Illustrated Parts Manual Models 1532E2 1932E2 2032E2 2632E2 2646E2 3246E2 3120856 September 24, 2013 REVISION LOG July 1998 - Original Issue Of Manual (Edited to 0010549 Revision 10) February 26, 1999 - Revised Manual (Edited to 0010549 Revision 18) May 1, 1999 - Revised Manual (Edited to 0010549 Revision 21) June 29, 1999 - Updated Pages Cover, Effectivity Page, 8-9 & 8-10 August 30, 1999 - Revised Manual (Edited to 0010549 Revision 24) January 1, 2000 - Revised Manual (Edited to 0010549 Revision 31) June 15, 2000 - Revised Manual (Edited to 0010549 Revision 33) October 31, 2000 - Revised Manual (Edited to 0010549 Revision 35) January 30, 2001 - Revised Manual (Edited to 0010549 Revision 40) July 2, 2001 - Revised Manual (Edited to 0010549 Revision 45) October 29, 2001 - Revised Manual (Edited to 0010549 Revision 49) May 23, 2002 - Revised Manual (Edited to 0010549 Revision 57) September 20, 2002 - Revised Manual (Edited to 0010549 Revision 61) February 26, 2003 - Revised Manual (Edited to 0010549 Revision 65) June 26, 2003 - Revised Manual (Edited to 0010549 Revision 70) June 29, 2004 - Revised Manual (Edited to 0010549 Revision 73) April 7, 2005 - Revised Manual (Edited to 0010549 Revision 73) September 9, 2008 - Revised Manual November 30, 2011 - Revised Manual September 24, 2013 - Revised Manual 3120856 A REVISION LOG B 3120856 TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2 . . . . . . . . . . . . . .1-2 DRIVE MOTOR ASSEMBLY - 1532E2 & 1932E2 (S/N 90870 to Present) . . . . . . . . . . . . .1-6 BRAKE INSTALLATION - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8 FRAME AND STEERING INSTALLATION - 2032E2/2632E2/2646E2/3246E2 . . . . . . . .1-10 WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 . . . .1-14 DRIVE MOTOR ASSEMBLY - (2032E2/2646E2 S/N 90870 to Present) (2632E2/3246E2 S/N 90855 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18 FRAME MOUNTED COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . .1-22 SECTION 2 - GROUND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 HYDRAULIC COMPONENTS INSTALLATIONS - 1532E2/1932E2 (Left Side) . . . . . . . .2-2 HYDRAULIC COMPONENTS INSTALLATIONS 2032E2/2632E2/2646E2/3246E2 (Left Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 VALVE ASSEMBLY - STANDARD CONTROLS MACHINES . . . . . . . . . . . . . . . . . . . . . .2-10 VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES . . . . . . . . . . . . . . . . . .2-14 ELECTRICAL COMPONENTS INSTALLATION (LEFT SIDE OF MACHINES WITH STANDARD CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18 ELECTRICAL COMPONENTS INSTALLATION (LEFT SIDE OF MACHINES WITH PROPORTIONAL CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22 ELECTRICAL COMPONENTS INSTALLATION (RIGHT SIDE) . . . . . . . . . . . . . . . . . . . .2-26 BATTERY CHARGER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-30 POTHOLE PROTECTION AND TRAY INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . .2-32 SECTION 3 - SIZZOR ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3-1 3-2 3-3 3-4 3-5 3-6 3-7 SCISSOR ARMS INSTALLATION - 1532E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 SCISSOR ARMS INSTALLATION - 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6 SCISSOR ARMS INSTALLATION - 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10 SCISSOR ARMS INSTALLATION - 2632E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14 SCISSOR ARMS INSTALLATION - 2646E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18 SCISSOR ARMS INSTALLATION - 3246E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22 ARM GUARD INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26 SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 PLATFORM AND ACCESSORIES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 HANDRAILS INSTALLATION (1532E2/1932E2 AUSTRALIAN SPEC) . . . . . . . . . . . . . .4-6 HANDRAILS INSTALLATION (1532E2/1932E2 CE SPEC) . . . . . . . . . . . . . . . . . . . . . . .4-10 HANDRAILS INSTALLATION (2032E2 AUSTRALIAN SPEC) . . . . . . . . . . . . . . . . . . . . .4-14 HANDRAILS INSTALLATION (2032E2 CE SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18 HANDRAILS INSTALLATION (2646E2/3246E2 AUSTRALIAN & CE SPEC) . . . . . . . . .4-22 PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROLS MACHINES). . .4-26 PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL CONTROLS MACHINES) . . 4-30 CONTROLLER ASSEMBLY (STANDARD CONTROLS MACHINES) . . . . . . . . . . . . . . .4-34 CONTROLLER ASSEMBLY (PROPORTIONAL CONTROLS MACHINES) . . . . . . . . . . .4-36 SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 5-1 5-2 5-3 5-4 3120856 BRAKE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2 LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2). . . . . . . . . . . . . . . . .5-4 LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2) . . . . . . . . . . . . . . . . . . . . . . . . .5-8 LIFT CYLINDER COMPONENTS ASSEMBLY (2646E2) . . . . . . . . . . . . . . . . . . . . . . . .5-12 i TABLE OF CONTENTS FIGURE NO. 5-5 5-6 TITLE PAGE NO. LIFT CYLINDER COMPONENTS ASSEMBLY (3246E2) . . . . . . . . . . . . . . . . . . . . . . . . 5-16 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7 HYDRAULIC DIAGRAM - 1532E2 & 1932E2 & 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 HYDRAULIC DIAGRAM - 2646E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 HYDRAULIC DIAGRAM - 3246E2 WITH STANDARD CONTROLS . . . . . . . . . . . . . . . . . 6-8 HYDRAULIC DIAGRAM - 3246E2 WITH PROPORTIONAL CONTROLS. . . . . . . . . . . . . 6-10 HYDRAULIC DIAGRAM - 2632E2 WITH STANDARD CONTROLS . . . . . . . . . . . . . . . . . 6-12 HYDRAULIC DIAGRAM - 2632E2 WITH PROPORTIONAL CONTROLS. . . . . . . . . . . . . 6-14 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1 7-2 7-3 7-4 7-5 7-6 ELECTRICAL SCHEMATIC (AUSTRALIAN SPEC STANDARD CONTROLS MACHINES) . . . 7-2 ELECTRICAL SCHEMATIC (CE SPEC STANDARD CONTROLS MACHINES) . . . . . . . 7-4 ELECTRICAL SCHEMATIC (PROPORTIONAL CONTROLS MACHINES) . . . . . . . . . . . 7-6 ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROLS MACHINES) 7-8 ELECTRICAL COMPONENTS INSTALLATION (PROPORTIONAL CONTROLS MACHINE) 7-14 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20 SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-1 8-2 DECALS INSTALLATION - 1532E2 & 1932E2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 DECALS INSTALLATION - 2032E2 & 2646E2 & 3246E2 . . . . . . . . . . . . . . . . . . . . . . . . 8-6 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 SECTION 11 - INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 ii 3120856 SECTION 1 FRAME TABLE OF CONTENTS FIGURE 1-1 1-2 1-3 1-4 1-5 1-6 1-7 DESCRIPTION Wheel Drive And Steering Installation - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Motor Assembly - 1532E2 & 1932E2 (S/N 90870 to Present) . . . . . . . . . . . . . . . . . . . . . Brake Installation - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frame And Steering Installation - 2032E2/2632E2/2646E2/3246E2 . . . . . . . . . . . . . . . . . . . . . Wheel Drive And Brake Installations - 2032E2/2632E2/2646E2/3246E2 . . . . . . . . . . . . . . . . . Drive Motor Assembly - (2032E2/2646E2 S/N 90870 to Present) (2632E2/3246E2 S/N 90855 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frame Mounted Components Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 1-2 1-6 1-8 1-10 1-14 S E C T I O N 1 1-18 1-22 F R A M E 3120856 1-1 SECTION 1 FRAME S E C T I O N FIGURE 1-1. WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2 2 9 1 4 19 1 F R A M E 8 11 22 7 17 1 3 16 12 13 15 14 6 23 10 5 18 25 21 20 12 15 102A 20 102 105 106 109 103 108 107 104 1-2 101 201 3120856 SECTION 1 FRAME . FIGURE 1-1. WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2 FIG & ITEM # PART NUMBER 0258015 1 2 3 4 5 6 7 8 9 10 0100019 0100081 0630516 0641611 0962208 0962173 0962174 1120064 1120515 Use 1684225 11 12 13 14 15 16 17 18 19 20 21 22 23 1684225 2160006 3430811 3431014 3450404 3450406 3790218 3841378 4130356 4711600 4711800 4712000 4740419 Use 1440329 1440329 24 25 3020025 3312002 0258171 0271221 101 102 102A 103 0641824 0681822 2780216 7012613 3160229 7018996 7018997 3120856 DESCRIPTION STEERING INSTALLATION Loctite #271 Loctite #454 Bolt, Shoulder Bolt 3/8”-16NC x 1 3/8” Spacer, Bushing Bushing Bushing Cap, Grease Fitting (Prior to S/N 84437) Cap, Plastic Steer Cylinder Assembly (See Section 5 for Breakdown) Prior to S/N 67287 (Was P/N 1683661) S/N 67287 to S/N 108168 (Was P/N 1683832) S/N 108168 to Present Fitting, Grease (Prior to S/N 84437) Pin, Clevis Pin, Clevis (Prior to S/N 50027) Pin, Cotter 1/8” x 1” (Prior to S/N 50027) Pin, Cotter 1/8” x 1 1/2” O-Ring (Prior to S/N 101149) Tie-Rod Spindle Flatwasher 3/8” Narrow Flatwasher 1/2” Narrow Flatwasher 5/8” Narrow (Prior to S/N 50027) Thrustwasher Collar: Prior to S/N 99064(1932E2)/ Prior to June 13, 2001(1532E2)(Was P/N 1440326) S/N 99064 to Present (1932E2)/ June 13, 2001to Present (1532E2) Grease (Not Shown) (Prior to S/N 108196) Jam Nut (S/N 103651 to Present) WHEEL DRIVE INSTALLATION OPTIONS: (Prior to S/N 90870) (S/N 90870 to Present) Bolt Options: Bolt 1/2”-13NC x 3” (Prior to S/N 49303) Bolt 1/2”-13NC x 2 3/4” (S/N 49303 to Present) Hub Assembly Bolt, Wheel (5 Per Hub) Drive Motor Assembly Options: (Prior to S/N 90870) Key, Shaft Nut, Castle QTY. REV. Ref. J A/R A/R 2 2 2 2 4 2 2 1 1 F R A M E 2 A/R 1 1 A/R 2 1 2 2 A/R 2 2 2 A/R 2 Ref. Ref. Ref. S E C T I O N F A 8 2 10 2 1 1 1-3 SECTION 1 FRAME S E C T I O N FIGURE 1-1. WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2 (CONTINUED) FIG & ITEM # PART NUMBER 103 (cont’d) 7021312 7021317 3160269 3300255 See Note 104 105 106 107 108 3271805 3311801 3300450 3450406 Use 4740453 109 110 4761800 0100019 1 F R A M E Seal, Shaft Oil (Inner Seal) Seal, Dust (Outer Seal) (S/N 90870 to Present) (See Figure 1-2 for Breakdown) Nut, Wheel Nut (Note: See Breakdown of Individual Motor) Hardware Options: Locknut 1/2”-13NC (Grade 8) (Prior to S/N 49303) Nut 1/2”-13NC (S/N 49303 to S/N 84080) Nut 1/2”-13NC (S/N 84080 to Present) Pin, Cotter 1/8” x 1 1/2” Flatwasher 1/2” Narrow (Was P/N 4891800 Prior to S/N 90870) Lockwasher 1/2” (S/N 49303 to S/N 84080) Loctite #271(Prior to S/N 84080) 4860180 4860182 TIRE AND WHEEL INSTALLATIONS Black Tire and Wheel Installation Gray Non-Marking Tire and Wheel Installation Tire Options: Standard Black Non-Marking Gray 2360459 2360482 FRAME OPTIONS Prior to S/N 50363 S/N 50363 to Present 0258167 0258166 201 1-4 DESCRIPTION QTY. REV. 1 1 10 2 8 2 8 8 A/R Ref. Ref. Ref. 4 A/R A/R 1 1 1 3120856 SECTION 1 FRAME FIGURE 1-1. WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 1 F R A M E 3120856 1-5 SECTION 1 FRAME S E C T I O N FIGURE 1-2. ENT) DRIVE MOTOR ASSEMBLY - 1532E2 & 1932E2 (S/N 90870 TO PRES- 1 F R A M E 1-6 3120856 SECTION 1 FRAME . FIGURE 1-2. DRIVE MOTOR ASSEMBLY - 1532E2 & 1932E2 (S/N 90870 TO PRESENT) FIG & ITEM # PART NUMBER 3160269 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 7023451 Not Used Use Item 100 Not Serviceable Use Item 100 Use Item 100 7023452 7023453 7023454 7023455 7023456 Use Item 100 7023457 7023458 7023459 7023460 7023461 7023462 7023463 Use Item 100 7023464 7023465 Not Serviceable Use Item 100 7023466 Not Serviceable DESCRIPTION DRIVE MOTOR ASSEMBLY 3120856 7023450 REV. B Nut, Castle 1 Seal, Dust Housing O-Ring Seal, Shaft Bearing, Race Bearing, Needle Bearing, Needle Key Shaft, Output O-Ring Washer, Spring Plate, Pressure Disc, Valve Bearing, Needle Washer, Glacier Plate Shaft, Cardan O-Ring Wheel, Gear Set Cover, End I.D. Tag Washer Screw Plug 1 KIT OPTIONS: 100 QTY. Ref. Kit, Seal (Includes Items 3, 5-6, 12, 20, 24) 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 7 7 2 S E C T I O N 1 F R A M E Ref. 1 1-7 SECTION 1 FRAME 108 15 7 FIGURE 1-3. BRAKE INSTALLATION - 1532E2 & 1932E2 3 110 1 4 109 S E C T I O N 1 6 5 10 16 14 12 11 13 9 8 201 103 101 112 113 111 2 102 F R A M E 1-8 3120856 SECTION 1 FRAME FIGURE 1-3. BRAKE INSTALLATION - 1532E2 & 1932E2 FIG & ITEM # PART NUMBER 0258168 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Use 1683833 1683833 2780215 3300255 3300423 3430620 3450403 3450406 3841332 4160137 4845037 0641407 3311405 3571067 4711400 4740468 4711600 DESCRIPTION BRAKE INSTALLATION OPTIONS: 1932E2 Machines Brake Cylinder Assembly Options (See Section 5 for Breakdown) Prior to S/N 65498 (Was p/n 1683557) S/N 65498 to Present Hub Assembly (See Items 101-113 for Breakdown) Nut, Wheel Nut Pin Pin, Cotter 1/8” x 3/4” Pin, Cotter 1/8” x 1 1/2” Rod Spring, Compression Brake Cam Weldment Bolt 1/4”-20NC x 7/8” Locknut 1/4”-20NC Plate, Cover Flatwasher 1/4” Narrow Washer, Special Flatwasher 3/8” Narrow QTY. REV. Ref. Ref. C 1 HUB ASSEMBLY Ref. 101 102 103 104 to 107 108 109 110 111 112 113 7010649 Not Serviced 7019696 Not Used 7010648 7010646 7010650 7010651 7010647 1760165 Seal Housing Stud, Wheel 1 1 5 Cap, Dust Cone, Outer Cup, Outer Cup, Inner Cone, Inner Disc, Brake 1 1 1 1 1 1 201 4845628 FRAME COMPONENTS Spindle Ref. 2 0258167 0258166 TIRE AND WHEEL INSTALLATIONS (NOT SHOWN) Black Tire and Wheel Installation Gray Non-Marking Tire and Wheel Installation Ref. Ref. Ref. 4860180 4860182 3120856 Tire Options: Standard Black Non-Marking Gray 1 2 10 2 2 2 2 2 2 2 4 4 1 8 2 2 2780215 S E C T I O N F R A M E B 1 1 4 A/R A/R 1-9 SECTION 1 FRAME S E C T I O N FIGURE 1-4. FRAME AND STEERING INSTALLATIONS - 2032E2/2632E2/2646E2/ 3246E2 300 1 7 F R A M E 200 19 17 12 2 22 101 3 19 11 5 112 111 3 20 16 7 13 4 10 6 21 14 15 8 103 110 109 24 23 18 1 9 108 5 11 10 1-10 3120856 SECTION 1 FRAME . FIGURE 1-4. FRAME AND STEERING INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 FIG & ITEM # PART NUMBER 0257627 0257670 1 2 3 4 5 6 0642022 0642028 0962097 0440228 1660237 1660238 Use 1684224 1683831 1684224 Use 1684224 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1683831 1684224 2780223 3300409 3300423 3312005 3322002 3422646 3422760 3430811 3450403 3450406 3450804 3841344 Kit Kit 4130346 4567246 4711800 4740462 3300255 4740468 2902137 2902138 3120856 DESCRIPTION STEERING INSTALLATION OPTIONS: 2032E2/2632E2 Machines 2646E2/3246E2 Machines Bolt 5/8”-11NC x 2 3/4” Bolt 5/8”-11NC x 3 1/2” Bushing, Excelite (Prior to S/N 49494) Bushing, Excelite (S/N 49494 to Present) Coupling, Tie-Rod End (Left Side) Coupling, Tie-Rod End (Right Side) Steer Cylinder Assembly (See Section 5 for Breakdown): 2032E2/2632E2 (Prior to S/N 67287) (Was P/N 1683552) 2032E2/2632E2 (S/N 67287 to S/N 104717) 2032E2/2632E2 (S/N 104717 to Present) 2646E2/3246E2 (Prior to S/N 66990) (Was P/N 1683552) 2646E2/3246E2 (S/N 66990 to S/N 104717) 2646E2/3246E2 (S/N 104717 to Present) Hub Assembly (See Items 101-112 for Breakdown) Nut, Jam (Left Hand Threads) Nut, Spindle Locknut 5/8”-20NC Nut, Jam 5/8”-18NF Pin, Spindle (Prior to S/N 57249) Pin, Spindle (S/N 57249 to Present) Pin, Clevis Pin, Cotter 1/8” x 3/4” Pin, Cotter 1/8” x 1 1/2” Pin, Cotter 1/4” x 1” Rod, Retaining Tie-Rod Options: 2032E2/2632E2 Machines 2646E2/3246E2 Machines Spindle Assembly Tube, Spacer Flatwasher 1/2” Narrow Thrustwasher, Bronze Nut, Wheel Flatwasher, Special --------------------------------------------------------------------------Tie Rod Assembly Kit Options: 2032E2 & 2632E2 (Includes Items Qty 1 of 4,5,8,11 & 18) 2646E2 & 3246E2 (Includes Items Qty 1 of 4,5,8,11 & 18) QTY. REV. Ref. Ref. Ref. I J 1 1 4 4 1 2 1 S E C T I O N 1 F R A M E 2 1 2 2 2 2 2 1 1 2 2 2 1 2 2 1 2 10 2 1 1-11 SECTION 1 FRAME S E C T I O N 1 F R A M E FIGURE 1-4. FRAME AND STEERING INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 (CONTINUED) FIG & ITEM # PART NUMBER 2780233 101 102 103 104 to 107 108 109 110 111 112 7010649 Not Used 7012613 Not Used 7003902 7010646 7003903 7010651 7010647 200 0255682 0271541 0255679 4520176 4520257 4520174 300 2360457 2360496 2360572 2360458 2360497 2360562 1-12 DESCRIPTION HUB ASSEMBLY QTY. REV. Ref. A Seal, Oil 1 Wheelbolt 5 Cap Cone, Bearing (Outer) Cup, Bearing (Outer) Cup, Bearing (Inner) Cone, Bearing (Inner0 1 1 1 1 1 TIRE AND WHEEL INSTALLATION OPTIONS: Gray Non-Marking Tire Installation Low Profile, Non-Marking Tire Installation (2632E2) Black Tire Installation 5x16 Gray Non-Marking (Standard) 5x16 Low Profile, Non-Marking (2632E2) 5x16 Black (Optional) FRAME WELDMENT OPTIONS: 2032E2 Machines (CE Spec) 2032E2 Machines (Australian Spec) 2632E2 Machines 2646E2 Machines 3246E2 Machines (Used with Rexroth Drive Motor) 3246E2 Machines (Used With Parker Drive Motor) Ref. Ref. Ref. Ref. — — 4 4 4 Ref. Ref. Ref. Ref. Ref. Ref. Ref. 3120856 SECTION 1 FRAME FIGURE 1-4. FRAME AND STEERING INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 1 F R A M E 3120856 1-13 SECTION 1 FRAME S E C T I O N FIGURE 1-5. WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/ 2646E2/3246E2 1 F R A M E 200 2 2A 2B 2C 7 4 3 8 6 3 1 9 103 106 104 5 105 102 103 106 107 101 102 107 105 104 1-14 3120856 SECTION 1 FRAME . FIGURE 1-5. WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 FIG & ITEM # PART NUMBER 0257626 0271228 0257876 0258898 0271228 1 0681822 0681828 2 2780222 2780238 2780222 See Note: 2780238 See Note: 2A 2B 2C 3 2780222 7012613 1760167 2780216 Use 2910312 3160258 7018996 7018997 7021312 7021317 7023874 3160263 Use 2910313 3160259 7018996 7018997 7021312 7021317 7023874 3120856 DESCRIPTION WHEEL DRIVE INSTALLATION OPTIONS: 2032E2 Machines 2632E2 Machines 2646E2 Machines 3246E2 Machines (Prior to S/N 90855) 3246E2 Machines (S/N 90855 to Present) Options: (Bolt 1/2”-13NC x 2 3/4” Grade 8) (Bolt 1/2”-13NC x 3 1/4” Grade 8) Hub Assembly Options: 2032E2/2646E2 Machines 2632E2/3246E2 Machines Options: Prior to S/N 90854 S/N 90855 to S/N 98951 S/N 98952 to S/N 99050 Note: For machines in this range contact JLG Industries Inc. S/N 99051 to S/N 102610 S/N 102611 to S/N 102640 Note: For machines in this range contact JLG Industries Inc. S/N 102641 to Present Stud, Wheel (5 per Hub) Disc, Brake Hub (Not Sold Separately) Drive Motor Assembly Options: Note: Use Like Motors on Both Left & Right Sides 2032E2 Motor Options: 2032E2 (Prior to S/N 86447) (Was p/n 3160230) 2032E2 (S/N 86447 to S/N 90870) 3160230 & 3160258 Replacement Parts: Key, Shaft Nut, Castle Seal, Shaft Oil (Inner Seal) Seal, Dust (Outer Seal) Cap, End 2032E2 (S/N 90870 to Present) (See Figure 1-6 for Breakdown) 2646E2 Motor Options: 2646E2 (Prior to S/N 87548) (Was p/n 3160226) 2646E2 (S/N 87548 to 90870) 3160226 & 3120259 Replacement Parts: Key, Shaft Nut, Castle Seal, Shaft Oil (Inner Seal) Seal, Dust (Outer Seal) Cap, End QTY. REV. Ref. Ref. Ref. Ref. Ref. Ref. I A J G B S E C T I O N 1 8 F R A M E 2 Ref. Ref. 10 2 2 A/R Ref. Ref. 2 2 1 1 1 1 1 2 Ref. 2 2 1 1 1 1 1 1-15 SECTION 1 FRAME S E C T I O N FIGURE 1-5. WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 (CONTINUED) FIG & ITEM # PART NUMBER 3 (cont’d) 3160264 Use 2910342 Use 2910342 See Note See Note See Note See Note See Note 1 F R A M E 3160265 See Note: Use 2910342 See Note: 3160265 4 3271805 3311801 3300450 5 3450406 3450508 3450406 6 7 8 9 4711800 4740453 4740453 3300255 4761800 0100019 0257877 0257878 101 102 1-16 Use 1683833 1683833 3430620 DESCRIPTION 2646E2 (S/N 90870 to Present) (See Figure 1-6 for Breakdown) 2632E2/3246E2 Motor Options: Prior to S/N 62566 (Was p/n 3160236 - Rexroth Motor) S/N 62566 to S/N 90854 (Was p/n 3160247 - Rexroth Motor) Key, Shaft (was p/n 7022516) Nut, Castle (was p/n 7022515) Seal, Shaft Oil (Inner Seal) (was p/n 7022517) Seal, Dust (Outer Seal) (was p/n 7022518) Seal, Ring (was p/n 7022519) Note: Replacement Parts are no longer available for motor p/ns 3120236 & 3160247 - Use Kit p/n 2910342) Note: For replacement parts for 2910342 see Figure 1-6 S/N 90855 to S/N 98951 (Parker Hannofin Motor) (See Figure 1-6 for Breakdown) S/N 98952 to S/N 99050 Note: For machines in this range contact JLG Industries Inc. S/N 99051 to S/N 102610 (Rexroth Motor) (was p/n 3160247 - Rexroth Motor) S/N 102611 to S/N 102640 Note: For machines in this range contact JLG Industries Inc. S/N 102641 to Present (Parker Hannofin Motor) Hardware Options: Locknut 1/2”-13NC (Grade 8) (Prior to S/N 49303) Nut 1/2”-13NC (S/N 49303 to S/N 84080) Nut 1/2”-13NC (S/N 84080 to Present) Pin, Cotter Options: 2032E2/2646E2 Machines (1/8” x 1 1/2”) 3246E2 Machines (1/4” x 2”) (Prior to S/N 90855) 3246E2 Machines (1/8” x 1 1/2”) (S/N 90855 to Present) Flatwasher Options: 2032E2/2646E2 Machines (Prior to S/N 87549) 2032E2/2646E2 Machines (S/N 87549 to Present) 3246E2 (S/N 102645 to Present) Nut, Wheel Flatwasher 1/2” (S/N 49303 to S/N 84080) Loctite #271(Prior to S/N 84080) BRAKE INSTALLATION OPTIONS: 2032E2 / 2632E2 Machines 2646E2 / 3246E2 Machines Brake Cylinder Assembly Options (See Section 5 for Breakdown): Prior to S/N 65498 (Was p/n 1683557) S/N 65498 to Present Pin QTY. REV. 2 Ref. 2 2 1 1 1 1 1 Ref. Ref. 2 2 Ref. 2 2 Ref. 2 8 2 A/R 10 8 A/R Ref. Ref. Ref. D D 1 2 3120856 SECTION 1 FRAME FIGURE 1-5. WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 (CONTINUED) FIG & ITEM # PART NUMBER 103 104 3450403 105 106 107 3841332 3841371 4160137 4711600 4845037 0255682 0271541 0255679 200 3120856 4520176 4520257 4520174 DESCRIPTION Pin, Cotter 1/8” x 3/4” Rod Options: 2032E2 Machines 2646E2/3246E3 Machines Spring, Compression Flatwasher 3/8” Narrow Brake Cam Weldment TIRE AND WHEEL INSTALLATION OPTIONS: Gray Non-Marking Tire Installation Low Profile, Non-Marking Tire Installation (2632E2) Black Tire Installation 5x16 Gray Non-Marking (Standard) 5x16 Low Profile, Non-Marking (2632E2) 5x16 Black (Optional) QTY. REV. 2 2 2 2 2 Ref. Ref. Ref. Ref. S E C T I O N 1 — — 4 4 4 1-17 F R A M E SECTION 1 FRAME 17 16 FIGURE 1-6. DRIVE MOTOR ASSEMBLY - (2032E2/2646E2 S/N 90870 TO PRESENT) (2632E2/3246E2 S/N 90855 TO PRESENT) 20 S E C T I O N 100 101 18 13 15 14 15 1 3 6 2 4 5 4 7 4 8 4 9 1-18 10 11 12 TORQUE TO 50 FT. LBS. 4 F R A M E 19 1 3120856 SECTION 1 FRAME . FIGURE 1-6. DRIVE MOTOR ASSEMBLY - (2032E2/2646E2 S/N 90870 TO PRESENT) (2632E2/ 3246E2 S/N 90855 TO PRESENT) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 3160263 3160264 3160265 2910342 DRIVE MOTOR ASSEMBLIES (PARKER HANNIFIN) DRIVE MOTOR - 2032E2 DRIVE MOTOR - 2646E2 DRIVE MOTOR - 2632E2/3246E2 DRIVE MOTOR - 3246E2 (This kit uses p/n 3160301 Motor) Ref. Ref. Ref. Ref. Ref. B B B A 1 2 3 4 5 6 7023307 Not Serviced 7023308 7023309 Not Serviced 7026178 7023310 7023311 7023312 7023326 7023410 7 8 9 10 11 7023313 7023327 7023409 7023314 7023315 7023318 7023316 7023328 12 13 14 15 16 17 18 19 7023317 7023329 Not Serviced See Note Not Available 7023320 See Note See Note See Note 7023324 7026179 20 7023325 7026180 3120856 Housing Options: 3160263, 3160264 & 3160265 3160301 Bearing, Thrust Shaft Options: 3160263 & 3160264 3160265 3160301 Ring, Seal Plate, Wear Drive Link Options: 3160263 3160264 3160265 & 3160301 Assembly, Rotor Options: 3160263 3160264 3160265 & 3160301 Manifold Assembly, Commutator Seal, Commutator Cover, End Options: 3160263 3160264, 3160265 & 3160301 Bolt Options: 3160263 3160264 & 3160265 3160301 Seal (Note: Use Items 100 & 101) Identification Tag Screw Ring Back-Up (Note: Use Items 100 & 101) Washer, Back-Up (Note: Use Items 100 & 101) Seal, Shaft (Note: Use Items 100 & 101) Key Options: 3160263, 3160264 & 3160265 3160301 Nut, Castle Options: 3160263, 3160264 & 3160265 3160301 S E C T I O N 1 1 F R A M E 1 1 5 5 1 1 1 1 1 1 7 1 N/A 2 1 1 1 1 1 1-19 SECTION 1 FRAME S E C T I O N FIGURE 1-6. DRIVE MOTOR ASSEMBLY - (2032E2/2646E2 S/N 90870 TO PRESENT) (2632E2/ 3246E2 S/N 90855 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER 21 Not Required 7023405 7026174 22 Not Required 7023406 7026175 1 23 F R A M E Not Required 7023407 7026176 24 Not Required 7023408 7026177 DESCRIPTION Bearing, Inner Options (Not Shown): 3160263 & 3160234 3160265 3160301 Washer, Thrust Options (Not Shown): 3160263 & 3160234 3160265 3160301 Bearing, Thrust Options (Not Shown): 3160263 & 3160234 3160265 3160301 Bearing, Outer Options (Not Shown): 3160263 & 3160234 3160265 3160301 KIT OPTIONS: QTY. REV. 1 A/R 0 1 2 1 1 Ref. Kit, Seal Options (Includes Items 4, 10, 13, 16, 17 & 18): 100 101 1-20 7023412 7026181 3160263, 3160264 & 3160265 3160301 1 1 3120856 SECTION 1 FRAME FIGURE 1-6. DRIVE MOTOR ASSEMBLY - (2032E2/2646E2 S/N 90870 TO PRESENT) (2632E2/ 3246E2 S/N 90855 TO PRESENT) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 1 F R A M E 3120856 1-21 SECTION 1 FRAME S E C T I O N FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS B 751 717 772 755 NOTE: SEE SECTION 3 FOR ARM GUARD LIMIT SWITCH 770 A 766 771 304 1 F R A M E 769 768 LOCATION MAY VARY 301 767 F 603A 603B 603 303 601 604 606 766 765 755 A B C 602 D 4 E 2 1 5 938 838 976 876 125 501 959 859 127 130 118 201 975 875 974 874 128 202 202A 147 203 E 114 131 151 401 402 D 872 972 403 409 963 863 973 873 C 404 1-22 920 820 963 863 F 405 3120856 SECTION 1 FRAME . FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS FIG & ITEM # PART NUMBER 0257662 0257662 0258944 0257662 0258681 0257779 0258944 1 2 3 4 5 0100011 4711600 Not Used 4845558 4845558 4845922 4845558 4845837 4845834 4845922 0641605 0257666 0258889 101 to 113 114 115 to 117 118 119 to 124 125 126 127 128 129 130 131 132 to 146 147 Not Used 0641528 Not used 0721006 Not Used 1380136 Not Used 2560122 2560123 Not Used 3311005 3311505 Not Used 4640859 148 to 149 150 151 Not Used 0100001 4751500 3120856 DESCRIPTION LADDER INSTALLATION OPTIONS: Australian Spec (1532E2) Australian Spec (1932E2/2032E2/2646E2) Australian Spec (3246E2) CE Spec (1532E2) CE Spec (1932E2/2032E2) CE Spec (2646E2) CE Spec (3246E2) Loctite #242 Flatwasher 3/8” Narrow Ladder Weldment Options: Australian Spec (1532E2) Australian Spec (1932E2/2032E2 & 2646E2) Australian Spec (3246E2) CE Spec (1532E2) CE Spec (1932E2 & 2032E2) CE Spec (2646E2) CE Spec (3246E2) Bolt 3/8”-16NC x 5/8” MANUAL DESCENT PUMP INSTALLATION (PRIOR TO S/N 69053 ONLY) 2646E2 Machines Only 3246E2 Machines Only QTY. REV. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. B B A B A A A A/R 4 4 Ref. Bolt 5/16”-18NC x 3 1/2” 2 Screw, Machine #10-24NC x 3/4” 2 Clip, Gripper 2 Handle, Pump Handle, Grip 1 Locknut #10-24NC Locknut 5/16”-18NC 4 2 Pump Assembly - Manual Descent (See 201-203 for Breakdown) 1 Adhesive, Weatherstrip (Not Shown) Flatwasher 5/16” 1 F R A M E 1 Ref. Ref. S E C T I O N M F A/R 2 1-23 SECTION 1 FRAME S E C T I O N 1 FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER 4640859 201 202 202A 203 F R A M E 7012952 2900708 7012954 7012953 7012961 7012955 7012540 0270066 0257799 0270066 0257799 0257799 0257799 0259410 301 302 303 304 0641405 Not Used 3311405 4360487 4360349 4360487 4360349 4360435 0258317 0257802 0257802 0259655 0271917 0271926 401 402 403 0100048 0140022 0641505 0641510 404 1060680 1060680 1060680 1-24 DESCRIPTION PUMP ASSEMBLY - MANUAL DESCENT (2646E2 & 3246E2 MACHINES ONLY) Cartridge, Pump Seal Kit - 7012952 Cartridge Cartridge, Needle Valve Seal Kit - 7012954 Cartridge Knob Cartridge, Check Seal Kit - 7012955 Cartridge TILT INDICATOR INSTALLATIONS 1532E2 1932E2/2032E2/2646E2 Prior to S/N 71686 1932E2/2032E2 S/N 71686 to Present 2646E2 S/N 71686 to Present 3246E2 with Standard Controls Prior to S/N 71686 3246E2 with Standard Controls S/N 71686 to Present 3246E2 with Proportional Controls QTY. Ref. 1 1 1 1 1 1 1 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Bolt 1/4”-20NC x 5/8” 2 Locknut 1/4”-20NC Indicator, Tilt Options: 1532E2 1932E2/2032E2 Prior to S/N 71686 1932E2/2032E2 S/N 71686 to Present 2646E2/3246E2 with Standard Controls 3246E2 with Proportional Control 2 1 HORN INSTALLATIONS (OPTIONAL) 1532E2 &1932E2 Machines 2032E2 & 2646E2 & 3246E2 Machines 3246E2 Standard Control Machines 3246E2 Proportional Control Machines 2632E2 Standard Control Machines 2632E2 Proportional Control Machines Grease, Dialectic Horn Bolt Options: Bolt 5/16”-18NC x 5/8” (1532E2/1932E2/2632E2) Bolt 5/16”-18NC x 1 1/4” (2032E2/2646E2/3246E2) Cable/Harness, Electrical Options: 1532E2/1932E2 Machines (Cable, Electrical - 16/2) 2032E2/2646E2 Machines (Cable, Electrical - 16/2) 3246E2 Standard Control Machines (Cable, Electrical - 16/2) REV. Ref. Ref. Ref. Ref. Ref. Ref. Ref. B D B D C D A B D D B B A A/R 1 1 A/R 8ft/2.4m 8ft/2.4m 3120856 SECTION 1 FRAME FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER 404 (cont’d) 1060680 4922258 405 406 to 408 409 3311505 Not Used 4751500 0258581 501 3941406 Use 4240147 4751400 0258318 0257801 0259411 0271891 0271925 601 602 603 603A 603B 604 605 606 0721006 0721004 1060680 2920146 7016319 7016372 2920166 3311005 4460248 4751000 0270502 0258014 701 to 716 717 718 to 750 751 718 to 754 755 756 to 764 765 766 767 3120856 Not Used 0641405 Not Used 4460662 Not Used 4711400 Not Used 0641406 3311405 3570991 DESCRIPTION 2632E2 Standard Control Machines (Cable, Electrical - 18/2) 3246E2/2632E2 Proportional Control Machines (Harness - See Section 7 for Breakdown) Locknut 5/16”-18NC Flatwasher 5/16” STATIC STRAP INSTALLATION Screw, Self-Tapping 1/4”-20NC x 3/4” Strap, Static (Was 4240084) Flatwasher 1/4” BEACON LIGHT INSTALLATION OPTIONS: (1532E2 & 1932E2) (Optional) (2032E2 / 2646E2 / 3246E2) Standard Controls (Optional) (3246E2) Proportional Controls (Optional) (2632E2) Standard Controls (Optional) (2632E2) Proportional Controls (Optional) Screw, Socket Head Options: 1532E2 / 1932E2 2632E2 Cable, Electrical 18/2 Beacon Light Assembly Bulb Lens Options: Amber Blue Locknut #10-24NC Terminal (Not Shown) Flatwasher #10 DRIVE SPEED SWITCH INSTALLATION (1532E2 & 1932E2 ONLY) 1532E2 1932E2 QTY. REV. 5ft/1.53m 1 1 S E C T I O N 1 Ref. B 1 1 1 Ref. Ref. Ref. Ref. Ref. Ref. A A A B A 2 A/R 1 1 1 2 2 2 Ref. Ref. Ref. Bolt 1/4”-20NC x 5/8” 2 Connector, Strain Relief 1 Washer 1/4”, Narrow 6 Bolt 1/4”-20NC x 3/4” (S/N 50027 to Present) Locknut 1/4”-20NC Plate, Cover 4 6 1 C J 1-25 1 F R A M E SECTION 1 FRAME S E C T I O N FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER 768 769 770 771 772 3911024 4360401 3311005 4751000 0902501 1 F R A M E 0258889 0259408 801 to 819 820 821 to 837 838 839 to 858 859 860 to 862 863 864 to 871 872 873 874 875 876 877 Not Used 0641405 Not Used 3311005 Not Used 4460662 Not Used 4711400 Not Used 0902537 3311405 3911024 4360401 4751000 Not Required 4922305 0270793 0270791 0270792 0271302 901 to 919 920 921 to 937 938 939 to 958 1-26 DESCRIPTION Screw #10-24NC x 1 1/2” Switch, Limit Locknut #10-24NC Washer #10, Wide Bracket, Limit Switch DRIVE SPEED SWITCH INSTALLATION (3246E2 ONLY) Standard Control Machines Proportional Control Machines QTY. 2 1 2 2 1 Ref. Ref. Ref. Bolt 1/4”-20NC x 5/8” 4 Locknut #10-24NC 2 Connector, Strain Relief 1 Flatwasher 1/4” Narrow 8 Bracket Locknut 1/4”-20NC Screw, Round Head #10-24NC x 3” Switch, Limit Flatwasher #10 Harness, Elevation Options (Not Shown - See Section 7 for Breakdown) Standard Controls Machines Proportional Control Machines OVERLOAD PROTECTION SWITCH INSTALLATION (FRENCH SPEC ONLY) OPTIONAL (REFERENCE LETTER “F” ON ART) 1532E2 & 1932E2 2032E2 3246E2 & 2646E2 3246E2 (Proportional) (S/N 92540 to Present) REV. L H 1 4 2 1 8 A/R Ref. Ref. Ref. Ref. Ref. Ref. D C C B Not Used 0641408 0641406 0641406 0641408 0641408 Not Used 3310801 Not Used Bolt (1/4”-20NC x 1”) Options: 1532E2 & 1932E2 (Prior to S/N 111269) 1532E2 & 1932E2 (S/N 111269 to Present) 2646E2 & 3246E2 (Prior to S/N 92540) 2646E2 & 3246E2 (S/N 92540 to Present) 2032E2 / 2646E2 & 3246E2 (S/N 93070 to Present) Locknut #8-32NC 2 2 3120856 SECTION 1 FRAME FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER 959 960 to 962 963 964 to 971 972 4460049 4460662 Not Used 4711400 Not Used 0902500 0902691 0902482 973 974 975 976 3120856 Not Required 0962632 3311405 0720812 4360437 4750800 DESCRIPTION QTY. Connector, Strain Relief Options: (Prior to S/N 111269) (S/N 111269 to Present) 1 Flatwasher 1/4” Narrow 8 Bracket Options: 1532E2 & 1932E2 (Prior to S/N 80167) 1532E2 & 1932E2 (S/N 80167 to Present) 2032E2 & 2646E2 & 3246E2 Cover Bracket Options (Not Shown): 1532E2 & 1932E2 2032E2 & 2646E2 & 3246E2 Locknut 1/4”-20NC Screw, Round Head #10-24NC x 3” Switch, Limit Flatwasher #8 1 REV. S E C T I O N 1 F R A M E 1 4 2 1 8 1-27 SECTION 1 FRAME S E C T I O N FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 1 F R A M E 1-28 3120856 SECTION 2 GROUND COMPONENTS TABLE OF CONTENTS FIGURE 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 DESCRIPTION Hydraulic Components Installation - 1532E2/1932E2 (Left Side) . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Components Installation - 2032E2/2632E2/2646E2/3246E2 (Left Side) . . . . . . . . . . Valve Assembly - Standard Controls Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Assembly - Proportional Controls Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Components Installations (Left Side of Machines with Standard Controls). . . . . . . . . Electrical Components Installations (Left Side of Machines with Proportional Controls) . . . . . . Electrical Components Installations (Right Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Charger Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pothole Protection and Tray Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 2-2 2-6 2-10 2-14 2-18 2-22 2-26 2-30 2-32 S E C T I O N 2 G R O U N D C O M P O N E N T S 3120856 2-1 19 16 21 24 2-2 11 11E 8 12 11D 11C 11B 3 13 5 9 7 22 2 6 10 14 15 1 12C 6 12A 13 12B 9 17 16 S E C T I O N 11A 23 C O M P O N E N T S 16 18 25 2 G R O U N D 4 9 1 6 A 1 3 2 58 1 1 4 2 6 1 21 8 1 C D 1 E 1 1 1 B 2 1 3 4 1 2 3 6 7 5 2 9 4 0 5 1 6 A 2 1 1 C 2 3 1 1 9 1 B 2 7 6 1 SECTION 2 GROUND COMPONENTS FIGURE 2-1. HYDRAULIC COMPONENT INSTALLATIONS - 1532E2/1932E2 3120856 SECTION 2 GROUND COMPONENTS . FIGURE 2-1. HYDRAULIC COMPONENT INSTALLATIONS - 1532E2/1932E2 FIG & ITEM # PART NUMBER 0258056 0271222 1 2 3 4 5 6 7 8 9 10 11 11A 0100020 0641405 0641508 0902486 0902490 1320030 1340052 2120105 2120072 3311505 3520077 3600288 3600325 7011041 7010639 7010640 11B 11C 11D 11E 12 12A 12B 12C 13 14 15 16 17 18 19 20 21 22 23 7011050 7011049 7011045 7010903 7010944 7011043 7011044 4400415 1120491 3780199 Not Available 4420038 4567681 4567682 4751400 4751500 0641406 4641020 Not Used 0641410 0641510 Not Required Use 1683834 1683834 3120856 DESCRIPTION HYDRAULIC COMPONENTS INSTALLATIONS - 1532E2 &1932E2 (LEFT SIDE) OPTIONS: (Prior to S/N 90870) (S/N 90870 to Present) Sealant, Pipe Bolt 1/4”-20NC x 5/8” Bolt 5/16”-18NC x 1” Bracket, Filter Mounting Bracket, Tank Clamp, Hose Breather, Tank Filter Assembly Element, Filter Locknut 5/16”-18NC Plug, Snap Motor/Pump Assembly Options: Prior to S/N 90870 S/N 90870 to Present Motor Brush Spring Pump Options: Prior to S/N 90870 S/N 90870 to Present Gasket Kit Seal, Shaft Coupling Kit Screw, Pump Mounting Gasket Tank, Hydraulic Lid O-Ring Plug Tape, Rubatex Tube, Supply Tube, Return Flatwasher 1/4” Flatwasher 5/16” Bolt 1/4”-20NC x 3/4” Valve Assembly (See Figure 2-3 for Breakdown) Bolt 1/4”-20NC x 1 1/4” (S/N 49355 to Present) Bolt 5/16”-18NC x 1 1/4” (S/N 49355 to Present) Cylinder, Cushion Options: Prior to S/N 49355 S/N 49355 to S/N 65498 (Was p/n 1683560) S/N 65498 to Present QTY. REV. Ref. Ref. Ref. A/R 2 7 1 1 2 1 1 1 3 1 1 G A S E C T I O N 2 G R O U N D 6 1 2 8 1 C O M P O N E N T S 1 1 1 4 1 1 1 1 1 25in/64cm 1 1 5 10 3 1 2 1 A/R 0 1 1 2-3 SECTION 2 GROUND COMPONENTS FIGURE 2-1. HYDRAULIC COMPONENT INSTALLATIONS - 1532E2/1932E2 (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 24 25 3311405 0100011 DESCRIPTION Locknut 1/4”-20NC (S/N 49355 to Present) Loctite #242 QTY. REV. 2 A/R 2 G R O U N D C O M P O N E N T S 2-4 3120856 SECTION 2 GROUND COMPONENTS FIGURE 2-1. HYDRAULIC COMPONENT INSTALLATIONS - 1532E2/1932E2 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 2 G R O U N D C O M P O N E N T S 3120856 2-5 SECTION 2 GROUND COMPONENTS FIGURE 2-2. HYDRAULIC COMPONENT INSTALLATIONS - 2032E2/2646E2/ 2632E2/3246E2 S E C T I O N 18D 116D 18A 116A 18B 116B 2 30 101 103 24 123 18C 18E 116C 116E 18 116 12 111 28 126 6 105 2 16 114 26 125 G R O U N D 25 124 19A 118A 19B 118B 29 127 (Standard Controls Machines Shown) (Standard 23 Controls Machines) 22 9 30 108 101 121 24 C O M P O N E N T S 3 30 19 118 27 8 107 10 110 117 113 21 109 30 101 120 15 114 25 125 9 108 17 115 20 119 6 106 1 13 19C 102 112 118C (Proportional Controls Machines) 11 122 7 106 (Standard Controls Machines Only) 4 24 124 101 104 14 2-6 3120856 SECTION 2 GROUND COMPONENTS . FIGURE 2-2. HYDRAULIC COMPONENT INSTALLATIONS - 2032E2/2646E2/2632E2/3246E2 FIG & ITEM # PART NUMBER 0257659 0259280 0259280 1 2 3 4 5 6 7 0100020 0641405 0641406 0641407 Not Used 0641508 0641624 0641620 8 0902198 0902538 9 10 11 12 13 14 15 16 17 18 18A 18B 18C 18D 18E 19 Use 1320030 1320030 1340052 Use 1683834 1683834 2120105 2120072 2200233 3311405 3311505 3311605 3520077 3600270 7011041 7010639 7010640 7011042 7011045 7010903 7010944 7011043 7011044 Use 4400422 19A 3120856 4400422 Use 4400422 4400422 1120491 DESCRIPTION HYDRAULIC COMPONENTS INSTALLATIONS (WITH STANDARD CONTROLS) 2032E2/ 2646E2 Prior to S/N 64779 2032E2/ 2646E2 S/N 64779 to Present 2632E2 / 3246E2 with Standard Controls Sealant, Pipe Bolt 1/4”-20NC x 5/8” Bolt 1/4”-20NC x 3/4” Bolt 1/4”-20NC x 7/8” Bolt 5/16”-18NC x 1” Bolt Options: 2032E2/ 2646E2 Prior to S/N 64779 2032E2/ 2646E2 S/N 64779 to Present & All 3246E2 Bracket, Tank Hold Down Options: 2032E2/ 2646E2 Prior to S/N 64779 2032E2/ 2646E2 S/N 64779 to Present & All 3246E2 Clamp, Hose Prior to S/N 88558 (Was p/n 1320033) S/N 88558 to Present Breather, Tank Cylinder, Cushion Options: Prior to S/N 65498 (Was p/n 1683560) S/N 65498 to Present Filter Assembly Element, Filter Plug, Drain (Prior to S/N 71406 Only) Locknut 1/4”-20NC Locknut 5/16”-18NC Locknut 3/8”-16NC Plug, Snap Motor/Pump Assembly Motor Brush Spring Pump Gasket Kit Seal, Shaft Coupling Kit Screw, Pump Mounting Gasket Tank, Hydraulic Options: 2032E2/ 2646E2 Prior to S/N 64779 (Was p/n 4400406) 2032E2/ 2646E2 S/N 64779 to Present 3246E2 Prior to S/N 57891 (Was p/n 4400406) 3246E2 S/N 57891 to Present Lid QTY. REV. Ref. Ref. Ref. Ref. B F F A/R 2 2 2 S E C T I O N 2 5 4 G R O U N D 1 2 1 1 C O M P O N E N T S 1 1 1 2 1 4 1 1 1 2 8 1 1 1 1 4 1 1 1 2-7 SECTION 2 GROUND COMPONENTS FIGURE 2-2. HYDRAULIC COMPONENT INSTALLATIONS - 2032E2/2646E2/2632E2/3246E2 FIG & ITEM # PART NUMBER 19B 19C 20 21 22 3780199 2200233 4420038 4567271 S E C T I O N 23 24 25 26 27 28 29 2 G R O U N D 30 Use 4567272 4641020 4751400 4751500 4751600 4761400 4761500 4845664 4846017 0100011 0259416 101 102 103 104 105 106 107 108 C O M P O N E N T S 109 110 111 112 113 114 115 116 116A 116B 116C 116D 116E 117 118 2-8 0100011 0100020 0641405 0641505 0641508 0641622 0902574 Use 1320030 1320242 1340052 2120105 2120072 2200233 3310601 3311605 3520077 3600270 7011041 7010639 7010640 7011042 7011045 7010903 7010944 7011043 7011044 4360461 4400422 DESCRIPTION O-Ring Plug, Drain (S/N 71406 to Present Only) Tape, Rubatex Tube, Return Tube, Supply Options: 3246E2 Prior to S/N 88558 (Was p/n 4567893) Valve Assembly (See Figure 2-3 for Breakdown) Flatwasher 1/4” Flatwasher 5/16” Flatwasher 3/8” Lockwasher 1/4” (Prior to S/N 50361) Lockwasher 5/16” Counterweight 2032E2/ 2646E2 Prior to S/N 64779 2032E2/ 2646E2 S/N 64779 to Present & All 3246E2 Loctite #242 HYDRAULIC COMPONENTS INSTALLATIONS (WITH PROPORTIONAL CONTROLS) 2632E2 / 3246E2 with Proportional Controls Loctite #242 Sealant, Pipe Bolt 1/4”-20NC x 5/8” Bolt 5/16”-18NC x 5/8” Bolt 5/16”-18NC x 1” Bolt 3/8”-16NC x 2 3/4” Bracket, Tank Hold Down Clamp, Hose Prior to S/N 88558 (Was p/n 1320033) Clamp, Hose Breather, Tank Filter Assembly Element, Filter Plug, Drain (Prior to S/N 71406 Only) Nut #6-32NC Locknut 3/8”-16NC Plug, Snap Motor/Pump Assembly Motor Brush Spring Pump Gasket Kit Seal, Shaft Coupling Kit Screw, Pump Mounting Gasket Switch, Temperature Tank, Hydraulic QTY. REV. 1 1 41in/1m 1 1 1 6 6 8 3 4 1 A/R Ref. Ref. C A/R A/R 2 2 4 4 1 2 1 1 1 1 1 1 4 1 1 1 2 8 1 1 1 1 4 1 1 1 3120856 SECTION 2 GROUND COMPONENTS FIGURE 2-2. HYDRAULIC COMPONENT INSTALLATIONS - 2032E2/2646E2/2632E2/3246E2 FIG & ITEM # PART NUMBER DESCRIPTION QTY. 118A 118B 118C 119 120 121 1120491 3780199 2200233 4420038 4567271 Lid O-Ring Plug, Drain (S/N 71406 to Present Only) Tape, Rubatex Tube, Return Tube, Supply Options: 3246E2 Prior to S/N 88558 (Was p/n 4567893) Valve Assembly (See Figure 2-4 for Breakdown) Flatwasher 1/4” Flatwasher 5/16” Flatwasher 3/8” Lockwasher 5/16” Counterweight 1 1 1 122 123 124 125 126 127 Use 4567272 4641036 4751400 4751500 4751600 4761500 4846040 REV. S E C T I O N 41in/1m 1 1 1 2 6 8 4 1 2 G R O U N D C O M P O N E N T S 3120856 2-9 SECTION 2 GROUND COMPONENTS FIGURE 2-3. VALVE ASSEMBLY - STANDARD CONTROLS MACHINES S E C T I O N 2 G R O U N D C O M P O N E N T S 2-10 3120856 SECTION 2 GROUND COMPONENTS . FIGURE 2-3. VALVE ASSEMBLY - STANDARD CONTROLS MACHINES FIG & ITEM # PART NUMBER 4641020 1 2 Not Serviced 7018978 7018313 3 4 5 6 7 Use 7022522 7022522 7018919 7016351 Not Used Not Used 7018967 7016349 8 9 Use 7022522 7022522 7018967 7016349 10 11 12 Use 7022522 7022522 7018302 7016351 7018979 7018988 13 14 15 16 17 Use 7022522 7022522 7018300 Use 80434150 7018919 7016351 7018312 7018313 7018314 7018315 18 19 Use 7022525 7023875 7021366 Not Available 7018967 7016349 20 Use 7022522 7022522 3120856 DESCRIPTION VALVE ASSEMBLY Block, Manifold Cartridge less Coil (Dump) Seal Kit - 7018978 Cartridge Coil Options: 24V (was p/n 7016352) (Prior to S/N 75029) 20V (S/N 75029 to Present) Cartridge (Main Relief) Seal Kit - 7018919 Cartridge Cartridge less Coil (Brake) Seal Kit - 7018967 Cartridge Coil Options: 24V (was p/n 7016352) (Prior to S/N 75029) 20V (S/N 75029 to Present) Cartridge less Coil (Lift) Seal Kit - 7018967 Cartridge Coil Options: 24V (was p/n 7016352) (Prior to S/N 75029) 20V (S/N 75029 to Present) Cartridge Relief (Lift Relief) Seal Kit - 7018302 Cartridge Cartridge less Coil (Steer) Seal Kit - 7018979 Cartridge Coil Options: 24V (was p/n 7016352) (Prior to S/N 75029) 20V (S/N 75029 to Present) Cartridge, Shuttle (Steer) Seal Kit - 7018300 Cartridge (was p/n 7018301) Cartridge (Steer Relief Adjustment) Seal Kit - 7018919 Cartridge Cartridge, Needle Valve (Tow) Seal Kit - 7018312 Cartridge Cartridge, Flow Control (Flow Divider) Seal Kit - 7018314 Cartridge Cartridge, Motion Control (Deceleration) Options: Cartridge Stamped “CP.....-10.0-15” (Was p/n 7018305) Seal Kit - 7022525 Cartridge Cartridge Stamped “CP.....-4.0-15) Seal Kit - 7021366 Cartridge Cartridge less Coil (Speed B) Seal Kit - 7018967 Cartridge Coil Options: 24V (was p/n 7016352) (Prior to S/N 75029) 20V (S/N 75029 to Present) QTY. REV. Ref. D 1 1 1 1 1 1 S E C T I O N 2 1 1 1 G R O U N D 1 1 1 C O M P O N E N T S 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2-11 SECTION 2 GROUND COMPONENTS FIGURE 2-3. VALVE ASSEMBLY - STANDARD CONTROLS MACHINES (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 21 7018967 7016349 22 23 24 to 26 27 2 28 29 G R O U N D Use 7022522 7022522 7018980 7016351 Not Used 7018981 7012773 7018917 7018912 Not Used 7018982 DESCRIPTION QTY. Cartridge less Coil (Speed A) Seal Kit - 7018967 Cartridge Coil Options: 24V (was p/n 7016352) (Prior to S/N 75029) 20V (S/N 75029 to Present) Cartridge (Slow Speed Adjustment) Seal Kit - 7018980 Cartridge 1 1 Block Valve Assembly - Drive Seal Kit Coil Nut 1 1 2 2 Orifice 1 REV. 1 1 1 C O M P O N E N T S 2-12 3120856 SECTION 2 GROUND COMPONENTS FIGURE 2-3. VALVE ASSEMBLY - STANDARD CONTROLS MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 2 G R O U N D C O M P O N E N T S 3120856 2-13 SECTION 2 GROUND COMPONENTS FIGURE 2-4. VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES S E C T I O N 2 G R O U N D C O M P O N E N T S 2-14 3120856 SECTION 2 GROUND COMPONENTS . FIGURE 2-4. VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES FIG & ITEM # PART NUMBER 4641036 1 2 3 4 5 6 7 8 9 9A 9B 10 11 11A 12 13 14 14A 14B 15 15A 15B 16 16A 16B 3120856 Not Serviced 7021300 7021313 7018302 7016351 Use 7022525 7016337 7016337 7021302 7021315 Not Used 7018302 7016351 Not Used Use 7018981 7012773 7018912 7018943 Use 7018917 7018312 7018313 7018967 7016349 7016352 7021304 7018315 7018304 7016315 7018981 7012773 7018912 7018943 Use 7018917 7021305 7012773 7018993 7018912 7018943 Use 7018917 7021306 7012773 7018993 7018912 7018943 Use 7018917 DESCRIPTION VALVE ASSEMBLY QTY. REV. Ref. G Block, Valve Cartridge, Valve (Load Sense) Seal Kit - 7021300 Cartridge Cartridge, Valve (Main Relief) Seal Kit - 7018302 Cartridge Cartridge, Valve (Counterbalance) (Was p/n 7021301) Seal Kit - 7021301 Cartridge Seal Kit - 7022525 Cartridge Cartridge, Valve (Shuttle) Seal Kit - 7021302 Cartridge 1 1 1 1 1 1 1 1 4 1 Cartridge, Valve (Lift Relief) Seal Kit - 7018302 Cartridge 1 1 Rexroth Valve Section (Steer) (Was p/n 7021303) Seal Kit - 7021303 & 7018981 Cartridge Nut O-Ring Coil (Was p/n 7012785) Cartridge, Valve (Tow) Seal Kit - 7018312 Cartridge Cartridge Without Coil (Brake) Seal Kit - 7018967 Cartridge Coil Cartridge, Valve (Flow Divider) Seal Kit - 7021304 Cartridge Cartridge, Valve (Check) Seal Kit - 7018304 Cartridge Rexroth Valve Section (Drive) Seal Kit - 7018981 Cartridge Nut O-Ring Coil (Was p/n 7012785) Rexroth Valve Section (Hi-Drive) Seal Kit - 7021305 Cartridge Plug Nut O-Ring Coil (Was p/n 7012785) Rexroth Valve Section (Lift) Seal Kit - 7021306 Cartridge Plug Nut O-Ring Coil (Was p/n 7012785) 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 S E C T I O N 2 G R O U N D C O M P O N E N T S 2-15 SECTION 2 GROUND COMPONENTS FIGURE 2-4. VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 17 7021307 7012773 7018993 7018912 7018943 Use 7018917 7018941 7018919 7016351 7018916 7018905 7022520 7023876 Use 2220886 7018942 17A 17B 18 19 20 21 22 2 G R O U N D 23 24 DESCRIPTION Rexroth Valve Section (Posi-Trac) Seal Kit - 7021307 Cartridge Plug Nut O-Ring Coil (Was p/n 7012785) Orifice 1.2mm Cartridge, Valve (Steer Relief) Seal Kit - 7018919 Cartridge Orifice 2.0mm Plug Cartridge, Check Valve Seal Kit -7022520 Cartridge Plug (was p/n 7018985) Capscrew, Socket Head #10-24NC x 2” QTY. REV. 1 1 1 1 1 1 2 1 1 1 1 1 20 C O M P O N E N T S 2-16 3120856 SECTION 2 GROUND COMPONENTS FIGURE 2-4. VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 2 G R O U N D C O M P O N E N T S 3120856 2-17 SECTION 2 GROUND COMPONENTS FIGURE 2-5. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH STANDARD CONTROLS) S E C T I O N 35 22A 7 TO MOTOR "+" TERMINAL 20 2 2 8 G R O U N D C O M P O N E N T S 24 2 9 6 13 11 12 5 23 15 25 21 16 22 33 34 4 101 102 24 18 10 19 17 24 31 14C 3 25 14B 3 14 25 14A 14D 2-18 2032E2 & 2646E2 SHOWN. USE AS A REFERENCE FOR 1932E2. 3120856 SECTION 2 GROUND COMPONENTS . FIGURE 2-5. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH STANDARD CONTROLS) FIG & ITEM # PART NUMBER 0258774 0258776 0258574 0258775 0258777 0258575 0258777 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14A 14B 14C 14D 15 16 17 18 19 20 21 3120856 0100048 0100051 0641405 0641406 0741008 0840025 0902393 Use 0902615 0902615 1060666 1060667 1703901 2400041 2400044 2420165 2901622 Use 0610153 3641236 3740129 4460716 3311005 3311401 3311405 3300408 3740131 4360112 4360289 7012611 7012612 4360475 7020175 7020176 4360328 DESCRIPTION QTY. ELECTRICAL COMPONENTS INSTALLATIONS (LEFT SIDE OF MACHINES WITH STANDARD CONTROLS) 1532E2/1932E2 (CE Spec) 1532E2/1932E2 (CE Spec with Charger Interlock) 1532E2/1932E2 (Australian Spec) 2032E2/2646E2/3246E2 (CE Spec) 2032E2/2646E2/3246E2 (CE Spec with Charger Interlock) 2032E2/2646E2/3246E2 (Australian Spec Prior to S/N 65922) 2032E2/2646E2/3246E2 (Australian Spec S/N65922 to Present) Ref. Grease, Dialectic (Not Shown) Grease, Terminal Bolt 1/4”-20NC x 5/8” Bolt 1/4”-20NC x 3/4” Screw, Flathead Socket #10-24NC x 1” Boot, Cable Bracket, Ground Control Options: Prior to S/N 69428 S/N 69428 to S/N 73083 (Was p/n 0902584) S/N 73083 to Present Cable, Battery (Contactor to Motor) Cable, Battery (Fuse to Contactor) Decal, Relay Function Fuse - 200 Amp Block, Fuse Mounting Gauge, Hourmeter Diode Module Kit PC Board (Was P/N 0610125) (Prior to S/N 104818) Rail Relay Terminal Locknut #10-24NC Nut 1/4”-20NC Locknut Options: Locknut 1/4”-20NC Locknut, Nylon Insert Contactor, Main Breaker, Circuit - 5 Amp Switch, Emergency Stop Options: Switch Used Prior to S/N 69428 Head, Mushroom (4360289 Switch) Boot (4360289 Switch) Switch Used S/N 69428 to Present Head, Mushroom (4360475 Switch) Block, Contact (4360475 Switch) Switch, Toggle A/R A/R 2 2 2 6 1 REV. Ref. Ref. Ref. Ref. Ref. Ref. D D D D D D Ref. D 1 1 1 1 1 1 1 1 1 3 1 2 2 2 S E C T I O N 2 G R O U N D C 1 1 1 1 1 1 1 1 2-19 C O M P O N E N T S SECTION 2 GROUND COMPONENTS FIGURE 2-5. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH STANDARD CONTROLS) (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 22 4360433 4360472 22A 2 G R O U N D 23 24 25 26 7016339 2860030 4751000 4751400 4761400 4922032 27 4922033 28 29 4922102 4922034 4922035 30 4922144 31 0902433 4845664 C O M P O N E N T S 32 33 34 35 Not Required 4922198 4922199 3910804 4070987 4071006 1704260 0257811 0257813 0257812 101 102 2-20 0100048 0140042 DESCRIPTION QTY. Switch, Key Options: Switch Used Prior to S/N 69428 Switch Used S/N 69428 to Present Key, Replacement Options: Key Used Prior to S/N 69428 Key Used S/N 69428 to Present Flatwasher #10 Flatwasher 1/4” Lockwasher 1/4” Harness, Power (Not Shown See Section 7 for Breakdown) Harness, Lift Switch Power (Not Shown -See Section 7 for Breakdown) Harness, Valves Options (Not Shown - See Section 7 for Breakdown): 1532E2/1932E2 2032E2/2646E2 & 3246E2 Harness, Ground Controls (Not Shown - See Section 7 for Breakdown) Harness, Relays (Not Shown - See Section 7 for Breakdown) Bracket Options: 1532E2/1932E2 2032E2/2646E2 & 3246E2 Harness, Charger Interlock (Not Shown - See Section 7 for Breakdown) CE Spec (All Models) Australian Spec (Model 1532E2/1932E2) Australian Spec (Models 2032E2/2646E2 & 3246E2) Screw #6-32NC x 1/4” (S/N 69428 to Present Only) Shim Options: Shim (.015) (S/N 69428 to S/N 85982 Only) Shim (0.090) (S/N 85982 to Present Only) Decal - EMS (S/N 69428 to Present Only) 1 ALARM INSTALLATIONS (OPTIONAL) Descent Alarm Motion Alarm Travel Alarm Grease, Dialectic Alarm REV. 1 2 6 4 1 1 1 1 1 1 A/R 0 1 1 6 A/R 5 1 1 Ref. Ref. Ref. Ref. A A A A/R 1 3120856 SECTION 2 GROUND COMPONENTS FIGURE 2-5. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH STANDARD CONTROLS) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 2 G R O U N D C O M P O N E N T S 3120856 2-21 SECTION 2 GROUND COMPONENTS FIGURE 2-6. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH PROPORTIONAL CONTROLS) S E C T I O N 30A TO MOTOR "+" TERMINAL 40 41 31 2 3 10 29 12 G R O U N D C O M P O N E N T S 9 22 25 17 26 24 30 18 3 8 39 6 101 102 40 23 20 40 32 40 7 4 14 B- B+ 20 A 40 18 41 38 21 15 2-22 3 12 27 16 8 3 38 13 28 1 5 19 3120856 SECTION 2 GROUND COMPONENTS . FIGURE 2-6. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH PROPORTIONAL CONTROLS) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30A 31 3120856 PART NUMBER DESCRIPTION QTY. Ref. 0259409 0259407 0259407 ELECTRICAL COMPONENTS INSTALLATIONS (LEFT SIDE OF MACHINES WITH PROPORTIONAL CONTROLS) 3246E2 (CE Spec) 3246E2 (CE Spec with Optional Charger Interlock) 3246E2 (Australian Spec) 0100011 0100048 0100051 0100076 0641404 0641405 0641408 0840025 Use 0902615 0902615 1060666 1060680 1060763 1060764 1600289 2600231 2940119 3311005 3300408 3311401 3311402 3311405 3571652 3740069 3740131 3910804 3911008 4070987 4071006 4300133 4360112 4360328 4360470 2860030 4360475 7020175 7020176 Loctite #242 Grease, Dialectic (Not Shown) Grease, Terminal Compound, Silicone Release Bolt 1/4”-20NC x 1/4” Bolt 1/4”-20NC x 5/8” Bolt 1/4”-20NC x 1” Boot, Cable Bracket, Ground Control Options: Prior to S/N 73083 (Was p/n 0902584) S/N 73083 to Present Cable, Battery (Contactor to Motor) Cable, Electrical - 18/2 (Not Shown) Cable, Battery (Contactor to Controller B+) Cable, Battery (Controller A to Motor) Controller, Smart System (Apply Item #4 on entire back surface of unit when replacing) Hinge Latch, Panel Locknut Options: Locknut #10-24NC Locknut, Nylon Insert Nut 1/4”-20NC Nut, Jam 1/4”-20NC Locknut 1/4”-20NC Plate, Controller Mounting Relay, Power Contactor, Main Screw, Round Head #8-24NC x 1/2” Screw, Round Head #10-24NC x 1” Shim Options: Shim (.015) (S/N 69428 to S/N 85982 Only) Shim (0.090) (S/N 85982 to Present Only) Stud, Brass 1/4”-20NC x 1 1/2” Breaker, Circuit - 5 Amp Switch, Toggle Switch, Key Key, Replacement Switch, Emergency Stop Head, Mushroom Block, Contact Ref. Ref. Ref. REV. D D D A/R A/R A/R A/R 6 2 4 8 1 S E C T I O N 2 G R O U N D 1 2FT/.6m 1 1 1 C O M P O N E N T S 1 1 1 5 6 6 1 1 1 3 1 A/R 5 1 3 1 1 1 1 1 1 1 2-23 SECTION 2 GROUND COMPONENTS FIGURE 2-6. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH PROPORTIONAL CONTROLS) (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 32 33 to 37 38 39 40 41 42 4420055 Not Used 4740479 4751000 4751400 4761400 2 G R O U N D 43 Not Required 4922199 4922300 44 4922302 45 4922327 0257811 0257813 0257812 101 102 C O M P O N E N T S 2-24 0100048 0140042 DESCRIPTION Tape Flatwasher, Brass Flatwasher #10 Flatwasher 1/4” Lockwasher 1/4” Harness, Charger Interlock (Not Shown - See Section 7 for Breakdown) Without Charger Interlock With Charger Interlock Harness, Valves (Not Shown - See Section 7 for Breakdown) Harness, Ground Controls (Not Shown - See Section 7 for Breakdown) Harness, Relays (Not Shown - See Section 7 for Breakdown) ALARM INSTALLATIONS (OPTIONAL) Descent Alarm Motion Alarm Travel Alarm Grease, Dialectic Alarm QTY. REV. 1in/2.54cm 6 2 14 5 A/R 1 1 1 1 2 Ref. Ref. Ref. Ref. A A A A/R 1 3120856 SECTION 2 GROUND COMPONENTS FIGURE 2-6. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH PROPORTIONAL CONTROLS) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 2 G R O U N D C O M P O N E N T S 3120856 2-25 SECTION 2 GROUND COMPONENTS FIGURE 2-7. ELECTRICAL COMPONENT INSTALLATIONS (RIGHT SIDE) S E C T I O N MODELS 2032E2 2632E2 2646E2 3246E2 109 110 112 TO FUSE 105 108 102 105 108 2 106 108 105 108 TO MOTOR G R O U N D C O M P O N E N T S 111 103 107 108 103 103 113 103 101 6 8 2 4 7 5 162 7 5 153 154 3 160 1 153 154 163 155 162 161 TO MOTOR 157 163 153 TO FUSE 156 163 159 6 8 2 2-26 151 4 MODEL 1532E2 1932E2 158 152 151 1 3 3120856 SECTION 2 GROUND COMPONENTS . FIGURE 2-7. ELECTRICAL COMPONENT INSTALLATIONS (RIGHT SIDE) FIG & ITEM # PART NUMBER 0258218 0257870 0272362 0272363 1 0400170 2 3 4 5 6 7 8 9 0641406 0641507 1320040 3311405 3311505 4751400 4751500 10 4922096 4922067 1701644 0257663 0259229 0259621 0259858 101 Use 0400215 0400215 102 103 104 105 Use 0400216 0400216 Not Available 0630526 0840031 Not Used Use 1061017 1061017 106 1060668 1060775 1060796 3120856 DESCRIPTION BATTERY CHARGER INSTALLATIONS 1532E2/1932E2 with 120-240V/50-60Hz Charger 2032E2/2632E2/2646E2/3246E2 with 120-240V/50-60Hz Charger 1532E2/1932E2 with Customer Supplied Charger 2032E2/2632E2/2646E2 & 3246E2 with Customer Supplied Charger Battery Charger Assembly Options (See Figure 2-8 for Breakdown) Bolt 1/4”-20NC x 3/4” Bolt 5/16”-18NC x 7/8” Clamp, Cable Locknut 1/4”-20NC Locknut 5/16”-18NC Flatwasher 1/4” Flatwasher 5/16” Harness, Charger Options (Not Shown - See Section 7 for Breakdown): 1532E2/1932E2 2032E2/2646E2 Decal - Battery Charger (Not Shown) QTY. REV. Ref. Ref. Ref. D C Ref. Ref. A A 1 G R O U N D 1 Ref. Ref. Ref. Ref. Ref. Battery Options: Wet Cell (2032E2/2646E2) Prior to S/N 112124 (Was P/N 0400169) S/N 112124 to Present Wet Cell (2632E2/3246E2) Prior to S/N 112124 (Was P/N 0400151) S/N 112124 to Present Dry Cell (Standard) Screw, Washer Head 5/16”-18NC x 1 1/4” (Prior to S/N 112124) Boot, Terminal (d shape) 4 Cable, Battery (Terminal to Terminal) Options: Prior to S/N 112124 (Was P/N 1060665) S/N 112124 to Present Cable, Battery Options (Battery +): Standard Controls Proportional Controls (Australian Spec) Proportional Controls (CE Spec) (P/N 1060796 Includes Both Items 106 & 107 as 1 Cable Assembly) 2 1 4 1 1 4 1 8 1 BATTERY COMPONENTS INSTALLATIONS 2032E2/2646E2 3246E2 Standard Controls 3246E2 Proportional Controls (Australian Spec) 2632E2 / 3246E2 Proportional Controls (CE Spec) S E C T I O N C B B B 8 7 3 1 2-27 C O M P O N E N T S SECTION 2 GROUND COMPONENTS FIGURE 2-7. ELECTRICAL COMPONENT INSTALLATIONS (RIGHT SIDE) (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 107 1060669 1060774 1060796 108 109 110 111 112 113 114 2 G R O U N D 0100051 3300429 4940026 4940027 4740474 4922090 0902552 0258059 151 152 C O M P O N E N T S 153 154 155 156 157 158 159 160 161 162 163 2-28 0400169 0400215 Not Available 0630526 0840031 0840032 1060665 1061017 1060681 1060682 3300429 4740474 4922090 4060805 0940087 0100051 DESCRIPTION Cable, Battery Options (Battery –): Standard Controls Proportional Controls (Australian Spec) Proportional Controls (CE Spec) (P/N 1060796 Includes Both Items 106 & 107 as 1 Cable Assembly) Grease, Battery Terminal Nut, Special 5/16”-18NC (Prior to S/N 112124) Spacer, Wood Spacer, Wood Lockwasher, Stainless 5/16” (Prior to S/N 112124) Harness - Ground Bracket, Cable Mounting (CE Spec Only - Not Shown) BATTERY COMPONENTS INSTALLATIONS - 1532E2/ 1932E2 Battery Options: Wet Cell (Standard) Prior to S/N 112124 S/N 112124 to Present Dry Cell (Standard) Screw, Washer Head 5/16”-18NC x 1 1/4” (Prior to S/N 112124) Boot, Terminal (d shape) Boot, Terminal (b shape) (Prior to S/N 49355) Cable, Battery (Terminal to Terminal) Options: Prior to S/N 112124 S/N 112124 to Present Cable, Battery (Battery + to Fuse) Cable, Battery (Battery - to Motor) Nut, Special 5/16”-18NC (Prior to S/N 112124) Lockwasher, Stainless 5/16” (Prior to S/N 112124) Harness - Ground Flex-Trim (S/N 61592 to Present) Arm, Bumper (S/N 49355 to Present) Grease, Battery Terminal QTY. REV. 1 A/R 8 1 1 8 1 1 Ref. D 4 8 7 3 3 1 1 8 8 1 5in/14cm 4 A/R 3120856 SECTION 2 GROUND COMPONENTS FIGURE 2-7. ELECTRICAL COMPONENT INSTALLATIONS (RIGHT SIDE) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 2 G R O U N D C O M P O N E N T S 3120856 2-29 SECTION 2 GROUND COMPONENTS FIGURE 2-8. BATTERY CHARGER ASSEMBLIES S E C T I O N 19 5 2 13 18 10 8 7 14 15 21 1 9 14 WHITE 12 BLACK 13 WHITE STANDARD AC SPEC AC BLUE D 3 C B 11 15 6 16 17 AC CIRCUIT BREAKER 120V AC GREEN VARISTOR 4 YELLOW TRANSFORMER WHITE 7 8 10 WET/SEALED OPTION DISCONNECTS 5 GREEN 1 BLUE BLACK WHITE GREEN WHITE ORANGE 6 7 7 8 2 3 4 CIRCUIT BOARD ORANGE 14 12 12 13 YELLOW 20 23 6 16 11 12 6 C O M P O N E N T S 22 24 17 2 G R O U N D 25 240V SCR HEATSINK 2 GROUND SCREW 120/240 SWITCH AC INLET AC CIRCUIT BREAKER 1 AC BLUE DC POS RED WHITE A TX PRI SCR CIRCUIT BREAKER HEATSINK N. C. N. O. COMMON DC SPEC .001 OHM SHUNT DC NEG BLACK COM RELAY 2-30 INTERLOCK CONNECTOR 3120856 SECTION 2 GROUND COMPONENTS . FIGURE 2-8. BATTERY CHARGER ASSEMBLIES FIG & ITEM # PART NUMBER 0400170 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 3120856 7018576 7018564 Not Available 7018591 7020606 7011509 7018514 7018578 7018579 7011621 Use 7018581 7018581 7018582 7018583 Use 7018583 7011590 7018585 Use 7020679 Use 7020651 7011529 7018586 Use 7020639 7018588 7018589 7018537 DESCRIPTION QTY. BATTERY CHARGER ASSMBLIES OPTIONS: Note: Battery Charger Serial Number Nameplate located on front of charger. To decode build date, look at first line for Charger Spec and Date Code. Example: BA515 (Spec) 9631 (Date Code). First and second digits in the Date Code indicates year. Third and fourth digits indicate the week of manufacture. Ref. Ref. 120-240V/50-60Hz Standard Machines Bushing, Snap Relay Handle, Case (Not Shown - To replace purchase item 4) Cover with Handle (Not Shown) Case, Main Breaker, Circuit - DC Breaker, Circuit - AC Card, Circuit Clamp Connector - 2 Position Cord Set - DC (was p/n 7018580) DC Assembly with Plug Harness, 2400 SCR Plug, AC Inlet Plug Assembly, AC Inlet (was p/n 7018584) Plug Rectifier Assembly with Heatsink and Rectifiers Rectifier (was p/n 7018555) Shunt Assembly (was p/n 7020605) Connector, Strain Relief Switch, Slide Transformer (was p/n 7018587) Rail Varistor Assembly Varistor Ref. REV. C 4 1 1 1 1 1 A/R 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 S E C T I O N 2 G R O U N D C O M P O N E N T S 2-31 SECTION 2 GROUND COMPONENTS FIGURE 2-9. POTHOLE PROTECTION AND TRAY INSTALLATIONS S E C T I O N 61 26 25 36 24 17 7 37 * 37 60 10 20 23 9 59 63 26 12 61 52 60 46 57 2 44 49 25 57 G R O U N D 22 56 42 14 35 39 16 32 4 8 36 52 50 55 59 46 62 37 29 9 2 28 6 35 5 52 25 2 43 14 35 33 19 48 C O M P O N E N T S 38 3 1 47 15 49 30 51 45 53 13 54 41 27 18 25 31 40 25 1 11 52 11 22 52 21 NOTE: LOCATION OF ITEM 17 1532E2, 1932E2 & 2032E2 SHOWN. 2646E2 AND 3246E2 PRIOR TO S/N 65492 TO PRESENT LOCATE ITEM 17 ON OPPOSITE SIDE. * 2-32 3120856 SECTION 2 GROUND COMPONENTS . FIGURE 2-9. POTHOLE PROTECTION AND TRAY INSTALLATIONS FIG & ITEM # PART NUMBER 0258054 0258055 0258840 0259421 0270422 0258838 0259422 0270422 0259422 0257759 0259256 0257758 0259257 0257759 0259256 0257758 0259257 0259740 0259416 1 2 3 4 5 6 7 8 9 10 11 12 0641511 0440223 0630519 0630532 0641614 0641516 3951603 0641816 0561313 0962150 Use 1100115 3010117 3570813 3010118 13 3311405 2080063 3311401 3120856 DESCRIPTION QTY. POTHOLE PROTECTION AND TRAY INSTALLATIONS OPTIONS: 1532E2/1932E2 Left Side 1532E2/1932E2 Right Side 2032E2 Prior to S/N 64779 (Left Side) 2032E2 S/N 64779 to S/N 85151 (Left Side) 2032E2 S/N 85151 to Present (Left Side) 2032E2 Prior to S/N 64779 (Right Side) 2032E2 S/N 64779 to Present (Right Side) 2632E2 (Left Side) 2632E2 (Right Side) 2646E2 Prior to S/N 64779 (Left Side) 2646E2 S/N 64779 to Present (Left Side) 2646E2 Prior to S/N 64779 (Right Side) 2646E2 S/N 64779 to Present (Right Side) 3246E2 with Standard Controls Prior to S/N 57514 (Left Side) 3246E2 with Standard Controls S/N 57514 to Present (Left Side) 3246E2 with Standard Controls Prior to S/N 57514 (Right Side) 3246E2 with Standard Controls S/N 57514 to Present (Right Side) 3246E2 with Proportional Controls (Left Side) 3246E2 with Proportional Controls (Right Side) Note: Quantities shown are for one side except where indicated. Ref. Bolt 5/16”-18NC x 1 3/8” Bearing, Flanged Bolt, Socket Head #10-32 (Prior to S/N 52370) Bolt, Socket Head #10-32 (S/N 52370 to Present) Bolt 3/8”-16NC x 1 3/4” Bolt 5/16”-18NC x 2” Bolt 3/8”-16NC x 3/8” Bolt 1/2”-13NC x 2” Block, Pillow Bushing, Rod Guide Cam, Pothole (Was 1100119) Link, Vertical Pothole Link, Cam Puller Options: 1532E2/1932E2 2032E2/2632E2/2646E2/3246E2 Locknut 1/4”-20NC Options: 1532E2/1932E2 Prior to S/N 110515 S/N 110515 to Present 2032E2/2632E2/2646E2/3246E2 Prior to S/N 110515 3 2 2 2 1 4 2 1 2 2 1 4 1 REV. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. J K C B D C E D E H C H F H Ref. C Ref. H Ref. F Ref. Ref. Ref. E A 1 2-33 S E C T I O N 2 G R O U N D C O M P O N E N T S SECTION 2 GROUND COMPONENTS FIGURE 2-9. POTHOLE PROTECTION AND TRAY INSTALLATIONS (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 13 (cont’d) 14 15 16 17 2080063 3311505 4070980 3311605 Use 3860093 & 0962347 Use 3860089 18 19 20 21 22 23 24 25 26 2 G R O U N D 3422648 3422659 3430607 3430811 3430813 3440618 3450303 3450404 3570811 3570299 3010122 27 28 C O M P O N E N T S 3941606 Use 4160181 Use 4160181 4160181 29 4160178 Use 4160178 30 31 32 4160178 4360456 4420062 4567501 4567358 4567885 33 34 35 36 37 38 39 2-34 4740485 Not Used 4751500 4711600 4751800 4761000 0561314 DESCRIPTION S/N 110515 to Present Locknut 5/16”-18NC Shim (S/N 52370 to Present) Locknut 3/8”-16NC Roller, Extension Options: Roller, 2 1/8” Diameter (Was P/N 3860083 & 3860088) Roller, 4 1/16” Diameter (Was P/N 3860086) Pin, Pothole Link Pin, Eccentric Pin, Clevis Pin, Clevis Pin, Clevis Rollpin Pin, Cotter 3/32” x 3/4” Pin, Cotter 1/8” x 1” Plate, Horizontal Pothole Options: 1532E2/1932E2 2032E2/2646E2/3246E2 Prior to S/N 73083 2032E2/2632E2/2646E2/3246E2 S/N 73083 to Present Screw, Hex 3/8”-16NC x 7/8” Spring, Pothole Options: 1532E2/1932E2 Prior to S/N 59220 (Was p/n 4160179) 2032E2/2646E2/3246E2 Prior to S/N 59220 (Was p/n 4160163) 1532E2/1932E2/2632E2/2032E2/2646E2/3246E2 S/N59220 to Present Spring, Compression Options: 1532E2/1932E2 2032E2/2646E2/3246E2 Prior to S/N 59220 (Was p/n 4160172) 2032E2/2632E2/2646E2/3246E2 S/N59220 to Present Switch, Pothole Limit Tape, UHMW (Prior to S/N 111642) Tube, Spacer 1532E2/1932E2 Prior to S/N 59220 2032E2/2646E2/3246E2 Prior to S/N 59220 1532E2/1932E2/2032E2/2632E2/2646E2/3246E2 S/N59220 to Present Tube, Plastic Spacer Flatwasher 5/16” Flatwasher 3/8” Narrow Flatwasher 1/2” Lockwasher #10 Block, Wedge QTY. REV. 7 1 2 1 2 1 1 2 4 1 1 7 4 2 1 1 1 16in/41cm 1 1 12 2 3 2 1 3120856 SECTION 2 GROUND COMPONENTS FIGURE 2-9. POTHOLE PROTECTION AND TRAY INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER 40 4845684 4845541 4846217 4845541 4846015 4846217 41 4845626 4846042 4845627 4846043 4845542 4846009 4845546 4846010 4845542 4846009 4845546 4846010 4846138 4846040 42 4845758 4846044 4845759 4846045 4845748 4845749 43 44 3120856 0641810 0641812 DESCRIPTION Pothole Bar Weldment Options: 1532E2/1932E2 2032E2/2646E2/3246E2 Prior to S/N 73083 2032E2/2632E2/2646E2/3246E2 S/N 73083 to Present 3246E2 Prior to S/N 57514 3246E2 S/N 57514 to S/N 73083 3246E2 S/N 73083 to Present Tray Weldment Options: 1532E2/1932E2 Left Side Prior to S/N 59765 (Hydraulic Component Tray) 1532E2/1932E2 Left Side S/N 59765 to Present (Hydraulic Component Tray) 1532E2/1932E2 Right Side Prior to S/N 59765 (Battery Component Tray) 1532E2/1932E2 Right Side S/N 59765 to Present (Battery Component Tray) 2032E2/2646E2 Prior to S/N 64779 Left Side (Hydraulic Component Tray) 2032E2/2646E2 S/N 64779 to Present Left Side (Hydraulic Component Tray) 2032E2/2646E2 Prior to S/N 64779 Right Side (Battery Component Tray) 2032E2/2632E2/2646E2 S/N 64779 to Present Right Side (Battery Component Tray) 3246E2 with Standard Controls Prior to S/N 57514 Left Side (Hydraulic Component Tray) 3246E2 with Standard Controls S/N 57514 to Present Left Side (Hydraulic Component Tray) 3246E2 with Standard Controls Prior to S/N 57514 Right Side (Battery Component Tray) 3246E2 with Standard Controls S/N 57514 to Present Right Side (Battery Component Tray) 3246E2 with Proportional Controls Left Side (Hydraulic Component Tray) 3246E2 with Proportional Controls Right Side (Battery Component Tray) Activator Weldment 1532E2/1932E2 Left Side Prior to S/N 59765 (Hydraulic Component Tray) 1532E2/1932E2 Left Side S/N 59765 to Present (Hydraulic Component Tray) 1532E2/1932E2 Right Side Prior to S/N 59765 (Battery Component Tray) 1532E2/1932E2 Right Side S/N 59765 to Present (Battery Component Tray) 2032E2/2646E2/3246E2 Left Side (Hydraulic Component Tray) 2032E2/2632E2/2646E2/3246E2 Right Side (Battery Component Tray) Bolt 1/2”-18NC x 1 1/4” Bolt 1/2”-18NC x 1 1/2” QTY. REV. 1 1 S E C T I O N 2 G R O U N D C O M P O N E N T S 1 A/R 1 2-35 SECTION 2 GROUND COMPONENTS FIGURE 2-9. POTHOLE PROTECTION AND TRAY INSTALLATIONS (CONTINUED) S E C T I O N FIG & ITEM # PART NUMBER 45 1060680 46 47 48 49 50 2 1380150 2560149 2940103 2940104 3311801 3841380 3841390 51 G R O U N D 52 53 54 55 56 57 58 59 C O M P O N E N T S 4460049 4460662 4711800 4751400 0100011 3311602 3311805 4567557 Not Used 0641414 3430412 3430412 60 3300151 3450203 3450203 61 62 63 2-36 4751400 4751000 4740489 0962244 DESCRIPTION Cable, Electrical - 18/2 Options: Left Side (Hydraulic Component Tray) Right Side (Battery Component Tray) Clip Handle, Latch Latch, Tray Options: Left Side (Hydraulic Component Tray) Right Side (Battery Component Tray) Nut 1/2”-18NC Rod, Safety Options: 1532E2/1932E2 2032E2/2632E2/2646E2/3246E2 Connector, Strain Relief Options: Prior to S/N 59220 (Was p/n 4160172) S/N 59220 to Present Flatwasher 1/2” Narrow Flatwasher 1/4” Loctite #242 (Prior to S/N 110515) Nut, Jam 3/8”-16NC Locknut 1/2”-13NC Tube, Spacer Hardware Options: Bolt 1/4”-20NC x 1 3/4” (1532E2/1932E2 Prior to S/N 73083) Pin, Clevis (1532E2/1932E2 S/N 73083 to Present) Pin, Clevis (2032E2/2632E2/2646E2/3246E2) Hardware Options: Acorn Nut 1/4”-20NC (1532E2/1932E2 Prior to S/N 73083) Pin, Cotter 1/16” x 3/4” (1532E2/1932E2 S/N 73083 to Present) Pin, Cotter 1/16” x 3/4” (2032E2/2632E2/2646E2/3246E2) Hardware Options: Flatwasher 1/4” (1532E2/1932E2) Flatwasher #10 (2032E2/2646E2/3246E2) Washer, Square (S/N 73083 to Present Only) Bushing (S/N 59220 to Present Only) QTY. REV. A/R 3ft/.91m 9.6ft/3m 3 1 1 2 1 1 8 1 A/R 1 1 A/R 2 2 2 1 1 3120856 SECTION 3 SCISSOR ARMS TABLE OF CONTENTS FIGURE 3-1 3-2 3-3 3-4 3-5 3-6 3-7 DESCRIPTION Scissor Arms Installation - 1532E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scissor Arms Installation - 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scissor Arms Installation - 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scissor Arms Installation - 2632E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scissor Arms Installation - 2646E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scissor Arms Installation - 3246E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Arm Guards Installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 3-2 3-6 3-10 3-14 3-18 3-22 3-26 S E C T I O N 3 S C I S S O R A R M S 3120856 3-1 SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E2 24 S E C T I O N 69 48 16 82 15 74 44 55 43 45 19 37 27 72 11 10 58 38 35 58 3 28 74 27 71 62 39 41 35 53 58 9 55 44 58 53 28 28 70 39 27 19 61 41 50 55 35 44 6 8 58 28 39 A R M S 56 26 39 7 19 73 S C I S S O R 25 28 58 39 28 30 12 26 58 19 2 21 20 12A54 31 13 26 69 58 27 35 40 38 55 14 47 33 34 60 59 49 46 22 3 54 12A 12 44 2 21 40 20 34 58 69 34 20 14 12 21 2 34 12A 54 54 12A 3-2 32 20 21 2 LIFT CYLINDER SHOWN HERE FOR CLARITY 12 3120856 SECTION 3 SCISSOR ARMS . FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E2 FIG & ITEM # PART NUMBER 0270502 1 2 3 4 to 5 6 7 8 9 10 11 12 12A 13 14 15 16 17 to 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 3120856 Not Used 0100011 0100019 Not Used 0200607 0200610 0200611 0200614 0200711 0200709 0200710 0440238 0440229 0561278 0561301 0561418 0561301 0561419 Not Used 0630528 0641536 0641606 0692224 Not Used 0902385 0902386 0940087 0440227 0440228 Not Used 1060680 1100105 1683603 3310801 3311501 3311605 Not Used 3422641 3422746 3422882 3422862 3422747 Not Used DESCRIPTION SCISSOR ARMS INSTALLATION - 1532E2 OPTIONS: Standard Machines Loctite #242 Loctite #271 Arm Weldment (Bottom Outboard) Arm Weldment (Mid Inboard) Arm Weldment (Bottom Inboard) Arm Weldment (Mid Outboard) Options: Prior to S/N 80167 S/N 80167 to Present Arm Weldment (Top Inboard) Arm Weldment (Top Outboard) Bushing Assembly Bushing (1 per Assembly) Block, Pivot Block, Slide Block, Slide Options: Prior to S/N 99830 S/N 99830 to Present Block, Slide (Prior to S/N 99830) QTY. REV. Ref. Ref. F A/R A/R 1 1 1 1 S C I S S O R 2 6 4 4 1 Bracket, Platform Attach (Right Side) Bracket, Platform Attach (Left Side) Pad, Bumper Bushing, Excelite Bushing, Excelite 1 1 9 6 24 Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot 3 1 1 4 4 1 4 2 Bolt 3/8”-16NC x 2 1/2” (Grade 8) Bolt 5/16”-18NC x 4 1/2” Bolt 3/8”-16NC x 3/4” (Prior to S/N 111642) Bolt 3/4”-16NF x 3” Cable, Electrical - 18/2 Cam, Activator Lift Cylinder Assembly (See Section 5 for Breakdown) Nut #8-32NC Nut 5/16”-18NC Locknut 3/8”-16NC S E C T I O N A R M S 21ft/6.40m 1 1 2 4 6 2 4 10 2 2 3-3 SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E2 (CONTINUED) S E C T I O N 3 S C I S S O R A R M S FIG & ITEM # PART NUMBER 43 44 45 46 47 48 49 3450804 3760387 3841344 3900329 4360548 0741006 50 51 to 52 53 54 55 56 57 4460662 4460968 4567539 Not Used 4711400 4740307 4740438 4846302 