Temperature Control Equipment Count on SMC for all your temperature control needs. Chillers are products that control the temperature of heat sources in customers’ devices and equipment using temperature-controlled circulating fluid. Maintaining a fixed temperature can improve the quality, reliability and service life of devices or equipment. Semiconductors Machine tools Food products Physical and chemical/ analytical equipment Temperature control of chamber electrode Measuring devices Medical/ Pharmaceutical etc. Makes cooling water easily available, anytime, anywhere. There is no cooling tower. Even without a cooling tower, an air-cooled refrigerated chiller can be used to easily supply cooling water. When... Tap water is being used. Less tap water used! Dripping stops When... There is a cooling tower, but high temperatures in Cooling water at a consistent temperature can be supplied regardless of the season. summer or low (freezing) temperatures in winter make cooling water temperatures unstable. Cooling tower Compact types that can be installed under or on top of desks, etc., are available. Use for physical, chemical, and analytical equipment, etc. When... Equipment is to be used in a laboratory or other small space. Thermo-chiller Thermo-cooler Thermo-con HRG HRGC HRS HRZD HRZ HRW HEC Thermoelectric Chemical Bath Thermo-con HEB HED Can be used not only for cooling, but also for heating applications (max. 90°C) P-E10-5B Chiller What’s a Chiller? A Chiller is equipment to control temperature of customers’ heating sources. Chillers control fluid, such as water, and circulate the fluid to customers’ machine using a pump by controlling the output from a cooling source such as a compressor, or a heating source such as a heater. That’s why this equipment can be also called a circulator. Temperature sensor Circulating fluid tank Circulating fluid pump Heating source Customer’s heating source Cooling source Controller Chiller (circulator) e places chillers are re some of th used!! Here a Application Examples Laser machining Cooling of laser irradiated part UV curing device (printing, painting, bonding and sealing) X-ray (digital) instrument Cooling of UV lamp Temperature control of X-ray tube and X-ray light sensing part X-ray tube Light sensing part Electronic microscope Temperature control of electron-beam irradiated part Atomizing device (food and cosmetics) Temperature control of sample and device Laser marker Ultra sonic wave inspection machine Cooling of laser irradiated part Temperature control of ultrasonic wave laser part Packaging line (sealing of film and paper package) Linear motor Cooling of work pieces for bonding Temperature control of moving coil Cooling water Coil Workpiece Cooling of die Temperature control of paint material Cooling of vacuum pump Circulating fluid Vacuum pump Cooling water Shrink fitting machine Cooling of work pieces Reagent cooling equipment Temperature control of reagent Gas cylinder cabinet Temperature control inside cabinet Cleaning tank Temperature control of cleaning tank Concentrating equipment Temperature control of concentration fluid Temperature control of chamber electrode CH1 CH2 1 Dual Thermo-chiller HRG, HRGC, HRS, HRZ, HRZD Three types of cooling and heating methods (refrigerated, water-cooled, Peltier-type) can be selected for a wide range of applications. Cooling capacity from 1 kW to 15 kW. For a wide range of applications 1 Refrigerated Generates low temperatures using a refrigeration cycle. Refrigeration cycle Condenser (Water-cooled) Expansion valve Evaporator Lowtemperature refrigerant Facility water Circulating fluid (Air-cooled) Fan Thermo-cooler/ Thermo-chiller Hightemperature refrigerant gas Compressor This equipment cools the circulating fluid by performing heat exchange with low-temperature refrigerant gas, using a built-in refrigeration circuit that circulates refrigerant. Large-scale heat exchange can be handled compared with the Peltier type. There are two types of heating sources: high-temperature refrigerant gas, which is generated from the refrigeration circuit, and an electric heater. Both air-cooled and water-cooled types are available, depending on the condenser’s cooling method. Economy type HRG Compact type HRS Makes cooling water easily available, anytime, anywhere. # As a replacement for a cooling tower Pump capacity: Max. 62 L /min # # Installation close to a wall is possible on both sides. n 615 V 0 n tio ila 50 377 tio ila t en t en V HRG Air-cooled refrigeration HRG Installing extra cooling towers can be troublesome. The HRG series (air-cooled refrigeration) can be moved easily to wherever you need it, when you need