fabricate frames of minimum 14-gauge coldrolled furniture steel. 1. Fabricate frames with mitered and welded corners. B. Door Silencers – Except on weather-stripped frames, drill stops to receive 3 silencers on strike jambs of single-swing frames and 2 silencers on heads of double-swing frames. C. Plaster Guards – Provide 26-gauge steel plaster guards or mortar boxes, welded to frame, at back of finish hardware cutouts where mortar or other materials might obstruct hardware operation and to close off interior of openings. Security and Fire Alarm System Hyannis Water System Barnstable, Massachusetts STEEL DOORS AND FRAMES 08110-4 DWSRF 3222 2.6 SURFACE PREPARATION AND PAINTING A. Factory finish shall be galvanized, phosphatized, and factory primed for field painted finish. Shop Primer shall be manufacturer’s or fabricator’s standard, fast-curing, corrosion-inhibiting, lead and chromate-free, universal primer complying with ANSI A224.1 acceptance criteria; compatible with substrate and field-applied finish paint system indicated; and providing a sound foundation for field-applied topcoats despite prolonged exposure B. Paint for new doors and frames shall be opaque, soft gloss finish with two coats over factory primer. Paint shall be Benjamin Moore Moorglo Latex Housepaint & Trim Paint #096. Specific products are listed to establish system and paint types; equal products by other manufacturers are acceptable. PART 3 3.1 EXECUTION INSTALLATION A. General – Install standard steel doors, frames, and accessories in accordance with final shop drawings, manufacturer’s data, and as herein specified. B. Placing Frames – Comply with provisions of SDI-105 “Recommended Erection Instruction For Steel Frames”, unless otherwise indicated. C. 1. Set frames accurately in position, plumbed, aligned, and braced securely until permanent anchors are set. After wall construction is completed, remove temporary braces and spreaders leaving surfaces smooth and undamaged. 2. In masonry construction, locate 3 wall anchors per jamb at hinge and strike levels. 3. At poured-in-place concrete or masonry construction, set frames and secure to adjacent construction with machine screws and masonry anchorage device. Door Installation 1. 3.2 Fit hollow metal doors accurately in frames, within clearances specified in ANSI A250.8. ADJUST AND CLEAN A. Prime Coat Touch-Up – After doors have been fitted and hung, refinish edges, tops, and bottoms. B. Protection Removal – Immediately prior to final inspection, remove protection plastic wrappings from prefinished doors. Security and Fire Alarm System Hyannis Water System Barnstable, Massachusetts STEEL DOORS AND FRAMES 08110-5 DWSRF 3222 C. Final Adjustments – Check and re-adjust operating finish hardware items, leaving steel doors and frames undamaged and in complete and proper operating conditions. END OF SECTION 08110 Security and Fire Alarm System Hyannis Water System Barnstable, Massachusetts STEEL DOORS AND FRAMES 08110-6 DWSRF 3222