4922091 58 59 60 61 62 63 to 67 68 69 70 71 72 73 74 75 to 81 82 3760348 4750800 4760800 0641406 3311405 Not Used 2820025 3860092 2560149 2940098 3422928 3422934 4740156 Not Used 3572512 2901960 3-4 DESCRIPTION QTY. Pin, Cotter 1/4” x 1” Ring, Retaining Rod, Retaining Screw, Socket Head #8-32NC x 1 1/2” Switch, Limit (was p/n 4360321) Screw, Countersunk #10-20NC x 3/4” (Prior to S/N 99830) Connector, Strain Relief Options: 1/2” Pipe Threads (Used on Limit Switch p/n 4360321) M20-1.5 (Used on Limit Switch p/n 4360578) Tube, Safety Prop 2 6 2 2 1 8 1 Washer 1/4” Narrow Washer, Thrust Washer, Special Prop, Safety Harness, Lift Down (Not Shown - See Section 7 for Breakdown) Ring, Retaining Flatwasher #8 Lockwasher #8 Bolt 1/4”-20NC x 3/4” Locknut 1/4”-20NC 3 4 6 1 1 20 2 2 2 1 Insulate, Plastic Spring Guard (Not Shown) Roller Handle, Latch Latch Pin, Deck Retainer Pin, Deck Support Washer, Thrust 1ft/.31m 4 1 1 2 2 6 Plate, Slide (Prior to S/N 99830) ——————— Arm Kit - 1532E2 (Includes Items 6-11) REV. 1 2 1 3120856 SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E2 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 3 S C I S S O R A R M S 3120856 3-5 SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E2 S E C T I O N 3 S C I S S O R A R M S 3-6 3120856 SECTION 3 SCISSOR ARMS . FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E2 FIG & ITEM # PART NUMBER 0258014 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Not Used 0100011 0100019 0100039 0200605 0200606 0200607 0200608 0200609 0200610 0200611 0200614 0440226 0440229 0561278 0561301 Use 0440238 0440238 17 18 19 20 21 22 23 24 25 26 0641404 0641405 Not Used 0681518 0630528 0641536 0641606 0692224 Not Used 0902385 0902386 0940084 0940087 27 0962096 0440227 28 29 3120856 0962097 0440228 Not Used QTY. REV. SCISSOR ARMS INSTALLATION - 1932E2 OPTIONS: Standard Machines DESCRIPTION Ref. Ref. M Loctite #242 Loctite #271 Loctite #411 (Not Shown) (Prior to S/N 50027) Arm Weldment (Top Outboard) Arm Weldment (Upper Mid Outboard) Arm Weldment (Bottom Outboard) Arm Weldment (Top Inboard) Arm Weldment (Upper Mid Inboard) Arm Weldment (Lower Mid Inboard) Arm Weldment (Bottom Inboard) Arm Weldment (Lower Mid Outboard) Bushing Options (Part of Item 16): Bushing, Excelite (Prior to S/N 50027) Bushing, Garmax (S/N 50027 to Present) Block, Pivot Block, Slide Block, Pivot Options (Includes Item 13): Prior to S/N 62991 (Was p/n 0561312) S/N 62991 to Present Bolt Options: Bolt 1/4”-20NC x 1/2” (Prior to S/N 50027) Bolt 1/4”-20NC x 5/8” (S/N 50027 to Present) A/R A/R A/R 1 1 1 1 1 1 1 1 4 Bolt Options: Bolt 5/16”-18NC x 2 1/4” (Grade 8) (Prior to S/N 50027) Bolt 3/8”-16NC x 2 1/2” (Grade 8) (S/N 50027 to Present) Bolt 5/16”-18NC x 4 1/2” Bolt 3/8”-16NC x 3/4” (Prior to S/N 111642) Bolt 3/4”-16NF x 3” Bracket, Platform Attach (Right Side) Bracket, Platform Attach (Left Side) Pad, Bumper Options: Prior to S/N 50027 S/N 50027 to Present Bushing, Excelite Options: Prior to S/N 50027 S/N 50027 to Present Bushing, Excelite Options: Prior to S/N 50027 S/N 50027 to Present S E C T I O N 3 S C I S S O R 1 4 4 A/R A R M S 8 4 4 1 1 1 6 10 8 32 3-7 SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E2 (CONTINUED) FIG & ITEM # PART NUMBER 30 S E C T I O N 31 32 33 34 35 36 37 38 39 3 S C I S S O R 1060680 1060680 1100105 1683603 3311005 3310801 3311501 3311505 3311605 Not Used 3422641 3422642 3422644 3422746 40 3422663 3422743 3422882 41 3422671 3422742 3422862 42 A R M S 43 44 45 46 47 3422725 3422747 Not Used 3450804 3760387 3841344 3860078 3860092 48 3931024 3930820 3900329 49 50 3-8 4360401 4360548 4420062 DESCRIPTION Cable, Electrical - 18/2 Options: Prior to S/N 50027 S/N 50027 to Present Cam, Activator Lift Cylinder Assembly (See Section 5 for Breakdown) Nut Options: Locknut #10-24NC (Prior to S/N 50027) Nut #8-32NC (S/N 50027 to Present) Nut 5/16”-18NC Locknut Options: Locknut 5/16”-18NC (Prior to S/N 50027) Locknut 3/8”-16NC (S/N 50027 to Present) Pin, Pivot Pin, Headed (Prior to S/N 50027) Pin, Pivot Options: Prior to S/N 50027 S/N 50027 to Present Pin, Pivot Options: Prior to S/N 50027 S/N 50027 to S/N 82160 S/N 82160 to Present Pin, Pivot Options: Prior to S/N 50027 S/N 50027 to S/N 82160 S/N 82160 to Present Pin, Pivot Options: Prior to S/N 50027 S/N 50027 to Present Pin, Cotter 1/4” x 1” Ring, Retaining Rod, Retaining Roller Options: Prior to S/N 82160 S/N 82160 to Present Screw Options: Screw, Socket Head #10-24NC x 1 1/2” (Prior to S/N 50027) Screw, Socket Head #8-32NC x 1 1/4” (S/N 50027 to S/N 111642) Screw, Socket Head #8-32NC x 1 1/2” Switch, Limit Options: Prior to S/N 50027 S/N 50027 to Present (was p/n 4360321) Tape, UHMW QTY. REV. 15ft/4.06m 21ft/6.40m 1 1 2 4 8 2 2 6 14 2 2 2 8 2 2 2 1 5in/12cm 3120856 SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E2 (CONTINUED) FIG & ITEM # PART NUMBER 51 DESCRIPTION Connector, Strain Relief Options: 1/2” Pipe Threads (Was P/N 4460049) 1/2” Pipe Threads (Used on Limit Switch p/n 4360321) M20-1.5 (Used on Limit Switch p/n 4360578) Tube, Safety Prop 52 53 to 54 55 56 57 58 59 Use 4460662 4460662 4460968 4567539 Not Used 4711400 4740307 4740438 4845742 4922091 60 61 62 63 64 65 to 71 72 0962207 3440418 3760348 4750800 4760800 Not Used 2820025 73 3340841 Insulate, Plastic Spring Guard (Not Shown) (S/N 63352 to Present Only) Pad, Sizzor Arms (S/N 50027 to Present) 2901944 ——————— Arm Kit - 1932E2 (Includes Items 5-12) Washer 1/4” Narrow (S/N 50027 to Present) Washer, Thrust Washer, Special Prop, Safety Harness, Lift Down (Not Shown - See Section 7 for Breakdown) Spacer, Bushing (S/N 50027 to Present) Roll Pin (S/N 50027 to Present) Ring, Retaining (S/N 50027 to Present) Washer #8 (S/N 50027 to Present) Lockwasher #8 (S/N 50027 to Present) QTY. REV. 2 S E C T I O N 1 22 4 8 1 1 2 2 16 2 2 3 S C I S S O R 1ft/.31m 1 A R M S 3120856 3-9 SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2032E2 SAFTEY PROP SHOWN HERE FOR CLARITY S E C T I O N 15 51 30 21 38 32 40 15 44 43 39 50 30 24 34 16 4 7 23 12 13 63 62 24 3 S C I S S O R 20 13 16 49 33 37 34 50 23 8 39 62 49 37 * 35 49 2 5 63 2 13 35 24 * 24 16 63 34 23 37 50 39 * 35 49 13 2 103A 103B 6 62 101 106 49 37 A R M S * 49 24 46 63 53 2 65 22 41 28 10 17 46 36 49 2 49 36 13 * NOTE: ITEM 13 BOLT USED PRIOR TO S/N 82160. ITEM 63 RETAINING RING USED S/N 52737 TO PRESENT 12 65 28 58 9 50 62 24 37 35 102 105 2 13 39 18 3 2 59 46 12 16 34 23 22 3-10 104 103 2 13 35 27 60 11 42 26 54 41 56 55 60 29 58 45 61 17 2 2 53 10 59 60 58 59 2 17 10 2 53 3120856 SECTION 3 SCISSOR ARMS . FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2032E2 FIG & ITEM # PART NUMBER 0257528 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Not Used 0100011 0100019 0200558 0200559 0200560 0200645 0200561 0200562 0200563 Use 0440238 0440238 0561278 0561301 0641405 Not Used 0641508 0681520 0630528 0641536 0692224 Not Used 0902385 0902386 0940084 0940087 23 0962096 0440227 24 25 26 27 28 29 30 31 32 33 3120856 0962097 0440228 Not Used 1100105 1683561 0962207 3310801 3311505 Not Used 3422641 3422642 DESCRIPTION SCISSOR ARMS INSTALLATION - 2032E2 OPTIONS: Standard Machines Loctite #242 Loctite #271 Arm Weldment (Top Outboard) Arm Weldment (Mid Outboard) Arm Weldment (Bottom Outboard) Prior to S/N 52737 S/N 52737 to Present Arm Weldment (Top Inboard) Arm Weldment (Mid Inboard) Arm Weldment (Bottom Inboard) Block, Pivot Options (Includes Item 58): Prior to S/N 62991 (Was P/N 0561312) S/N 62991 to Present Block, Pivot Block, Slide Bolt 1/4”-20NC x 5/8”” Bolt 5/16”-18NC x 1” Blot Options: Blot 5/16”-18NC x 2 1/2” (Grade 8) (Prior to S/N 52737) Blot 3/8”-16NC x 2 1/2” (Grade 8) (S/N 52737 to Present) Bolt 5/16”-18NC x 4 1/2” Bolt 3/4”-16NF x 3” Bracket, Platform Attach (Right Side) Bracket, Platform Attach (Left Side) Pad Options: Pad, Bumper (Prior to S/N 49086) Bumper, Arm (S/N 49086 to Present) Bushing, Excelite Prior to S/N 49086 S/N 49086 to Present Bushing, Excelite Prior to S/N 49086 S/N 49086 to Present QTY. REV. Ref. Ref. Q A/R A/R 1 1 1 1 1 1 4 3 S C I S S O R 1 4 A/R 2 6 4 1 A R M S 1 1 4 6 24 Cam, Activator Lift Cylinder Assembly (See Section 5 for Breakdown) Bushing, Spacer (S/N 52737 to Present) Nut #8-32NC Locknut 5/16”-18NC 1 1 2 2 2 Pin, Pivot Pin, Headed 2 2 S E C T I O N 3-11 SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2032E2 (CONTINUED) FIG & ITEM # PART NUMBER 34 3422644 3422746 S E C T I O N 35 3422663 3422743 3422882 36 37 38 39 40 41 3 S C I S S O R A R M S 42 43 44 45 46 47 to 48 49 50 51 52 53 54 55 56 57 3422671 3422742 3422862 3450405 3450804 3760387 3841344 3860078 3860092 3900329 4240125 4240128 4360548 4420062 Not Used 4711400 4740438 4845519 0100039 0641606 4750800 1060680 Use 4460662 4460662 4460968 4922086 58 59 60 61 62 63 64 3-12 0440226 0440229 3311501 4740307 4760800 3311505 3311605 3760348 Not Used DESCRIPTION Pin, Pivot Options: Prior to S/N 52737 S/N 52737 to Present Pin, Pivot Options: Prior to S/N 52737 S/N 52737 to S/N 82160 S/N 82160 to Present Pin, Pivot Options: Prior to S/N 52737 S/N 52737 to S/N 82160 S/N 82160 to Present Pin, Cotter 1/4” x 1 1/4” (Prior to S/N 52737) Pin, Cotter 1/4” x 1” Ring, Retaining Rod, Retaining Roller Options: Prior to S/N 82160 S/N 82160 to Present Screw #8-32NC x 1 1/2” Strap, Nylon Strap, Safety Prop Switch, Limit (was p/n 4360321) Tape, UHMW Flatwasher 1/4” Narrow Washer, Special Prop, Safety Loctite #411 (Not Shown) (Prior to S/N 52737) Bolt 3/8”-16NC x 3/4” Flatwasher #8 Cable, Electrical - 18/2 Connector, Strain Relief Options: 1/2” Pipe Threads (Was P/N 4460049) 1/2” Pipe Threads (Used on Limit Switch p/n 4360321) M20-1.5 (Used on Limit Switch p/n 4360578) Harness, Lift Down (Not Shown - See Section 7 for Breakdown Bearing, Excelite Options (Part of Item 10): Prior to S/N 49086 S/N 49086 to Present Nut 5/16”-18NC Washer, Thrust Lockwasher #8 Locknut Options: Locknut 5/16”-18NC (Prior to S/N 52737) Locknut 3/8”-16NC (S/N 52737 to Present) Ring, Retainer (S/N 52737 to Present) QTY. REV. 6 10 2 11 2 6 2 2 2 2 1 1 .38ft/ 11.6cm A/R 6 1 A/R 4 2 17ft/5.2m 1 1 4 4 4 2 6 10 3120856 SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2032E2 (CONTINUED) FIG & ITEM # PART NUMBER 65 3440418 2901530 2901917 0257801 101 102 103 103A 103B 104 105 106 0721006 1060680 2920146 7016319 7016372 3311005 4460248 4751000 DESCRIPTION Rollpin (S/N 52737 to Present) ——————— Arm Kit - 2032E2 Options: Prior to S/N 82160 (Includes Items 4-9 and 51) S/N 82160 to Present (Includes Items 4-9) BEACON INSTALLATION Screw, Socket Head #10-24NC x 3/4” Cable, Electrical - 18/2 Light, Beacon Bulb Lens Locknut #10-24NC Terminal Flatwasher #10 QTY. REV. 2 1 1 Ref. A 2 10ft/3m 1 1 1 2 2 2 S E C T I O N 3 S C I S S O R A R M S 3120856 3-13 SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2632E2 46 SAFETY PROP SHOWN FOR CLARITY S E C T I O N 24 58 19 47 33 25 42 55 37 40 36 43 16 11 12 6 33 34 9 41 15 12 3 53 S C I S S O R A R M S 7 39 53 2 17 64 8 41 60 11 16 2 17 53 37 64 42 33 34 2 17 39 12 55 12 6 53 26 41 64 16 11 2 17 39 33 34 12 BOTH CYLINDERS TYPICAL 7 41 12 37 55 42 41 53 5 11 16 26 39 53 2 17 64 39 53 2 17 64 37 49 64 2 17 39 4 55 42 33 34 41 12 12 26 41 39 53 2 17 64 16 49 49 37 11 21 2 44 38 15 106 104 102 105 55 42 3 22 13 53 2 17 101 103 2 32 26 103B 103A 3-14 33 34 20 2 17 53 38 BEACON LIGHT SHOWN FOR 15 CLARITY 44 62 29 54 14 45 56 50 27 28 48 54 57 31 62 BOTH CYLINDERS TYPICAL 2 2 21 13 32 20 54 2 32 20 13 62 2 21 3120856 SECTION 3 SCISSOR ARMS . FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2632E2 FIG & ITEM # PART NUMBER 0271515 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 3120856 Not Used 0100011 0100019 0200730 0200731 0200732 0200733 0200734 0200735 Not Used 0440227 0440228 0440238 0561278 0561301 0630528 0641405 Not Used 0641508 0641536 0641606 0692224 Not Used 0902385 0902386 0940087 1060680 1100105 1683882 Not Used 3310801 3311501 3311505 3311605 Not Used 3422641 3422746 3422862 3422882 3450804 3760348 3760387 3841344 3860092 3900329 DESCRIPTION SCISSOR ARMS INSTALLATION - 2632E2 Standard Control Machines QTY. REV. Ref. Ref. H Loctite, #242 Loctite, #271 Arm Weldment (Bottom Inboard) Arm Weldment (Bottom Outboard) Arm Weldment (Top & Lower Mid Inboard) Arm Weldment (Top & Upper Mid Outboard) Arm Weldment (Upper Mid Inboard) Arm Weldment (Top Outboard) A/R A/R 1 1 2 2 1 1 Bushing, Excelite Bushing, Excelite Bushing, Excelite (Includes Item 62) Block, Pivot Block, Slide Bolt, 3/8” - 16NC x 2 1/2” (Grade 8) Bolt, 1/4” - 20NC x 5/8” 8 32 8 2 4 8 2 Bolt, 5-16” - 18NC x 1” Bolt, 5/16” - 18NC x 1/2” Bolt, 3/8” - 16NC x 3/4” (Prior to S/N 111642) Bolt, 3/4” - 16NC x 3” 2 8 8 2 Bracket, Platform Attach (Right Side) Bracket, Platform Attach (Left Side) Bumper Cable, Electrical 18-2 Cam, Activator Lift Cylinder Assembly (See Section 5 for Breakdown) 1 1 6 3 S C I S S O R A R M S 17ft/5.2m 1 1 Locknut #8-32NC Nut 5/16” - 18NC Locknut 5/16” - 18NC Locknut 3/8” - 16NC 2 8 2 8 Pin, Pivot Pin, Pivot Pin, Headed Pin, Pivot Pin, Cotter 1/4” x 1 Ring, Retaining Ring, Retaining Rod, Retainer Roller Screw #8-32NC x 1 1/2” 2 8 2 16 2 16 8 2 2 2 S E C T I O N 3-15 SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2632E2 (CONTINUED) S E C T I O N 3 S C I S S O R A R M S FIG & ITEM # PART NUMBER 46 47 48 49 4240125 4240128 4360548 4420062 50 51 to 52 53 54 55 56 57 58 59 4460662 4460968 Not Used 4711400 4740307 4740438 4750800 4760800 4845519 4922089 60 61 3860099 4922088 62 63 to 64 0440226 0440229 Not Used 2902068 0257801 101 102 103 103A 103B 104 105 106 3-16 0721006 1060680 2920146 7016319 7016372 3311005 4460248 4751000 DESCRIPTION Strap, Nylon Strap, Safety Prop Switch, Limit (was p/n 4360321) Tape, UHMW QTY. 2 1 1 .38ft/ 11.6cm Connector, Strain Relief Options: 1/2” Pipe Threads (Used on Limit Switch p/n 4360321) M20-1.5 (Used on Limit Switch p/n 4360578) 1 Flatwasher 1/4” Narrow Washer, Thrust Washer, Special Flatwasher #8 Lockwasher #8 Weldment, Safety Prop Harness, Lift Down (Upper) (Not Shown - See Section 7 for Breakdown) Roller, Platform Harness, Lift Down (Lower) (Not Shown - See Section 7 for Breakdown) Bushing Options (Part of Item 13): Prior to S/N 49086 S/N 49086 to Present 2 8 8 2 2 1 1 Arm Kit (Includes Items 4-9) 1 BEACON INSTALLATIONS Screw, Socket Head #10-24NC x 3/4” Cable, Electrical - 18/2 Light, Beacon Bulb Lens Locknut #10-24NC Terminal Flatwasher #10 REV. 2 1 8 Ref. A 2 10ft/3m 1 1 1 2 2 2 3120856 SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2632E2 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 3 S C I S S O R A R M S 3120856 3-17 SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E2 42 SAFETY PROP SHOWN 12 FOR 43 CLARITY S E C T I O N 19 52 31 20 38 49 34 37 32 39 13 22 23 6 29 4 68 11 23 3 S C I S S O R A R M S 22 13 1 16 33 63 34 7 62 1 16 5 29 49 23 1 16 68 23 38 35 63 6 21 68 62 13 22 29 35 35 63 1 16 62 BOTH CYLINDERS TYPICAL 5 68 23 34 23 49 38 68 63 1 16 22 13 21 3 62 45 8 49 38 29 68 23 23 21 68 45 21 103B 103A 101 106 104 102 105 15 1 16 BEACON LIGHT SHOWN FOR CLARITY 67 66 60 59 63 36 11 40 2 17 1 54 9 63 1 16 49 38 29 53 1 36 103 34 22 66 11 35 63 1 16 62 13 45 67 3-18 35 63 1 16 62 34 35 40 35 63 1 16 62 41 64 56 55 26 10 24 44 59 60 65 61 15 BOTH CYLINDERS TYPICAL 1 1 53 54 9 1 54 15 9 59 60 1 53 3120856 SECTION 3 SCISSOR ARMS . FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E2 FIG & ITEM # PART NUMBER 0257666 1 2 3 4 5 6 7 8 0100011 0100019 0200574 0200639 0200572 0200574 0200575 0200576 0200577 Use 0200707 0200707 9 10 11 12 13 14 15 16 17 18 19 20 21 Use 0440238 0440238 0561278 0561301 0641508 0681520 0630528 Not Used 0641536 0641405 0692224 Not Used 0902385 0902386 0940084 0940087 22 0962096 0440227 23 24 25 26 27 to 28 3120856 0962097 0440228 1100105 Not Used 1683562 1683882 Not Used DESCRIPTION SCISSOR ARMS INSTALLATION - 2646E2 OPTIONS: Standard Machines QTY. REV. Ref. Ref. S Loctite #242 Loctite #271 Arm Weldment (Bottom Outboard) Options: Prior to S/N 52737 S/N 52737 to Present Arm Weldment (Top Outboard) Arm Weldment (Lower and Upper Mid Outboard) Arm Weldment (Top and Lower Mid Inboard) Arm Weldment (Upper Mid Inboard) Arm Weldment (Bottom Inboard) Options: Prior to S/N 65492 S/N 65492 to S/N 107172 (Was P/N 0200698) S/N 107172 to Present Bearing, Pivot Block Options (Includes Item 60): Prior to S/N 62991 (Was P/N 0561312) S/N 62991 to Present Block, Pivot Block, Slide Bolt 5/16”-18NC x 1” Bolt Options: Bolt 5/16”-18NC x 2 1/2” (Grade 8) (Prior to S/N 52737) Bolt 3/8”-16NC x 2 1/2” (Grade 8) (S/N 52737 to Present) A/R A/R 1 3 2 1 2 2 1 1 Bolt 5/16”-18NC x 4 1/2” Bolt 1/4”-20NC x 5/8” Bolt 3/4”-16NF x 3” 8 A/R 2 Bracket, Platform Attach (Right Side) Bracket, Platform Attach (Left Side) Bumper Options: Pad, Bumper (Prior to S/N 49086) Bumper, Arm (S/N 49086 to Present) Bushing, Excelite Options: Prior to S/N 49086 S/N 49086 to Present Bushing, Excelite Options: Prior to S/N 49086 S/N 49086 to Present Cam, Activator Lift Cylinder Assembly (See Section 5 for Breakdown) Prior to S/N 69053 S/N 69053 to Present S E C T I O N 3 S C I S S O R 8 2 4 4 8 A R M S 1 1 6 8 36 32 1 1 3-19 SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E2 (CONTINUED) FIG & ITEM # PART NUMBER 29 S E C T I O N 30 31 32 33 34 3422644 3422746 35 3422663 3422743 3422882 3 36 S C I S S O R A R M S 3311505 3311605 Not Used 3311505 3422641 3422642 37 38 39 40 41 42 43 44 45 46 to 48 49 50 to 51 52 53 54 55 56 3422671 3422742 3422862 3450804 3760387 3841344 3860078 3860092 3930820 4240125 4240128 4360548 4420062 Not Used 4740438 Not Used 4845574 0641606 3311501 1060680 57 Use 4460662 4460662 4460968 4922088 58 4922089 59 60 4740307 0440226 0440229 3-20 DESCRIPTION QTY. Locknut Options: Locknut 5/16”-18NC (Prior to S/N 52737) Locknut 3/8”-16NC (S/N 52737 to Present) 8 Locknut 5/16”-18NC Pin, Pivot Pin, Headed Pin, Pivot Options: Prior to S/N 52737 S/N 52737 to Present Pin, Pivot Options: Prior to S/N 52737 S/N 52737 to S/N 82160 S/N 82160 to Present Pin, Pivot Options: Prior to S/N 52737 S/N 52737 to S/N 82160 S/N 82160 to Present Pin, Cotter 1/4” x 1” Ring, Retaining Rod, Retaining Roller Options: Prior to S/N 82160 S/N 82160 to Present Screw #8-32NC x 1 1/4” Strap, Nylon Strap, Safety Prop Switch, Limit (was p/n 4360321) Tape, UHMW 4 2 2 8 REV. 14 2 2 8 2 2 2 4 2 1 .38ft/ 11.6cm Washer, Special 8 Prop, Safety Bolt 3/8”-16NC x 3/4” (Prior to S/N 111642) Nut 5/16”-18NC Cable, Electrical - 18/2 Connector, Strain Relief Options: 1/2” Pipe Threads (Was P/N 4460049) 1/2” Pipe Threads (Used on Limit Switch p/n 4360321) M20-1.5 (Used on Limit Switch p/n 4360578) Harness, Lift Down (Lower) (Not Shown - See Section 7 for Breakdown) Harness, Lift Down (Upper) (Not Shown - See Section 7 for Breakdown) Washer, Thrust Bushing Options (Part of Item 9): Prior to S/N 49086 S/N 49086 to Present 1 8 8 17ft/5.2m 1 1 1 8 8 3120856 SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E2 (CONTINUED) FIG & ITEM # PART NUMBER 61 62 63 64 65 66 to 67 68 3310801 3450405 4711400 4750800 4760800 Not Used 3760348 2901532 2901918 0257801 101 102 103 103A 103B 104 105 106 0721006 1060680 2920146 7016319 7016372 3311005 4460248 4751000 DESCRIPTION QTY. Locknut #8-32NC Pin, Cotter 1/8” x 1 1/4” (Prior to S/N 62991 Only) Flatwasher 1/4” Narrow Flatwasher #8 Lockwasher #8 2 14 A/R 2 2 Ring, Retaining —————— Arm Kit - 2646E2 Options: Prior to S/N 82160 (Includes Items 4-8 and 52) S/N 82160 to Present (Includes Items 3-8) 16 BEACON INSTALLATIONS Screw, Socket Head #10-24NC x 3/4” Cable, Electrical - 18/2 Light, Beacon Bulb Lens Locknut #10-24NC Terminal Flatwasher #10 REV. 1 1 Ref. A S E C T I O N 3 2 10ft/3m S C I S S O R 1 1 1 2 2 2 A R M S 3120856 3-21 SECTION 3 SCISSOR ARMS FIGURE 3-6. SCISSOR ARMS INSTALLATION - 3246E2 27 55 SAFETY PROP SHOWN 21 FOR 56 CLARITY S E C T I O N 3 S C I S S O R A R M S 69 40 28 51 65 46 15 50 42 52 19 13 11 9 41 48B 17 49 46 2 20 47 * 48B 46 7 51 41 2 20 44 15 6 48B 29 49 48B * 15 65 63 19 4 13 44 63 2 20 49 BOTH CYLINDERS TYPICAL 48B 41 15 46 15 65 51 48B 63 13 29 49 12 19 46 58 5 65 51 41 * 15 53 * 63 2 20 49 48B 48B OR * 44 63 2 20 49 48B 15 44 2 20 44 19 58 58 29 48A 41 24 2 45 29 101 106 104 102 105 23 2 20 BEACON LIGHT SHOWN FOR CLARITY 63 45 17 48A OR 30 14 34 64 65 51 * NOTE: ITEM 20 BOLT USED PRIOR TO S/N 82160. ITEM 48B RETAINING RING USED S/N 82160 TO PRESENT 16 48B 53 3 25 2 39 18 63 2 20 103B 103A 103 46 13 30 17 3-22 * 47 63 2 20 49 4 13 19 49 2 20 44 48B 15 65 15 63 * 10 51 41 * 47 63 2 20 49 8 13 19 63 2 20 43 63 * 15 54 66 59 31 32 57 64 14 68 37 23 18 2 2 24 39 BOTH CYLINDERS TYPICAL 39 23 18 64 14 2 24 3120856 SECTION 3 SCISSOR ARMS . FIGURE 3-6. SCISSOR ARMS INSTALLATION - 3246E2 FIG & ITEM # PART NUMBER 0258889 0259408 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 to 36 37 38 3120856 0100001 0100011 0100019 0200663 Use 0200708 0200708 0200633 0200634 0200635 0200636 0200637 0200638 0200639 0962010 0440229 0440231 0561278 0561301 Use 0440238 0440238 0630528 0641405 0641508 Not Used 0641536 0641606 0692224 Not Used 0902385 0902386 0940087 0962207 1060680 1100105 Not Used 1683771 1683883 1683883 Not Used 3310801 Not Used DESCRIPTION SCISSOR ARMS INSTALLATION - 3246E2 OPTIONS: Standard Control Machines Proportional Control Machines QTY. REV. Ref. Ref. Ref. L H Adhesive (Not Shown) Loctite #242 Loctite #271 Arm Weldment (Second/Third Outboard) Arm Weldment (Bottom Inboard) Options: Prior to S/N 107172 (Was P/N 0200662) S/N 107172 to Present Arm Weldment (Second Inboard) Arm Weldment (Third Inboard) Arm Weldment (Fourth Inboard) Arm Weldment (Fifth Inboard) Arm Weldment (Fourth Outboard) Arm Weldment (Fifth Outboard) Arm Weldment (Bottom Outboard) Bearing, Garmax Bearing, Garmax (Prior to S/N 62991) Bearing, Garmax Block, Pivot Block, Slide Block, Pivot Options (Includes Item 14): Prior to S/N 62991 (Was P/N 0561312) S/N 62991 to Present Bolt 3/8”-16NC x 2 1/2” (Grade 8) Bolt 1/4”-20NC x 5/8”” Bolt 5/16”-18NC x 1” A/R A/R A/R 2 1 10 A/R 4 Bolt 5/16”-18NC x 4 1/2” Bolt 3/8”-16NC x 3/4” (Prior to S/N 111642) Bolt 3/4”-16NF x 3” 8 8 2 Bracket, Platform Attach (Right Side) Bracket, Platform Attach (Left Side) Bumper, Arm Bushing, Spacer (Prior to S/N 82160) Cable, Electrical - 18/2 Cam, Activator 1 1 8 2 1 1 1 1 1 1 1 10 8 40 2 4 8 3 S C I S S O R A R M S 25ft/7.6m 1 Lift Cylinder Assembly (See Section 5 for Breakdown) Standard Controls Machines Prior to S/N 69053 Standard Controls Machines S/N 69053 to Present Proportional Control Machines 2 Nut #8-32NC 2 S E C T I O N 3-23 SECTION 3 SCISSOR ARMS FIGURE 3-6. SCISSOR ARMS INSTALLATION - 3246E2 (CONTINUED) FIG & ITEM # PART NUMBER 39 40 41 42 43 44 3311501 3311501 3311605 3422641 3422642 S E C T I O N 3422773 3422882 45 46 47 3422759 3422863 3 S C I S S O R 3422742 3422862 3422746 48 48A 48B 49 50 51 52 53 54 55 56 57 58 A R M S 3440418 3760348 3450405 3450804 3760387 3841344 3860078 3860092 3900329 4240125 4240128 4360548 4420062 59 60 to 62 63 64 65 66 67 68 69 70 Use 4460662 4460662 4460968 Not Used 4711400 4740307 4740438 4750800 Not Used 4760800 4845981 4922088 4922089 4922301 3-24 DESCRIPTION Nut 5/16”-18NC Nut 5/16”-18NC Locknut 3/8”-16NC Pin, Pivot Pin, Headed (Top) Pin, Pivot Options: Prior to S/N 82160 S/N 82160 to Present Pin, Headed (Bottom) Options: Prior to S/N 82160 S/N 82160 to Present Pin, Pivot Pin, Pivot (Special Pins) Options: Prior to S/N 82160 S/N 82160 to Present Hardware Options: Rollpin (Prior to S/N 82160) Ring, Retaining (S/N 82160 to Present) Pin, Cotter 1/8” x 1 1/4” Pin, Cotter 1/4” x 1” Ring, Retaining Rod, Retaining Roller Options: Prior to S/N 82160 S/N 82160 to Present Screw #8-32NC x 1 1/2” Strap, Nylon Strap, Safety Prop Switch, Limit (was p/n 4360321) Tape, UHMW Connector, Strain Relief Options: 1/2” Pipe Threads (Was P/N 4460049) 1/2” Pipe Threads (Used on Limit Switch p/n 4360321) M20-1.5 (Used on Limit Switch p/n 4360578) Flatwasher 1/4” Narrow Washer, Thrust Washer, Special Flatwasher #8 Lockwasher #8 