® ULTREX PVC/Nylon and XLPE Insulated Tray Cables ULTREX®® Tray Cables UL Type TC, 600 Volt Power and Control Cables Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 ULTREX®® VN PVC/Nylon Insulated, PVC Jacketed Applications and Description . . . 18 AWG Unshielded . . . . . . . . 18 AWG Shielded . . . . . . . . . . 16 AWG Unshielded . . . . . . . . 16 AWG Shielded . . . . . . . . . . 14 AWG Unshielded . . . . . . . . 14 AWG Shielded . . . . . . . . . . 12 AWG Unshielded . . . . . . . . 12 AWG Shielded . . . . . . . . . . 10 AWG Unshielded . . . . . . . . 10 AWG Shielded . . . . . . . . . . 3 Conductors with Ground . . . . 4 Conductors with Ground . . . . Dupont — Construction . . . . . . . Dupont Composite Construction . Dow Composite Construction. . . Composite Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 .4 .5 .6 .7 .8 .9 10 11 12 13 14 15 16 17 18 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 21 22 23 24 25 ULTREX®® XL - XLTC XLP Insulated, PVC Jacketed Applications and Description . 14 AWG Unshielded . . . . . . 12 AWG Unshielded . . . . . . 10 AWG Unshielded . . . . . . 3 Conductors with Ground . . 4 Conductors with Ground . . . . . . . . . . . . . . . . . . . . Conductor or Phase Identification . . . . . . . . . . . . . . . . . . . . . . 26 Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 1-866-663-9267 1 Introduction Nexans brings energy to life through an extensive range of cables and cabling solutions that deliver impeccable performance for our customers worldwide. With more than a century of experience in cable manufacturing, you can rely on the quality of Nexans’ products. Our teams are committed to a partnership approach that supports customers in four main business areas: Power transmission and distribution (Submarine and Land), Energy resources (Oil & Gas, Mining and Renewables), Transportation (Road, Rail, Air, Sea) and Building (Commercial, Residential, Industrial and Data Centers). Nexans’ strategy is founded on continuous innovation in products, solutions and services, employee development, customer training and the introduction of safe, low-environmental-impact industrial processes. In 2013, Nexans became the first cable manufacturer to create a Foundation to introduce sustained initiatives for access to energy for disadvantaged communities worldwide. This catalog has been prepared for the convenience of those using electrical conductors in industrial applications. The information included in the many tabulations will be of particular value to the architect, engineer, electrician, and layperson alike. For your convenience, we have referenced applicable Articles and Tables from the NEC. All the cables in this catalog are LEAD FREE. This indicates that the Nexans cable components have less than 300 ppm of lead, which is well below the 1000 ppm level indicated in RoHS (restriction of hazardous substances) regulations and below the level requiring labeling by California Proposition #65. 1-866-663-9267 2 ULTREX®®VN PVC/Nylon Type TC or TC-ER 600 Volt Power and Control Cable ° / wet rated Temperature rating of 90°C dry Applications Nexans 600 V ULTREX® VN Tray Cables are listed as type TC or TC-ER under UL 1277 Electrical Power and Control Cables. These cables may be installed in wet or dry locations; in cable trays, raceways and open air; and are suitable for exposure to weather, direct burial and for Class I, Div. 2 (also Zone 2) and Class II, Div. 2 hazardous locations per NEC. Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). Construction Conductor: bare, annealed copper conforming to ASTM B3 and Class B stranded in accordance to ASTM B8, from 18 AWG to 500 kcmil. Compressed copper for 14 AWG through 500 kcmil. Insulation: flame-retardant PVC/Nylon type THHN/THWN-2 per UL 83 for sizes 14 AWG to 500 kcmil and type TFN per UL 66 for 18 AWG and 16 AWG. Assembly : Non-shielded: cables with 3 or more conductors are cabled in concentric layers with interstices filled with suitable fillers, as required. Two-conductor cables are supplied in a flat/parallel configuration. Ground wires are sized as required by UL 1277 (refer to the applicable product tables for the standard sizes provided). Sizes 14 AWG to 6 AWG have an insulated green ground wire. Sizes 4 AWG and larger have a bare ground wire. Where necessary, a binder tape of synthetic material assembles the core in a tight circular configuration. Shielded : cabled in concentric layers with interstices filled with suitable fillers as required. A helically wrapped aluminum tape, with synthetic backing, gives 100% shielding. A tinned copper drain wire is placed in contact with the aluminum side of the tape, to lower the resistance and to assist in the termination of the shield. Jacket: UL listed sunlight and moisture resistant, black, flame retardant polyvinyl chloride (PVC) material meeting the requirements of UL 1277. A Nylon ripcord is included for ease of jacket removal. Jacket surface is printed with required UL / NEC code information and sequential footage markings. Sample Print Legend: NEXANS-C ULTREX-VN 600V TC-ER 3/C-12AWG THHN/THWN-2 SUN RES DIR BUR (UL) ROHS MFG DATE Conductor Identification (See page 26 of this catalog) 18 AWG to 10 AWG: Color coded per Method #1-E2 per ICEA S-73-532 8 AWG to 500 kcmil: black with number coding per Method 4 of ICEA S-73-532 Composite Power: Black with number coding per Method 4 of ICEA S-73-532 Control: Color coded per Method #1-E2 per ICEA S-73-532 Specifications • Meets UL 1277: Power and Control Tray Cables with Optional Fiber Members. • Meets UL 83: Thermoplastic-Insulated Wires and Cables for 14 AWG and larger. • Meets UL 66: Fixture Wire for 18 AWG and 16 AWG. • Meets ICEA S-95-658, NEMA Publication No. WC-70: Non-Shielded Power Cables rated 2000 volts or Less for the Distribution of Electrical Energy. • Dupont constructions meet Dupont Engineering Specification SE33.4B: “600-Volt Multiconductor Type TC Cable; THWNTHHN or TFN Insulated and with Vinyl Jacket” Product Features • UL approved cables Type TC or TC-ER, 600 V. • UL approved insulated conductors. • Cables pass UL 1685 and IEEE 383 vertical tray fire tests at 70,000 BTU/hr. • Cables are UL listed to IEEE 1202 and FT4 70,000 BTU/hr flame test. 1-866-663-9267 3 • For use in power, lighting, control and signal circuits. • Can be used within industrial establishments where serviced by qualified personnel and not subject to physical damage. • Can operate at continuous temperatures of 90°°C dry and wet. • Cold bend of –25°C per UL 1277. • Can be used In Class I Division 2 and Class II Division 2 Hazardous Locations and Intrinsically Safe applications as permitted by NEC Articles 392, 501, 502, 503, and 505.* • As indicated in UL 1277: The overall jackets of these cables are a “gas/vapor tight continuous sheath” as discussed in NEC Article 501.15(D) & (E).