it. Cooling water is supplied from the attached hose. Convenient functions Self diagnosis function and check display Timer operation function # Low tank level detecting function # Power failure auto-restart function # Anti-freezing operation function # With casters (Option) # 31 types of alarm codes High-performance type HRZ/HRZD # Space-saving Footprint reduced by 23% HRZ010 HRZD020 2 units 1 unit Temperature control of chamber electrode HRZ # CH1 Dual Thermo-chiller 0 76 HRZD CH2 0 87 0.66 m2 0 60 Temperature stability ±0.1°C, temperature range from −20°C to +90°C. Full array of features and equipment. # A double inverter type is also available, saving energy more effectively through use of a DC inverter compressor and an inverter pump. Dual Thermo-chiller, HRZD series can control temperature for two systems separately by one chiller. Energy-saving thanks to reduced wiring, piping and labor, and double inverter type. 0.51 m2 5 0.15 m2 84 reduction 2 Chiller HRW, HEC 2 Water-cooled For temperature control in room temperature area Temperature range setting: 20°C to 90°C Thermo-chiller Refrigerant-free and energy-saving type using no compressor. High-performance type HRW With no compressor, power consumption is drastically reduced. Reduction in power consumption is even greater with inverter type: 0.5 kWh/h. # Suitable for temperature control in room temperature areas not requiring compressor. # Reduction in facility water volume (1.2 L/min) thanks to direct heat exchange with circulating fluid. # Features equivalent to HRZ series. Energysaving In-plant cooling water circulation facility such as cooling tower, etc. 3 Peltier-type This equipment cools the circulating fluid by directly exchanging it with the cooling water in the plant. This can be used at room temperature or higher, and also used when there is a cooling water circulation facility. Circulating Large-scale heat exchange can be fluid performed using less energy, and the device has a compact body since a compressor is not required. An electric heater is used for heating. Heat exchanger for cooling circulating fluid For high-precision temperature control Temperature stability: ±0.01°C to 0.03°C Thermo-con Generates little vibration, and is refrigerant-free and environmentally friendly. Can control the temperature just in front of the heat source using the external temperature sensor. High-precision type HEC Cooling Heat suction (cooling) Circulating fluid Electron flow N P Electron hole flow Facility water Heat generation (heating) Current Air-cooled DC power supply Water-cooled Air-cooled Heating Heat generation (heating) Circulating fluid Water-cooled No facility water equipment Can install the unit easily without facility water equipment. Need to avoid effects of ambient temperature. Frequent piping changes Can reduce the piping installation labor since facility water piping is not required. Since the unit is water-cooled, the ambient temperature will have little effect. Want to reduce installation space. Can reduce the space since the unit is compact. Heat source 3 P Electron hole flow DC power supply Facility water Fan Peltier device N Facility water Heat suction (cooling) Current Thermo-con Thermo-con Electron flow Peltier device A Peltier device is a plate type element, inside which P-type semiconductors and N-type semiconductors are located alternately. Therefore, changing the direction of the current supplied to the Peltier device can achieve heating and cooling operation. Temperature can be controlled very precisely because this method has a fast response and can switch quickly. Thermoelectric Bath HEB Accurately controls the temperature of liquid in the bath. Temperature stability: ±0.01°C Temperature distribution in the bath: ±0.02°C Circulating fluid Peltier device Water, fluorinated liquid GALDEN® FluorinertTM Applications • Chemicals for MOCVD • Diffusion gas • Various samples, materials and parts • Chemicals and liquids with high viscosity Controller Facility water Facility water outlet inlet Constant temperature liquid tank This equipment precisely controls the temperature of the fluid in the constant temperature tank. Customers can control the temperature by placing a container in the tank. Application Examples Semiconductor Various tests Physical and chemical analysis Various chemical processes Evaporation of chemicals for MOCVD, temperature control of diffusion gas Thermal test with immersion Temperature control of various samples, materials and parts Indirect temperature control of chemicals and liquids with high viscosity Chemical Thermo-con HED Fluororesin heat exchanger allows direct temperature control for