PCA R&D Serial No. 2821a Electrical Methods for Estimating the Chloride Resistance of Concrete Michael Thomas, Ted Moffatt & Huang Yi University of New Brunswick David E. Smith Levelton Consultants Ltd. Electrical Methods for Characterization and Monitoring of Concrete Materials and Structures ACI Fall 2013 Convention, October 2013, Phoenix, AZ Co-Sponsored by ACI 222, 228, ACI-ASCE 444 Electrical Methods for Estimating the Chloride Resistance of Concrete PCA R&D Serial No. 2821a • Resistivity • Conductivity • “Chloride Permeability” • Migration tests • Chloride flux • Breakthrough J = D fx C ⋅ • Rapid migration test RTL xd − α xd ⋅ Dnssm = zFU t zFE RT Stanish, K.D., Hooton, R.D., and Thomas, M.D.A., 2001, Prediction of Chloride Penetration in Concrete, US Department of Transportation, Federal Highway Administration, Publication No. FHWA-RD-00-142. Measuring Electrical Resistivity, ρ PCA R&D Serial No. 2821a V R= I A ρ = R⋅ l ρ = resistivity (Ω∙m) R V I A l = resistance (Ω) = potential (Volts) = current (Amps) = sample area (m2) = sample length (m) Electrical Conductivity, σ (S/m) σ= 1 ρ PCA R&D Serial No. 2821a D.C. Resistivity 3 to 5 V Cycle voltage between 3 and 5 volts every 5 seconds for 15 minutes: ( V5 − V3 ) ⋅ A ρ= (I 5 − I 3 ) ⋅ L 100 mm 50 mm ρ = resistivity (Ω-cm) I5 = current (Amps) at V5 volts I5 = current (Amps) at V5 volts A = cross-sectional area (cm2) L = length (cm) PCA R&D Serial No. 2821a ASTM C 1760 Bulk Conductivity of Concrete V V ρ = Electrical Resistivity I I NaOH NaCl where: ρ = resistivity in Ω-m V = applied voltage, V I = current, A d = specimen diameter, m l = specimen length, m ASTM C 1760 • Cylinders 100 x 200 mm • Cores ≥ 100 mm long • PC cure for 28 days at 23°C • SCM cure for 56 days at 23°C or 7d at 23°C & 21d at 38°C 2 πd ⋅ 4l Electrical Conductivity I1 L σ =K ⋅ 2 V D The SI unit for electrical conductivity is siemens/metre 4-Point Probe V ρ = 2πa ⋅ I PCA R&D Serial No. 2821a PCA R&D Serial No. 2821a PCA R&D Serial No. 2821a 1014 Electrical Resistivity, ρ (Ω∙m) PCA R&D Serial No. 2821a ASTM C 1760 (2012) “Bulk Conductivity” Concrete (oven-dry) 0.001 100,000 0.01 10,000 0.1 Concrete (dry-indoors) 1,000 100 10 10-8 1 Concrete (dry-outdoors) Concrete (saturated) Copper Adapted from Whiting & Nagi, 2003 Range of values for saturated concrete 10 100 Electrical Conductivity, σ (mS/m) 1,000,000 Neoprene Rubber If ρ = 182 Ω∙m (σ = 5.5 mS/m) the charge passed through a standard-size specimen (φ3.75-in. x 2-in.) in the “Rapid Chloride Permeability Test” (ASTM C 1202) would be approximately 1000 Coulombs (6h at 60V) PCA R&D Serial No. 2821a Electrical resistance of saturated concrete is primarily dependent on: Ω PCA R&D Serial No. 2821a Electrical resistance of saturated concrete is primarily dependent on: Pore structure • Volume, size & connectivity of pores PCA R&D Serial No. 2821a Electrical resistance of saturated concrete is primarily dependent on: Pore structure • Volume, size & connectivity of pores K+ OHOH- K+ OH- Na+ OH- Na+ Composition of pore solution • Concentration of ions More ions in solution – increased electrical conductivity – i.e. reduced electrical resistance PCA R&D Serial No. 2821a Electrical resistance of saturated concrete is primarily dependent on: Pore structure • Volume, size & connectivity of pores OH- Composition of pore solution • K+ OH- Concentration of ions Chloride resistance of saturated concrete is primarily dependent on: ClClClClCl- K+ Na+ OH- Na+ OH- PCA R&D Serial No. 2821a Electrical resistance of saturated concrete is primarily dependent on: Pore structure • K+ OH- Volume, size & connectivity of pores OH- OH- K+ Na+ OH- Na+ Composition of pore solution • Concentration of ions Chloride resistance of saturated concrete is primarily dependent on: Pore structure • Volume, size & connectivity of pores ClCl- ClCl- Cl- Cl- Cl- Cl- PCA R&D Serial No. 2821a Electrical resistance of saturated concrete is primarily dependent on: Pore structure • Volume, size & connectivity of pores OH- K+ Na+ OH- Na+ Composition of pore solution • Concentration of ions Chloride resistance of saturated concrete is primarily dependent on: Cl- Pore structure • Volume, size & connectivity of pores Composition of cement hydrates • Ability of hydrates to bind chlorides