* • For use in cable trays, raceways, conduits, or for aerial applications where installed with a messenger. • For Direct Burial applications. • Cables of 2 or more conductors (plus a ground conductor) are UL listed for Exposed Run (ER) per NEC Article 336.10(7): 1) Cables sized from 18 AWG to 6 AWG have an insulated ground conductor. 2) Cables sized 4 AWG and larger have a bare ground conductor. • As permitted in NEC Article 725 for Class 1 circuits. alarm • As permitted for non-power-limited circuits as defined in NEC Article 760. • Lead free and RoHS compliant • Sunlight and moisture resistant Options The following constructions can be provided on special orders: • Cables sized 4 AWG and larger with an insulated ground conductor • Dow Construction • DuPont Construction • Composite Cable Construction • Insulated or bare ground wires • Different conductor methods * Use in hazardous locations: Please note that no investigation of these cables has been performed regarding the transmission of gases or vapors through the core. When these cables are used in hazardous locations they should be sealed properly as required by the NEC. ULTREX®® VN UL 1277 UL 66 ICEA S-73-532 (Conductor Identification Only) Unshielded Tray Cable UL Type TC or TC-ER, 600 V, 90°C dry / wet rated Multiconductor 18 AWG Type TFN Insulation Thickness: 15 mils / 0.38 mm PVC, 4 mils / 0.10 mm Nylon Covering Part # of Number Conduct ors 697151 697359 697169 627448 627273 627281 -------627901 669127 -------697367 --------------697177 697375 -------697383 -------626994 ---------------------- 2 Flat 3 4 5 6 7 8 9 10 11 12 13 14 15 19 20 25 30 37 40 45 50 Jacket Diamet er A pproximat e Net Thickness over Jacket Cable Weight mils inches lb/kft amps 45 45 45 45 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60 60 60 80 0.180 x0.270 0.288 0.311 0.337 0.364 0.364 0.392 0.421 0.448 0.454 0.468 0.476 0.491 0.504 0.574 0.590 0.658 0.701 0.754 0.782 0.867 0.898 35 45 54 66 76 82 92 108 117 122 131 139 148 184 210 217 272 308 380 397 442 516 6.0 6.0 4.8 4.8 4.8 4.2 4.2 4.2 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 2.7 2.7 2.4 2.4 2.1 2.1 A mpacit y Mininum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during installation pull-in . Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). • Ampacities are in accordance with NEC Article 336.80, and Table 402.5 “Allowable Ampacity for Fixture Wires” at an ° (with no load diversity). Ampacity for cables having more than three conductors have been derated ambient temperature of 30°C as stated in NEC Article 392.80(A), using the derating factors of NEC Table 310.15(B)(3)(a). • For load diversity of 50%, refer to NEC Table B.310.15(B)(2)(11). • For correction factors for different ambient temperatures and ampacities at different conductor temperature ratings see NEC Table 310.15(B)(16). • Refer to NEC Article 240.4(D) for overcurrent protection requirements. 1-866-663-9267 4 ULTREX®® VN UL 1277 UL 66 ICEA S-73-532 (Conductor Identification Only) Shielded Tray Cable UL Type TC or TC-ER, 600 V, 90°C dry / wet rated Multiconductor 18 AWG Type TFN Insulation Thickness: 15 mils / 0.38 mm PVC, 4 mils / 0.10 mm Nylon Covering Drain Wire: 20 AWG (7w) Tinned Copper Part # of Number Conduc t ors 697409 697417 627059 -------627067 674689 627521 -------674697 -------697458 -----------------------------------675751 ------------------------------------ 2 3 4 5 6 7 8 9 10 11 12 13 14 15 19 20 25 30 37 40 45 50 Jac ket Diamet er A pproximat e Net Thic kness over Jac ket Cable Weight mils inches lb/kft amps 45 45 45 45 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60 60 80 80 0.280 0.294 0.317 0.343 0.370 0.370 0.404 0.433 0.460 0.466 0.480 0.488 0.503 0.516 0.586 0.602 0.670 0.713 0.766 0.794 0.879 0.910 38 49 58 73 82 87 98 112 127 130 136 144 153 165 215 272 280 318 390 407 452 526 6.0 6.0 4.8 4.8 4.8 4.2 4.2 4.2 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 2.7 2.7 2.4 2.4 2.1 2.1 A mpac it y Mininum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during. installation pull-in Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). • Ampacities are in accordance with NEC Article 336.80, and Table 402.5 “Allowable Ampacity for Fixture Wires” at an ambient temperature of 30°C ° (with no load diversity). Ampacity for cables having more than three conductors have been derated as stated in NEC Article 392.80(A), using the derating factors of NEC Table 310.15(B)(3)(a). • For load diversity of 50%, refer to NEC Table B.310.15(B)(2)(11). • For correction factors for different ambient temperatures and ampacities at different conductor temperature ratings see NEC Table 310.15(B)(16). • Refer to NEC Article 240.4(D) for overcurrent protection requirements. 1-866-663-9267 5 ULTREX® VN UL 1277 UL 66 ICEA S-73-532 (Conductor Identification Only) Unshielded Tray Cable UL Type TC or TC-ER, 600 V, 90°C dry / wet rated Multiconductor 16 AWG Type TFN Insulation Thickness: 15 mils / 0.38 mm PVC, 4 mils / 0.10 mm Nylon Covering Part # of Number Conduct ors 697045 697052 631010 697342 697060 697078 697086 697094 697102 -------697110 --------------671784 697128 697136 627463 697144 697896 697664 --------------627471 2 Flat 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 25 30 37 40 45 50 Jacket Diamet er A pproximat e Net Thickness over Jacket Cable Weight mils 45 45 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60 60 60 80 80 80 80 inches 0.190 x0.290 0.306 0.330 0.360 0.390 0.390 0.425 0.452 0.480 0.486 0.505 0.510 0.556 0.570 0.594 0.610 0.640 0.715 0.765 0.864 0.893 0.943 0.980 lb/kft 45 59 71 86 100 110 128 141 157 165 179 205 219 232 240 283 300 367 430 548 584 649 689 A mpacit y amps 8.0 8.0 6.4 6.4 6.4 5.6 5.6 5.6 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 3.6 3.6 3.2 3.2 2.8 2.8 Mininum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during installation . pull-in Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). • Ampacities are in accordance with NEC Article 336.80, and Table 402.5 “Allowable Ampacity for Fixture Wires” at an ° (with no load diversity). Ampacity for cables having more than three conductors have been derated ambient temperature of 30°C as stated in NEC Article 392.80(A), using the derating factors of NEC Table 310.15(B)(3)(a). • For load diversity of 50%, refer to NEC Table B.310.15(B)(2)(11). • For correction factors for different ambient temperatures and ampacities at different conductor temperature ratings see NEC Table 310.15(B)(16). • Refer to NEC Article 240.4(D) for overcurrent protection requirements. 