WAH WANG HOLDINGS (HONG KONG) CO., LTD. Factory : WAH WANG OPTOELECTRONIC (SHENZHEN) CO LTD; Wah Wang Data Sheet for 1W Power LED (Care should be take to the heat release matter when using this High Power LED) Color Part No: Warm White WW-T503TH0-W2U 批准 审核 制定 牛焕东 梁华彪 林镇心 Tel Fax Web Site : Unit 01, 19th Floor, Nanyang Plaza, No.57 Hung To Road, Kwun Tong, Kowloon, Hong Kong : 852-2512 9939 (10 line) : 852-2344 2398 : www.wahwang.com S.D.N. or D.N. No. : Customer Name : Sample Approval Signature : Date : Address 1W Power LED Series Version 3.0 Page 1 of 15 WAH WANG HOLDINGS (HONG KONG) CO., LTD. Factory : WAH WANG OPTOELECTRONIC (SHENZHEN) CO LTD; Wah Wang High Power One Watt Series Features Super high Flux output and high Luminance Technical Datasheet • Very long operating life (up to 50k hours High Power One Watt LED series is designed for high • Designed for high current operation and high flux output applications. current operation Furthermore, its thermal management characteristic is • Low thermal resistance better than other LED Solutions. By package SMD • SMT solders ability design and good thermal emission material. • Lead Free product • RoHS compliant According to these advantages, it enables to apply various lighting applications and design solution, automotive lighting, and large size LCD • No UV •• Superior ESD protection backlight etc. • Application • Mobile phone flash • Automotive interior / exterior lighting • Automotive signal lighting • Automotive forward lighting • General Torch • Architectural lighting • LCD TV / Monitor Backlight • Projector light source • Traffic signals • Task lighting • Decorative / Pathway lighting • Remote / Solar powered lighting • Household appliances 1W Power LED Series Version 3.0 Page 2 of 15 WAH WANG HOLDINGS (HONG KONG) CO., LTD. Factory : WAH WANG OPTOELECTRONIC (SHENZHEN) CO LTD; Outline Dimensions Dome Type Notes: 1. All dimensions are in millimeter. 2. The anode side of the device is denoted by a hole in the lead frame. Electrical insulation between the case and the board is required-slug of device is not electrically neutral. Do not electrically connect either the anode or cathode to the slug. 3. All dimensions without tolerances are for reference only. 4. Caution must be used in handing this device to avoid damage to the lens surfaces that will reduce optical efficiency. 1W Power LED Series Version 3.0 Page 3 of 15 WAH WANG HOLDINGS (HONG KONG) CO., LTD. Factory : WAH WANG OPTOELECTRONIC (SHENZHEN) CO LTD; Soldering Pre-heat Pre-heat time Peak temperature Soldering time Condition Reflow Soldering Lead Solder 120~150℃ 120sec. Max. 240℃ Max. 10sec. Max. refer to Temperatureprofile 1 Hand Soldering Lead – free Solder 180~200℃ 120sec. Max. 260℃ Max. 10sec. Max. refer to Temperatureprofile 2 Temperature Soldering time 300℃ Max. 3sec. Max. (one time only) After reflow soldering rapid cooling should be avoided. [Temperature-profile (Surface of circuit board)] Use the conditions shown to the under figure. <1 : Lead Solder> <2 : Lead-free Solder> 240°C Max. 10sec. Max. 2.5~5°C/sec. Pre-heating 120~150°C 60sec. Max. 120sec. Max. 2.5~5°C/sec. 260°C Max. 10sec. Max. 