K+ OH- ClCl- ClCl- ClClCl- OH- PCA R&D Serial No. 2821a Electrical resistance of saturated concrete is primarily dependent on: Pore structure • Volume, size & connectivity of pores OH- K+ Na+ OH- Na+ Composition of pore solution • Concentration of ions Chloride resistance of saturated concrete is primarily dependent on: Cl- Pore structure • Volume, size & connectivity of pores Composition of cement hydrates • Ability of hydrates to bind chlorides K+ OH- ClCl- ClCl- ClClCl- Bound Cl- OH- PCA R&D Serial No. 2821a Electrical resistance of saturated concrete is primarily dependent on: Pore structure • Volume, size & connectivity of pores Composition of pore solution • Concentration of ions Hydraulic conductivity is primarily dependent on: Pore structure • Volume, size & connectivity of pores K+ OHOH- K+ Na+ OH- Na+ OH- PCA R&D Serial No. 2821a ASTM C 1556 Test to Determine the Bulk Diffusion Coefficient of Concrete Chloride (%) Concrete sample is immersed in NaCl solution for time t (minimum 35 days) Sample then ground in approx. 1-mm depth increments Dust samples analyzed for chlorides → To produce chloride profile ↓ x Cx = 1 − erf C0 2 Da ⋅ t Co and Da found by fitting the equation shown to the measured profile. Values of Da typically in the range: 1 x 10-13 to 1 x 10-11 m2/s Depth (mm) PCA R&D Serial No. 2821a RCPT vs. Bulk Diffusion RCPT (Coulombs) 100000 10-12 to 10-11 10000 1000 1000 Coulombs 100 1.E-13 1.E-12 1.E-11 Diffusion Coefficient (m2/s) 1.E-10 PCA R&D Serial No. 2821a RCPT vs. Electrical Resistivity RCP (Coulombs) 100000 10000 1000 100 1 10 Resistivity (kΩ-cm) 100 1000 PCA R&D Serial No. 2821a PCA R&D Serial No. 2821a Superior performance of concrete with SCM at Treat Island has been confirmed for fly ash, slag and silica fume (and ternary cement blends with silica fume plus fly ash) Concrete International, Nov 2011 PCA R&D Serial No. 2821a 25-Year-Old Marine-Exposed Concrete Blocks 1000 Surface Resistivity, ρ (Ω∙m) 65% Slag 45% Slag 100 25% Slag 0% Slag 10 1 0.1 1 10 100 Diffusion Coefficient, D (x10-12 m2/s) PCA R&D Serial No. 2821a Factors Affecting Resistivity • Degree of saturation • • Self-desiccation Drying 1,000 • Chloride ingress • Carbonation • Rebar Resistivity, ρ (Ω-m) • Leaching Stored in 1% CO2 (60% RH) Resaturated before test 100 Stored in N2 (60% RH) Resaturated before test 10 0 1 Cycles 2 PCA R&D Serial No. 2821a Factors Affecting Resistivity • Degree of saturation • • Self-desiccation Drying 200 Tests conducted on mortar cubes • Chloride ingress • Carbonation • Rebar Resistivity, ρ (Ω-m) • Leaching 150 Stored in tap water 100 Stored in “model” pore solution 50 0 10 100 1000 Age (days) 10000 PCA R&D Serial No. 2821a Factors Affecting Resistivity • Degree of saturation • • Self-desiccation Drying 200 • Chloride ingress • Carbonation • Rebar Resistivity, ρ (Ω-m) • Leaching Insitu surface measurements 150 100 Tests on cores 50 0 10 100 1000 Age (days) 10000 • Degree of saturation • • Self-desiccation Drying • Leaching • Chloride ingress • Carbonation • Rebar PCA R&D Serial No. 2821a Factors Affecting Resistivity PCA R&D Serial No. 2821a Effect of Paste Content Resistivity, ρ (Ω-m) 6.0 Diffusion 200 4.0 Resistivity Maxwell’s Eqn: 100 0 50 60 2.0 = resistivity of matrix = resistivity of composite = resistivity of aggregate = volume fraction of aggregate 70 80 Aggregate Volume, Va (%) 0.0 90 Diffusion Coefficient (x 10-12 m2/s) 300 PCA R&D Serial No. 2821a Chloride Resistance: Rapid-Set Cements ASTM C 1202 “Rapid Chloride Permeability” Charged Passed (Coulombs) 4000 28-day 91-day 3000 2000 PC-CAC-C$ is a ternary blend of: • Portland cement • Calcium-aluminate cement • Gypsum CSA-C2S is a blend of: • Calcium-alumino-sulfate (Klein’s compound) • Belite 1000 0 PC PC-CAC-C$ C$A-C2S Binder PCA R&D Serial No. 2821a Chloride Resistance: Rapid-Set Cements ASTM C 1202 “Rapid Chloride Permeability” ASTM C 1567 “Chloride Diffusion” 1.2 28-day 91-day 3000 2000 1000 Chloride Content (%) Charged Passed (Coulombs) 4000 PC 1.0 PC-CAC-C$ C$A-C2S 0.8 0.6 0.4 0.2 0.0 0 PC PC-CAC-C$ C$A-C2S Binder 0 10 20 30 Depth (mm) 40 PCA R&D Serial No. 2821a Smith, D. 2004. “The Development of a Rapid Test for Determining the Transport Properties of Concrete.” M.Sc.E. Thesis, University of New Brunswick