1-866-663-9267 6 ULTREX®® VN UL 1277 UL 66 ICEA S-73-532 (Conductor Identification Only) Shielded Tray Cable UL Type TC or TC-ER, 600 V, 90°C dry / wet rated Multiconductor 16 AWG Type TFN Insulation Thickness: 15 mils / 0.38 mm PVC, 4 mils / 0.10 mm Nylon Covering Drain Wire: 18 AWG (7w) Tinned Copper Part # of Number Conduc t ors 697466 627091 627083 631127 687491 631135 ----------------------------697441 ---------------------627109 -------------------------------------------------- 2 3 4 5 6 7 8 9 10 11 12 13 14 15 19 20 25 30 37 40 45 50 Jac ket Diamet er A pproximat e Net Thic kness over Jac ket Cable Weight mils 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60 60 60 60 80 80 80 80 inches 0.298 0.314 0.339 0.368 0.398 0.398 0.435 0.467 0.497 0.504 0.549 0.558 0.575 0.589 0.634 0.652 0.727 0.775 0.885 0.905 0.955 0.989 lb/kft 51 67 80 96 111 120 136 149 165 173 187 213 229 242 301 310 377 440 568 604 669 743 A mpac it y amps 8.0 8.0 6.4 6.4 6.4 5.6 5.6 5.6 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 3.6 3.6 3.2 3.2 2.8 2.8 Mininum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during installation . pull-in Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). • Ampacities are in accordance with NEC Article 336.80, and Table 402.5 “Allowable Ampacity for Fixture Wires” at an ° (with no load diversity). Ampacity for cables having more than three conductors have been derated ambient temperature of 30°C as stated in NEC Article 392.80(A), using the derating factors of NEC Table 310.15(B)(3)(a). • For load diversity of 50%, refer to NEC Table B.310.15(B)(2)(11). • For correction factors for different ambient temperatures and ampacities at different conductor temperature ratings see NEC Table 310.15(B)(16). • Refer to NEC Article 240.4(D) for overcurrent protection requirements. 1-866-663-9267 7 ULTREX®® VN UL 1277 UL 83 ICEA S-73-532 (Conductor Identification Only) Unshielded Tray Cable UL Type TC or TC-ER, 600 V, 90 °C dry / wet rated Multiconductor 14 AWG Type THHN/THWN-2 Insulation Thickness: 15 mils / 0.38 mm PVC, 4 mils / 0.10 mm Nylon Covering Jac ket Diamet er over A pproximat e Net Thic kness Jac ket Cable Weight 2 Flat 3 mils 45 45 inches .205 x .315 0.336 lb/kft 58 77 amps 25.0 25.0 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 25 30 37 40 45 50 45 45 45 45 45 45 60 60 60 60 60 60 60 60 60 60 80 80 80 80 80 0.365 0.397 0.431 0.431 0.466 0.502 0.566 0.574 0.591 0.601 0.620 0.636 0.653 0.687 0.707 0.792 0.886 0.953 0.988 1.05 1.08 96 117 137 152 175 195 232 250 266 287 307 326 343 396 417 518 638 774 833 928 972 20.0/25.0(1) 20.0 20.0 17.5 17.5 17.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 11.3 11.3 10.0 10.0 8.8 8.8 Part # of Number Conduc t ors 696815 696823 696831 696849 667055 696807 676700 696856 696864 -------696872 ---------------------631002 696880 696898 696906 627299 696914 --------------697326 A mpac it y Mininum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during installation . pull-in Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). ° ambient • Ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in a raceway or direct buried at 30°C ° rated conductors. Ampacities for cables having more than three conductors have been derated per NEC temperature and 90°C Table 310.15(B)(3)(a). • For load diversity of 50%, refer to NEC Table B.310.15(B)(2)(11). • For correction factors for different ambient temperatures and ampacities at different conductor temperature ratings see NEC Table 310 .15(B)(16). • NEC Article 240.4(D) requires that overcurrent protection not exceed 15 amperes for 14 AWG copper conducts after any correction factors for ambient temperature and number of conductors have been applied. Exceptions to this may be covered in NEC Article 240.4(E) through (G). (1) Where the 4th conductor is the neutral of a balanced 3 phase system. 1-866-663-9267 8 ULTREX®® VN UL 1277 UL 83 ICEA S-73-532 (Conductor Identification Only) Shielded Tray Cable UL Type TC or TC-ER, 600 V, 90°C dry / wet rated Multiconductor 14 AWG Type THHN/THWN-2 Insulation Thickness: 15 mils / 0.38 mm PVC, 4 mils / 0.10 mm Nylon Covering Drain Wire: 16 AWG (7w) Tinned Copper Part # of Number Conduc t ors 697698 627117 627794 631085 -------627125 ----------------------------631101 ----------------------------631119 -------------------------------------------------- 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 25 30 37 40 45 50 Jac ket Diamet er A pproximat e Net Thic kness over Jac ket Cable Weight mils inches lb/kft amps 45 45 45 45 45 45 45 60 60 60 60 60 60 60 60 60 60 60 80 80 80 80 80 0.324 0.342 0.371 0.403 0.437 0.437 0.478 0.514 0.578 0.586 0.603 0.613 0.632 0.648 0.665 0.699 0.719 0.804 0.898 0.965 1.00 1.06 1.10 69 86 107 128 148 163 186 206 243 261 283 298 318 337 358 413 432 529 653 789 848 943 1033 25.0 25.0 A mpac it y 20.0/25.0(1) 20.0 20.0 17.5 17.5 17.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 11.3 11.3 10.0 10.0 8.8 8.8 Mininum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during installation . pull-in Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). ° ambient • Ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in a raceway or direct buried at 30°C ° rated conductors. Ampacities for cables having more than three conductors have been derated per NEC temperature and 90°C Table 310.15(B)(3)(a). • For load diversity of 50%, refer to NEC Table B.310.15(B)(2)(11). • For correction factors for different ambient temperatures and ampacities at different conductor temperature ratings see NEC Table 310.15(B)(16). • NEC Article 240.4(D) requires that overcurrent protection not exceed 15 amperes for 14 AWG copper conductors after any correction factors for ambient temperature and number of conductors have been applied. Exceptions to this may be covered in NEC Article 240.4(E) through (G). (1) Where the 4th conductor is the neutral of a balanced 3 phase system. 1-866-663-9267 9 ULTREX®® VN UL 1277 UL 83 ICEA S-73-532 (Conductor Identification Only) Unshielded Tray Cable UL Type TC or TC-ER, 600 V, 90°C dry / wet rated Multiconductor 12 AWG Type THHN/THWN-2 Insulation Thickness: 15 mils / 0.38 mm PVC, 4 mils / 0.10 mm Nylon Covering Part Number 696955 696963 696971 697292 ------697300 ------696989 696997 ------697003 ------------------697001 697318 697029 697037 688770 627455 ------------------- # of Conduc t ors 2 Flat 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 25 30 37 40 45 50 Jac ket Diamet er over A pproximat e Net Thic kness Jac ket Cable Weight mils inches lb/kft amps 45 45 45 45 45 45 45 60 60 60 60 60 60 60 60 60 60 80 80 80 80 80 80 .225 x .359 0.376 0.408 0.448 0.488 0.488 0.559 0.601 0.641 0.650 0.670 0.682 0.704 0.723 0.742 0.782 0.806 0.945 1.01 1.09 1.13 1.19 1.24 77 105 126 166 196 215 253 296 328 357 376 414 443 470 490 573 582 778 915 1107 1216 1358 1497 30.0 30.0 24.0/30.0(1) 24.0 24.0 21.0 21.0 21.