1~5°C/sec. Pre-heating 180~200°C 60sec. Max. 120sec. Max. 1~5°C/sec. * Caution * No second soldering recommended 1W Power LED Series Version 3.0 Page 4 of 15 WAH WANG HOLDINGS (HONG KONG) CO., LTD. Factory : WAH WANG OPTOELECTRONIC (SHENZHEN) CO LTD; Characteristics for 1W Warm White Power LED Electro-Optical characteristics at IF=350mA, TA=25ºC PART NO. WW-T503TH0-W2U PK1-3/PL1-3 Colour rank Parameter Symbol Luminous Flux (350mA) Φv Min 120 Correlated Color Temperature CCT CRI Value Typ Unit - Max 140 - 3000 - K Ra 68 73 - - Forward Voltage VF 2.8 - 3.6 V View Angle 2Θ1/2 Absolute Maximum Ratings Parameter Lm 120 deg. Symbol Value Unit Continuous Forward Current IF 350 mA Peak Forward Current IFP 500 mA Reverse Voltage VR 5 V Power Dissipation PD 1200 mW Junction Temperature Tj 125 ℃ Operating Temperature Topr -25~+85 ℃ Storage Temperature Tstg -40~+100 ℃ *Notes: [1] WW maintains a tolerance of ±10% on flux and power measurements. [2] CCT ±5% tester tolerance and d ±1nm. [3] X, Y co-ordinates maintain a tolerance of ±0.01. [4] A tolerance of ±0.1V on forward voltage measurements [5] View Angle maintains a tolerance of ±20° * Caution 1. Please do not drive at rated current more than 5 sec. without proper heat sink White color spectrum, TA=25ºC 1W Power LED Series Version 3.0 Page 5 of 15 WAH WANG HOLDINGS (HONG KONG) CO., LTD. Factory : WAH WANG OPTOELECTRONIC (SHENZHEN) CO LTD; Typical Optical/Electrical Characteristics Curves (Ta=25℃ Unless Otherwise Noted ) <Figure 1:Forward Voltage vs. Forward Current, TA=25℃ 450 400 电流(mA) 350 300 250 200 0 Forward Voltage (V) 2.8 3.0 3.2 3.4 3.6 <Figure 2: Operating current & ambient temperature> Operating Current vs Ambient Temperature 400 电流(mA) 350 300 250 200 150 100 0 0 20 40 60 6 80 100 120 0 Ambient Temperature (°C) 140 160 16 0 <Figure 3. Forward current & relative luminous at Ta=25℃ 160 Luminous Flux vs Operating Current 发光强度 140 120 100 80 60 40 20 0 Forward Current (mA) 电流(mA) 1W Power LED Series 200 250 300 Version 3.0 350 400 Page 6 of 15 WAH WANG HOLDINGS (HONG KONG) CO., LTD. Factory : WAH WANG OPTOELECTRONIC (SHENZHEN) CO LTD; <Figure 4:Forward Current VS Chromaticity Coordinate:TA=25℃ (Pure white) Product Packaging Information BIN CODE:***—** 1 2 **3 ** 4 1:Order Rank 2:IV Rank (sheet 1) 3:Colour rank or Dominant wavelength rank (sheet 2) 4: VF rank (sheet 3) 1W Power LED Series Version 3.0 Page 7 of 15 WAH WANG HOLDINGS (HONG KONG) CO., LTD. Factory : WAH WANG OPTOELECTRONIC (SHENZHEN) CO LTD; Bin Code Definition for delivery Sheet 1 BIN CODE 01 02 03 04 05 06 07 08 09 ∮ VF (lm) 3-6 6-9 9-12 12-16 16-21 21-27 27-36 36-46 46-60 Class A C J K L E F H M BIN CODE 10 11 12 13 14 15 16 17 18 19 ∮ VF (lm) 60-70 70-80 80-90 90-100 100-120 120-170 170-220 220-280 280-360 360-470 Class D B Q T U N O P R S Sheet 2 1W Power LED Series Version 3.0 Page 8 of 15 WAH WANG HOLDINGS (HONG KONG) CO., LTD. Factory BIN PO1 PO2 PO3 PN1 PN2 PN3 PM1 PM2 PM3 PL1 PL2 PL3 PH4 : WAH WANG OPTOELECTRONIC (SHENZHEN) CO LTD; CHR-X CHR-Y 0.2827 0.2877 0.2946 0.2903 0.2776 0.2827 0.2903 0.286 0.2726 0.2776 0.286 0.2818 0.2903 0.2946 0.3022 0.2988 0.286 0.2903 0.2988 0.2954 0.2818 0.286 0.2954 0.292 