chemicals!! Industry-leading withstand pressure 0.35 MPa!! Chemical Thermo-con Temperature controller Peltier device (thermo-module) Type of circulating fluid • Deionized water • Hydrofluoric acid • Ammonia hydrogen peroxide solution, etc. Fluororesin heat exchanger THERMO-CON AT SEL RET Chemical fluid tank or chemical bath POWER ON OFF Pump Facility water 4 With this chiller, cooling water can be obtained anywhere it is necessary because of easy installation and easy operation. For a wide range of applications such as laser machine tool, analytical equipment, LCD manufacturing equipment, mold temperature control, etc. Economy-type chiller Thermo-cooler Series HRG (3-phase power supply) With this chiller, cooling water can be obtained anywhere it is necessary because of easy installation and easy operation. For a wide range of applications such as mold temperature control, laser machine tool, analytical equipment, LCD manufacturing equipment, etc. Ideal for export equipment (single-phase 200 to 230 V) UL standards, CE marking Economy-type chiller Thermo-cooler Series HRGC (Single-phase power supply) ® High-performance chiller/Compact type Thermo-chiller Refrigerated New High-performance chiller SEMI Thermo-chiller Series HRZ (Built-in inverter) SEMI High-performance chiller Dual Thermo-chiller Series HRZD (Built-in inverter) SEMI −30 Air-cooled refrigeration, Water-cooled refrigeration ±0.1°C 5 to 40 L/min Clear water, Ethylene glycol aqueous solution 15 kW Water-cooled refrigeration ±0.1°C 6 to 40 L/min Fluorinated fluid, Clear water, Deionized water, Ethylene glycol aqueous solution 5°C to 40°C −30 90 witc h or/s o leak Hig r a ge env h-temp iron menerature t sp ecs . 5 kW 90 h-lif t pu mp With D With I cont rol k w sen it s ater Clear water, Deionized water, Ethylene glycol aqueous solution ith h 5 to 62 L/min e a te Wit r inle h exter t nal swit Stain ch parts less ste fo e For r circu l wetted pipindeion lating fl ized u g wat id er Hig ±1.0°C/ ±0.5°C brea arth ker leak age W Air-cooled refrigeration, Water-cooled refrigeration 85 log I/O Dev ic e N et ™ With e 5 kW 5°C to 35°C Ana Clear water, Deionized water, Ethylene glycol aqueous solution RS-4 5 to 62 L/min 32C ±1.0°C s e ns Air-cooled refrigeration, Water-cooled refrigeration RS-2 15 kW 90 Applicable fluid −30 −30 90 20°C to 90°C −20°C to 90°C New Temperature for two systems can be controlled separately by one chiller. More effective energy-saving is achieved through use of a DC inverter compressor and an inverter pump. Conforming to SEMI standards, CE marking 90 90 10 kW Water-cooled refrigeration ±0.1°C 10 to 40 L/min Fluorinated fluid, Clear water, Deionized water, Ethylene glycol aqueous solution 9.5 kW x 2 Water-cooled refrigeration ±0.1°C 10 to 40 L/min Fluorinated fluid, Ethylene glycol aqueous solution 30 kW Water-cooled Without compressor ±0.3°C 10 to 30 L/min Fluorinated fluid, Clear water, Deionized water, Ethylene glycol aqueous solution 600 W Peltier-type air-cooled ±0.01°C 1 to 10 L/min Clear water 1.2 kW Peltier-type water-cooled ±0.01°C 3 to 23 L/min Clear water, Fluorinated fluid 140 W Peltier-type water-cooled ±0.01°C — Clear water, Fluorinated fluid 750 W Peltier-type water-cooled ±0.1°C — Deionized water, Chemical −20°C to 90°C −30 90 −30°C to 90°C −30 90 Thermo-chiller Series HRW (Water-cooled) ® SEMI High-performance chiller Thermo-chiller Series HRW (Water-cooled) (Built-in inverter) Peltier-type Series HEC High-precision bath Thermoelectric Bath Series HEB Fluororesin temperature control system for chemicals Chemical Thermo-con Series HED SEMI Direct heat exchanger for in-plant circulating fluid Refrigerant-free Can control the temperature over a wide range since a compressor is not required. Suitable for semiconductor processing equipment with a wide variety of features such as high temperature stability, wide temperature range, failure diagnosis, external communication, etc. Conforming to UL, SEMI standards, CE marking 20°C to 90°C −30 90 SEMI Thermo-con Bath −30 Temperature Pump stability capacity High-performance chiller High-performance chiller Temperature Control System for Chemicals Cooling method 5°C to 35°C −30 In addition to advanced HRZ series, energy-saving is achieved through use of a DC inverter compressor. A single unit covers a wide temperature range and has a large cooling capacity. Can respond to change of process conditions flexibly, which is suitable for semiconductor equipment with a short innovation cycle. Conforming to UL, SEMI standards, CE marking High-performance chiller ® 5 Suitable for semiconductor processing equipment with a wide variety of features such as high temperature stability, wide temperature range, failure diagnosis, external communication, etc. Conforming to various safety standards Conforming to UL, SEMI standards, CE marking Series HRZ ® Max. cooling capacity −20°C to 40°C Thermo-chiller ® Water-cooled Chiller (Circulating Fluid Temperature Controller) Series HRS Fits into the space under a laboratory table with a compact design. 