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 13.5 13.5 12.0 12.0 10.5 10.5 A mpac it y Mininum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during installation . pull-in Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). ° ambient • Ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in a raceway or direct buried at 30°C ° rated conductors. Ampacities for cables having more than three conductors have been derated per NEC temperature and 90°C Table 310.15(B)(3)(a). • For load diversity of 50%, refer to NEC Table B.310.15(B)(2)(11). • For correction factors for different ambient temperatures and ampacities at different conductor temperature ratings see NEC Table 310.15(B)(16). • NEC Article 240.4(D) requires that overcurrent protection not exceed 20 amperes for 12 AWG copper conductors after any correction factors for ambient temperature and number of conductors have been applied. Exceptions to this may be covered in NEC Article 240.4(E) through (G). (1) Where the 4th conductor is the neutral of a balanced 3 phase system. 1-866-663-9267 10 ULTREX®® VN UL 1277 UL 83 ICEA S-73-532 (Conductor Identification Only) Shielded Tray Cable UL Type TC or TC-ER, 600 V, 90°C dry / wet rated Multiconductor 12 AWG Type THHN/THWN-2 Insulation Thickness: 15 mils / 0.38 mm PVC, 4 mils / 0.10 mm Nylon Covering Drain Wire: 16 AWG (7w) Tinned Copper Jac ket Diamet er A pproximat e Net Thic kness over Jac ket Cable Weight 2 3 mils 45 45 inches 0.368 0.388 lb/kft 89 117 amps 30.0 30.0 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 25 30 37 40 45 50 45 45 45 45 60 60 60 60 60 60 60 60 60 60 60 80 80 80 80 80 80 0.423 0.460 0.500 0.500 0.572 0.614 0.654 0.663 0.683 0.695 0.717 0.736 0.755 0.795 0.819 0.958 1.02 1.10 1.14 1.21 1.25 147 183 208 227 265 316 345 369 400 426 455 482 502 585 627 790 927 1119 1228 1370 1509 24.0/30.0(1) 24.0 24.0 21.0 21.0 21.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 13.5 13.5 12.0 12.0 10.5 10.5 Part # of Number Conduc t ors 631044 627539 631051 690032 ------631069 ------688929 ------------631077 ------------------------------------------------------------------------- A mpac it y Mininum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during installation . pull-in Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). ° ambient • Ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in a raceway or direct buried at 30°C temperature and 90°C ° rated conductors. Ampacities for cables having more than three conductors have been derated per NEC NEC Table 310.15(B)(3)(a). • For load diversity of 50%, refer to NEC Table B.310.15(B)(2)(11). • For correction factors for different ambient temperatures and ampacities at different conductor temperature ratings see NEC Table 310.15(B)(16). • NEC Article 240.4(D) requires that overcurrent protection not exceed 20 amperes for 12 AWG copper conductors after any correction factors for ambient temperature and number of conductors have been applied. Exceptions to this may be covered in NEC Article 240.4(E) through (G). (1) Where the 4th conductor is the neutral of a balanced 3 phase system. 1-866-663-9267 11 ULTREX®® VN UL 1277 UL 83 ICEA S-73-532 (Conductor Identification Only) Unshielded Tray Cable UL Type TC or TC-ER, 600 V, 90°C dry / wet rated Multiconductor 10 AWG Type THHN/THWN-2 Insulation Thickness: 20 mils / 0.51 mm PVC, 4 mils / 0.10 mm Nylon Covering Jac ket Diamet er A pproximat e Net Thic kness over Jac ket Cable Weight 2 Flat 3 mils 45 45 inches 0.260 x 0.428 0.448 lb/kft 112 159 amps 40 40 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 25 30 37 40 45 50 45 60 60 60 60 60 60 60 60 80 80 80 80 80 80 80 80 80 80 80 80 0.490 0.568 0.617 0.617 0.668 0.721 0.770 0.782 0.807 0.862 0.890 0.913 0.938 0.987 1.02 1.14 1.22 1.32 1.37 1.45 1.51 200 263 324 346 397 459 488 530 572 646 735 780 795 914 954 1178 1394 1693 1824 2040 2253 32/40(1) 32 32 28 28 28 20 20 20 20 20 20 20 20 20 18 18 16 16 14 14 Part # of Number Conduc t ors 696922 696930 697284 688309 ------696948 ------627646 ------------627257 ------------------------------------------------------------------------- A mpac it y Mininum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during installation . pull-in Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). ° ambient • Ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in a raceway or direct buried at 30°C temperature and 90°C ° rated conductors. conductors. Ampacities for cables having more than three conductors have been derated per NEC Table 310.15(B)(3)(a). • For load diversity of 50%, refer to NEC Table B.310.15(B)(2)(11). • For correction factors for different ambient temperatures and ampacities at different conductor temperature ratings see NEC Table 310.15(B)(16). • NEC Article 240.4(D) requires that overcurrent protection not exceed 30 amperes for 10 AWG copper conductors after any correction factors for ambient temperature and number of conductors have been applied. Exceptions to this may be covered in NEC Article 240.4(E) through (G). (1) Where the 4th conductor is the neutral of a balanced 3 phase system. 1-866-663-9267 12 ULTREX®® VN UL 1277 UL 83 ICEA S-73-532 (Conductor Identification Only) Shielded Tray Cable UL Type TC or TC-ER, 600 V, 90°C dry / wet rated Multiconductor 10 AWG Type THHN/THWN-2 Insulation Thickness: 20 mils / 0.51 mm PVC, 4 mils / 0.10 mm Nylon Covering Drain Wire: 16 AWG (7w) Tinned Copper Jac ket Diamet er A pproximat e Net Thic kness over Jac ket Cable Weight 2 3 mils 45 45 inches 0.428 0.454 lb/kft 127 169 amps 40 40 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 25 30 37 40 45 50 45 60 60 60 60 60 60 60 80 80 80 80 80 80 80 80 80 80 80 80 80 0.496 0.574 0.623 0.623 0.683 0.736 0.785 0.797 0.862 0.877 0.905 0.928 0.953 1.02 1.03 1.16 1.24 1.33 1.38 1.47 1.52 207 278 322 363 409 456 503 545 625 661 750 795 848 925 970 1190 1410 1710 1840 2055 2270 32/40(1) 32 32 28 28 28 20 20 20 20 20 20 20 20 20 18 18 16 16 14 14 Part # of Number Conduc t ors 631028 ------631036 690057 ------------------------------------689679 ------------------------------------------------------------------------- A mpac it y Mininum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during installation . pull-in Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). ° ambient • Ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in a raceway or direct buried at 30°C ° rated conductors. Ampacities for cables having more than three conductors have been derated per NEC temperature and 90°C Table 310.15(B)(3)(a). • For load diversity of 50%, refer to NEC Table B.310.15(B)(2)(11). • For correction factors for different ambient temperatures and ampacities at different conductor temperature ratings see NEC Table 310.15(B)(16). • NEC Article 240.4(D) requires that overcurrent protection not exceed 30 amperes for 10 AWG copper conductors after any correction factors for ambient temperature and number of conductors have been applied. Exceptions to this may be covered in NEC Article 240.4(E) through (G). (1) Where the 4th conductor is the neutral of a balanced 3 phase system. 