0.2988 0.3022 0.3101 0.3076 0.2954 0.2988 0.3076 0.3051 0.292 0.2954 0.3051 0.3026 0.3076 0.3101 0.3162 0.3144 0.3051 0.3076 0.3144 0.3126 0.3026 0.3051 0.3126 0.3108 0.3481 0.3468 0.3648 0.3676 0.2827 0.2727 0.2808 0.2916 0.2926 0.2827 0.2916 0.3025 0.3026 0.2926 0.3025 0.3133 0.2916 0.2808 0.2892 0.301 0.3025 0.2916 0.301 0.3128 0.3133 0.3025 0.3128 0.3246 0.301 0.2892 0.2975 0.3102 0.3128 0.301 0.3102 0.3229 0.3246 0.3128 0.3229 0.3357 0.3102 0.2975 0.3035 0.3169 0.3229 0.3102 0.3169 0.3303 0.3357 0.3229 0.3303 0.3437 0.3919 0.3758 0.3894 0.4067 1W Power LED Series TC(K) BIN 8800-10000 PK1 8800-10000 PK2 8800-10000 PK3 7800-8800 PJ1 7800-8800 PJ2 7800-8800 PJ3 7000-7800 PI1 7000-7800 PI2 7000-7800 PI3 6500-7000 PI4 6500-7000 PH1 6500-7000 PH2 4500-5000 PH3 CHR-X CHR-Y 0.3144 0.3162 0.3235 0.3225 0.3126 0.3144 0.3225 0.3215 0.3108 0.3126 0.3215 0.3206 0.3225 0.3235 0.3323 0.3323 0.3215 0.3225 0.3323 0.3323 0.3206 0.3215 0.3323 0.3324 0.3323 0.3323 0.3431 0.3443 0.3323 0.3323 0.3443 0.3456 0.3324 0.3323 0.3456 0.3468 0.3324 0.3324 0.3468 0.3481 0.3443 0.3431 0.3565 0.3593 0.3456 0.3443 0.3593 0.362 0.3468 0.3456 0.362 0.3648 0.3169 0.3035 0.3104 0.3246 0.3303 0.3169 0.3246 0.3388 0.3437 0.3303 0.3388 0.353 0.3246 0.3104 0.3183 0.3334 0.3388 0.3246 0.3334 0.3486 0.353 0.3388 0.3486 0.3636 0.3334 0.3183 0.3273 0.3435 0.3486 0.3334 0.3435 0.3596 0.3636 0.3486 0.3596 0.3758 0.3787 0.3636 0.3758 0.3919 0.3435 0.3273 0.3377 0.3549 0.3596 0.3435 0.3549 0.3721 0.3758 0.3596 0.3721 0.3894 Version 3.0 TC(K) 6000-6500 6000-6500 6000-6500 5500-6000 5500-6000 5500-6000 5000-5500 5000-5500 5000-5500 5000-5500 4500-5000 4500-5000 4500-5000 Page 9 of 15 WAH WANG HOLDINGS (HONG KONG) CO., LTD. Factory : WAH WANG OPTOELECTRONIC (SHENZHEN) CO LTD; 0.44 3500 0.42 3800 4500 4100 0.4 5000 PF3 PH4 0.36 PH2 0.32 0.32 PE1 PE2 PE3 PF1 PF2 PF3 PF2 PE1 PG2 PF1 PG1 PH1 0.34 BIN PE2 PG3 0.38 PH3 PE3 0.34 CHR-X CHR-Y 0.402 0.387 0.382 0.396 0.409 0.392 0.387 0.402 0.417 0.398 0.392 0.409 0.387 0.372 0.369 0.382 0.392 0.376 0.372 0.387 0.398 0.38 0.376 0.392 0.382 0.374 0.358 0.367 0.4 0.391 0.374 0.382 0.42 0.411 0.391 0.4 0.374 0.364 0.35 0.358 0.391 0.382 0.364 0.374 0.411 0.4 0.382 0.391 0.36 TC(K) 0.38 0.4 BIN 3500-3800 PG1 3500-3800 PG2 3500-3800 PG3 3800-4100 PH1 3800-4100 PH2 3800-4100 PH3 PH4 1W Power LED Series 0.42 CHR-X CHR-Y 0.372 0.359 0.356 0.369 0.376 0.362 0.359 0.372 0.38 0.365 0.362 0.376 0.3443 0.3431 0.3565 0.3593 0.3456 0.3443 0.3593 0.362 0.3468 0.3456 0.362 0.3648 0.3481 0.3468 0.3648 0.3676 0.364 0.356 0.341 0.35 0.382 0.373 0.356 0.364 0.4 0.389 0.373 0.382 0.3435 0.3273 0.3377 0.3549 0.3596 0.3435 0.3549 0.3721 0.3758 0.3596 0.3721 0.3894 0.3919 0.3758 0.3894 0.4067 Version 3.0 0.44 TC(K) 4100-4500 4100-4500 4100-4500 4500-5000 4500-5000 4500-5000 4500-5000 Page 10 of 15 WAH WANG HOLDINGS (HONG KONG) CO., LTD. Factory : WAH WANG OPTOELECTRONIC (SHENZHEN) CO LTD; Sheet 4 BIN PD4 PD3 PD2 PD1 PC4 PC3 PC2 PC1 CHR-X CHR-Y 0.435 0.417 0.411 0.427 0.427 0.411 0.405 0.42 0.42 0.405 0.399 0.412 0.412 0.399 0.395 0.407 0.45 0.435 0.427 0.441 0.441 0.427 0.42 0.433 0.433 0.42 0.412 0.426 0.426 0.412 0.407 0.42 0.429 0.42 0.405 