Hazardous Area Classifications

Hazardous Area Classifications

Westlock valve monitoring systems are designed with specific safety measures to prevent ignition of a surrounding explosive substance during normal operation when installed in a hazardous area. Each system carries certification to North

American and European standards which are classified as follows:

Standards used in North America.

Hazardous (classified) locations in accordance with Article 500, National Electrical Code

Example:

Permitted Class

Permitted Division

Permitted Group

Temperature Class

Class I Div 2 Group A, B, C & D T3

Permitted Class

Class I: Combustible material in the form of a gas vapor.

Class II: Combustible material in the form of a dust.

Class III: Combustible material in the form of a fiber, such as textile flyings.

Permitted Group

The Group sub-divides the Class and describes atmospheres containing:

Group A: acetylene.

Group B: hydrogen, gases or vapors of equivalent hazards, such as manufactured gas.

Permitted Division

The Division defines the probability of an explosive mixture being present (e.g. a hazardous mixture is normally present in a Division 1 area but will only be present accidentally in a Division 2 area).

Division 1: Places where ignitable concentrations of flammable gases or vapors exist under normal conditions or may frequently exist either because of maintenance operations or where malfunctions may release ignitable vapors and simultaneously cause failure of electrical equipment.

Division 2: Locations where flammable liquids or gases are present but are normally contained and can escape only through accident or abnormal operation. Also included are areas made safe by mechanical ventilation but might become hazardous because of failure or abnormal operation of the equipment. A third Division 2 situation is an area adjacent to a Division 1 location where ignitable concentrations of gas or vapour might occasionally be communicated.

Group C: ethyl ether vapors, ethylene of cyclopropane.

Group D: gasoline, hexane, naphtha, benzene, butane, propane, alcohol, acetone, benzol, lacquer, solvent vapors or natural gas

Group E: metal dust including magnesium and its commercial alloys and other metals with similarly hazardous characteristics.

Group F:

Group G: carbon black coal or coke dust.

flour, starch or grain dust.

Temperature Class

T1: 450°C (842°F)

T2: 300°C (572°F)

T3: 200°C (392°F)

T4: 135°C (275°F)

T5: 100°C (212°F)

T6: 85°C (185°F)

Equipment may be exposed to gases with a higher ignition temperature than this value.

Advisory note

This document provides a simplified overview of the background to hazardous area classifications and is believed to be correct at the time of publication.

The National Electrical Code (NEC) is published by the National Fire Protection

Agency (NFPA). For further information please visit www.nfpa.org

and view codes and standards.

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Hazardous Area Classifications

Standards used Internationally and in Europe

Hazardous (classified) locations in accordance with IEC and EU (European) standards

The IEC (International Electrotechnical Commission) classifications as per IEC 60079 -10 are as follows:

Example:

Explosion protection

Ex ia IIC

Type of protection

Gas Group classification

Temperature classification

T4

Type of protection Gas Group classification d: flameproof enclosure - contain explosion and quench flame p: pressurized enclosure - fill with inert gas ia: intrinsically safe for Zone 0 - limit energy ib: Intrinsically safe for Zone 1 - limit energy o: oil immersion s: special protection e: increased safety - no arcing, sparking or hot surfaces m: encapsulation - sealed arcing devices or non-arcing q: sand-filled nL: nonincendive - limited energy nA: nonincendive - non sparking me: encapsulation/increased safety

The Group describes atmospheres containing:

IIC:

IIB:

acetylene and hydrogen

diethyl ether, ethylene, cyclopropane and others

IIA: gasoline, hexane, butane, naphtha propane, isoprene and many others

Temperature classification

T1: 450°C (842°F)

T2: 300°C (572°F)

T3: 200°C (392°F)

T4: 135°C (275°F)

T5: 100°C (212°F)

T6: 85°C (185°F)

Advisory note

This document provides a simplified overview of the background to hazardous area classifications and is believed to be correct at the time of publication.

Equipment may be exposed to gases with a higher ignition temperature than this value.

The IEC has a website dedicated to the IECEx system. For further information please visit www.iecex.com

.

ATEX marking (94/9/EC)

The ATEX directive consists of two EU directives describing what equipment and work environment is allowed in an environment with an explosive atmosphere. Employers must classify into zones those areas where hazardous explosive atmospheres may occur. All equipment used within European member countries must meet the ATEX hazardous and essential health and safety requirements for acceptance.

Example: II 1 G

European Community explosion protection symbol

Equipment group

Category

Explosive atmosphere

Equipment group

I: mines

II: other than mines

Category

1: Zone 0 (gas); Zone 20 (dust)

2: Zone 1 (gas); Zone 21 (dust)

3: Zone 2 (gas); Zone 22 (dust)

Explosive atmosphere

G: gases/vapors

D: dusts

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Hazardous Area Classifications

The ATEX markings are in addition to the standard zone markings and indicate compliance to the new directives. The classification given to a particular zone, its size and location, depends on the likelihood of an explosive atmosphere occurring and its persistence if it does.

Area

Equipment group II

(surface)

Category of equipment

1

2

3

Presence or duration of explosive atmosphere

Continuous presence

Long periods

Frequent

Likely to occur

Unlikely to occur

Present for a short period

Inflammable substances

Gas, vapors, mist, dust

Gas, vapors, mist, dust

Gas, vapors, mist, dust

Level of protection

Faults to allow for

Very high level of

2 types of protection or 2 independent faults

High level of

1 type of protection:

Habitual frequent malfunction

Normal protection:

Required level of protection

Comparison with previous practice

Group II

Zone 0 (gas)

Zone 20 (dust)

Group II

Zone 1 (gas)

Zone 21 (dust)

Group II

Zone 2 (gas)

Zone 22 (dust)

Advisory note

This document provides a simplified overview of the background to hazardous area classifications and is believed to be correct at the time of publication.

For further information on the ATEX Directive please visit the European Commission website at: ec.europa.eu/enterprise/ sectors/mechanical .

A comparison between North American and European classifications is:

IEC/EU

US NEC 500

Flammable material present continuously

Zone 0

(Zone 20-dust)

Division 1

Flammable material present intermittently

Zone1

(Zone 21-dust)

IEC classification per IEC 60079-10

EU classification per EN 60079-10

US classification per ANSI/NFPA 70 National Electric Code (NEC) Article 500

Flammable material present abnormally

Zone 2

(Zone 22-dust)

Division 2

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Europe: Kent, England

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Ph: +65 6768 5850

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