1-866-663-9267 13 ULTREX®® VN UL 1277 UL 83 ICEA S-95-658 ICEA S-73-532 (Conductor Identification Only) Unshielded Tray Cable UL Type TC-ER, 600 V, 90°C dry / wet rated 3 Conductors Type THHN/THWN-2 with Ground Part Conduct or Ground Insulat ion Thickness Jacket Diamet er Size PV C/Nylon AWG or kcmil AWG mils mils inches lb/kft amps 664995 14 14 15/4 45 0.350 90 25(1) 685578 12 12 15/4 45 0.368 126 30(1) 10 10 8 8 6 6 6 6 4 4 4 3 2 20/4 30/5 30/5 40/6 40/6 50/7 50/7 50/7 50/7 50/7 60/8 60/8 60/8 45 60 60 80 80 80 80 80 80 80 110 110 110 0.450 0.610 0.725 0.857 0.986 1.11 1.21 1.30 1.41 1.53 1.74 1.96 2.23 202 302 422 647 963 1156 1451 1738 2122 2576 3128 4347 5819 40(1) 55 75 95 130 150 170 195 225 260 290 350 430 665000 10 680747 8 680749 6 658948* 4 658955* 2 680752 1 658963* 1/0 665018 2/0 216341 3/0 665026 4/0 665034 250 665042 350 665059 500 * DOW construction cables. Cable Weight A mpacit y Size Number Thickness over Jacket A pproximat e Net Mininum Bending Radius: 5 x overall diameter installed Bend Radius : 7.5 x overall diameter during installation . pull-in Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). ° ambient • Ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in a raceway or direct buried at 30°C ° rated conductors. temperature and 90°C • For correction factors for different ambient temperatures and ampacities at different conductor temperature ratings see NEC Table 310.15(B)(16). (1) NEC Article 240.4(D) requires that overcurrent protection not exceed 15 amperes for 14 AWG, 20 amperes for 12 AWG, and 30 amperes for 10 AWG copper conductors after any correction factors for ambient temperature and number of conductors have been applied. Exceptions to this may be covered in NEC Article 240.4(E) through (G). * DOW construction means: • Control conductors are color coded – E2 (See chart page 26) • Power conductors are black with numbers – M4 (See chart page 26) • fillers where applicable 1-866-663-9267 14 ULTREX®® VN Unshielded Tray Cable UL Type TC-ER, 600 V, 90°C dry / wet rated UL 1277 UL 83 ICEA S-95-658 ICEA S-73-532 (Conductor Identification Only) 4 Conductors Type THHN/THWN-2 with Ground Part Number 680748 680750 697581 680754 ------680753 669143* ------669275 ------669283* 669291* Conductor Ground Insulation Thickness Jacket Diameter Approximate Net Size Size PVC/Nylon Thickness over Jacket Cable Weight AWG or kcmil AWG mils mils inches lb/kft amps amps(1) 8 6 4 2 1 1/0 2/0 3/0 4/0 250 350 500 10 8 8 6 6 6 6 4 4 4 3 2 30/5 30/5 40/6 40/6 50/7 50/7 50/7 50/7 50/7 60/8 60/8 60/8 60 60 80 80 80 80 80 80 110 110 110 110 0.661 0.796 0.957 1.10 1.25 1.31 1.45 1.58 1.77 1.94 2.18 2.49 353 516 804 1108 1519 1811 2288 2756 3437 4046 5480 7574 44 60 76 104 120 136 156 180 208 232 280 344 55 75 95 130 150 170 195 225 260 290 350 430 Ampacity * DOW construction cables Mininum Bending Radius : 5 x overall diameter installed 7.5 x overall diameter during installation . pull-in Notes: • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). ° ambient • Ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in a raceway or direct buried at 30°C ° rated conductors. Ampacities for cables having more than three conductors have been derated per NEC temperature and 90°C Table 310.15(B)(3)(a). • For correction factors for different ambient temperatures and ampacities at different conductor temperature ratings see NEC Table 310.15(B)(16). (1) Where the 4th conductor is the neutral of a balanced 3 phase system. * DOW construction means: • Control conductors are color coded – E2 (See chart page 26) • Power conductors are black with numbers – M4 (See chart page 26) • where applicable 1-866-663-9267 15 ULTREX®® VN Unshielded Tray Cable - DuPont Construction* UL Type TC or TC-ER, 600 V, 90°C dry / wet rated Part # of Number Conduc t ors UL 1277 UL 83 ICEA S-95-658 ICEA S-73-532 (Conductor Identification Only) Dupont SE33.4B Jac ket Diamet er A pproximat e Net Thic kness over Jac ket Cable Weight mils inches lb/kft A mpac it y amps(2) Multiconductor 14 A WG Type THHN/THWN-2 Insulation Thickne ss: 15 mils / 0. 38 mm PVC, 4 mils /0 . 10 mm Nylon Cove ring 697821 2 45 0.207x0.320 57 627505 3 45 0.370 79 631192 4 45 0.373 99 684738 5 45 0.395 119 697839 7 45 0.439 152 627653 9 45 0.510 200 631523 19 60 0.690 400 25.0 25.0 20/25(1) 20.0 17.5 17.5 12.5 Multiconductor 12 A WG Type THHN/THWN-2 Insulation Thickne ss: 15 mils / 0. 38 mm PVC, 4 mils /0 . 10 mm Nylon Cove ring 631168 2 45 0.225x0.355 77 631515 3 45 0.384 108 631176 4 45 0.419 137 684688 7 45 0.490 217 30.0 30.0 24/30(1) 21.0 Multiconductor 10 A WG Type THHN/THWN-2 Insulation Thickne ss: 20 mils / 0. 51 mm PVC, 4 mils / 0. 10 mm Nylon Cove ring ------2 45 0.261x0.428 112 627224 3 45 0.456 158 627232 4 45 0.498 202 627828 7 60 0.613 348 Multiconductor 8 A WG Type THHN/THWN-2 Insulation Thickne ss: 30 mils /0 . 76 mm PVC, 5 mils /0 . 13 mm Nylon Cove ring 627166 2 60 0.560 202 697870 3 60 0.588 254 697904 4 60 0.644 324 Multiconductor 6 A WG Type THHN/THWN-2 Insulation Thickne ss: 30 mils /0 . 76 mm PVC, 5 mils /0 . 13 mm Nylon Cove ring 627513 2 60 0.636 293 697862 3 60 0.680 363 627968 4 60 0.741 469 Multiconductor 4 A WG Type THHN/THWN-2 Insulation Thickne ss: 40 mils / 1. 02 mm PVC, 6 mils / 0. 15 mm Nylon Cove ring 627943 3 80 0.866 588 627950 4 80 0.950 757 Multiconductor 2 A WG Type THHN/THWN-2 Insulation Thickne ss: 40 mils / 1. 02 mm PVC, 6 mils /0 . 15 mm Nylon Cove ring 684837 3 80 0.982 889 684894 4 80 1.09 1114 1-866-663-9267 16 40.0 40.0 32/40(1) 28.0 55.0 55.0 55(1) 75.0 75.0 75(1) 95.0 95(1) 130.0 130(1) ULTREX®® ULVN 1277 UL 83 ICEA S-95-658 ICEA S-73-532 (Conductor Identification Only) Dupont SE33.4B Unshielded Tray Cable - DuPont Construction* - (continued) UL Type TC or TC-ER, 600 V, 90°C dry / wet rated Composite Conductors Type THHN/THWN-2 with Insulated Ground Composite - 4 Control Conductors with 3 Power Conductors and 1 Insulated Ground Part Number 697813 697805 Control Size Insulation Thickness PVC/Nylon Power Size Insulation Thickness PVC/Nylon Ground Jacket Size Thickness Diameter Approximate Over Net Cable Jacket Weight Control Power Ampacity Ampacity AWG mils AWG mils AWG mils inches lb/kft amps amps 14 14 45 45 12 10 45 45 12 10 60 60 0.515 0.575 220 288 17.5 17.5 21.0 28.0 Mininum Bending Radius : 5 x overall diameter installed 7.5 x overall diameter during installation . pull-in Notes for DuPont Constructions: • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). (1) Where the 4th conductor is the neutral of a balanced 3 phase system. (2) ° Conductor ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in a raceway or direct buried at 30°C ° rated conductors. Ampacities for cables having more ambient temperature and 90°C . than three conductors have been derated per NEC Table 310.15(B)(3)(a). • For correction factors for different ambient temperatures and ampacitities at different conductor temperature ratings see NEC Table 310.15(B)(16). • NEC Article 240.4(D) requires that overcurrent protection not exceed 15 amperes for 14 AWG, 20 amperes for 12 AWG, and 30 amperes for 10 AWG copper conductors after any correction factors for ambient temperature and number of conductors have been applied. Exceptions to this may be covered in NEC Article 240.4(E) through (G). *Dupont construction means: • Conductor black insulation with white print – numbered conductors (Method 4). See chart on page 26. – where applicable • Nylon • Mylar tape around core 1-866-663-9267 17 ULTREX®® VN UL 1277 UL 83 ICEA S-95-658 ICEA S-73-532 (Conductor Identification Only) Unshielded Tray Cable - Dow Construction* UL Type TC -ER, 600 V, 90°C dry / wet rated Composite Conductors Type THHN/THWN-2 with Ground Composite - 4 Control Conductors with 3 Power Conductors and 1 Ground Part Number 680759 658872 658880 658898 658906 658914 Control Size Insulation Thickness PVC/Nylon Power Size Insulation Thickness PVC/Nylon Ground Jacket Size Thickness Diameter Approximate Over Net Cable Jacket Weight Control Power Ampacity Ampacity AWG mils AWG mils AWG mils inches lb/kft amps amps 14 14 14 14 14 14 15/4 15/4 15/4 15/4 15/4 15/4 12 10 8 6 4 2 15/4 15/4 30/4 30/4 40/6 40/6 12 10 10 8 8 6 60 60 60 60 80 80 0.515 0.575 0.675 0.750 0.905 1.01 205 286 380 502 727 1029 17.5 17.5 17.5 17.5 17.5 17.5 21.0 28.0 55.0 75.0 95.0 130.0 Mininum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during installation . pull-in Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). ° ambient • Ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in a raceway or direct buried at 30°C temperature and 90°C ° rated conductors. Ampacities for cables having more than three conductors have been derated per NEC Table 310.15(B)(16). • For correction factors for different ambient temperatures and ampacitities at different conductor temperature ratings see NEC Table 310.15(B)(16). • NEC Article 240.4(D) requires that overcurrent protection not exceed 15 amperes for 14 AWG, 20 amperes for 12 AWG, and 30 amperes for 10 AWG copper conductors after any correction factors for ambient temperature and number of conductors have been applied. Exceptions to this may be covered in NEC Article 240.4(E) through (G). *DOW construction means: • Control conductors are color coded – E2 (See chart page 26) • Power conductors are black with numbers – M4 (See chart page 26) • Fillers where applicable 1-866-663-9267 18 ULTREX®® VN UL 1277 UL 83 ICEA S-95-658 ICEA S-73-532 (Conductor Identification Only) Unshielded Tray Cable UL Type TC -ER, 600 V, 90°C dry / wet rated Composite Conductors Type THHN/THWN-2 with Ground Composite - 4 Control Conductors with 3 Power Conductors and 1 Ground Part Number 684126 627042 627810 697680 682773 Control Size Insulation Thickness PVC/Nylon Power Size Insulation Thickness PVC/Nylon Ground Jacket Size Thickness Diameter Approximate Over Net Cable Jacket Weight Control Power Ampacity Ampacity AWG mils AWG mils AWG mils inches lb/kft amps amps 12 12 12 12 12 15/4 15/4 15/4 15/4 15/4 10 8 6 4 2 20/4 30/5 30/5 40/6 40/6 10 10 8 6 6 60 60 60 80 80 0.585 0.675 0.720 0.890 1.02 320 405 530 760 1061 21 21 21 21 21 28 55 75 95 130 Mininum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during installation pull-in Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). • Cables with different conductor counts and bare or insulated grounds are also available. ° ambient • Ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in a raceway or direct buried at 30°C ° rated conductors. Ampacities for cables having more than three conductors have been derated per NEC temperature and 90°C Table 310.15(B)(3)(a). • For correction factors for different ambient temperatures and ampacities at different conductor temperature ratings see NEC Table 310.15(B)(16). • NEC Article 240.4(D) requires that overcurrent protection not exceed 20 amperes for 12 AWG, and 30 amperes for 10 AWG copper conductors after any correction factors for ambient temperature and number of conductors have been applied. Exceptions to this may be covered in NEC Article 240.4(E) through (G). Color codes: • Power and Control conductors are black with number coding per Method 4 of ICEA S-73-532. 1-866-663-9267 19 ULTREX® XL ® XLPE/PVC Type TC or TC-ER 600 Volt Power and Control Cable Temperature rating of 90°C dry / wet rated Applications Nexans 600 V ULTREX® XL Tray Cables are listed as type TC or TC-ER under UL 1277 Electrical Power and Control Cables. These cables may be installed in wet or dry locations; in cable trays, raceways and open air; and are suitable for exposure to weather, direct burial and for Class I, Div. 2 (also Zone 2) and Class II, Div. 2 hazardous locations per NEC. Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). Construction Conductor: bare, annealed copper conforming to ASTM B3 and Class B stranded in accordance with ASTM B8, from 14 AWG to 500 kcmil. Insulation: flame-retardant cross-linked polyethylene meeting the requirements for XHHW-2 per UL 44 and the requirements of ICEA S-95-658 for XLPE insulation as standard. Sizes 14 AWG to 8 AWG are VW-1, and sizes 6 AWG and larger are not VW-1. Assembly: conductors are cabled in concentric layers with interstices filled with suitable fillers, as required. Ground wires are sized as required by UL 1277 (refer to the applicable product tables for the standard sizes provided). Sizes 14 AWG to 6 AWG have an insulated green ground wire. Sizes 4 AWG and larger have a bare ground wire. A binder tape of synthetic material assembles the core in a tight circular configuration. Jacket: UL listed sunlight and moisture resistant, sequentially length marked, black, flame retardant polyvinyl chloride (PVC) material meeting the requirements of UL 1277. Sample Print Legend: (mon/year) NEXANS ULTREX-XL 3/C 250 kcmil - 4 AWG GRD CU TYPE TC-ER XHHW-2 (UL) E64956 F SUN RES DIR BUR 600V Conductor Identification (See page 26 of this catalog) 14 AWG to 10 AWG : 2–37 conductors: Color coded per Method #1-E2 per ICEA S-73-532 38 and More Conductors: Black with number coding per Method 4 of ICEA S-73-532 8 AWG to 500 kcmil: black with number coding per Method 4 of ICEA S-73-532 Specifications • Meets UL 1277: Power and Control Tray Cables with Optional Fiber Members. • Meets UL 44: Thermoset-Insulated Wires and Cables. • Meets ICEA S-95-658, NEMA Publication No. WC-70: Nonshielded Power Cables Rated 2000 Volts or Less for the Distribution of Electrical Energy. Product features • UL approved cables Type TC or TC-ER, 600 V. • UL approved insulated conductors. • Cables pass UL 1685 and IEEE 383 vertical tray fire tests at 70,000 BTU/hr. • All cables pass IEEE 1202 and FT4 70,000 BTU/hr flame test. • All cables pass ICEA T-29-520 210,000 BTU/hr flame test. • For use in power, lighting, control and signal circuits. • Can be used within industrial establishments where serviced by qualified personnel and not subject to physical damage. • Continuous operation temperatures of ° dry and wet. 90°C ° per UL 1277 • Cold bend of –25°C • Can be used In Class I Division 2 and Class II Division 2 Hazardous Locations and Intrinsically Safe applications as permitted by NEC Articles 392, 501, 502, 503, and 505.