Prop, Safety Harness, Lift Down Options (Not Shown - See Section 7 for Breakdown): Standard Controls Machines (Lower) Standard Controls Machines (Upper) Proportional Control Machines —————— QTY. REV. 8 8 4 2 2 12 2 10 6 A/R 2 20 A/R 2 10 2 2 2 4 1 1 .38ft/ 11.6cm 2 A/R 8 10 2 2 1 1 3120856 SECTION 3 SCISSOR ARMS FIGURE 3-6. SCISSOR ARMS INSTALLATION - 3246E2 (CONTINUED) FIG & ITEM # PART NUMBER 2901919 0257801 0259411 101 102 103 103A 103B 104 105 106 107 108 0721006 1060680 2920146 7016319 7016372 3311005 4460248 4751000 2400056 4460044 DESCRIPTION QTY. REV. Ref. Ref. Ref. A A Arm Kit - 3246E2 (Includes Items 4-12) BEACON INSTALLATIONS Standard Controls Machines Proportional Controls Machines Screw, Socket Head #10-24NC x 3/4” Cable, Electrical - 18/2 Light, Beacon Bulb Lens Locknut #10-24NC Terminal Flatwasher #10 Fuse (Not Shown - Proportional Controls Machines Only) Fuseholder (Not Shown - Prop Controls Machines Only) 2 10ft/3m 1 1 1 2 2 2 1 1 S E C T I O N 3 S C I S S O R A R M S 3120856 3-25 SECTION 3 SCISSOR ARMS FIGURE 3-7. ARM GUARDS INSTALLATIONS S E C T I O N 2 4 6 101 3 SCISSORS ARMS S C I S S O R 1 16 6 102 A R M S 13 14 3 7 9 11 15 6 3 7 LIMIT SWITCH 8 5 REAR VIEW OF MACHINE 3-26 3120856 SECTION 3 SCISSOR ARMS . FIGURE 3-7. ARM GUARDS INSTALLATIONS FIG & ITEM # PART NUMBER 0258296 0257973 0258297 0258905 0259653 0258738 0258409 0258409 0259412 1 0610126 0610126 Not Required 2 3930824 0720810 3 0362501 0362812 4 0902521 0902467 0902505 0902505 5 6 7 8 Not Required 1060680 3310805 4360401 Use 4460662 Use 4460662 9 10 4460662 4750800 4922151 4922151 Not Required 3120856 DESCRIPTION ARM GUARDS INSTALLATIONS: 1932E2 2032E2 2646E2 3246E2 with Standard Controls 3246E2 with Proportional Controls ELECTRONIC COMPONENTS ASSEMBLY OPTIONS: 1932E2 2032E2/2646E2 3246E2 with Standard Controls 3246E2 with Proportional Controls Board, Circuit Options: 1932E2/2032E2/2646E2 3246E2 with Standard Controls 3246E2 with Proportional Controls Screw Options: Screw, Socket Head #8-32NC x 1 1/2” (Prior to S/N 79960) Screw, Socket Head #8-32NC x 1 1/4” (S/N 79960 to Present) Bar, Limit Switch Mount (S/N 52004 to Present) 1932E2 2032E2/2646E2/3246E2 Bracket, Electronic Arm Guards Options: 1932E2 2032E2/2646E2/3246E2 (Prior to S/N 52004) 2032E2/2646E2 3246E2 with Standard Controls (S/N 52004 to Present) 3246E2 with Proportional Controls Cable, Electric - 18/2 1932E2 2032E2/2646E2 & 3246E2 Locknut #8-32NC Switch, Limit Connector, Strain Relief Options: 1932E2/2032E2/2646E2 (Was 4460049) (Prior to S/N 103154) 3246E2 with Standard Controls (Was 4460049) (Prior to S/N 103154) 3246E2 with Proportional Controls Flatwasher #8 Harness, Electronic Arm Guards (Not Shown - See Section 7 for Breakdown) 1932E2/2032E2/2646E2 3246E2 with Standard Controls 3246E2 with Proportional Controls QTY. REV. Ref. Ref. Ref. Ref. Ref. Ref. 1 1 1 1 1 Ref. Ref. Ref. Ref. Ref. D G G A S E C T I O N 3 A/R 1 1 0 A/R S C I S S O R 1 1 1 A/R 1 1 1 1 A R M S 1 5ft/1.52m 7ft/2.14m 4 1 A/R A/R A/R 1 1 0 3-27 SECTION 3 SCISSOR ARMS FIGURE 3-7. ARM GUARDS INSTALLATIONS (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 11 0641608 Bolt 3/8”-16NC x 1” 2032E2/2646E2 & 3246E2 Machines (S/N 52004 to Present) 2 12 13 Not Used 4711600 2 14 3930824 3911024 15 16 0100011 0100048 Flatwasher 3/8” Narrow 2032E2/2646E2 & 3246E2 Machines (S/N 52004 to Present) Screw #8-32NC x 1 1/2” 1932E2 Machines Screw #10-24NC x 1 1/2” 2032E2/2646E2 & 3246E2 Machines (S/N 52004 to Present) Loctite #242 Grease, Dialectric S E C T I O N 0258740 0258618 0258620 0259122 3 S C I S S O R 101 4060971 4060964 4060964 4060964 102 4060972 4060965 4060965 4060965 ARM GUARDS ASSEMBLY OPTIONS: 1932E2 2032E2 2646E2 3246E2 Shield (Left Side) Options: 1932E2 2032E2 2646E2 3246E2 Shield (Right Side) Options: 1932E2 2032E2 2646E2 3246E2 REV. 2 2 A/R A/R Ref. Ref. Ref. Ref. Ref. A A A A A/R 6 4 6 8 A/R 6 4 6 8 A R M S 3-28 3120856 SECTION 4 PLATFORM TABLE OF CONTENTS FIGURE 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 DESCRIPTION Platform and Accessories Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handrails Installation (1532E2/1932E2 Australian Spec) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handrails Installation (1532E2/1932E2 CE Spec) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handrails Installation (2032E2 Australian Spec) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handrails Installation (2032E2 CE Spec) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Handrails Installation (2646E2 & 3246E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Platform Console Box Assembly (Standard Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . . Platform Console Box Assembly (Proportional Controls Machines) . . . . . . . . . . . . . . . . . . . . . . Controller Assembly (Standard Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Controller Assembly (Proportional Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 4-2 4-6 4-10 4-14 4-18 4-22 4-26 4-30 4-34 4-36 S E C T I O N 4 P L A T F O R M 3120856 4-1 SECTION 4 PLATFORM FIGURE 4-1.PLATFORM AND ACCESSORIES INSTALLATION. 202 203 RECEPTICAL BOX LOCATION S/N 50399 TO PRESENT 212 S E C T I O N 205 214 211 207 102 205 221 4 222 220 P L A T F O R M 201 215 4 209 3 5 10 206 205 9 8 2 104 213 1 103 101 104 PLUG LOCATED ON REAR OF FRAME RECEPTICAL BOX LOCATION PRIOR TO S/N 50399 202 204 203 209 208 210 220 221 222 2 7 6 211 214 212 217 207 205 219 4-2 3120856 SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION. FIG & ITEM # PART NUMBER 0270534 0258041 0257546 0271516 0257679 0258896 1 2 3 4 0641814 0641608 3311805 Use 3510783 3510783 3510623 3510602 3510794 3510607 3510687 5 6 7 8 9 10 3860083 3860093 4751600 0100011 Use 1670840 1670840 3311605 0962347 0257547 0257776 101 102 103 104 3120856 3422728 3510606 3510608 3860084 1380151 DESCRIPTION PLATFORM INSTALLATION OPTIONS: 1532E2 1932E2 2032E2 2632E2 2646E2 3246E2 Bolt 1/2”-13NC x 1 3/4” Bolt 3/8”-16NC x 1” Nut 1/2”-13NC Platform Weldment Options: 1532E2 (Prior to S/N 99830) Was P/N 3510768 S/N 99830 to Present 1932E2 2032E2 2632E2 2646E2 3246E2 Roller, Extension Options: Prior to S/N 87281 S/N 87281 to Present Flatwasher 3/8” Narrow Loctite #242 Guide, Cable Options: Prior to S/N 95875 (Was P/N 1670834) S/N 95875 To Present Locknut 3/8”-16NC Bushing (S/N 87281 to Present) EXTENSION INSTALLATION OPTIONS: 1532E2 & 1932E2 & 2032E2 & 2632E2 2646E2 & 3246E2 Pin Extension Weldment Options: 1532E2 & 1932E2 & 2032E2 2646E2 & 3246E2 Roller Clip QTY. REV. Ref. Ref. Ref. Ref. Ref. Ref. Ref. D B D B F D S E C T I O N 2 10 2 1 4 P L A T F O R M 2 12 A/R 1 2 2 Ref. Ref. Ref. B B 2 1 2 4 4-3 SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION. (CONTINUED) FIG & ITEM # S E C T I O N 201 202 203 204 PART NUMBER 0270559 0258282 0257805 0257809 0258904 0641407 3900256 3900294 0860038 0902466 0902487 Not Required 205 4 Use 1060908 1060908 P L A T F O R M Use 1060908 1060908 Use 1060908 1060908 Use 1060908 1060908 206 207 208 209 210 Use 1060908 1060908 1320224 1670840 Use 1670840 3300356 3300151 3911532 3911428 211 212 213 214 4-4 Not Required Not Available 4460051 4460328 4460071 4460138 Not Available DESCRIPTION RECEPTACLE INSTALLATION OPTIONS: 1532E2 1932E2 2032E2 2632E2 & 2646E2 3246E2 Bolt 1/4”-20NC x 7/8” Screw Options: Screw #10-24NC x 5/8” (Prior to S/N 81382) Screw Self-Tapping (S/N 81382 to Present) Box, Receptacle Bracket, Mounting Receptacle Box Options: Prior to S/N 49073 S/N 49073 to S/N 50399 S/N 50399 to Present Cable, Electrical - 12/3 Options: 1532E2 Prior to S/N 111329 (Was P/N 1060461) S/N 111329 to Present 1932E2 Prior to S/N 111329 (Was P/N 1060461) S/N 111329 to Present 2032E2 Prior to S/N 111329 (Was P/N 1060461) S/N 111329 to Present 2632E2 & 2646E2 Prior to S/N 111329 (Was P/N 1060461) S/N 111329 to Present 3246E2 Prior to S/N 111329 (Was P/N 1060461) S/N 111329 to Present Clamp Cover, Cable Options: (Was P/N 1670834) Nut, Acorn 5/16”-18NC (Prior to S/N 49073 Only) Nut, Acorn 1/4”-20NC Screw Options: Screw 5/16”-18NC x 2” (Prior to S/N 49073) Screw 1/4”-16NC x 1 3/4” (S/N 49073 to S/N 50399) S/N 50399 to Present Cover, Receptacle Connector, Strain Relief Options: (Prior to S/N 81382) (S/N 81382 to S/N 111329) (S/N 111329 to Present) Plug Receptacle, Electrical QTY. Ref. Ref. Ref. Ref. Ref. Ref. 1 4 REV. A E G G G 1 1 A/R A/R 25ft/7.9m 31ft/9.4m 43ft/13.1m 45ft/16.2m 1 1 1 3 A/R 1 2 1 1 1 1 3120856 SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION. (CONTINUED) FIG & ITEM # PART NUMBER 215 216 217 218 219 220 4711400 Not Used 4420037 Not Used 1840018 0641607 221 3311605 222 4711600 DESCRIPTION Flatwasher 1/4” Narrow Tape, Insulation (S/N 49073 to S/N 50399) Cable Carrier (S/N 49073 to Present) Bolt 3/8”-16NC x 7/8” (2646E2 Machines) (S/N 49073 to Present) Locknut 3/8”-16NC (2646E2 Machines) (S/N 49073 to Present) Flatwasher 3/8” Narrow (2646E2 Machines) (S/N 49073 to Present) QTY. REV. 1 4in/10cm 1 2 S E C T I O N 2 4 4 P L A T F O R M 3120856 4-5 SECTION 4 PLATFORM 15 26 21 25 10 26 7 7 1 2 28 19 14 17 S E C T I O N 19 FIGURE 4-2.HANDRAILS INSTALLATIONS (1532E2 & 1932E2 AUSTRALIAN SPEC) 6 30 OR 31 27 12 30 32 11 36 34 8 22 33 5 16 13 10 6 23 30 24 6 9 38 29 26 4 20 26 7 31 28 31 7 21 26 3 P L A T F O R M 40 39 7 7 4 4-6 3120856 SECTION 4 PLATFORM FIGURE 4-2. HANDRAILS INSTALLATIONS (1532E2 & 1932E2 AUSTRALIAN SPEC) FIG & ITEM # PART NUMBER 0258294 1 2 3 4 5 6 0100011 0641605 1271404 1840018 2940074 3300151 2080063 7 3300356 2080064 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 3300432 3340612 3422369 3430418 3450202 3520072 3570925 3641259 3641260 3641261 Not Used 3820020 3860085 Use 3860095 3860095 3911008 3911428 3911424 3911532 3911536 4160177 4420076 4567738 4711400 4711500 4740476 4751000 4845790 4846599 3120856 DESCRIPTION STANDARD HANDRAILS INSTALLATIONS OPTIONS (1532E2 & 1932E2 AUSTRALIAN SPEC): DRYWALL GATE - 1/2 SWING Loctite #242 Bolt 3/8”-16NC x 3” (Prior to S/N 108888) Channel, Slide Cable Carrier (Prior to S/N 103151) Latch Nut Options: Acorn 1/4”-20NC (Prior to S/N 98156) Nylon Lock Nut 1/4” - 20NC (S/N 98156 to Present) Nut Options: Acorn 5/16”-18NC (Prior to S/N 98156) Nylon Lock Nut 5/16” - 18NC (S/N 98156 to Present) Nut, Acorn #10-24 Pad, Nylon Cover (Black) Pin, Quick Release Pin, Flathead Clevis Pin, Cotter Plug, Cap Plate, Placard Rail Weldment - Right Side Platform Rail Weldment - Left Side Platform Rail Weldment - Extension Rivet Roller Roller Options: Prior to S/N 79527 (Was p/n 3860087) S/N 79527 to Present Screw #10-24NC x 1/2” Screw 1/4”-20NC x 1 3/4” Screw 1/4”-20NC x 1 1/2” Screw 5/16”-18NC x 2” Screw 5/16”-18NC x 2 1/4” Spring, Hinge Tape, UHMW Tube, Rear Entry Flatwasher 1/4” Narrow Flatwasher 5/16” Narrow Washer, Thrust Flatwasher #10 Wide Weldment, Gate Options: Prior to S/N 104900 S/N 104900 to Present QTY. REV. Ref. Ref. N S E C T I O N A/R 4 2 1 1 A/R A/R 4 4 P L A T F O R M 18in/46cm 3 2 2 4 1 1 1 1 6 2 2 4 2 4 2 10 2 12ft/3.6m 1 A/R 8 4 4 1 4-7 SECTION 4 PLATFORM FIGURE 4-2. HANDRAILS INSTALLATIONS (1532E2 & 1932E2 AUSTRALIAN SPEC) (CONTINUED) FIG & ITEM # PART NUMBER 35 36 37 38 39 40 S E C T I O N 101 102 103 4845894 4846598 4845895 3911432 4845829 3911408 1320270 Weldment, Support Options: Prior to S/N 104900 S/N 104900 to Present Weldment, Rail Support Screw 1/4”-20 x 2” Weldment, Rail Retainer Screw (S/N 103151 to Present) Clamp (S/N 103151 to Present) 0271553 Lanyard Installation (Not Shown) 1703175 1704277 3840732 Decal, Lanyard Decal, Lanyard Attach Graphic Rod, Safety Belt Attach ——————— Drywall Gate - 1/2 Swing (Includes Items 3, 14-17, 34-36) 2901974 4 DESCRIPTION QTY. REV. 1 4 2 3 3 Ref. B 2 2 1 1 4 P L A T F O R M 4-8 3120856 SECTION 4 PLATFORM FIGURE 4-2. HANDRAILS INSTALLATIONS (1532E2 & 1932E2 AUSTRALIAN SPEC) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 4 P L A T F O R M 3120856 4-9 4-10 1 11 30 43 8 17 40 40 1 9 33 40 1 9 1 9 21 14 25 31 9 1 42 15 36 16 45 35 33 13 39 26 4 33 32 46 12 44 6 17 24 28 35 10 1 1 9 24 41 37 29 1 10 9 40 OR 35 49 48 1 10 P L A T F O R M 5 34 20 14 41 29 34 35 4 1 10 1 10 41 1 10 4 18 38 1 2 37 22 13 27 19 23 S E C T I O N 26 3 47 7 33 1 9 1 9 38 SECTION 4 PLATFORM FIGURE 4-3.HANDRAILS INSTALLATIONS (1532E2 & 1932E2 CE SPEC). 3120856 SECTION 4 PLATFORM FIGURE 4-3. HANDRAILS INSTALLATIONS (1532E2 & 1932E2 CE SPEC). FIG & ITEM # 1 2 3 4 5 6 7 8 9 PART NUMBER DESCRIPTION QTY. Ref. 0258295 FOLDDOWN HANDRAILS INSTALLATIONS OPTIONS (1532E2 & 1932E2 CE SPEC): DRYWALL GATE - 1/2 SWING 0100011 0641605 0901870 1060379 1271404 1840018 2600231 2940074 3300151 2080063 10 3300356 2080064 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 3120856 3300432 3340612 3422219 3422369 3430418 3450202 3520072 3571061 3571145 3641301 3641302 3641303 3641304 3641305 3641307 3760170 3820020 3860085 Use 3860095 3860095 3911008 3911424 3911430 3911432 3911532 3911536 Loctite #242 Bolt 3/8”-16NC x 3” (Prior to S/N 108888) Bracket Cable, Lanyard Channel, Slide Cable Carrier (Prior to S/N 103151) Hinge Latch Nut Options: Acorn 1/4”-20NC (Prior to S/N 98156) Nylon Lock Nut 1/4” - 20NC (S/N 98156 to Present) Nut Options: Acorn 5/16”-18NC (Prior to S/N 98156) Nylon Lock Nut 5/16” - 18NC (S/N 98156 to Present) Nut, Acorn #10-24 Pad, Nylon Cover (Black) Pin, Snapper Pin, Quick Release Pin, Flathead Clevis Pin, Cotter Plug, Cap Plate, Placard Plate, Placard Rail Weldment - Right Side Platform Rail Weldment - Right Side Platform Rail Weldment - Bottom Extension Rail Weldment - Top Extension Rail Weldment - Top Rail Weldment - Vertical Support Ring Rivet Roller Roller Options: Prior to S/N 79527 (Was p/n 3860087) S/N 79527 to Present Screw #10-24NC x 1/2” Screw 1/4”-20NC x 1 1/2” Screw 1/4”-20NC x 1 3/4” (Prior to S/N 98156) Screw 1/4”-20NC x 2” Screw 5/16”-18NC x 2” Screw 5/16”-18NC x 2 1/4” Ref. REV. O S E C T I O N A/R 4 4 4 2 1 2 1 A/R 4 A/R P L A T F O R M 4 1.5ft/46cm 4 3 2 2 9 1 1 1 1 1 1 2 2 4 9 2 2 4 4 6 20 2 10 4-11 SECTION 4 PLATFORM FIGURE 4-3. HANDRAILS INSTALLATIONS (1532E2 & 1932E2 CE SPEC). (CONTINUED) FIG & ITEM # PART NUMBER 36 45 46 47 48 49 3911408 1320270 0271553 Lanyard Installation (Not Shown) 1703175 1704277 3840732 Decal, Lanyard Decal, Lanyard Attach Graphic Rod, Safety Belt Attach ——————— Drywall Gate - 1/2 Swing (Includes Items 5, 18-25, 38, 43-45) 44 P L A T F O R M 101 102 103 2901976 4-12 2 4845826 4846602 4845827 4845829 3911428 4160177 4160200 4420076 4567710 4567719 4711400 4711500 4740476 4845790 4846599 4 QTY. Spring, Hinge Options: Prior to S/N 111642 S/N 111642 to Present Tape, UHMW Tube, Top Extension Tube, Rear Entry Flatwasher 1/4” Narrow Flatwasher 5/16” Narrow Washer, Thrust Weldment, Gate Options: Prior to S/N 104900 S/N 104900 to Present Weldment, Rail Support Options: Prior to S/N 104900 S/N 104900 to Present Weldment, Rail Support Weldment, Rail Retainer Screw 1/4” - 20 x 1 5/8” (S/N 98211 to Present) (Not Shown) Screw (S/N 103151 to Present) Clamp (S/N 103151 to Present) 37 38 39 40 41 42 43 S E C T I O N DESCRIPTION REV. 12ft/3.6m 2 1 A/R 8 4 1 1 1 2 12 3 3 Ref. B 2 2 1 1 4 3120856 SECTION 4 PLATFORM FIGURE 4-3. HANDRAILS INSTALLATIONS (1532E2 & 1932E2 CE SPEC). (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 4 P L A T F O R M 3120856 4-13 9 31 4 10 4-14 11 42 34 33 43 10 33 OR 29 30 38 16 39 6 13 40 23 20 12 21 24 1 11 3 1 11 1 11 26 24 30 15 4 10 35 25 32 1 2 23 5 18 S E C T I O N 35 8 27 1 10 29 33 P L A T F O R M 1 7 28 36 37 18 14 17 SECTION 4 PLATFORM FIGURE 4-4.HANDRAILS INSTALLATIONS (2032E2 AUSTRALIAN SPEC). 3120856 SECTION 4 PLATFORM FIGURE 4-4. HANDRAILS INSTALLATIONS (2032E2 AUSTRALIAN SPEC). FIG & ITEM # PART NUMBER 0257951 1 2 3 4 5 6 7 8 9 10 0100011 0641605 3860085 2940074 1271339 1840017 3300432 3430418 3450202 3300151 2080063 11 3300356 2080064 12 13 14 15 16 17 18 19 20 21 22 23 24 25 29 26 27 28 29 30 3120856 Use 1060329 1060697 1060329 3520072 3570925 3641200 3641201 3641202 3820020 Not Used 3422369 3760170 Not Used 3911532 4420076 3911424 Use 3860095 3860095 3860087 3340612 3911008 3911432 3911536 DESCRIPTION STANDARD HANDRAILS INSTALLATIONS OPTIONS (2032E2 AUSTRALIAN SPEC): DRYWALL GATE - 1/2 SWING Loctite #242 Bolt 3/8”-16NC x 3” (Prior to S/N 108888) Roller Latch Channel, Slide Cable Carrier (Prior to S/N 103151) Nut, Acorn #10-24 Pin, Flathead Clevis Pin, Cotter Nut Options: Acorn 1/4”-20NC (Prior to S/N 99066) Nylon Lock Nut 1/4” - 20NC (S/N 99066 to Present) Nut Options: Acorn 5/16”-18NC (Prior to S/N 99066) Nylon Lock Nut 5/16” - 18NC (S/N 99066 to Present) Cable, Lanyard (Prior to S/N 76505) Was P/N 1060695 S/N 76505 to S/N 103769 S/N 103769 to Present Plug, Cap Plate, Placard Rail Weldment - Left Side Platform Rail Weldment - Right Side Platform Rail Weldment - Extension Rivet Pin, Plunger Ring, Quick Release Screw 5/16”-18NC x 2” Tape, UHMW Screw 1/4”-20 1 1/2” Roller Options: Prior to S/N 79527 (Was p/n 3860087) S/N 79527 to Present Roller Pad, Nylon Cover Screw #10-24NC x 1/2” Screw 1/4”-20 x 2” Screw 5/16”-18 x 2 1/4” QTY. REV. Ref. Ref. N S E C T I O N 1 4 2 1 2 1 4 2 2 A/R 4 A/R P L A T F O R M 1 3 1 1 1 1 6 3 1 8 12ft/3.6m 4 2 2 1.5ft/46cm 4 6 6 4-15 SECTION 4 PLATFORM FIGURE 4-4. HANDRAILS INSTALLATIONS (2032E2 AUSTRALIAN SPEC). (CONTINUED) FIG & ITEM # PART NUMBER 31 32 33 34 35 36 37 38 39 40 41 42 43 S E C T I O N 4 P L A T F O R M 101 102 103 QTY. 4160177 4160200 4567738 4711400 4711500 4740476 4751000 4845790 4845826 4845827 4845829 3911534 3911408 1320270 Spring, Hinge Options: Prior to S/N 111642 S/N 111642 to Present Tube, Rear Entry Flatwasher 1/4” Narrow Flatwasher 5/16” Narrow Washer, Thrust Flatwasher #10 Wide Weldment, Gate Weldment, Rail Support Weldment, Rail Support Weldment, Rail Retainer Screw 5/16” - 18 x 2 1/8” (Prior to S/N 76505) Screw (S/N 103151 to Present) Clamp (S/N 103151 to Present) 0271553 Lanyard Installation (Not Shown) Ref. 1703175 1704277 3840732 Decal, Lanyard Decal, Lanyard Attach Graphic Rod, Safety Belt Attach ——————— Drywall Gate - 1/2 Swing (Includes Items 4, 14-17, 48 - 50) 2 2 1 2901979 4-16 DESCRIPTION REV. 2 1 17 8 4 4 1 1 1 2 2 3 3 1 B 3 3120856 SECTION 4 PLATFORM FIGURE 4-4. HANDRAILS INSTALLATIONS (2032E2 AUSTRALIAN SPEC). (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 4 P L A T F O R M 3120856 4-17 4-18 47 28 12 1 28 9 41 18 31 39 1 10 15 45 13 37 40 29 1 10 18 18 42 3 27 52 39 16 44 31 4 31 14 1 11 33 17 34 6 22 35 1 11 1 10 31 43 39 18 31 45 15 4 35 P L A T F O R M 52 1 11 3 1 10 4 38 7 52 24 8 30 20 19 26 15 10 1 14 10 39 54 25 53 21 1 11 5 46 6 OR 23 3 S E C T I O N 48 32 31 10 1 4 36 1 2 1 34 11 31 10 1 SECTION 4 PLATFORM FIGURE 4-5.HANDRAILS INSTALLATIONS (2032E2 / CE SPEC). 3120856 SECTION 4 PLATFORM FIGURE 4-5. HANDRAILS INSTALLATIONS (2032E2 / CE SPEC). FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 PART NUMBER DESCRIPTION QTY. Ref. 0257952 FOLDDOWN HANDRAILS INSTALLATIONS OPTIONS (2032E2 CE SPEC): DRYWALL GATE - 1/2 SWING 0100011 0641605 0901870 1060379 Use 1060329 1060329 1271339 1840018 2600231 2940074 3300151 2080063 11 3300356 2080064 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 3120856 3300432 3340612 3422219 3422369 3430418 3450202 3520072 3571060 3571061 3641269 3641270 3641271 3641272 3760170 3820020 3860085 3911008 3911424 3911428 3911432 3911532 4160177 4160200 4420076 Loctite #242 Bolt 3/8”-16NC x 3” (Prior to S/N 108888) Bracket Weldment Cable, Lanyard Cable, Lanyard (Was P/N 1060697) (Prior to S/N 103769) (S/N 103769 to Present) Channel, Slide Cable Carrier (Prior to S/N 103151) Hinge Latch Nut Options: Acorn 1/4”-20NC (Prior to S/N 98211) Nylon Lock Nut 1/4” - 20NC (S/N 98211 to Present) Nut Options: Acorn 5/16”-18NC (Prior to S/N 98211) Nylon Lock Nut 5/16” - 18NC (S/N 98211 to Present) Nut, Acorn #10-24NC Pad, Nylon Cover Pin, Snap Pin, Plunger Pin, Clevis Pin, Cotter 1/16” x 1/2” Plug, Cap Plate, Placard Plate, Placard Rail Weldment - Platform Right Side Bottom Section Rail Weldment - Platform Left Side Bottom Section Rail Weldment - Extension Front Bottom Section Rail Weldment - Extension Front Top Section Ring Rivet Roller Screw #10-24NC x 1 1/2” Screw 1/4”-20NC x 1 1/2” Screw 1/4”-20NC x 1 3/4” Screw 1/4”-20NC x 2” Screw 5/16”-18NC x 2” Spring, Hinge Options: Prior to S/N 111642 S/N 111642 to Present Tape, UHMW Ref. REV. Q S E C T I O N 1 4 4 4 1 2 1 2 1 39 4 P L A T F O R M 12 4 1.5ft/46cm 4 3 2 2 11 1 1 1 1 1 1 5 9 4 4 4 12 20 6 2 12ft/3.6m 4-19 SECTION 4 PLATFORM FIGURE 4-5. HANDRAILS INSTALLATIONS (2032E2 / CE SPEC). (CONTINUED) FIG & ITEM # PART NUMBER 35 S E C T I O N 4 P L A T F O R M 36 37 38 4567610 3641311 4567611 4567614 4567615 39 40 41 42 4711400 4740476 4845790 4845825 43 44 45 46 4845826 4845827 4845829 4566849 Use 3860095 3860095 4751000 4751500 Not Used 3911536 3911408 1320270 47 48 49 to 51 52 53 54 101 102 103 Rail Weldment - Platform Right & Left Sides Top Sections Options: Prior to S/N 49450 S/N 49450 to Present Rail Weldment - Extension Right Side Top Section Rail Weldment - Platform Rear Rail Weldment - Extension Left Side Top Section (Prior to S/N 93070 Only) Flatwasher 1/4” Narrow Thrustwasher Gate, Self-Closing Rail Weldment - Platform Rear Left & Right Top Sections Rail, Support (Right Side Rear) Rail, Support (Left Side Rear) Retainer, Rail Tube, Spacer (Prior to S/N 52645) Roller (S/N 52645 to S/N 79527) (Was p/n 3860087) Roller (S/N 79527 to Present) Flatwasher #10 Wide Flatwasher 5/16” Narrow Screw 5/16”-18NC x 2 1/4” Screw (S/N 103151 to Present) Clamp (S/N 103151 to Present) 0271553 Lanyard Installation (Not Shown) 1703175 1704277 3840732 Decal, Lanyard Decal, Lanyard Attach Graphic Rod, Safety Belt Attach ——————— Drywall Gate - 1/2 Swing (Includes Items 6, 19-24, 35, 36, 41-44) 2901981 4-20 DESCRIPTION QTY. REV. 2 2 1 1 17 4 1 2 1 1 2 2 2 2 4 4 6 3 3 Ref. B 2 2 1 1 5 3120856 SECTION 4 PLATFORM FIGURE 4-5. HANDRAILS INSTALLATIONS (2032E2 / CE SPEC). (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 4 P L A T F O R M 3120856 4-21 4-22 18 10 3 1 12 28 46 31 14 44 9 24 35 40 39 16 13 10 33 41 51 10 10 15 30 42 18 38 17 32 31 43 22 11 3 23 48 49 4 35 32 7 29 10 31 6 32 25 10 39 OR 52 50 11 5 15 47 32 45 10 4 22 27 34 11 6 P L A T F O R M 37 47 11 19 48 32 8 21 3 1 2 36 S E C T I O N 26 11 20 18 10 14 4 SECTION 4 PLATFORM FIGURE 4-6.HANDRAILS INSTALLATIONS (2646E2 & 3246E2 AUSTRALIAN & CE SPEC) 3120856 SECTION 4 PLATFORM FIGURE 4-6. HANDRAILS INSTALLATIONS (2646E2 & 3246E2 AUSTRALIAN & CE SPEC) FIG & ITEM # 1 2 3 4 5 6 7 8 9 10 PART NUMBER DESCRIPTION QTY. REV. 0257954 FOLDDOWN HANDRAILS INSTALLATIONS (2646E2 & 3246E2 AUSTRALIAN & CE SPEC): Ref. T 0100011 0641605 0901870 1060379 Loctite #242 Bolt 3/8”-16NC x 5/8” (Prior to S/N 108888) Bracket Weldment Cable, Lanyard Cable, Lanyard (Was P/N 1060697) (Prior to S/N 103769) (S/N 103769 to Present) Channel, Slide Cable Carrier (Prior to S/N 103151) Hinge Latch Nut Options: Acorn 1/4”-20NC (Prior to S/N 99066) Nylon Lock Nut 1/4” - 20NC (S/N 99066 to Present) Nut Options: Acorn 5/16”-18NC (Prior to S/N 99066) Nylon Lock Nut 5/16” - 18NC (S/N 99066 to Present) Nut, Acorn #10-24NC Pad, Nylon Cover Pin, Snap Pin, Plunger Pin, Clevis Pin, Cotter Plug, Cap Plate, Placard Rail Weldment - Extension Front Bottom Section Rail Weldment - Extension Front Top Section Rail Weldment - Platform Rear Right & Left Top Section Rail Weldment - Platform Right Side Bottom Section Rail Weldment - Platform Left Side Bottom Section Ring, Quick Release Rivet Roller Screw #10-24NC x 1” Screw 1/4”-20NC x 1 1/2” Screw 1/4”-20NC x 1 3/4” (Prior to S/N 99066 Only) Screw 1/4”-20NC x 2” Screw 5/16”-18NC x 2” Spring, Hinge Options: Prior to S/N 111642 S/N 111642 to Present Tape, UHMW Use 1060329 1060329 1271339 1840017 2600231 2940074 3300151 2080063 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 3120856 3300356 2080064 3300432 3340612 3422219 3422369 3430418 3450202 3520072 3570925 3641219 3641275 3641286 3641296 3641297 3760170 3820020 3860085 3911008 3911424 3911430 3911432 