0.413 0.413 0.405 0.39 0.398 0.398 0.39 0.375 0.381 0.381 0.375 0.365 0.37 0.436 0.429 0.413 0.419 0.419 0.413 0.398 0.403 0.403 0.398 0.381 0.388 0.388 0.381 0.37 0.375 1W Power LED Series TC(K) BIN 3250-3500 PB4 3250-3500 PB3 3250-3500 PB2 3250-3500 PB1 3050-3250 PA4 3050-3250 PA3 3050-3250 PA2 3050-3250 PA1 CHR-X CHR-Y 0.466 0.45 0.441 0.457 0.457 0.441 0.433 0.449 0.449 0.433 0.426 0.44 0.44 0.426 0.42 0.432 0.482 0.466 0.457 0.472 0.472 0.457 0.449 0.464 0.464 0.449 0.44 0.454 0.454 0.44 0.432 0.446 0.44 0.436 0.419 0.423 0.423 0.419 0.403 0.408 0.408 0.403 0.388 0.392 0.392 0.388 0.375 0.378 0.444 0.44 0.423 0.426 0.426 0.423 0.408 0.412 0.412 0.408 0.392 0.395 0.395 0.392 0.378 0.381 Version 3.0 TC(K) 2800-3050 2800-3050 2800-3050 2800-3050 2650-2800 2650-2800 2650-2800 2650-2800 Page 11 of 15 WAH WANG HOLDINGS (HONG KONG) CO., LTD. Factory : WAH WANG OPTOELECTRONIC (SHENZHEN) CO LTD; Sheet5 BIN CODE B01 B02 B03 B04 B05 B06 B07 B08 B09 B10 B11 VF(V) 1.8-2.0 2.0-2.2 2.2-2.4 2.4-2.6 2.6-2.8 2.8-3.0 3.0-3.2 3.2-3.4 3.4-3.6 3.6-3.8 3.8-4.0 BIN CODE B21 B22 B23 B24 B25 B26 B27 B28 B29 B30 B31 VF(V) 5.8-6.0 6.0-6.2 6.2-6.4 6.4-6.6 6.6-6.8 6.8-7.0 7.2-7.2 7.2-7.4 7.4-7.6 7.6-7.8 7.8-8.0 BIN CODE C01 C02 C03 C04 C05 C06 C07 C08 C09 C10 C11 VF(V) 1.8-2.1 2.1-2.4 2.4-2.7 2.7-3.0 3.0-3.3 3.3-3.6 3.6-3.9 3.9-4.2 4.2-4.5 4.5-4.8 4.8-5.1 BIN CODE C21 C22 C23 C24 C25 C26 C27 C28 C29 C30 C31 VF(V) 7.8-8.1 8.1-8.4 8.4-8.7 8.7-9.0 9.0-9.3 9.3-9.6 9.6-9.9 9.9-10.2 10.2-10.5 10.5-10.8 10.8-11.1 Remarks: 1. Customer can opt for any color with respective bin above. 2. X/Y refers to the CIE1931 chromaticity diagram; 3. Co-ordinates X, Y have a tolerance of ± 0.01. Reliability: 1) Test Items and Results: Standard Test Method Note Number of Damaged 1000hrs 0/22 Ta=-40℃ 1000hrs 0/22 Ta=100℃ 1000hrs 0/22 1000hrs 0/22 10 cycles 0/22 100 cycles 0/22 2 times 0/22 No. Test Item 1 Steady State Operating Life 2 Low Temperature Storage JEITA ED-4701 3 High Temperature Storage JEITA ED-4701 4 Temperature Humidity Storage JEITA ED-4701 Ta=60℃ 100 103 RH=90% 5 Thermal Shock JEITA ED-4701 100 103 Test Conditions If=350mA Ta=25℃ 200 202 200 201 JEITA ED-4701 300 307 0℃ ~ +100℃ 5min~ 15sec ~ 5min H:+100℃ 30min. 6 Temperature Cycle JEITA ED-4701 100 105 ∫ : +25℃ 5min. L:-40℃ 30min JEITA ED-4701 7 Solder Heat 300 301 Tsld=260℃, 10sec (Max.) Failed Conditions Item Symbol Test Condition Min. Max. Forward Voltage VF IF =350mA -- *U.S.L×1.1 Reverse Current IR VR =5V -- *U.S.L×2.0 Luminous Intensity IV IF =350mA **L.S.L×0.7 -- 1W Power LED Series Version 3.0 Page 12 of 15 WAH WANG HOLDINGS (HONG KONG) CO., LTD. Factory : WAH WANG OPTOELECTRONIC (SHENZHEN) CO LTD; *U.S.L.: Upper Standard Level ** L.S.L.: Lower Standard Level Bin Range Luminous intensity Bin Code T Min. (lm) 90 Max. (lm) 100 U 120 140 1W Power LED Series Version 3.0 Page 13 of 15 WAH WANG HOLDINGS (HONG KONG) CO., LTD. Factory : WAH WANG OPTOELECTRONIC (SHENZHEN) CO LTD; PRECAUTION IN USE Storage 1. 2. 3. Recommended storage environment: i. Temperature: 5oC ~ 30oC (41oF ~ 86oF) ii. Humidity: 60% RH Max. Recommend the use of drying cabinet storage. Recommended storage time: 1 month (LEDs stored over 1 month require baking treatment (Use 2. as below) before using) Use 1. 