* 1-866-663-9267 20 • As indicated in UL 1277: The overall jackets of these cables are a “gas/vapor tight continuous sheath” as discussed in NEC Article 501.15(D) & (E).* • For use in cable trays, raceways, conduits, or for aerial applications where installed with a messenger. • For Direct Burial applications. • Cables of 2 or more conductors (plus a ground conductor) are UL listed for Exposed Run (ER) per NEC Article 336.10(7): 1) Cables sized from 14 AWG to 6 AWG have an insulated ground conductor. 2) Cables sized 4 AWG and larger have a bare ground conductor. • As permitted in NEC Articles 336.10 and 725 for Class 1 circuits. • As permitted for non-power-limited alarm circuits as defined in NEC Articles 336.10 and 760.27. • Lead free and RoHS compliant • Sunlight and moisture resistant Options The following constructions can be provided on special orders: • Cables sized 4 AWG and larger with an insulated ground conductor • Aluminum alloy conductors in sizes 12 AWG to 1000 kcmil • Insulated or bare ground wires • Different conductor methods • Shields of aluminum/mylar tape (with or without a tinned copper drain wire) • Composite constructions of different sized conductors. • 2000 volt rated cables with RHH/RHW-2 insulated conductors. * Use in hazardous locations: Please note that no investigation of these cables has been performed regarding the transmission of gases or vapors through the core. When these cables are used in hazardous locations they should be sealed properly as required by the NEC. ® ® XL ULTREX UL 1277 UL 44 ICEA S-73-532 (Conductor Identification Only) Unshielded Tray Cable UL Type TC or TC-ER, 600 V, 90°C dry / wet rated Multiconductor 14 AWG Type XHHW-2 Insulation Thickness: 30 mils / 0.76 mm Part # of Number Conduct ors 603092 603043 603118 602995 -----602862 -----602920 ----------602888 ----------620385 603126 -----603134 ----------602953 ---------------- 2 3 4 5 6 7 8 9 10 11 12 13 14 15 19 20 25 30 35 37 40 45 50 Jacket Diamet er A pproximat e Net Thickness over Jacket Cable Weight mils inches lb/kft amps 45 45 45 45 45 45 60 60 60 60 60 60 60 60 60 60 80 80 80 80 80 80 80 0.385 0.405 0.445 0.485 0.525 0.525 0.600 0.645 0.685 0.695 0.715 0.730 0.755 0.770 0.855 0.865 1.01 1.08 1.14 1.18 1.20 1.27 1.32 73 95 119 144 169 187 214 238 262 282 303 323 345 366 451 471 615 720 823 866 927 1031 1132 25.0 25.0 A mpacit y 20.0/25.0(1) 20.0 20.0 17.5 17.5 17.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 12.5 11.3 11.3 10.0 10.0 10.0 8.8 8.8 Mininum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during installation pull-in Notes: • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). ° ambient • Ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in raceway or direct buried at 30°C ° rated conductors. Ampacities for cables having more than three conductors have been derated per NEC temperature and 90°C Table 310.15(B)(3)(a). •For load diversity of 50%, refer to NEC Table B.310.15(B)(2)(11). • For correction factors for different ambient temperatures and ampacities at different conductor temperature raitings see NEC Table 310.15(B)(16). • NEC Article 240.4(D) requires that overcurrent protection not exceed 15 amperes for 14 AWG copper conductors after any correction factors for ambient temperature and number of conductors have been applied. Exceptions to this may be covered in NEC 2008 Article 240.4(E) through (G). (1) Where the 4th conductor is the neutral of a balanced 3 phase system. 1-866-663-9267 21 ® ® XL ULTREX UL 1277 UL 44 ICEA S-73-532 (Conductor Identification Only) Unshielded Tray Cable UL Type TC or TC-ER, 600 V, 90°C dry / wet rated Multiconductor 12 AWG Type XHHW-2 Insulation Thickness: 30 mils / 0.76 mm Part # of Number Conduct ors 620377 602847 603050 603001 -----602870 -----603027 ----------602896 ----------620393 602938 -----603142 ------------------------------- 2 3 4 5 6 7 8 9 10 11 12 13 14 15 19 20 25 30 35 37 40 45 50 Jacket Diamet er A pproximat e Net Thickness over Jacket Cable Weight mils inches lb/kft amps 45 45 45 45 60 60 60 60 60 60 60 60 60 60 80 80 80 80 80 80 80 80 80 0.420 0.445 0.485 0.535 0.610 0.610 0.660 0.710 0.755 0.770 0.795 0.810 0.835 0.860 0.955 1.00 1.12 1.19 1.27 1.27 1.34 1.41 1.47 94 126 160 194 246 273 290 341 356 385 416 445 476 506 655 691 847 995 1142 1275 1289 1438 1582 30.0 30.0 A mpacit y 24.0/30.0(1) 24.0 24.0 21.0 21.0 21.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 13.5 13.5 12.0 12.0 12.0 10.5 10.5 Minimum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during installation . pull-in Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). ° ambient • Ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in raceway or direct buried at 30°C ° rated conductors. Ampacities for cables having more than three conductors have been derated per NEC temperature and 90°C Table 310.15(B)(3)(a). • For load diversity of 50%, refer to NEC Table B.310.15(B)(2)(11). • For correction factors for different ambient temperatures and ampacities at different conductor temperature raitings see NEC Table 310.15(B)(16). • NEC Article 240.4(D) requires that overcurrent protection not exceed 20 amperes for 12 AWG copper conductors after any correction factors for ambient temperature and number of conductors have been applied. Exceptions to this may be covered in NEC Article 240.4(E) through (G). 1) Where the 4th conductor is the neutral of a balanced 3 phase system. 