3911532 4160177 4160200 4420076 1 4 4 4 1 S E C T I O N 2 1 4 1 49 4 P L A T F O R M 12 4 1.5ft/46cm 4 3 2 2 11 1 1 1 2 1 1 1 5 2 4 4 6 18 18 2 12ft/3.6m 4-23 SECTION 4 PLATFORM FIGURE 4-6. HANDRAILS INSTALLATIONS (2646E2 & 3246E2 AUSTRALIAN & CE SPEC) (CONTINUED) FIG & ITEM # PART NUMBER 35 4567315 36 37 4567318 4567346 38 39 40 41 42 43 44 45 4567678 4711400 4740476 4845790 4845829 4845835 4845836 S E C T I O N 4 46 47 48 P L A T F O R M 4566849 Use 3860095 3860095 4751000 4711500 3911426 3911428 49 50 51 52 101 102 103 3911534 3911536 3911408 0940087 1320270 Rail Weldment - Platform Right & Left Side Top Section Rail Weldment - Extension Right Side Top Section Rail Weldment - Extension Left Side Top Section (Prior to S/N 99066 Only) Rail Weldment - Platform Center Top Section Flatwasher 1/4” Narrow Thrustwasher Gate Weldment Retainer, Rail Support (Right Side Rear) Support (Left Side Rear) Roller Options: Prior to S/N 52645 S/N 52645 to S/N 79527 (Was p/n 3860087) S/N 79527 to Present Flatwasher #10 Wide Flatwasher 5/16” Narrow Screw 1/4” - 20 x 1 5/8” Options: Prior to S/N 76503 S/N 76503 to Present Screw 5/16” -18 x 2 1/8” Options: Prior to S/N 76503 S/N 76503 to Present Screw (S/N 103151 to Present) Bumper, Arm (S/N 103151 to Present) Clamp (S/N 103151 to Present) 0271553 Lanyard Installation (Not Shown) 1703175 1704277 3840732 Decal, Lanyard Decal, Lanyard Attach Graphic Rod, Safety Belt Attach ——————— Drywall Gate - 1/2 Swing (Includes Items 6, 19-24, 35, 36, 37, 41, 43 and 44) 2901984 4-24 DESCRIPTION QTY. REV. 2 2 1 1 15 4 1 2 1 1 2 4 4 24 10 3 1 3 Ref. B 2 2 1 1 5 3120856 SECTION 4 PLATFORM FIGURE 4-6. HANDRAILS INSTALLATIONS (2646E2 & 3246E2 AUSTRALIAN & CE SPEC) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 4 P L A T F O R M 3120856 4-25 SECTION 4 PLATFORM FIGURE 4-7.PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROL MACHINES) S E C T I O N 4 P L A T F O R M 4-26 3120856 SECTION 4 PLATFORM FIGURE 4-7. PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROL MACHINES) FIG & ITEM # PART NUMBER 0258464 0273152 0258460 0273154 0258589 0273153 0258590 0273155 1 2 3 0140011 0641404 0861174 0861214 4 Use 1060329 1060329 5 6 7 8 9 10 11 12 13 14 15 16 17 3120856 1600268 1600295 1703803 Use 2420201 2920026 2920094 3252604 3252602 3311001 3421453 3641237 3740129 3760170 3790012 3900177 DESCRIPTION QTY. PLATFORM CONSOLE BOX ASSEMBLIES OPTIONS: Australian Spec with Tilt Indicators & Cut-Out Options: (Prior to S/N 112511) (S/N 112511 to Present) Australian Spec with Tilt Indicators, Cut-Out & Battery Discharge Indicator Options: (Prior to S/N 112511) (S/N 112511 to Present) CE Spec with Tilt Indicators Options: (Prior to S/N 112511) (S/N 112511 to Present) CE Spec with Tilt Indicators & Battery Discharge Indicator Options: (Prior to S/N 112511) (S/N 112511 to Present) NOTE: SHOULD A NEW CONSOLE BOX HAVE BEEN ORDERED FOR A MACHINE BUILT PRIOR TO S/N 71662, REPLACEMENT BOX WOULD HAVE THE PC BOARD INSTEAD OF THE RELAYS. IDENTIFY CONFIGURATION BEFORE ORDERING REPAIR PARTS. Ref. Ref. Alarm Options: Bolt 1/4”-20NC x 1/2” Box, Platform Australian Spec CE Spec Cable, Lanyard Options: Prior to S/N 111924 (Was P/N 1060492) S/N 111924 to Present Controller Assembly Options (See Figure 4-9 for Breakdown): Prior to S/N 59220 S/N 59220 to Present Decal - Relay Function (Prior to S/N 71662 Only) Gauge, Battery Discharge Indicator (Was 2420186) (Optional - When Equipped) Lamp. Indicator Options: Bulb, Light Options: Lid, Nameplate Options: Without Battery Discharge Indicator With Battery Discharge Indicator Nut #10-24NC Snap-Pin Rail (Prior to S/N 71662 Only) Relay, DPDT (Prior to S/N 71662 Only) Ring, Quick Release O-Ring Screw, Plastite #8 x 1/2” REV. Ref. Ref. Ref. I A Ref. Ref. Ref. Ref. Ref. Ref. H A Ref. Ref. Ref. H A I A S E C T I O N 4 P L A T F O R M 1 4 1 1 1 1 1 1 1 1 2 1 1 A/R 1 2 6 4-27 SECTION 4 PLATFORM FIGURE 4-7. PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROL MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER 18 19 20 21 22 22A 23 3900178 4060802 4360267 4360328 4360339 7012593 S E C T I O N 4360289 4360475 7012612 7020176 23A 24 25 4 7012611 7020175 4420008 4460495 4460480 P L A T F O R M 26 4460496 4460471 27 28 29 30 31 32 33 34 35 36 37 4460497 4460470 4740066 4740120 4751000 4761000 4761400 4845755 4922143 4922372 4922149 4922373 4922062 4360336 Use 0610149 0610149 Use 0610149 0610149 4-28 DESCRIPTION Screw, Plastite #10-32NF x 1/2” Guard, Switch Switch, Contact - N.O. Switch, Toggle Switch, Push Button (Enable) Boot, Green Switch, Emergency Stop Options: Switch Prior to S/N 69428 Switch S/N 69428 to Present Boot (Use with 4360289 Switch) Block, Contact (Use with 4360475 Switch) Cap Options: Cap (Use with 4360289 Switch) Cap (Use with 4360475 Switch) Tape Connector, Electrical Options: Australian Spec CE Spec Lockwasher, Receptacle Options: Australian Spec CE Spec Nut, Receptacle Options: Australian Spec CE Spec Thrustwasher, Bronze Washer, Nylon Flatwasher #10 Lockwasher #10 Lockwasher 1/4” Bracket, Hanger Harness - Platform Control Box Options (Not Shown - See Section 7 for Breakdown): Australian Spec Prior to S/N 71662 Australian Spec S/N 71662 to Present CE Spec Prior to S/N 71662 CE Spec S/N 71662 to Present Harness - Platform Relay (Prior to S/N71662 Only) (Not Shown - See Section 7 for Breakdown) Switch, Toggle Board, PC Logic Module Options (S/N 71662 to Present Only): Australian Spec (Prior to S/N 112511) Was P/N 0610133 S/N 112511 to Present CE Spec (Prior to S/N 112511) Was P/N 0610132) S/N 112511 to Present QTY. REV. 4 2 1 1 1 1 1 1 1 1 3ft/.9m 1 1 1 1 4 A/R 2 4 1 1 1 1 1 3120856 SECTION 4 PLATFORM FIGURE 4-7. PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROL MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER 38 Not Required Not Required 1704260 101 4360387 DESCRIPTION QTY. Decal Options: Australian Spec CE Spec Prior to S/N 69428 CE Spec S/N 69428 to Present A/R 0 0 1 HORN INSTALLATION (OPTIONAL) Ref. Switch, Push Button REV. S E C T I O N 1 4 P L A T F O R M 3120856 4-29 SECTION 4 PLATFORM FIGURE 4-8.PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL CONTROL MACHINES) 13 8 S E C T I O N 19 11 7 13 5 4 14 24 27 P L A T F O R M 18 18A 23 28 2 10 30 7 1 17 9 13 101 29 12 22 25 4 15 26 3 16 1 6 13 21 20 4-30 3120856 SECTION 4 PLATFORM FIGURE 4-8. PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL CONTROL MACHINES) FIG & ITEM # PART NUMBER 0258111 1 2 3 4 5 6 7 0140011 0181847 0610123 0861256 0902485 0902499 1600282 8 9 10 11 12 13 14 15 16 1670869 2420176 2560141 3252610 3310601 3900265 3900178 3900226 3900227 0641404 17 4060914 4060976 18 4360289 4360475 7012612 7020176 18A 19 20 21 22 23 24 25 26 27 7012611 7020175 4360453 4460470 4460471 4460613 4740066 4740120 4760600 4761400 4922183 28 4922184 29 30 4460466 1704260 3120856 DESCRIPTION CONSOLE BOX ASSEMBLY OPTIONS: Console Box With Battery Indicator and Tilt Alarm (W/Tilt Light Only) Angle, Latch Card, Circuit Box, Platform With Battery Indication and Tilt Light Hanger, Bracket Bracket Controller Assembly (See Figure 4-10 for Breakdown) Cover, Bezel Gauge, Battery Indicator (with Battery Indicator Only) Thumbscrew Lid, Nameplate Nut #6-32 Self Tapping #8-18 x 3/4” Screw, Plastite #10-32 x 1/2” Screw, Plastite #8 x 1/2” Hardware Options: Screw, Plastite 1/4”-20NC x 1/2” (Prior to S/N 85825) Bolt 1/4”-20NC x 1/2” (S/N 85825 to Present) Shield, Back Cover Options: Prior to S/N 61362 S/N 61362 to Present Switch, Emergency Stop Options: Switch Prior to S/N 69428 Switch S/N 69428 to Present Boot (Use with 4360289 Switch) Block, Contact (Use with 4360475 Switch) Cap Options: Cap (Use with 4360289 Switch) Cap (Use with 4360475 Switch) Switch, Keypad Nut, Terminal Lockwasher, Terminal Connector, Electrical Washer, Thrust (Bronze) (Prior to S/N 69428) Washer, Nylon Lockwasher #6 Lockwasher 1/4” Harness - Membrane Pad (See Section 7 for Breakdown) Harness - Platform Control Box (See Section 7 for Breakdown) Seal, Terminal Decal - EMS QTY. REV. Ref. Ref. H 1 1 1 1 1 1 1 S E C T I O N 1 1 1 1 2 A/R 4 2 4 4 P L A T F O R M 1 1 1 1 1 1 1 1 1 4 2 4 1 1 7 1 4-31 SECTION 4 PLATFORM FIGURE 4-8. PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL CONTROL MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER 0259655 101 4360387 DESCRIPTION HORN COMPONENTS INSTALLATION Switch, Push Button QTY. REV. Ref. B 1 S E C T I O N 4 P L A T F O R M 4-32 3120856 SECTION 4 PLATFORM FIGURE 4-8. PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL CONTROL MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 4 P L A T F O R M 3120856 4-33 SECTION 4 PLATFORM FIGURE 4-9.CONTROLLER ASSEMBLY (STANDARD CONTROLS MACHINES) 2 2G S E C T I O N 2 2J 2 2B 2 2C 2 2F 2 2E 2 2A 2 2D 4 P L A T F O R M 2 2H 1B 1A 1 4 3 3A 4-34 3120856 SECTION 4 PLATFORM FIGURE 4-9. CONTROLLER ASSEMBLY (STANDARD CONTROLS MACHINES) FIG & ITEM # PART NUMBER 1600268 1600295 1 1A 1B 1C 7011990 7020521 Not Serviced 7003778 7020502 2C Not Required 7020522 7011991 7020500 7020501 7020505 Use 7020541 2D 2E 7011995 Use 7020541 2F 2G 2H 2J 7003791 7011997 7011998 7003790 2 2A 2B 3 7011999 7020523 4460265 4460268 3A 4 5 6 3120856 7003714 Not Available Not Serviced Not Required 7020524 7011987 DESCRIPTION QTY. REV. CONTROLLER ASSEMBLIES PRIOR TO S/N 59220 - Stamped ID # Ending with 1619 S/N 59220 TO PRESENT - Stamped ID # Ending with 1676 Ref. Ref. A Ref. C Mechanical Assembly (Prior to S/N 59220) Mechanical Assembly (S/N 59220 to Present) Handle Assembly Boot Gasket Holder, Magnet Options (Not Shown): Prior to S/N 59220 S/N 59220 to Present Grip Assembly Switch, Rocker Switch, Push Button - Red Switch, Separator Grip - Right Half (was p/n 7011993 & p/n 7020531) Pin, Grooved Grip - Left Half (was p/n 7011994 & p/n 7020532) Actuator, Switch Trigger Screw Cap, Rubber Note: p/n 7020541 Includes Items 2C & 2E With a JLG Logo. Electrical Assembly Options: Prior to S/N 59220 S/N 59220 to Present Connector, Receptacle - 9 Pin (Not Shown) Socket (Not Shown) Switch, Rocker Options: Prior to S/N 59220 S/N 59220 to Present Plate Assembly Magnet Options (Not Shown): Prior to S/N 59220 S/N 59220 to Present Spring (Not Shown) 1 1 1 1 1 A/R 0 1 1 2 1 1 1 S E C T I O N 4 P L A T F O R M 1 1 1 1 4 1 Ref. 1 1 9 A/R 3 1 1 A/R 0 1 1 4-35 SECTION 4 PLATFORM FIGURE 4-10.CONTROLLER ASSEMBLY (PROPORTIONAL CONTROLS MACHINES) S E C T I O N 4 P L A T F O R M 4-36 3120856 SECTION 4 PLATFORM FIGURE 4-10. CONTROLLER ASSEMBLY (PROPORTIONAL CONTROLS MACHINES) FIG & ITEM # PART NUMBER 1600282 1 1A 1B 1C 2 2A 2B 2C 2D 7020503 Use 7020520 7020504 7020502 7011991 7011992 7020501 7011993 7011994 2E 2F 2G 3 7003791 7011997 7003790 7020508 4460265 4460268 4460424 7020509 7020510 7011940 7020511 3A 3B 3C 3D 3120856 DESCRIPTION CONTROLLER ASSEMBLY Handle/Housing Assembly Boot (was p/n 7003778) Plate, Mounting Gasket Grip Assembly Switch Assembly Switch, Push Button - Red Grip - Right Half (was p/n 7011993 & p/n 7020531) Grip - Left Half (was p/n 7011994 & p/n 7020532) Note: p/n 7020541 Includes Items 2C & 2D With a JLG Logo. Actuator, Switch Trigger Cap, Rubber Electrical Assembly Connector, Receptacle - 9 Pin (Not Shown) Socket (Not Shown) Plug, Male - 2 Position (Not Shown) Plate, Mounting - Potentiometer Potentiometer Gear, Pinion Setscrew #6-32 x 1/8” QTY. REV. Ref. A 1 1 1 1 1 1 1 1 1 Ref. S E C T I O N 1 1 1 1 1 8 1 1 1 1 1 4 P L A T F O R M 4-37 SECTION 4 PLATFORM FIGURE 4-10. CONTROLLER ASSEMBLY (PROPORTIONAL CONTROLS MACHINES) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 4 P L A T F O R M 4-38 3120856 SECTION 5 CYLINDERS TABLE OF CONTENTS FIGURE 5-1 5-2 5-3 5-4 5-5 5-6 DESCRIPTION Brake Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lift Cylinder Components Assembly (1532E2 & 1932E2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lift Cylinder Components Assembly (2032E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lift Cylinder Components Assembly (2632E2 & 2646E2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lift Cylinder Components Assembly (3246E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steer Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 5-2 5-4 5-8 5-12 5-16 5-20 S E C T I O N 5 C Y L I N D E R 3120856 5-1 SECTION 5 CYLINDERS FIGURE 5-1.BRAKE CYLINDER ASSEMBLY 6 S E C T I O N 100 101 1 2 4 5 3 5 C Y L I N D E R 8 9 7 10 12 11 13 5-2 3120856 SECTION 5 CYLINDERS FIGURE 5-1. BRAKE CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1683557 1683833 1 2 3 4 5 6 7 8 9 10 11 12 13 7011609 7017220 See Note See Note See Note Not Serviced 7017221 See Note See Note See Note Use Item 100 7017264 See Note 7017222 DESCRIPTION QTY. REV. BRAKE CYLINDER ASSEMBLIES Prior to S/N 65498 S/N 65498 to Present Note: Original Equipment components may have been replaced with Service Replacement component parts. Identify p/n stamped on cylinder before ordering parts. Ref. Ref. Ref. Ref. A A Locknut Piston O-Ring (Note: See Items 100 & 101) Seal, Piston (Note: See Items 100 & 101) O-Ring (Note: See Items 100 & 101) Barrel Guide O-Ring (Note: See Items 100 & 101) Ring, Back-up (Note: See Items 100 & 101) Seal (Note: See Items 100 & 101) Ring, Retaining Options: 1683557 Cylinder 1683833 Cylinder Wiper (Note: See Items 100 & 101) Rod 1 1 1 1 1 1 1 1 1 1 1 KIT OPTIONS: 100 101 3120856 7017223 7017262 Seal Kit (Includes Items 3-5 and 8-12) 1683557 Cylinder 1683833 Cylinder S E C T I O N 5 C Y L I N D E R 1 1 Ref. 1 5-3 SECTION 5 CYLINDERS FIGURE 5-2.LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2) 29 55 36 23 16 300 43 205 1 S E C T I O N 53 213 215 206 216 115 207 215 54 111 5 108 107 C Y L I N D E R 118 105 119 101 102 109 106 103 117 104 116 29 55 36 29 5-4 3120856 SECTION 5 CYLINDERS FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2) FIG & ITEM # PART NUMBER 0270502 0258014 1 2 to 15 16 17 to 22 23 24 to 28 29 30 to 35 36 37 to 42 43 44 to 52 53 0080228 Not Used 0641506 Not Used 0902371 Not Used 1060644 Not Used 3321402 Not Used 3450405 Not Used 4641001 7017445 7012967 7017444 54 55 4641002 4641014 7012953 4711400 101 102 103 104 105 106 107 108 109 110 111 112 to 114 115 116 117 118 1683603 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Not Used 7017367 Not Used 7019832 7019831 7017382 7017399 119 7017380 3120856 DESCRIPTION MANUAL DESCENT COMPONENTS (1532E2) MANUAL DESCENT COMPONENTS (1932E2) QTY. REV. Ref. Ref. F J Adapter, Cable 1 Bolt 5/16”-18 NC x 3/4” 2 Bracket, Cable Mounting 1 Cable, Manual Descent 1 Nut, Jam 1/4”-20NC 4 Pin, Cotter 1/8” x 1/4” 1 Cartridge, Solenoid Valve Cartridge Seal Kit - 7017445 Cartridge Coil Cartridge, Restrictor/Check Options: Prior to S/N 50496 S/N 50496 to Present Seal Kit - 4641002 & 4641014 Valve Flatwasher 1/4” Narrow 1 1 1 1 1 LIFT CYLINDER ASSEMBLY - 1532E2 & 1932E2 O-Ring Ring, Back-up O-Ring Wiper O-Ring Seal Seal Ring, Guidelock Ring, Wear S E C T I O N 5 C Y L I N D E R 1 2 Ref. 1 1 1 1 1 1 1 1 1 Locknut 1 Barrel Weldment Rod Weldment Head Piston (Note: Prior to S/N 65873 piston is ductile iron. After S/N 65873 piston is aluminum. Aluminum piston is directly interchangeable with iron piston. Replacement piston will be aluminum.) Spacer 1 1 1 1 C 1 5-5 SECTION 5 CYLINDERS FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2) (CONTINUED) FIG & ITEM # S E C T I O N 201 to 204 205 206 207 208 to 212 213 214 215 216 217 to 220 PART NUMBER DESCRIPTION QTY. Ref. 0270793 OVERLOAD PRESSURE SWITCH INSTALLATION (FRENCH SPEC ONLY) (OPTIONAL) 1532E2 & 1932E2 Not Used 4360494 2220440 2221020 Not Used 4460428 Not Used 0100020 2220462 Not Used Switch, Pressure Fitting, Straight Fitting, Straight 1 1 1 Connector, Strain Relief 1 Pipe Sealant #567 Fitting, 90° KIT OPTIONS: 300 7019830 Ref. Seal Kit - 1683603 Cylinder (Includes Items 101-109) REV. D A/R 2 Ref. 1 5 C Y L I N D E R 5-6 3120856 SECTION 5 CYLINDERS FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 5 C Y L I N D E R 3120856 5-7 SECTION 5 CYLINDERS FIGURE 5-3.LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2) 25 49 31 19 14 300 37 1 S E C T I O N 47 217 207 217 206 213 205 48 115 111 5 108 107 C Y L I N D E R 118 105 101 102 109 106 103 117 104 116 25 49 31 25 5-8 3120856 SECTION 5 CYLINDERS FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2) FIG & ITEM # PART NUMBER 0257528 1 2 to 13 14 15 to 18 19 20 to 24 25 26 to 30 31 32 to 36 37 38 to 46 47 48 49 0080228 Not Used 0641506 Not Used 0902371 Not Used 1060659 Not Used 3321402 Not Used 3450405 Not Used 4641001 7017445 7012967 7017444 4641002 7012953 4711400 1683561 101 102 103 104 105 106 107 108 109 110 111 112 to 114 115 116 117 118 3120856 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Not Used 7003212 Not Used 7019823 7019822 7017376 7019810 DESCRIPTION MANUAL DESCENT CYLINDER COMPONENTS QTY. REV. Ref. M Adapter, Cable 1 Bolt 5/16-18NC x 3/4” 2 Bracket, Cable Mounting 1 Cable, Manual Descent 1 Nut, Jam 1/4”-20NC 4 Pin, Cotter 1/8” x 1/4” 1 Cartridge, Solenoid Valve Cartridge Seal Kit - 7017445 Cartridge Coil Cartridge, Restrictor/Check Seal Kit - 4641002 Valve Flatwasher 1/4” Narrow 1 1 1 1 1 1 2 LIFT CYLINDER ASSEMBLY - 2032E2 Ref. O-Ring Ring, Back-up O-Ring Wiper O-Ring Seal Seal Ring, Guidelock Ring, Wear 1 1 1 1 1 1 1 1 1 Locknut 1 Barrel Weldment Rod Weldment Head Piston (Note: Prior to S/N 65873 piston is ductile iron. After S/N 65873 piston is aluminum. Aluminum piston is directly interchangeable with iron piston. Replacement piston will be aluminum.) 1 1 1 1 S E C T I O N 5 C Y L I N D E R C 5-9 SECTION 5 CYLINDERS FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2) (CONTINUED) FIG & ITEM # S E C T I O N 201 to 204 205 206 207 208 to 212 213 214 to 216 217 218 to 220 PART NUMBER DESCRIPTION QTY. Ref. 0270791 OVERLOAD PRESSURE SWITCH INSTALLATION (FRENCH SPEC ONLY) (OPTIONAL) 2032E2 Not Used 4360494 2220440 2221020 Not Used 4460428 Not Used 0100020 Not Used Switch, Pressure Fitting, Straight Fitting, Straight 1 1 1 Connector, Strain Relief 1 Pipe Sealant #567 KIT OPTIONS: 300 7019808 Ref. Seal Kit - 1683561 Cylinder (Includes Items 101-109) REV. C A/R Ref. 1 5 C Y L I N D E R 5-10 3120856 SECTION 5 CYLINDERS FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 5 C Y L I N D E R 3120856 5-11 SECTION 5 CYLINDERS FIGURE 5-4.LIFT CYLINDER COMPONENTS ASSEMBLY (2632E2 & 2646E2) 206 207 400 70 71 72 S/N 69053 TO PRESENT PRIOR TO S/N 69053 69 S E C T I O N 46 48 46 305 316 306 48 308 314 111 114 307 108 5 107 C Y L I N D E R 117 105 118 101 102 109 106 103 116 104 115 TO UPPER LIFT CYLINDER TO LOWER LIFT CYLINDER 206 204 203 202 207 73 29 205 47 S/N 69053 TO PRESENT ONLY 5-12 201 209 208 3120856 SECTION 5 CYLINDERS FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (2632E2 & 2646E2) FIG & ITEM # 1 to 28 29 30 to 45 46 PART NUMBER Ref. S Not Used 0641608 Not Used Bolt 3/8”-16NC x 1” (S/N 69053 to Present Only) 2 Valve, Solenoid Options (1 Per Cylinder) Valve, Solenoid (Prior to S/N 69053) Seal Kit - 4641049 (Hydraforce Version of Valve) Seal Kit - 4641049 (Vickers Version of Valve) Coil (Hydraforce Version of Valve) Coil (Vickers Version of Valve) Valve, Solenoid (S/N 69053 to Present) Cartridge Seal Kit - 7017445 Cartridge Coil Manual Descent Cable Assembly Prior to S/N 69053 S/N 69053 to Present (See Items 201-209 for Breakdown) Valve, Relief (1 Per Cylinder) Valve, Relief (Prior to S/N 69053) Seal Kit - 4641030 Valve Valve, Relief (S/N 69053 to Present) Seal Kit - 4641118 2 Not Required 0259541 48 4641030 2900792 4641118 7012998 Not Used 0080228 0641506 0902371 3450405 3311605 1683882 1683562 1683882 3120856 REV. MANUAL DESCENT CYLINDER COMPONENTS 47 101 102 103 104 105 106 107 108 109 110 111 112 to 113 QTY. 0257666 4641049 2900708 Not Available 7017444 Not Available 4641001 7017445 7012967 7017444 49 to 68 69 70 71 72 73 DESCRIPTION Use Item 400 Use Item 400 Use Item 400 Use Item 400 Use Item 400 Use Item 400 Use Item 400 Use Item 400 Use Item 400 Not Used 7017367 Not Used Adapter, Cable (S/N 69053 to Present Only) Bolt 5/16”-18NC x 3/4” (S/N 69053 to Present Only) Bracket (S/N 69053 to Present Only) Pin, Cotter 1/8” x 1 1/4” (S/N 69053 to Present Only) Locknut 3/8”-16NC (S/N 69053 to Present Only) LIFT CYLINDER ASSEMBLY - 2632E2 & 2646E2 2632E2 2646E2 (Prior to S/N 69053) 2646E2 (S/N 69053 to Present) S E C T I O N 2 2 2 2 1 1 1 A/R 0 1 5 2 2 2 2 4 2 2 2 Ref. Ref. Ref. Ref. O-Ring Ring, Back-up O-Ring Wiper O-Ring Seal Seal Ring, Guidelock Ring, Wear 1 1 1 1 1 1 1 1 1 Locknut 1 A C A 5-13 C Y L I N D E R SECTION 5 CYLINDERS FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (2632E2 & 2646E2) (CONTINUED) FIG & ITEM # PART NUMBER 114 S E C T I O N 5 C Y L I N D E R 115 116 117 7019820 7019875 7019819 7017382 7017399 118 7019818 DESCRIPTION Barrel Weldment Options: 1683562 Cylinder 1683882 Cylinder Rod Weldment Head Piston (Note: Prior to S/N 65873 piston is ductile iron. After S/N 65873 piston is aluminum. Aluminum piston is directly interchangeable with iron piston. Replacement piston will be aluminum.) Spacer 1 1 1 1 MANUAL DESCENT CABLE ASSEMBLY (S/N 69053 TO PRESENT ONLY) Ref. 201 202 203 204 205 206 0100011 0561373 0561374 0641526 0902573 1060765 A/R 1 1 1 1 1 207 1060766 208 209 2560150 3900248 Loctite #242 Block, Cable Attach Block, Spacer Bolt 5/16”-18NC x 3 1/4” Bracket, Cable Cable Assembly - Upper Lift Cylinder (Includes Attaching Hardware) Cable Assembly - Lower Lift Cylinder (Includes Attaching Hardware) Handle Assembly Screw, Shoulder #10-24NC x 1/4” Ref. 0270792 OVERLOAD PRESSURE SWITCH INSTALLATION (FRENCH SPEC ONLY) (OPTIONAL) 2646E2 Only Not Used 4360494 2220440 2220654 2221020 Not Used 4460428 Not Used 0100020 Not Used 400 7019830 1 2 Ref. 1 1 1 1 Connector, Strain Relief 1 KIT OPTIONS: Seal Kit (Includes Items 101-109) B 1 Switch, Pressure Fitting, Straight Fitting, 90° Fitting, Straight Pipe Sealant #567 REV. 1 0259541 301 to 304 305 306 307 308 309 to 313 314 315 316 317 to 321 5-14 QTY. C A/R Ref. 1 3120856 SECTION 5 CYLINDERS FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (2632E2 & 2646E2) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 5 C Y L I N D E R 3120856 5-15 SECTION 5 CYLINDERS FIGURE 5-5.LIFT CYLINDER COMPONENTS ASSEMBLY (3246E2) 206 207 400 78 80 49 S/N 69053 TO PRESENT PRIOR TO S/N 69053 77 S E C T I O N 62 61 62 305 316 306 61 308 314 111 116 307 108 5 107 C Y L I N D E R 119 106 102 103 109 101 104 118 105 117 TO UPPER LIFT CYLINDER TO LOWER LIFT CYLINDER 206 204 203 202 207 41 79 205 60 S/N 69053 TO PRESENT ONLY 5-16 201 209 208 3120856 SECTION 5 CYLINDERS FIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY (3246E2) FIG & ITEM # PART NUMBER 0258889 0259408 1 to 40 41 42 to 48 49 50 to 59 60 Not Used 3311605 Not Used 3450405 Not Used Not Required 0259541 61 4641030 2900792 4641118 7012998 62 63 to 76 77 78 79 80 4641049 2900708 Not Available 7017444 Not Available 4641001 7017445 7012967 7017444 Not Used 0080228 0641506 0641608 0902371 1683771 1683883 101 102 103 104 105 106 107 108 109 110 3120856 Use Item 400 Use Item 400 Use Item 400 Use Item 400 Use Item 400 Use Item 400 Use Item 400 Use Item 400 Use Item 400 Not Used DESCRIPTION MANUAL DESCENT CYLINDER COMPONENTS Standard Controls Machines Proportional Controls Machines QTY. REV. Ref. Ref. Ref. H H Locknut 3/8”-16NC (S/N 69053 to Present Only) 2 Pin, Cotter 1/8” x 1 1/4” (S/N 69053 to Present Only) 2 Manual Descent Cable Assembly Prior to S/N 69053 S/N 69053 to Present (See Items 201-209 for Breakdown) Valve, Relief (1 Per Cylinder) Valve, Relief (Prior to S/N 69053) Seal Kit - 4641030 Valve Valve, Relief (S/N 69053 to Present) Seal Kit - 4641118 Valve, Solenoid Options (1 Per Cylinder) Valve, Solenoid (Prior to S/N 69053) Seal Kit - 4641049 (Hydraforce Version of Valve) Seal Kit - 4641049 (Vickers Version of Valve) Coil (Hydraforce Version of Valve) Coil (Vickers Version of Valve) Valve, Solenoid (S/N 69053 to Present) Cartridge Seal Kit - 7017445 Cartridge Coil A/R 0 1 Adapter, Cable (S/N 69053 to Present Only) Bolt 5/16”-18NC x 3/4” (S/N 69053 to Present Only) Bolt 3/8”-16NC x 1” (S/N 69053 to Present Only) Bracket (S/N 69053 to Present Only) LIFT CYLINDER ASSEMBLY - 3246E2 Prior to S/N 69053 S/N 69053 to Present Seal O-Ring Ring, Back-up O-Ring Wiper O-Ring Seal Ring, Guidelock Ring, Wear S E C T I O N 2 2 2 2 5 2 2 2 2 C Y L I N D E R 1 1 1 2 4 2 2 Ref. Ref. Ref. C A 1 1 1 1 1 1 1 1 1 5-17 SECTION 5 CYLINDERS FIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY (3246E2) (CONTINUED) FIG & ITEM # PART NUMBER 111 112 to 115 116 7003212 Not Used 117 118 119 S E C T I O N 0259541 5 C Y L I N D E R 7019858 7019877 7019855 7017376 7019810 201 202 203 204 205 206 0100011 0561373 0561374 0641526 0902573 1060765 207 1060766 208 209 2560150 3900248 0270792 0271302 301 to 304 305 306 307 308 309 to 313 314 315 316 317 to 321 Not Used 4360494 2220440 2220654 2221020 Not Used 4460428 Not Used 0100020 Not Used DESCRIPTION Locknut 1 Barrel Weldment Options: 1683771 Cylinder 1683883 Cylinder Rod Weldment Head Piston (Note: Prior to S/N 65873 piston is ductile iron. After S/N 65873 piston is aluminum. Aluminum piston is directly interchangeable with iron piston. Replacement piston will be aluminum.) 