2. 3. 4. Please check the Humidity indicator card after opening of sealed vapor/ESD (Picture 1.) If the 40% circle color is still blue, the product could normal use. Otherwise, 40% circle color is pink; please follow below Baking treatment before normal use. Baking treatment : Open-static bag, the product and reel dial out from the Static bag, and then 75±5℃ for 8 hours baking treatment. o After de-sealed, LEDs must be used within 12 hours (under conditions ≤ 30 C, ≤ 60% RH) Remaining product be sealed in time, recommend storage in dry cabinet storage. It requires baking treatment before re-sealed. Handling Precautions Compare to epoxy encapsulant that is hard and brittle, silicone is softer and flexible. Although its characteristic significantly reduces thermal stress, it is more susceptible to damage by external mechanical force . As a result, 1. Handle the component along the side surface by using forceps or appropriate tools. 2. Do not directly touch or handle the silicone lens surface. It may damage the internal circuitry 3. Do not stack together assembled PCBs containing LEDs. Impact may scratch the silicone lens or damage Soldering A. Reflow Process Reflow Soldering Lead Solder 120~150℃ 120sec. Max. 240℃ Max. 10sec. Max. refer to Temperaturep ofile 1 Pre-heat Pre-heat time Peak temperature Sol ering time Condition Lead – free Solder 180~200℃ 120sec. Max. 260℃ Max. 10sec. Max. refe to Tempera u eprofile 2 After reflow soldering rapid cooling should be avoided. [Temperature-profile (Surface of circuit board)] Use the conditions shown to the under figure. <1 : Lead Solder> <2 : Lead-free Solder> 240°C Max. 10sec. Max. 2.5~5°C/sec. Pre-heating 120~150°C 60sec. Max. 120sec. Max. 260°C Max. 10sec. Max. 1~5°C/sec. Pre-heating 180~200°C 60sec. Max. 120sec. Max. 1~5°C/sec. 2.5~5°C/sec. B. Manual Soldering Process Hand Soldering Temperature Soldering time 350℃ Max. 3sec. Max. (one time only) a. For prototype builds or small series production runs it is possible to place and solder the LED by hand. b. Dispense thermal conductive glue or grease on the substrates and follow its curing specifications. Gently press LED housing to closely connect LED and substrate. c. It is recommended to hand solder the leads with a solder tip temperature of 280°C for less than 3 second, at a time with a soldering iron of less than 25W. Solder at intervals of two seconds or more. d. Take caution and be aware that damaged products are often a result of improper hand soldering technique. 1W Power LED Series Version 3.0 Page 14 of 15 WAH WANG HOLDINGS (HONG KONG) CO., LTD. Factory : WAH WANG OPTOELECTRONIC (SHENZHEN) CO LTD; Rework 1. Customer must finish rework within 5 sec under 260℃ 2. The head of iron cannot touch the resin 3. Twin-head type is preferred. Cleaning : The conditions of cleaning after soldering: An alcohol-based solvent such as lsopropyl Alcohol(IPA) is recommended. Temperature Time:<50℃*30sec,or <30℃*3min Ultra sonic cleaning:<15W/bath; Bath volume:1liter max. Curing:100 max,<3min Cautions of Pick and Place: It should be avoided to load stress on