1-866-663-9267 22 ® ® XL ULTREX UL 1277 UL 44 ICEA S-73-532 (Conductor Identification Only) Unshielded Tray Cable UL Type TC or TC-ER, 600 V, 90°C dry / wet rated Multiconductor 10 AWG Type XHHW-2 Insulation Thickness: 30 mils / 0.76 mm Part # of Number Conduct ors 603159 603167 603076 603175 -----603183 -----603191 ------------------------------------------------------------------ 2 3 4 5 6 7 8 9 10 11 12 13 14 15 20 25 30 35 40 45 50 Jacket Diamet er A pproximat e Net Thickness over Jacket Cable Weight mils inches lb/kft amps 45 45 45 60 60 60 60 60 60 80 80 80 80 80 80 80 80 80 80 80 80 0.470 0.495 0.545 0.630 0.685 0.685 0.740 0.800 0.855 0.910 0.935 0.950 0.980 1.01 1.13 1.26 1.35 1.43 1.51 1.61 1.67 128 174 223 290 341 382 408 479 505 581 626 670 715 760 983 1209 1427 1644 1861 2082 2296 40 40 A mpacit y 32/40(1) 32 32 28 28 28 20 20 20 20 20 20 20 18 18 16 16 14 14 Minimum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during installation . pull-in Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables with 3 or more conductors are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). ° ambient • Ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in raceway or direct buried at 30°C ° rated conductors. Ampacities for cables having more than three conductors have been derated per NEC temperature and 90°C Table 310.15(B)(3)(a) . • For load diversity of 50%, refer to NEC Table B.310.15(B)(2)(11). • For correction factors for different ambient temperatures and ampacities at different conductor temperature raitings see NEC Table 310.15(B)(16). • NEC Article 240.4(D) requires that overcurrent protection not exceed 30 amperes for 10 AWG copper after any correction factors for ambient temperature and number of conductors have been applied. Exceptions to this may be covered in NEC Article 240.4(E) through (G). (1) Where the 4th conductor is the neutral of a balanced 3 phase system. 1-866-663-9267 23 ULTREX® XL ® UL 1277 UL 44 ICEA S-95-658 ICEA S-73-532 (Conductor Identification Only) Unshielded Tray Cable UL Type TC-ER, 600 V, 90°C dry / wet rated 3 Conductors Type XHHW-2 with Ground Part Number 611517 295196 306829 306845 306860 -----306886 -----306894 306910 -----306928 619114 -----619338 -----619148 Conduc t or Ground Insulat ion Thic kness Jac ket Diamet er Thic kness over Jac ket A pproximat e Net Cable Weight A mpac it y Size Size PV C/Nylon AWG or kcmil AWG mils mils inches lb/kft amps 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 12 10 10 8 8 6 6 6 6 6 4 4 4 3 3 3 2 30 30 45 45 45 45 45 55 55 55 55 55 65 65 65 65 65 45 45 60 60 60 80 80 80 80 80 80 80 80 110 110 110 110 1.14 1.14 1.52 1.52 1.52 2.03 2.03 2.03 2.03 2.03 2.03 2.03 2.03 2.79 2.79 2.79 2.79 145 205 323 451 595 824 922 1200 1358 1663 2156 2506 2941 3394 4103 4818 5670 30(1) 45(1) 55 75 95 110 130 150 170 195 225 260 290 320 350 380 430 Minimum Bending Radius: 5 x overall diameter installed 7.5 x overall diameter during installation pull-in Notes : • Dimensions and weights shown are nominal values. They are subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). ° ambient • Ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in a raceway or direct buried at 30°C ° rated conductors. temperature and 90°C • For correction factors for different ambient temperatures and ampacities at different conductor temperature ratings see NEC Table 310.15(B)(16). (1) NEC Article 240.4(D) requires that overcurrent protection not exceed 20 amperes for 12 AWG, and 30 amperes for 10 AWG copper conductors after any correction factors for ambient temperature and number of conductors have been applied. Exceptions to this may be covered in NEC Article 240240.4(E) through (G). 1-866-663-9267 24 ULTREX® XL ® UL 1277 UL 44 ICEA S-95-658 ICEA S-73-532 (Conductor Identification Only) Unshielded Tray Cable UL Type TC-ER, 600 V, 90°C dry / wet rated 4 Conductors Type XHHW-2 with Ground Part Number 619403 306837 306852 659334 -----603209 --------------------------------------------------- Conduct or Ground Insulat ion Thickness Jacket Diamet er Thickness over Jacket A pproximat e Net Cable Weight A mpacit y Size Size PV C/Nylon AWG or kcmil AWG mils mils inches lb/kft amps 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 10 10 8 8 6 6 6 6 6 4 4 4 3 3 3 2 30 45 45 45 45 45 55 55 55 55 55 65 65 65 65 65 60 60 80 80 80 80 80 80 80 80 80 110 110 110 110 110 0.604 0.734 0.890 0.950 1.04 1.09 1.22 1.31 1.42 1.54 1.66 1.88 2.01 2.12 2.23 2.43 269 392 595 792 1023 1176 1470 1772 2151 2667 3243 3928 4639 5300 6003 7391 40(1) 55 75 95 110 130 150 170 195 225 260 290 320 350 380 430 Minimum Bending Radius: 5 x overall diameter installed . 7.5 x overall diameter during installation pull-in Notes : • Dimensions and weights shown are nominal values, subject to standard manufacturing tolerances. • Cables with different conductor counts and bare or insulated grounds are also available. • Cables are UL listed for exposed runs (ER) when installed in accordance with NEC Article 336.10(7). ° ambient • Ampacities are in accordance with NEC Table 310.15(B)(16) for conductors in raceway or direct buried at 30°C ° rated conductors, where the fourth conductor is the neutral of a balanced 3 phase, 4 wire system. temperature and 90°C • For correction factors for different ambient temperature ratings and ampacities at different conductor temperatures see NEC Table 310.15(B)(16). (1) NEC Article 240.4(D) requires that overcurrent protection not exceed 30 amperes for 10 AWG copper conductors after any correction factors for ambient temperature and number of conductors have been applied. Exceptions to this may be covered in NEC Article 240.4(E) through (G). 1-866-663-9267 25 Conductor or Phase Identification Per ICEA S-73-532-E3.4 Method 4 Number Code Conductor Printing Details Conductor Printing Details 1st “1-ONE-1” 4th “4-FOUR-4” 2nd “2-TWO-2” 5th “5-FIVE-5” 3rd “3-THREE-3” 6th “6-SIX-6” Per ICEA S-73-532-E3.1 Method 1 and Table E2 (formerly K2) Colored Insulation with/without Colored Stripe Conductor Insulation Stripe Conductor Insulation Stripe 1st BLACK — 19th ORANGE Blue 2nd RED — 20th YELLOW Blue 3rd BLUE — 21st BROWN Blue 4th ORANGE — 22nd BLACK Orange 5th YELLOW — 23rd RED Orange 6th BROWN — 24th BLUE Orange 7th RED Black 25th YELLOW Orange 8th BLUE Black 26th BROWN Orange 9th ORANGE Black 27th BLACK Yellow 10th YELLOW Black 28th RED Yellow 11th BROWN Black 29th BLUE Yellow 12th BLACK Red 30th ORANGE Yellow 13th BLUE Red 31st BROWN Yellow 14th ORANGE Red 32nd BLACK Brown 15th YELLOW Red 33rd RED Brown 16th BROWN Red 34th BLUE Brown 17th BLACK Blue 35th ORANGE Brown 18th RED Blue 36th YELLOW Brown Note : The color code repeats at #1 “BLACK” as the 37th conductor (for cables with more than 36 conductors) for ULTREX-VN. 1-866-663-9267 26 WARNING NOTICE FLAMMABLE Non-metallic covering of electrical cables will burn and under certain conditions may transmit fire when ignited. Nexans has endeavored to ensure the accuracy of the data in this publication, however we cannot be liable for the consequences of errors or omissions. All data is subject to change without notice. The installer and/or user assumes all liability for the consequences of the installation and/or use of any of our products in contravention of any applicable law, regulation or code. TOXIC Burning non-metallic coverings may emit acid gases, which are highly toxic, and may generate dense smoke. CORROSIVE Emission of acid gases may corrode metal in the vicinity, such as sensitive instruments and reinforcing rod in concrete. 1-866-663-9267 27 wire and cable A t t h e c o r e o f 1-866-663-9267 28 p e r f o r m a n c e 09/2016