615 H x 377 W x 500 D 40 kg Available for single-phase 100/115 V, 200 to 230 V UL standards, CE marking Temperature range rol ON/ OFF c ontr Lear ol ning con Error trol diagn ostic functi Pum on p in vert Flow er Features mati c wa ter s Circu upply lating fluid recov Invert er-con ery trolled comp PID resso con r t Series : Standard : Selectable by model or option Auto SMC Temperature Control Equipment Guide High-precision temperature controller with a Peltier device suitable for applications that require high-precision temperature control. Refrigerant-free Highly-reliable simple construction Easy installation in equipment with a compact, low-vibration body Compatible with a wide range of power supply voltage Conforming to UL standards, CE marking High-precision temperature control bath with a Peltier device Refrigerant-free Compact and low noise Minimal up-down temperature distribution with a unique agitation method Heat exchanger for direct temperature control with a Peltier device Refrigerant-free Compatible with a wide range of chemicals by use of a fluororesin heat exchanger Conforming to SEMI standards, CE marking 10°C to 60°C −30 90 −15°C to 60°C −30 90 10°C to 60°C −30 90 Discontinued Discontinuation • HRG/HRGC (1 kW/2 kW) End of March 2011 dates • HRG/HRGC (5 kW) End of April 2011 Production Information Thereafter, please select the HRS series. 6 Temperature Control Equipment Related Products Industrial Filter Circulating Fluid Line Pressure Switch Relief valve Valve Fittings and Tubing Circulating fluid outlet Customer’s loading machine Circulating fluid return inlet Y-strainer Flow Switch Facility Water Line (water-cooled) Facility water outlet Customer’s facilities Facility water inlet Pressure Switch Manage pressure, flow rate, and temperature: digital display makes these aspects “visible” Flow Switch Pressure Switch: Monitors pressure of the circulating fluid and facility water. 2-Color Display High-Precision Digital Pressure Switch Refer to Best Pneumatics No. 6 for details. Pressure Sensor for General Fluid PSE56: Pressure Sensor Controller PSE200, 300 ISE80 • Stainless diaphragm • IP65 • VCR®, Swagelok® compatible fittings can be selected. • Wetted parts: Stainless steel 316L • IP65 • VCR®, Swagelok® compatible fittings can be selected. Industrial Filter: Filters the circulating fluid and facility water. Quick Change Filter FQ1 • Port size: Rc1/2, 3/4, 1 • Filtration flow rate: Max. 30 L/min • No tools required • Takes only 60 seconds for element Refer to Best Pneumatics No. 7 for details. Industrial Filter/ Vessel Series FGD High-Precision Filter for Fluid FGH • Port size: Rc3/8, 1/2, 3/4 • Filtration flow rate: Max. 60 L/min • Port size: Rc3/8 to 1 • Filtration flow rate: Max. 30 L/min • HEPO element, Membrane element replacement. Flow Switch: Monitors the flow rate and temperature of the circulating fluid and facility water. Digital Flow Switch for Water Integrated with temperature sensor PF3W • Set flow rate range (L/min) • 0.5 to 4 • 2 to 16 • 5 to 40 • 10 to 100 • Three-color display, Digital Flow Switch for Deionized Water and Chemicals 4-Channel Flow Monitor PF2:200 • Set flow rate range two-screen display • IP65 compliant • Grease-free (L/min) • 0.4 to 4 • 1.8 to 20 • 4.0 to 40 Fittings and Tubing S Coupler KK S Coupler/Stainless Steel (Stainless Steel 304) KKA • Port size: 6A to 50A (1/8 to 11/2) KQG2 • Applicable tube O.D.: ø3.2 to ø16 Tubing PF2D • Material Body sensor: New PFA Tube: Super PFA Refer to Best Pneumatics No. 6 for details. • Applicable tube O.D.: ø3.2 to ø16 • Port size: M5 to 25A (3/4) Stainless Steel 316 One-touch Fittings Refer to Best Pneumatics No. 6 for details. T: Stainless Steel 316 Insert Fittings T TU TH TD TL KQB2 • Applicable tube O.D.: ø3.2 to ø16 KFG2 • Applicable tube O.D.: ø4 to ø16 Series Metal One-touch Fittings Material Nylon Polyurethane FEP (fluoropolymer) Modified PTFE (soft fluoropolymer) Super PFA LQ • Applicable tube O.D.: ø3 to ø25 Fluoropolymer Fittings O.D. ø4 to ø16 ø4 to ø16 ø4 to ø12 ø4 to ø12 ø4 to ø19 Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN Phone: 03-5207-8249 Fax: 03-5298-5362 http://www.smcworld.com © 2011 SMC Corporation All Rights Reserved Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. D-DN 1st printing PP printing PR 12450SZ Printed in Japan.