1 MANUAL DESCENT CABLE ASSEMBLY (S/N 69053 TO PRESENT ONLY) 5-18 7019876 Ref. A/R 1 1 1 1 1 OVERLOAD PRESSURE SWITCH INSTALLATION (FRENCH SPEC ONLY) (OPTIONAL) 3246E2 3246E2 (PROP. DRIVE) (OPTIONAL) S/N 90188 TO PRESENT Ref. 1 2 Ref. Ref. 1 1 1 1 Connector, Strain Relief 1 Seal Kit (Includes Items 101-109) B 1 Switch, Pressure Fitting, Straight Fitting, 90° Fitting, Straight Pipe Sealant #567 REV. 1 1 1 Loctite #242 Block, Cable Attach Block, Spacer Bolt 5/16”-18NC x 3 1/4” Bracket, Cable Cable Assembly - Upper Lift Cylinder (Includes Attaching Hardware) Cable Assembly - Lower Lift Cylinder (Includes Attaching Hardware) Handle Assembly Screw, Shoulder #10-24NC x 1/4” KIT OPTIONS: 400 QTY. C B A/R Ref. 1 3120856 SECTION 5 CYLINDERS FIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY (3246E2) (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 5 C Y L I N D E R 3120856 5-19 SECTION 5 CYLINDERS 5 12 7 8 9 13 11 10 3 5 1 6 2 4 200 201 C Y L I N D E R 103 101 102 104 106 108 109 114 S E C T I O N 110 107 105 111 112 FIGURE 5-6.STEER CYLINDER ASSEMBLY 5-20 3120856 SECTION 5 CYLINDERS FIGURE 5-6. STEER CYLINDER ASSEMBLY FIG & ITEM # PART NUMBER 1683661 1683552 1 2 3 4 5 6 7017226 Use Item 200 Use Item 200 7016708 Not Serviced 7017237 7017224 7 8 9 10 11 12 Use Item 200 Use Item 200 Use Item 200 Use Item 200 7017207 7017238 Not Required 13 7017239 Not Required 1683832 1684225 1683831 1684224 101 102 103 104 105 3120856 7017226 Use Item 201 Use Item 201 7016708 Not Serviced DESCRIPTION QTY. REV. STEER CYLINDER ASSEMBLY OPTIONS: 1532E2 & 1932E2 (Prior to S/N 67287) 2032E2, 2632E2, 2646E2 & 3246E2 (Prior to S/N 66990) Note: Original Equipment components may have been replaced with Service Replacement component parts. Identify p/n stamped on cylinder before ordering parts. Ref. Ref. Ref. A A Locknut Seal, Piston O-Ring Piston Barrel Rod Options: 1532E2 & 1932E2 (Prior to S/N 67287) 2032E2, 2632E2, 2646E2 & 3246E2 (Prior to S/N 66990) O-Ring Ring, Back-up Seal Wiper Guide Nut, Jam Options: 1532E2 & 1932E2 (Prior to S/N 67287) 2032E2, 2632E2, 2646E2 & 3246E2 (Prior to S/N 66990) Yoke Options: 1532E2 & 1932E2 (Prior to S/N 67287) 2032E2,2632E2, 2646E2 & 3246E2 (Prior to S/N 66990) 1532E2 & 1932E2 (S/N 67287 to S/N 108168) 1532E2 & 1932E2 (S/N 108168 to Present) 2032E2, 2632E2, 2646E2 & 3246E2 (S/N 66990 to S/N 104717) 2032E2, 2632E2, 2646E2 & 3246E2 (S/N 104717 to Present) Note: Original Equipment components may have been replaced with Service Replacement component parts. Identify p/n stamped on cylinder before ordering parts. Locknut Seal, Piston O-Ring Piston Barrel Ref. S E C T I O N 1 1 1 1 1 1 1 1 1 1 1 1 5 1 Ref. Ref. Ref. A B A Ref. B Ref. 1 1 1 1 1 5-21 C Y L I N D E R SECTION 5 FIG & ITEM # PART NUMBER 106 7017240 7017267 107 108 109 110 111 112 113 114 S E C T I O N 7017268 Use Item 201 Use Item 201 Use Item 201 Use Item 201 Use Item 201 Not Used Not Required 2220582 2220582 CYLINDERS DESCRIPTION QTY. Rod Options: 1532E2 & 1932E2 (S/N 67287 to Present) (Includes Welded on Yoke) 2032E2, 2632E2 & 2646E2 & 3246E2 (S/N 66990 to Present) Guide O-Ring Ring, Back-Up Seal Wiper Ring, Retainer 1 Fitting, Straight Options: 1532E2 & 1932E2 (S/N 104717 to S/N 108168) 1532E2 & 1932E2 (S/N 108168 to Present) 2032E2, 2632E2 & 2646E2 & 3246E2 (S/N 104717 to Present) KIT OPTIONS: 200 201 5 7017227 7017265 Seal Kit (Includes Items 2-3 & 7-10) Seal Kit (Includes Items 102-103 & 108-112) REV. 1 1 1 1 1 1 1 2 Ref. 1 1 C Y L I N D E R 5-22 3120856 SECTION 6 HYDRAULIC TABLE OF CONTENTS FIGURE 6-1 6-2 6-3 6-4 6-5 6-6 6-7 DESCRIPTION Hydraulic Diagram - 1532E2 & 1932E2 & 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Diagram - 2646E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Diagram - 3246E2 with Standard Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Diagram - 3246E2 with Proportional Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Diagram - 2632E2 with Standard Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Diagram - 2632E2 with Proportional Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Diagram List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 6-2 6-6 6-8 6-10 6-12 6-14 6-16 S E C T I O N 6 H Y D R A U L I C 3120856 6-1 6-2 25 4 11 12 TO RETURN SIDE OF TANK 102 6 15 23 101 2 8 FILTER 2 9 2032/2646/3246 1932 PUMP 4 1932 2032/2646/3246 5 15 5 15 108 2032/2646/3246 1932 120 27 27 STEER CUSHION 13 14 5 51932 15 2032/2646/3246 51932 152032/2646/3246 109 13 107 106 14 4 5 DRIVE 24 106 4 1932 2032 2646 3246 6 10 11 103 3 105 H Y D R A U L I C BRAKE 110 26 3 4 LOWER 1932/2032 4 119 CYLINDER 11 112 16 111 111 TO #3 ON CONTROL VALVE 104 S E C T I O N 7 TO SUCTION SIDE OF TANK 110 4 UPPER 21 11 113 118 103 11 TO #2 ON CONTROL VALVE 10 19 2646/3246 110 BRAKE CYL 20 19 112 18 22 114 11 4 SECTION 6 HYDRAULIC FIGURE 6-1.HYDRAULIC DIAGRAM - 1532E2 & 1932E2 & 2032E2 3120856 SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - 1532E2 & 1932E2 & 2032E2 FIG & ITEM # PART NUMBER 0258278 0271223 0257955 0271068 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 to 22 23 24 25 26 27 28 Not Used 0100010 2220603 2220371 2220415 2220500 2220593 2220347 2220470 2220346 2220775 2220473 Not Used Not Used Use 2220582 2220466 2220635 Not Used 2220515 2220371 2221000 2220371 2220473 2820025 2220466 2220415 2220414 Not Required 2901668 2901559 101 102 103 3120856 2752478 2750989 2752519 2752940 2752463 2753065 DESCRIPTION HYDRAULIC DIAGRAMS - 1932E2 & 2032E2 1532E2 & 1932E2 Options: Prior to S/N 90870 S/N 90870 to Present 2032E2 Options: Prior to S/N 88558 S/N 88558 to Present Sealant, Pipe Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 45° Fitting, Straight Fitting, Straight Fitting, Straight (2032E2) Fitting, Straight (1532E2 & 1932E2) Fitting, 90° Fitting, 90° QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. REV. 6 8 2 A/R 2 6 4 1 1 1 1 S E C T I O N 1 3 6 Fitting, Straight (Was P/N 2220417) (Prior to S/N 104717) Fitting, 90° Fitting, Tee Fitting, Cap Fitting, Straight (2032E2) Fitting, 90° (1532E2 & 1932E2) Fitting, Straight (2032E2) Fitting, 90° (1532E2 & 1932E2) Guard, Plastic Spring Fitting, 90° (2032E2) Fitting, Straight (1532E2 & 1932E2) Fitting, Straight (2032E2) (S/N 86447 to Present) (1532E2 & 1932E2) HOSE KIT - 1532E2 & 1932E2 HOSE KIT - 2032E2 Hose (1532E2 & 1932E2) Hose (2032E2) Hose (1532E2 & 1932E2) (Prior to S/N 62017 Only) Hose (2032E2) Hose (1532E2 & 1932E2) (Prior to S/N 111179) Hose (2032E2) 2 H Y D R A U L I C 1 1 1 4 4 1 1 1ft/.3m 2 2 2 0 Ref. Ref. 9 4 1 1 1 1 1 1 6-3 SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - 1532E2 & 1932E2 & 2032E2 (CONTINUED) FIG & ITEM # PART NUMBER 104 105 2753066 2753120 2752488 2752643 106 107 S E C T I O N 6 108 109 110 111 112 113 to 119 120 H Y D R A U L I C 6-4 2753120 2752488 2753067 2752594 2752992 2752433 2752444 2752453 2752981 2752472 2753071 2753085 2752475 2753121 2752487 Not Required Not Required 2752588 DESCRIPTION Hose (Early Machines When Equipped) Hose Options: 1532E2 & 1932E2 (Prior to S/N 86447) 1532E2 & 1932E2 (S/N 86447 to Present) 2032E2 Hose Options: 1532E2 & 1932E2 (Prior to S/N 86447) 1532E2 & 1932E2 (S/N 86447 to Present) 2032E2 Hose (1532E2 & 1932E2) Hose (2032E2) Hose (1532E2 & 1932E2) Hose (2032E2) Hose (1532E2 & 1932E2) Hose (2032E2) Hose (1532E2 & 1932E2) Hose (2032E2) Hose (1532E2 & 1932E2) Hose (2032E2) Hose (1532E2 & 1932E2) Hose (2032E2) Hose (1532E2 & 1932E2) Hose (2032E2) (Prior to S/N 40415 Only) QTY. REV. A/R 2 2 2 2 1 1 1 1 2 1 1 1 1 1 1 3120856 SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - 1532E2 & 1932E2 & 2032E2 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. S E C T I O N 6 H Y D R A U L I C 3120856 6-5 6-6 11 TO RETURN SIDE OF TANK 102 2 9 6 15 23 101 2 8 FILTER 4 PUMP 3 4 15 15 108 120 4 14 5 107 15 15 109 CUSHION 106 4 STEER 6 27 27 4 DRIVE 106 H Y D R A U L I C 105 5 14 3 4 103 S E C T I O N 7 TO SUCTION SIDE OF TANK LOWER 110 (2646E2) 121 (2632E2) 111 110 4 UPPER 2 21 118 112 18 22 114 11 20 4 10 11 BRAKE CYL 11 113 SECTION 6 HYDRAULIC FIGURE 6-2.HYDRAULIC DIAGRAM - 2646E2 3120856 SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - 2646E2 FIG & ITEM # PART NUMBER 0259551 0271069 1 2 3 4 5 6 7 8 9 10 11 12 to 13 14 15 16 to 17 18 19 20 21 22 23 24 to 26 27 Not Used 0100020 2220603 2220371 2220415 2220500 2220593 2220347 2220470 2220775 2220473 Not Used Use 2220582 2220466 Not Used 2220608 Not Used 2220827 2220343 4640216 2220515 Not Used 2220414 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 to 117 118 119 120 2901868 2750989 2752940 2753058 Not Used 2753057 2752643 2752992 2752444 2752981 2753060 2753059 2753062 2753063 2753061 Not Used 2753064 Not Used 2752593 3120856 DESCRIPTION HYDRAULIC DIAGRAMS - 2646E2 OPTIONS: 2646E2 PRIOR TO S/N 88558 2646E2 S/N 88558 TO PRESENT Sealant, Pipe Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 45° Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 90° Fitting, 90° QTY. REV. Ref. Ref. Ref. 3 3 A/R 2 12 4 1 1 1 1 1 4 Fitting, Straight (Was 2220417)(Prior to S/N 104717) Fitting, 90° 2 3 Fitting, Tee 1 Fitting, Cross Fitting, Straight Valve, Color Flow Control Fitting, Cap 1 1 1 1 Fitting, Straight (S/N 86447 to Present) 2 HOSE KIT - 2646E2 Hose Hose Hose Ref. 1 1 1 Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose 2 2 2 1 1 2 1 1 1 1 Hose 1 Hose (2032E2) (Prior to S/N 90870 Only) 1 S E C T I O N 6 H Y D R A U L I C 4 6-7 6-8 TO RETURN SIDE OF TANK 102 6 15 23 101 2 8 FILTER 2 9 4 11 4 14 5 15 15 109 107 STEER CUSHION 106 4 DRIVE 106 15 15 108 27 27 4 4 6 PUMP 103 3 4 H Y D R A U L I C 105 5 14 3 4 111 103 110 S E C T I O N 7 TO SUCTION SIDE OF TANK LOWER 119 110 4 UPPER 2 21 118 11 113 10 103 11 19 BRAKE CYL 20 19 2 18 112 22 114 11 4 SECTION 6 HYDRAULIC FIGURE 6-3.HYDRAULIC DIAGRAM - 3246E2 WITH STANDARD CONTROLS 3120856 SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - 3246E2 WITH STANDARD CONTROLS FIG & ITEM # PART NUMBER 0259625 0271237 1 2 3 4 5 6 7 8 9 10 11 12 to 13 14 15 16 to 17 18 19 20 21 22 23 24 to 26 27 Not Used 0100020 2220603 2220371 2220415 2220500 2220593 2220347 2220470 2220775 2220473 Not Used Use 2220582 2220466 Not Used 2220608 2220635 2220827 2220396 4640216 2220515 Not Used 2220399 2901872 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 to 117 118 119 3120856 2750989 2752940 2753058 Not Used 2753057 2752643 2752992 2752444 2752981 2753060 2753059 2753062 2753063 2753061 Not Used 2753064 2752648 DESCRIPTION HYDRAULIC DIAGRAMS - 3246E2 3246E2 (PRIOR TO S/N 90870) 3246E2 (S/N 90870 TO PRESENT) Sealant, Pipe Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 45° Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 90° Fitting, 90° QTY. REV. Ref. Ref. Ref. 1 2 A/R 2 12 4 1 1 1 1 1 4 Fitting, Straight (Was 2220417) (Prior to S/N 104717) Fitting, 90° 2 3 Fitting, Tee Fitting, Tee Fitting, Cross Fitting, Straight Valve, Color Flow Control Fitting, Cap 1 2 1 1 1 1 Fitting, Straight 2 HOSE KIT - 3246E2 Ref. Hose Hose Hose 1 1 1 Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose 2 2 2 1 1 2 1 1 1 1 Hose Hose 1 2 S E C T I O N 6 H Y D R A U L I C 2 6-9 4 6-10 ML 8 A 3 12 M 5 101 P 1 9 2 2 REV W 4 13 3 4 3 5.1 T 2 P 1 B 4 2 18 10 A MP 14 -FWD W 16 20 2.0mm 11.1 11.2 2 3 BRAKE W T 1 W 2 B 4 B A 4 A B 3 1 2 A SERIES W P 3 L 4 2 T 15 B 8 1 3 13 4 1 2 1 3 5 9 RIGHT 18.1 12 2 5 3 5.3 W P T W M7 4 1 2 19 5.4 1 3 STEER RELIEF 2 18.2 LEFT 6 12 1.2mm 1.2mm A B 1 106 RIGHT STEER CONTROL VALVE 5.2 2 LEFT STEER STEER 6 8 R 4 105 16 2 7 102 P T T A X B LIFT 1 LIFT RELIEF 7 W 7 113 2 17 6 3 108 LOWER 8 111 4 2 2 11 20 14 109 15 103 6 13 114 4 LIFT CYLINDERS BRAKE CYLINDER 112 S E C T I O N 17 P A 1 104 H Y D R A U L I C UPPER DRIVE 107 19 110 13 SECTION 6 HYDRAULIC FIGURE 6-4.HYDRAULIC DIAGRAM - 3246E2 WITH PROPORTIONAL CONTROLS 3120856 SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - 3246E2 WITH PROPORTIONAL CONTROLS FIG & ITEM # PART NUMBER 2792399 2792496 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Not Used 0100020 2220347 2220371 2220415 2220470 2220999 2220501 2220593 Not Used 2220343 Use 2220472 2220473 2220608 2220827 2220515 2220619 2220399 2220635 4640216 2901876 101 102 103 104 105 106 107 108 109 110 111 112 113 114 3120856 2750758 2752514 2752632 2753057 2752643 2753325 2750990 2753059 2753062 2753063 2753061 2753064 2752648 2753060 DESCRIPTION HYDRAULIC DIAGRAMS - 3246E2 3246E2 (PRIOR TO S/N 90870) 3246E2 (S/N 90870 TO PRESENT) Sealant, Pipe Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 90° Fitting, Tee Fitting, 45° Fitting, Straight Fitting, Straight Fitting, Straight (Was 2220417) (Prior to S/N 104717) Fitting, 90° Fitting, Tee Fitting, Cross Fitting, Cap Fitting, Reducer Fitting, Straight (Prior to S/N 90870 Only) Fitting, Tee (Prior to S/N 90870 Only) Valve, Color Flow Control HOSE KIT - 3246E2 Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose QTY. REV. Ref. Ref. Ref. B 3 A/R 1 9 3 2 1 3 1 S E C T I O N 1 2 4 1 1 1 1 2 2 1 Ref. 6 5 1 1 1 2 2 2 1 1 1 1 1 1 2 1 6-11 H Y D R A U L I C 6-12 15 23 101 TO RETURN SIDE OF TANK 6 102 2 8 FILTER 2 9 4 11 3 4 15 15 108 5 15 15 109 14 107 CUSHION 106 4 STEER 6 PUMP 4 DRIVE 106 H Y D R A U L I C 105 5 14 3 4 103 110 S E C T I O N 7 TO SUCTION SIDE OF TANK LOWER 111 110 4 UPPER 2 21 118 20 121 2 18 112 22 114 11 4 10 11 BRAKE CYL 11 113 SECTION 6 HYDRAULIC FIGURE 6-5.HYDRAULIC DIAGRAM - 2632E2 WITH STANDARD CONTROLS 3120856 SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - 2632E2 WITH STANDARD CONTROLS FIG & ITEM # PART NUMBER 0271877 1 2 3 4 5 6 7 8 9 10 11 12 to 13 14 15 16 to 17 18 19 20 21 22 23 24 to 27 Not Used 0100020 2220603 2220371 2220415 2220500 2220593 2220347 2220470 2220775 2220473 Not Used Use 2220582 2220466 Not Used 2220608 Not Used 2220827 2220396 4640216 2220515 Not Used 2902112 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 to 117 118 119 to 120 121 3120856 2750989 2752940 2753065 Not Used 2752643 2753067 2752992 2752444 2752981 2753060 2753690 2753691 2753063 2753061 Not Used 2753064 Not Used 2753071 DESCRIPTION QTY. REV. HYDRAULIC DIAGRAMS - 2632E2 2632E2 Ref. Ref. 2 Sealant, Pipe Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 45° Fitting, Straight Fitting, Straight Fitting, 90° Fitting, 90° Fitting, 90° A/R 2 12 4 1 1 1 1 1 4 Fitting, Straight (Was 2220417) (Prior to S/N 104717) Fitting, 90° 2 3 Fitting, Tee 1 Fitting, Cross Fitting, Straight Valve, Flow Control Fitting, Cap 1 1 1 1 Hose Kit - 2632E2 Ref. Hose Hose Hose 1 1 1 Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose 2 2 2 1 1 1 1 1 1 1 Hose 1 Hose 1 S E C T I O N 6 3 6-13 H Y D R A U L I C 6-14 4 ML 8 A 3 12 M 5 101 P 1 9 2 2 REV W 4 13 3 4 3 5.1 T 2 P 1 B 4 2 10 A MP 14 -FWD W 16 20 2.0mm 11.1 11.2 2 3 BRAKE W T 1 W 2 B 4 B A 4 A B 3 1 2 A SERIES W P 3 L 4 2 T 15 B 8 105 1 3 13 4 1 2 3 5 9 RIGHT 18.1 12 2 5 3 5.3 W P T W M7 4 1 2 19 5.4 1 3 STEER RELIEF 2 18.2 LEFT 6 12 1.2mm 1.2mm A B 1 106 RIGHT STEER CONTROL VALVE 5.2 1 2 LEFT STEER STEER 6 17 P A 1 R 4 2 7 102 16 P T T A X B LIFT 1 LIFT RELIEF 7 W 7 2 17 6 3 108 S E C T I O N 8 104 H Y D R A U L I C LOWER 8 111 4 2 11 20 2 14 109 15 103 6 BRAKE CYLINDER 112 13 114 4 LIFT CYLINDERS UPPER DRIVE 107 110 13 SECTION 6 HYDRAULIC FIGURE 6-6.HYDRAULIC DIAGRAM - 2632E2 WITH PROPORTIONAL CONTROLS 3120856 SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - 2632E2 WITH PROPORTIONAL CONTROLS FIG & ITEM # PART NUMBER 2792556 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 to 19 20 Not Used 0100020 2220347 2220371 2220415 2220470 2220999 2220501 2220593 Not Required 2220396 Use 2220472 2220473 2220608 2220827 2220515 2220619 Not Required 4640216 2902123 101 102 103 104 105 106 107 108 109 110 111 112 113 114 3120856 2750785 2752514 Use 2753071 Use 2752643 2753067 2753325 2750990 2753327 2753691 2753063 2753061 2752470 Not Required 2753060 DESCRIPTION HYDRAULIC DIAGRAMS -2632E2 2632E2 Sealant, Pipe Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 90° Fitting, Tee Fitting, 45° Fitting, Straight QTY. REV. Ref. Ref. 2 A/R 1 9 3 2 1 3 1 Fitting, Straight Fitting, Straight (Was 2220585) (Prior to S/N 104717) Fitting, 90° Fitting, Tee Fitting, Cross Fitting, Cap Fitting, Reducer 1 2 4 1 1 1 1 Valve, Flow Control 1 Hose Kit - 2632E2 Hose Hose Hose (Was P/N 2752824) Hose (Was P/N 2752461) Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Ref. S E C T I O N 6 3 1 1 1 2 2 2 1 1 1 1 1 1 1 6-15 H Y D R A U L I C SECTION 6 HYDRAULIC FIGURE 6-7.HYDRAULIC DIAGRAM LIST FIG & ITEM # PART NUMBER DESCRIPTION Note: Items with * indicate hydraulic diagrams shown in this manual. Information on Diagrams Not Shown is Available From JLG Service/Parts Departments. 0258278/1283086 0271223/1283251* 0258278/1283086 0271223/1283251* 0257955/1283086 0271068/1283251* S E C T I O N 0259551/1283086 0271069/1283251* 0259625/1283086 0271237/1283251* 0271877/1283251* 2792399 2792496* 6 2792556* QTY. REV. Ref. Hydraulic Diagram (1532E2 Prior to S/N 90870) Hydraulic Diagram (1532E2 S/N 90870 to Present) Hydraulic Diagram (1932E2 Prior to S/N 90870) Hydraulic Diagram (1932E2 S/N 90870 to Present) Hydraulic Diagram (2032E2 Prior to S/N 88558) Hydraulic Diagram (2032E2 S/N 88558 to Present) Hydraulic Diagram (2646E2 Prior to S/N 88558) Hydraulic Diagram (2646E2 S/N 88558 to Present) Hydraulic Diagram (3246E2 with Standard Controls Using Rexroth Drive Motor) Hydraulic Diagram (3246E2 with Standard Controls Using Parker Drive Motor) Hydraulic Diagram (2632E2 with Standard Controls Using Parker Drive Motor) Hydraulic Diagram (3246E2 with Proportional Controls Using Rexroth Drive Motor) Hydraulic Diagram (3246E2 with Proportional Controls Using Parker Drive Motor) Hydraulic Diagram (2632E2 with Proportional Controls Using Parker Drive Motor) H Y D R A U L I C 6-16 3120856 SECTION 7 ELECTRICAL TABLE OF CONTENTS FIGURE 7-1 7-2 7-3 7-4 7-5 7-6 DESCRIPTION Electrical Schematic (Australian Spec Standard Controls Machines). . . . . . . . . . . . . . . . . . . . . Electrical Schematic (CE Spec Standard Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Schematic (Proportional Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Components Installation (Standard Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . Electrical Components Installation (Proportional Controls Machines) . . . . . . . . . . . . . . . . . . . . Electrical Diagram List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE 7-2 7-4 7-6 7-8 7-14 7-20 S E C T I O N 7 E L E C T R I C A L 3120856 7-1 SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL SCHEMATIC (AUSTRALIAN SPEC STANDARD CONTROL MACHINES) S E C T I O N 7 E L E C T R I C A L 7-2 3120856 SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120856 7-3 SECTION 7 ELECTRICAL FIGURE 7-2.ELECTRICAL SCHEMATIC (CE SPEC STANDARD CONTROL MACHINES) S E C T I O N 7 E L E C T R I C A L 7-4 3120856 SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120856 7-5 SECTION 7 ELECTRICAL FIGURE 7-3. ELECTRICAL SCHEMATIC (PROPORTIONAL CONTROL MACHINES) S E C T I O N 7 E L E C T R I C A L 7-6 3120856 SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120856 7-7 SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROL MACHINES) S E C T I O N 7 E L E C T R I C A L 7-8 3120856 SECTION 7 ELECTRICAL S E C T I O N 7 E L E C T R I C A L 3120856 7-9 SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROL MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION PLATFORM CONSOLE BOX COMPONENTS 1 to 4 5 5A 6 to 24 25 4460265 4460268 Not Used 26 4460496 4460471 27 28 to 33 34 34A 7 34B 34C E L E C T R I C A L 4460497 4460470 Not Used 4922143 4922372 4922149 4922273 3990010 4460267 4460265 4460839 4460840 4460838 35 4922062 0270542 0258277 0258621 0257916 0258622 0257917 0258623 0258899 0258900 7-10 REV. Ref. Not Used 4460495 4460480 S E C T I O N QTY. Harness - Controller (Part of Electrical Assembly) Connector Socket, Female Connector, Electrical Options: Australian Spec CE Spec Lockwasher, Receptacle Options: Australian Spec CE Spec Nut, Receptacle Options: Australian Spec CE Spec Harness - Platform Console Box Australian Spec Prior to S/N 71662 Australian Spec S/N 71662 to Present CE Spec Prior to S/N 71662 CE Spec S/N 71662 to Present Diode - 6 Amp Pin, Male Receptacle - 9 Position Connector - 6 Position (S/N71662 to Present Only) Connector - 7 Position (Australian Spec S/N71662 to Present Only) Connector - 5 Position (CE Spec S/N 71662 to Present Only) Harness - Platform Relay (Prior to S/N 71662 Only) CABLE INSTALLATIONS - GROUND TO PLATFORM (1532E2) CABLE INSTALLATIONS - GROUND TO PLATFORM (1932E2 AUSTRALIAN SPEC) CABLE INSTALLATIONS - GROUND TO PLATFORM (1932E2 CE SPEC) CABLE INSTALLATIONS - GROUND TO PLATFORM (2032E2 AUSTRALIAN SPEC) CABLE INSTALLATIONS - GROUND TO PLATFORM (2032E2 CE SPEC) CABLE INSTALLATIONS - GROUND TO PLATFORM (2646E2 & 2632E2 AUSTRALIAN SPEC) CABLE INSTALLATIONS - GROUND TO PLATFORM (2646E2 CE SPEC) CABLE INSTALLATIONS - GROUND TO PLATFORM (3246E2 AUSTRALIAN SPEC) CABLE INSTALLATIONS - GROUND TO PLATFORM (3246E2 CE SPEC) 0 1 A/R 1 1 1 1 1/A 2/B 1/A 3/A 4 9 1 1 1 1 1 Ref. 1 Ref. 2 Ref. 2 Ref. 2 Ref. 2 Ref. 2 Ref. 2 Ref. 2 Ref. 2 3120856 SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROL MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 4922449 4922126 4922154 4922097 4922152 4922098 4922153 4922224 4922225 Cable Assembly - 1532E2 All Specs Cable Assembly - 1932E2 Australian Spec Cable Assembly - 1932E2 CE Spec Cable Assembly - 2032E2 Australian Spec Cable Assembly - 2032E2 CE Spec Cable Assembly - 2632E2/2646E2 Australian Spec Cable Assembly - 2646E2 CE Spec Cable Assembly - 3246E2 Australian Spec Cable Assembly - 3246E2 CE Spec Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1 2 3 5 2 5 2 2 2 101 1060608 1060608 1060454 1060963 1060608 1060454 1060963 1060608 1060454 1060963 1060608 1060454 1060963 102 4460492 4460473 103 4460493 4460468 104 105 106 4460491 4460481 4460464 4460715 Cable, Electrical - 18/14 1532E2 All Specs 1932E2 Australian Spec 1932E2 CE Spec Options: Prior to S/N 105714 S/N 105714 to Present 2032E2 Australian Spec 2032E2 CE Spec Options: Prior to S/N 105714 S/N 105714 to Present 2646E2 / 2632E2 Australian Spec 2646E2 CE Spec Options: Prior to S/N 105714 S/N 105714 to Present 3246E2 Australian Spec 3246E2 CE Spec Options: Prior to S/N 105714 S/N 105714 to Present Clamp, Cable Options: Australian Spec CE Spec Cap, Dust Options: Australian Spec CE Spec Connector, Electrical Options: Australian Spec CE Spec Pin, Male Plug - 13 Position GROUND CONTROL COMPONENTS Note: See Section 2 for Battery to Battery Cable Call-outs. 201 202 203 4922032 4922033 4922102 4922034 3120856 Harness, Power Harness, Lift Switch Power Harness, Valve Options: 1532E2 & 1932E2 2032E2 & 