the resin during high temperature. Avoid rubbing or scraping the resin by any object. Electric-static may cause damage to the component. Please confirm that the equipment is grounding well. Using an ionizer fan is recommended. Cautions of Design and Applications: It should be done to connect with a current-limiting serial resistor. Avoid to drive reverse voltage over the specifications on LED when ON/OFF. Any application should refer to the specifications of absolute maximum ratings. The dimensions of the recommended soldering pattern may mot meet every users. Please confirm and study before designing the soldering pattern in order to obtain the best performance of soldering. Do not contact with any component on the assembly board. Static Electricity: These products are so sensitive to static electricity charge so that all equipment and machinery must be properly grounded and it is recommended to use a wristband or anti-electrostatic glove when handing the SMD LED. Particularly if any over-current and over-voltage which exceed the Absolute Maximum Ratings of LED applied, the more energy may cause damage or possibly result in electrical destruction of the Products. A protection design should be installed in the LED driving circuit, which does not exceed the max. rating for surge current during on/off switching. A tip if soldering iron is requested to be grounded .An ionizer should be installed when risk of static generation is high. If the countermeasures mentioned above are implemented, LED can work well. Users are required to check those countermeasures when problems occur by static electricity charge Other: Damaged SMD LED will show unusual characteristics such as leak current remarkably low current. Increase, turn-on voltage becomes lower and the SMD LED get unlighted at low current. In automatic mounting of the SMD LEDs on printed circuit boards, any bending and pulling forces or shock against the SMD LEDs shall be kept min. to prevent them from expanding or electrical failures and mechanical damages of the devices. Illustration & Application: The SMD LED taping is much smaller than leaded components, thus enable smaller size, applications, etc. higher packing density, reduced storage space and finally smaller equipment board to be obtained. Besides, lightweight makes them ideal for miniature The products described in this brochure are intended only for standard applications or general electronic equipment such as : 1. Telecommunication: indicator and backlight in telephone and fax. 2. Automotive: backlight in dashboard and switch. 3. LCD: Flat backlight for LCD, switch and symbol. Notes for designing: Care must be taken to provide the current limiting resistor in the circuit so as to drive the Wah Wang LEDs within the rated figures. Also, caution should be taken not to overload Wah Wang LEDs with instantaneous voltage at the turning ON and OFF of the circuit. When using the pulse drive care must be taken to keep the average current within the rated figures. Also, the circuit should be designed so as be subjected to reverse voltage when turning off the Wah Wang LEDs. 1W Power LED Series Version 3.0 Page 15 of 15