2632E2 & 2646E2 & 3246E2 A/R 32ft/9.75m 37ft/11.3m S E C T I O N 42ft/12.8m 37ft/11.3m 42ft/12.8m 46ft/14m 42ft/12.8m 50ft/15.2m 54ft/16.5m 50ft/15.2m 58ft/17.7m 7 62ft/18.9m 58ft/17.7m E L E C T R I C A L 1 1 1 13 1 Ref. Ref. 1 1 1 2 1 1 3 7-11 SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROL MACHINES) FIG & ITEM # PART NUMBER 203A 203B 204 204A 205 4460719 4460449 4922035 4460717 4922144 3990010 4460718 4460716 205A 206 207 208 209 1060666 1060667 1060668 1060681 S E C T I O N 210 1060669 1060682 DESCRIPTION Connector - 9 Position Connector, DIN Harness, Ground Control Connector - 6 Position Harness, Relay Diode - 6 Amp Connector - 10 Position Terminal -13 Position (Part of 2901622 Diode Module) Cable, Battery (Contactor to Motor) Cable, Battery (Fuse to Contactor) Cable, Battery Options (Battery + to Fuse) 1532E2 & 1932E2 2032E2 & 2646E2 & 3246E2 Cable, Battery Options (Battery - to Motor) 1532E2 & 1932E2 2032E2 & 2646E2 & 3246E2 STANDARD HARNESS ASSEMBLIES 301 301A 302 7 302A E L E C T R I C A L 303 304 304A 304B 304C 305 306 307 307A 308 309 4922096 4922067 4460444 4922198 4922199 4460320 4460268 Not Available 7011621 7018580 7018581 7011590 7018579 Not Required 1060689 4922091 4922086 4922088 4922089 4460449 Not Available 1060680 1060680 Not Available 1060680 7-12 Harness, Battery Charger Options: 1532E2 & 1932E2 2032E2 & 2632E2 & 2646E2 & 3246E2 Connector, Anderson Harness, Charger Interlock Options (Australian Spec): 1532E2 & 1932E2 2032E2 & 2646E2 2632E2 & 3246E2 Connector, Female - 2 Position Socket, Female Harness, Enable Switch (Inside Battery Charger) Connector, Male - 2 Position Cord Set - DC (Battery Charger) DC Assembly with Plug Connector, Plug Clamp Cord Set - AC (Battery Charger) Cord Assembly (Battery Charger to AC Outlet) Harness, Lift Down Options: 1532E2 & 1932E2 2032E2 2632E2 & 2646E2 & 3246E2 (Lower) 2632E2 & 2646E2 & 3246E2 (Upper) Connector, DIN Harness, Pothole Protection Limit Switch Cable, Electrical - 18/2 (Left Side) Cable, Electrical - 18/2 (Right Side) Harness, Electronic Arm Guards Limit Switch (CE Spec) Cable, Electrical - 18/2 QTY. 1 9 1 1 1 1 1 1 REV. 2 4/C 1 1 1 1 Ref. 1 1 1 1 2 1 1 1 1 1 A/R 1 1 1 3ft/.91m 9.6ft/3m 7ft/2.14m 3120856 SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROL MACHINES) FIG & ITEM # PART NUMBER DESCRIPTION QTY. 310 4922151 Harness, Electronic Arm Guards PC Board (CE Spec) 1 ACCESSORIES HARNESS COMPONENTS 401 402 403 403A 404 405 406 Not Available 1060680 4460183 1060680 Not Available 1060680 4460259 4460260 Not Available 1060680 4460248 Not Available Not Available Not Used Harness - Alarm (Descent/Motion/Travel) Cable, Electrical -18/2 Terminal Harness - Hi-Drive Limit 1532E2 & 1932E2 2632E2 & 2032E2 & 2646E2 3246E2 Harness - Horn Cable, Electrical -18/2 Terminal Housing, Terminal Harness - Beacon Cable, Electrical -18/2 Terminal Harness - Tilt Cable, Electrical -18/3 TOOLS 0100048 501 502 7002821 7002823 503 4460467 4460510 504 3120856 7002828 Compound, Silicone (Use on connectors/receptacles) Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pin/Socket from Connectors) Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) Stripper, Wire REV. Ref. 1ft/.3m 2 A/R 15ft/4.6m 17ft/5.2m 25ft/7.6m 8ft/2.4m 2 2 S E C T I O N 10ft/3m 2 A/R Ref. A/R 7 1 1 E L E C T R I C A L 1 1 1 7-13 SECTION 7 ELECTRICAL FIGURE 7-5. ELECTRICAL COMPONENTS INSTALLATION (PROPORTIONAL CONTROL MACHINES BEACON IC RV SE ET OO LI 4 326B 326C 5 502 326 STR IPM AST ER 6 326A 326B 306 MOTOR 327 7 210 213 208 S E C T I O N 327B 327C 306A 306B 327B 327D 327A 328 PLATFORM CONSOLE BOX 208 208 321 212 320 319 106 104 7 E L E C T R I C A L 306B 306C 243 LINE CONTACTOR 105 102 103 412 411 TO BATTERIES VALVE + 243B - 243 ALARM 402 402A HORN 101 108 109 TEMPERATURE SWITCH 243A 243D 7-14 3120856 SECTION 7 HAND HELD ANALYZER 1 ELECTRICAL TILT SWITCH 501 2 CIRCUIT BREAKER 242A 501A BATTERY CHARGER 213 0% 10 % 80 % 25 242 409 208 410 ER EDARG LISTCH Y ER 4X TT 67 BA A Sma Sys rt tem 212 Contr ols for TM Aeria l Wo rk Pla tform TO LINE CONTACTOR J12 J11 J10 501B J9 J8 244A 243 B208 408C TO BATTERIES 408B 407A S E C T I O N 406 J8 244B 244 404A J7 403A POT-HOLE PROTECTION SYSTEM J6 GROUND CONTROLS J5 503A J4 401A J3 J2 411 407 J9 s J7 J6 J5 J4 J3 245 0 J1 208 B+ 408 408A 2 J1 1 1 J J2 J1 243 243A 243C 404 J1 403 107 244A 108 108 244C 109 243A 243D 413A 413 LIFT DOWN SOLENOID 101 7 DRIVE CUT-OUT E L E C T R I C A L 503 244D 243A 244C 243E 405 OVERLOAD PRESSURE SWITCH (JAPANESE/ FRENCH SPEC) 413B 401 ELECTRONIC ARM GUARDS LIMIT SWITCH (CE SPEC ONLY) LIFT CYLINDER OVERLOAD PRESSURE SWITCH (JAPANESE/ FRENCH SPEC) 3120856 ELEVATION SWITCH (HI-DRIVE LIMIT) 7-15 SECTION 7 ELECTRICAL FIGURE 7-5. ELECTRICAL COMPONENTS INSTALLATION (PROPORTIONAL CONTROL MACHINES FIG & ITEM # PART NUMBER DESCRIPTION TOOLS 1 2 3 4 5 2900874 2901443 1600244 1060633 Not Used 7002821 7002823 6 4460467 4460510 S E C T I O N 7 8 8896941 0100048 0259656 4922299/ 1282896 0271976 4922674/ 1282896 7 E L E C T R I C A L 101 102 103 104 105 106 107 108 109 110 111 1060608 4460473 4460468 4460614 4460465 4460466 4460343 4460267 4460320 Not Used 3990010 0259407 0259409 201 to 207 208 209 210 211 7-16 Not Used 0840025 Not Used 1060666 1060680 QTY. Ref. Configurator Kit (Computer Software Kit) Analyzer and Cable Kit (Includes 1600244 & 1060633) Analyzer, SMART System Controller Cable, Communication (Analzer to Controller) 1 1 1 1 Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pins/Sockets form Connectors) Extractor - 16-18 Gauge (For Removal of Pins/Sockets form Deutsch Connectors) Extractor - 12-14 Gauge (For Removal of Pins/Sockets form Deutsch Connectors) Stripper, Wire Compound, Silicone (Use on Connectors/Receptacles) (Not Shown) 1 1 CABLE ASSEMBLIES GROUND TO PLATFORM OPTIONS: 3246E2 (Proportional) Cable Assembly 2632E2 (Proportional) Cable Assembly Cable, Electrical - 18/14 Options: Clamp, Cable Cap, Dust Connector, Electrical - 21 Pin Socket, Female Plug, Sealing Connector - 12 Pin Pin Connector - 2 Pin Diode, 6A 600Volt (Not Shown) ELECTRICAL CONTROL SYSTEM INSTALLATIONS Australian Spec (With Charger Interlock) CE Spec (Without Charger Interlock) Boot, Cable Cable, Battery (Contactor to Motor) Cable, Electrical - 18/2 REV. 1 1 1 A/R Ref. 1 Ref. Ref. 1/F Ref. Ref. 1 58ft./17.7m 1 1 1 14 7 1 15 1 A/R Ref. Ref. Ref. A A 8 1 2ft/.6m 3120856 SECTION 7 ELECTRICAL FIGURE 7-5. ELECTRICAL COMPONENTS INSTALLATION (PROPORTIONAL CONTROL MACHINES FIG & ITEM # PART NUMBER 212 213 214 to 235 236 237 238 to 241 242 242A 243 243A 243B 243C 243D 243E 243F 244 244A 244B 244C 244D 245 301 to 305 306 306A 306B 306C 307 to 318 319 320 321 322 to 325 326 326A 326B 326C 327 327A 327B 327C 327D 328 3120856 1060763 1060764 Not Used 4460268 4460320 Not Used 4922199 1060680 4460320 4460268 4922300 4460268 4460449 4460343 4460424 4460320 3990010 4922302 4460268 4460225 4460424 4460267 4922327 Not Used 7020508 4460265 4460268 4460424 Not Used 4460470 4460471 4460613 Not Used 4922183 4460268 4460343 4460267 4922184 4460265 4460267 4460343 4460320 4460466 DESCRIPTION QTY. Cable, Battery (Contactor to Controller B+) Cable, Battery (Controller A to Motor)) 1 1 Socket, Female Plug, Male - 2 Position 2 1 Harness - Charger Lockout (Australian Spec Machines) Cable, Electrical - 18/2 Connector Socket, Female Harness - Valve Socket, Female Connector, DIN Connector - 12 Pin Plug, Male - 2 Position Connector - 2 Pin Diode 6 Amp (Not Shown) Harness - Ground Control Socket Connector - 6 Pin Plug, Male - 2 Position Pin Harness - Relay Ground 1 12ft/3.7m 1 2 1 14 8 1 2 1 2 1 5 1 2 1 1 PLATFORM CONSOLE BOX ASSEMBLIES Ref. Harness - Controller Electrical Assembly Receptacle Socket, Female Plug, Male - 2 Position 1 1 8 1 Nut, Receptacle Lockwasher, Receptacle Connector, Electrical - 21 Pin 1 1 1 Harness - Membrane Switch Socket, Female Receptacle Pin, Male Harness - Platform Console Box Receptacle Pin, Male Receptacle Connector Plug, Sealing REV. 2/B S E C T I O N 7 E L E C T R I C A L 1 A/R 2 A/R 1 A/R 1 1 7 7-17 SECTION 7 ELECTRICAL FIGURE 7-5. ELECTRICAL COMPONENTS INSTALLATION (PROPORTIONAL CONTROL MACHINES FIG & ITEM # PART NUMBER DESCRIPTION STANDARD HARNESS ASSEMBLIES 401 401A 402 402A 403 403A S E C T I O N 404 404A 405 406 7 407 407A 408 408A 408B 408C 409 E L E C T R I C A L 410 411 412 413 413A 413B Not Available 1060680 4460320 4460268 4922258 4460424 4460268 4922305 1060680 4460320 4460268 Not Available 1060680 4460320 4460267 Not Available 1060680 4460326 4460268 4922067 4460444 7018580 7018581 7011590 7018579 Not Required 7018584 7018583 1060689 1060774 1060775 4922301 1060680 4460320 4460267 4460449 Harness - Hi-Drive Limit Switch Cable, Electrical - 18/2 Housing, Terminal Socket, Female Harness - Horn Receptacle - 2 Position Socket, Female Harness - Drive Cutout Cable, Electrical - 18/2 Connector Socket, Female Harness - Pothole Protection System Cable, Electrical - 18/2 Left Side (Hydraulic Component Tray) Right Side (Battery Component Tray) Connector Socket, Female Harness, Electronic Arm Guards Limit Switch (CE Spec) Cable, Electrical - 18/2 Plug, Connector Socket, Female Harness, Battery Charger Connector, Anderson Cord Set - DC (Battery Charger) DC Assembly with Plug Connector, Plug Clamp Cord Set - AC Options (Battery Charger): Plug Assembly - AC Inlet Plug, AC Cord Assembly (Battery Charger to AC Outlet) Cable, Battery (Battery – to Controller B–) Cable, Battery (Battery+ to Contactor) Harness - Lift Down Solenoid Cable, Electrical - 18/2 Connector - 2 Pin Pin Connector, DIN ACCESSORIES HARNESS ASSEMBLIES 501 501A 7-18 4922320 1060330 4460445 4460267 Harness - Tilt Switch Cable, Electrical - 16/3 Connector - 3 Pin Pin Male QTY. REV. Ref. 1 7ft./2.2m 2 2 1 1 2 1 28ft8.5m 1 2 1 A/R 1 1/A 3ft/.91m 9.6ft/3m 1 2 7ft/2.14m 1 2 1 1 1 1 1 1 A/R 1 1 1 1 1 1 37ft/11.3m 1 2 2 1/A Ref. 1 8ft./2.4m 1 3 A 3120856 SECTION 7 ELECTRICAL FIGURE 7-5. ELECTRICAL COMPONENTS INSTALLATION (PROPORTIONAL CONTROL MACHINES FIG & ITEM # PART NUMBER 501B 502 503 503A 4460326 4460268 Not Available 1060680 Not Available 1060341 4460320 4460267 DESCRIPTION Plug, Connector Socket, Female Harness - Beacon Cable, Electrical - 18/2 Harness - Overload (French Spec) Cable, Electrical - 16/2 Connector Socket, Female QTY. REV. 1 3 1 7.5ft./2.3m 1 35ft./11m 1 2 S E C T I O N 7 E L E C T R I C A L 3120856 7-19 SECTION 7 ELECTRICAL FIGURE 7-6. ELECTRICAL DIAGRAM LIST FIG & ITEM # PART NUMBER 1870080 1870116* 1870107* 1870083 S E C T I O N 1870117* 1870107* DESCRIPTION QTY. Note: Diagrams with asterisks (*) are not shown in the following pages. Diagrams not shown are available from the JLG Service Department. Ref. ELECTRICAL SCHEMATIC Australian Spec Standard Controls Machines Prior to S/N 71662 (Machines with Relays in Console Box) Australian Spec Standard Controls Machines S/N 71662 to Present (Machines with PC Board Module in Console Box) Australian Spec Proportional Controls Machines CE Spec Standard Controls Machines Prior to S/N 71662 (Machines with Relays in Console Box) CE Spec Standard Controls Machines S/N 71662 to Present (Machines with PC Board Module in Console Box) CE Spec Proportional Controls Machines Ref. Ref. REV. Ref. Ref. Ref. Ref. Ref. 7 E L E C T R I C A L 7-20 3120856 SECTION 8 DECALS TABLE OF CONTENTS FIGURE 8-1 8-2 DESCRIPTION PAGE Decals Installation - 1532E2 &1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Decals Installation - 2032E2 & 2632E2 & 2646E2 & 3246E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 S E C T I O N 8 D E C A L S 3120856 8-1 SECTION 8 DECALS FIGURE 8-1.DECALS INSTALLATION - 1532E2 & 1932E2 32 19 1 3 4 5 2 S E C T I O N 101 21 102 7 13 30 201 19 12 25 26 32 28 25 6 15 27 23 14 24 15 13 102 8 21 8 17 D E C A L S 7 11 29 102 27 16 20 18 31 101 17 24 22 15 16 13 9 8-2 3120856 SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - 1532E2 & 1932E2 FIG & ITEM # PART NUMBER Not Available 0258754 0258748 0258750 0258751 0258752 0258753 0273186 0258749 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 0641405 0860520 1060279 3311405 4751400 Not Available 1702773 Not Required Not Available Not Used 1703869 Use 1701509 1701509 1703811 1703812 1703814 1703817 1703819 1703822 Not Required Not Used 1704017 1704149 1704017 1704146 1704147 1704148 1704143 1704017 1703706 1703813 3120856 DESCRIPTION QTY. REV. DECAL INSTALLATION OPTIONS: 1532E2 1932E2: Australian Spec Dutch CE Spec English CE Spec French CE Spec German CE Spec Italian CE Spec Norwegian Spec Spanish CE Spec Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 5 5 5 5 5 5 1 5 Bolt 1/4”-20NC x 5/8” Box, Manual Storage Cable, Lanyard Locknut 1/4”-20NC Flatwasher 1/4” Decal - Bar Code Decal - JLG (5in) Decal - USA Nameplate - Serial Number Decal - Kit Decal - Safety Prop Decal - Manual Options: Decal (Prior to S/N 102826) (was p/n 1703788) Decal (S/N 102826 to Present) Decal - Lifting Lug Decal - Hydraulic Oil Decal - Tie Down Decal - Forklift Decal - Directional Arrow Decal - Manual Descent Instructions Options: 1932E2/2032E2 & 2646E2 3246E2 Decal - Towing/Winching/Tow Speed Options: Australian Spec Dutch CE Spec English CE Spec French CE Spec German CE Spec Italian CE Spec Spanish CE Spec Norwegian CE Spec Decal - Ground Control Operation Decal - Warning Battery Ventilation Australian Spec 4 1 1 4 4 1 2 1 1 1 2 1 S E C T I O N 8 4 1 4 4 3 1 D E C A L S 1 1 1 1 8-3 SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - 1532E2 & 1932E2 (CONTINUED) FIG & ITEM # PART NUMBER 22 (cont’d) 1703893 1703813 1703864 1703881 1703886 1703813 1703840 23 1703818 1703894 1703818 1703865 1703882 1703887 1703818 1703841 S E C T I O N 24 1703823 1703895 1703823 1703866 1703883 1703888 1703823 1703842 25 1703877 1703896 1703877 1703878 1703884 1703889 1703877 1703897 8 D E C A L S 26 27 28 29 8-4 1704173 3252616 1702928 1703969 1703973 1703969 1703970 1703971 1703972 1703969 1703974 1704122 DESCRIPTION Dutch CE Spec English CE Spec French CE Spec German CE Spec Italian CE Spec Norwegian CE Spec Spanish CE Spec Decal - Warning Options: Australian Spec Dutch CE Spec English CE Spec French CE Spec German CE Spec Italian CE Spec Norwegian CE Spec Spanish CE Spec Decal - Danger Electrocution Hazard Australian Spec Dutch CE Spec English CE Spec French CE Spec German CE Spec Italian CE Spec Norwegian CE Spec Spanish CE Spec Decal - Caution Australian Spec Dutch CE Spec English CE Spec French CE Spec German CE Spec Italian CE Spec Norwegian CE Spec Spanish CE Spec Decal - Capacity Options: CE Spec Australian Spec Only Decal - CE (Not Required on Australian Spec) Decal - Wind Warning Australian Spec Dutch CE Spec English CE Spec French CE Spec German CE Spec Italian CE Spec Norwegian CE Spec Spanish CE Spec Decal - Flat Surface Warning (Australian Spec Only) QTY. REV. 2 2 1 1 2 1 1 3120856 SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - 1532E2 & 1932E2 (CONTINUED) FIG & ITEM # PART NUMBER 30 31 32 1704123 1704885 1704277 DESCRIPTION Decal - Brake Release (Australian Spec Only) Decal - Website Decal - Lanyard Attach QTY. REV. 1 1 1 ———————————— 2901747 2901755 2901752 2901748 2901749 2901750 2901751 2902274 2901753 2910121 0250548 0258316 101 102 3252598 3252747 2901849 1703870 0273510 201 3120856 1705304 Decal Kits: Kit 1 (Includes Items 11-18, 31&32) Australian Spec Kit 2 (Includes Items 20-26, 28-30) Dutch CE Spec Kit 2 (Includes Items 20-28) English CE Spec Kit 2 (Includes Items 20-28) French CE Spec Kit 2 (Includes Items 20-28) German CE Spec Kit 2 (Includes Items 20-28) Italian CE Spec Kit 2 (Includes Items 20-28) Norwegian CE Spec Kit 2 (Includes Items 20-28) Spanish CE Spec Kit 2 (Includes Items 20-28) Decal Kit (Includes Items 101 & 102) DECAL INSTALLATIONS (VARYING PARTS) 1532E2 1932E2 Decal - Model Designation 1932E2 1532E2 Decal Kit - Wheel Load Decal - Wheel Load DECAL INSTALLATION SERVICE SUPPORT - 1932E2 Decal - Service Support A/R 1 1 1 1 1 1 1 1 1 1 Ref. Ref. Ref. S E C T I O N 1 2 2 1 4 Ref. 8 D E C A L S A 1 8-5 SECTION 8 DECALS FIGURE 8-2.DECALS INSTALLATION - 2032E2 & 2632E2 & 2646E2 & 3246E2 32 3246E2 18 15 13 16 102 S E C T I O N 13 2 2032E2 2646E2 1 3 4 5 15 27 29 34 32 26 102 7 11 35 31 101 24 16 25 3246E2 25 14 2032E2 2632E2 2646E2 8 9 11 6 D E C A L S 13 15 102 28 12 8 22 7 17 LOCATED ON PLATE BENEATH #25 24 3246E2 13 30 15 16 23 33 101 25 18 21 15 17 13 8-6 16 102 28 LOCATED ON PLATE ABOVE CYLINDER 7 17 20 16 102 2032E2 13 15 2646E2 3120856 SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - 2032E2 & 2632E2 & 2646E2 & 3246E2 FIG & ITEM # PART NUMBER 0257794 0272075 0259120 0257788 Not Available 0259114 0257790 Not Available 0259116 0257791 Not Available 0259117 0257792 Not Available 0259118 0257793 Not Available 0259119 Not Available Not Available 0273212 0257789 Not Available 0259115 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 3120856 0641405 0860520 1060279 3311405 4751400 Not Available 1702773 Not Required Not Available Not Used 1703697 Use 1701509 1701509 1703811 1703812 1703814 1703817 1703819 DESCRIPTION DECAL INSTALLATION OPTIONS: Australian Spec - 2032E2 & 2646E2 Australian Spec - 2632E2 Australian Spec - 3246E2 Dutch CE Spec - 2032E2 & 2646E2 Dutch CE Spec - 2632E2 Dutch CE Spec - 3246E2 English CE Spec - 2032E2 & 2646E2 English CE Spec - 2632E2 English CE Spec - 3246E2 French CE Spec - 2032E2 & 2646E2 French CE Spec - 2632E2 French CE Spec - 3246E2 German CE Spec - 2032E2 & 2646E2 German CE Spec - 2632E2 German CE Spec - 3246E2 Italian CE Spec - 2032E2 & 2646E2 Italian CE Spec - 2632E2 Italian CE Spec - 3246E2 Norwegian CE Spec - 2032E2 & 2646E2 Norwegian CE Spec - 2632E2 Norwegian CE Spec - 3246E2 Spanish CE Spec - 2032E2 & 2646E2 Spanish CE Spec - 2632E2 Spanish CE Spec - 3246E2 QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Bolt 1/4”-20NC x 5/8” Box, Manual Storage Cable, Lanyard Locknut 1/4”-20NC Flatwasher 1/4” Decal - Bar Code Decal - JLG (5in) Decal - USA Nameplate - Serial Number 4 1 1 4 4 1 2 1 1 Decal - Safety Prop Decal - Manual Options: Decal (Prior to S/N 102826) (was p/n 1703788) Decal (S/N 102826 to Present) Decal - Lifting Lug Decal - Hydraulic Oil Decal - Tie Down Decal - Forklift Decal - Directional Arrow 2 1 REV. 7 C 7 8 7 7 8 7 7 7 S E C T I O N 7 7 7 1 6 7 8 D E C A L S 4 1 4 4 3 8-7 SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - 2032E2 & 2632E2 & 2646E2 & 3246E2 (CONTINUED) FIG & ITEM # PART NUMBER 18 19 20 1703822 Not Available Not Required Not Used 1703698 1703892 1703698 1703863 1703880 1703885 1703698 1703839 21 S E C T I O N 22 23 1704420 1704420 1703703 1704420 1703706 1703813 1703893 1703813 1703864 1703881 1703886 1703813 1703840 8 D E C A L S 24 1703818 1703894 1703818 1703865 1703882 1703887 1703818 1703841 25 1703823 1703895 1703823 1703866 1703883 1703888 1703823 1703842 8-8 DESCRIPTION QTY. Decal - Manual Descent Instructions Options: 2032E2 2632E2 2646E2 & 3246E2 1 Decal - Towing/Winching/Tow Speed Options: Australian Spec Dutch CE Spec English CE Spec French CE Spec German CE Spec Italian CE Spec Norwegian CE Spec Spanish CE Spec Decal - Manual Descent Instructions Options: 2032E2 2632E2 (S/N 103545 to Present) 2646E2 & 3246E2 Prior to S/N 69053 2646E2 & 3246E2 S/N 69053 to Present Decal - Ground Control Operation Decal - Warning Battery Ventilation Australian Spec Dutch CE Spec English CE Spec French CE Spec German CE Spec Italian CE Spec Norwegian CE Spec Spanish CE Spec Decal - Warning Options: Australian Spec Dutch CE Spec English CE Spec French CE Spec German CE Spec Italian CE Spec Norwegian CE Spec Spanish CE Spec Decal - Danger Electrocution Hazard Australian Spec Dutch CE Spec English CE Spec French CE Spec German CE Spec Italian CE Spec Norwegian CE Spec Spanish CE Spec 1 REV. 1 1 1 2 2 3120856 SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - 2032E2 & 2632E2 & 2646E2 & 3246E2 (CONTINUED) FIG & ITEM # PART NUMBER 26 1703877 1703896 1703877 1703878 1703884 1703889 1703877 1703897 27 28 29 30 31 1703898 Not Used 1704202 1704115 1704203 1702928 1703969 1703973 1703969 1703970 1703971 1703972 1703969 1703974 1704122 32 33 34 1704123 1704123 1704133 1704277 1704885 1705169 35 1702153 2901610 2902119 2901690 2902133 2901789 2901619 3120856 DESCRIPTION Decal - Caution Australian Spec Dutch CE Spec English CE Spec French CE Spec German CE Spec Italian CE Spec Norwegian CE Spec Spanish CE Spec Decal - Capacity Options: 2032E2 & 2646E2 2632E2 3246E2 2032E2 & 2646E2 (Australian Spec Only) 3246E2 (Australian Spec Only) Decal - CE (Not Required on Australian Spec) Decal - Wind Warning Australian Spec Dutch CE Spec English CE Spec French CE Spec German CE Spec Italian CE Spec Norwegian CE Spec Spanish CE Spec Decal - Flat Surface Warning (Australian Spec Only) Decal - Brake Release - Options: (Australian Spec Only) 2032E2 & 2646E2 2632E2 (S/N 103545 to Present) 3246E2 Decal - Lanyard Attach Decal - Website Decal - Capacity (230 KG) (2632E2) (Australian Spec Only) Decal - Inspection ———————————— Decal Kits: CE Spec Kit 1 (Includes Items 11-18, 33) Australian Spec Kit 1 (Includes Items 11-17 & 33) - 2632E2 Australian Spec Kit 2 (Includes Items 20-26, 29-31) - 2032E2 & 2646E2 Australian Spec Kit 2 Includes Items 20-26, 29-31 & 34) - 2632E2 Australian Spec Kit 2 (Includes Items 20-26, 29-31) - 3246E2 Dutch CE Spec Kit 2 (Includes Items 20-29) - 2032E2 & 2646E2 QTY. REV. 1 1 S E C T I O N 2 1 1 1 8 D E C A L S 1 1 1 1 A/R 1 1 3 1 4 1 2 1 3 1 3 8-9 SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - 2032E2 & 2632E2 & 2646E2 & 3246E2 (CONTINUED) FIG & ITEM # PART NUMBER DESCRIPTION QTY. REV. 2901783 Dutch CE Spec Kit 2 (Includes Items 20-29) - 3246E2 English CE Spec Kit 2 (Includes Items 20-29) - 2032E2 & 2646E2 English CE Spec Kit 2 (Includes Items 20-29) - 3246E2 French CE Spec Kit 2 (Includes Items 20-29) - 2032E2 & 2646E2 French CE Spec Kit 2 (Includes Items 20-29) - 3246E2 German CE Spec Kit 2 (Includes Items 20-29) - 2032E2 & 2646E2 German CE Spec Kit 2 (Includes Items 20-29) - 3246E2 Italian CE Spec Kit 2 (Includes Items 20-29) - 2032E2, 2646E2 & 3246E2 Norwegian CE Spec Kit 2 (Includes Items 20-29) - 3246E2 Spanish CE Spec Kit 2 (Includes Items 20-29) 2032E2 & 2646E2 Spanish CE Spec Kit 2 (Includes Items 20-29) - 3246E2 Decal Kits Complete: English CE Spec - 2032E2 & 2646E2 (Includes Items 7 & 8 Kits 2901610 & 2901611) 1 3 2901611 2901785 2901613 2901786 2901615 2901787 2901617 S E C T I O N 2902275 2901621 2901784 2910069 0258634 Not Available 0257994 0258937 8 D E C A L S 101 102 3252567 3252568 3252619 2901851 Use 1704401 1704401 2901852 Use 1704402 1704402 2901853 103 8-10 Use 1704403 1704403 1703464 DECAL INSTALLATION OPTIONS (VARYING PARTS): DECAL INSTALLATION - 2032E2 DECAL INSTALLATION - 2632E2 DECAL INSTALLATION - 2646E2 DECAL INSTALLATION - 3246E2 Decal Options: Decal - 2032E2 Decal - 2646E2 Decal - 3246E2 Decal Kit - Wheel Load (2032E2) Decal - Wheel Load Options: Prior to S/N 63328 (Was p/n 1703871) S/N 63328 to Present Decal Kit - Wheel Load (2646E2) Decal - Wheel Load Options: Prior to S/N 63328 (was p/n 1703824) S/N 63328 to Present Decal Kit - Wheel Load (3246E2) Decal - Wheel Load Options: Prior to S/N 63328 (Was p/n 1704186) S/N 63328 to Present Decal - AC Power (Not Shown) 1 1 2 1 1 2 1 2 1 3 1 1 1 1 1 2 A/R 1 Ref. Ref. Ref. Ref. Ref. 3 4 3 2 1 4 1 4 1 4 1 3120856 SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 1932E2/2032E2/2646E2/3246E2 The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. JLG PART NUMBER Ref. 2120072 7010944 7022522 7018917 7016352 3740131 4360112 4360475 2860030 4360328 7011509 7018564 7018514 7018578 7018586 7020501 7017444 3990010 Ref. 4360487 4360349 4360435 4360401 4360437 7018917 2400041 0610153 1600289 3740129 3740069 4360472 4360470 4360456 4360548 0610126 1600282 4360267 3120856 QTY PER FLEET DESCRIPTION 1-4 5-9 10 OR MORE 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 STANDARD PARTS Element, Filter (Figure 2-1 & 2-2) Coupling Kit (Figure 2-1 & 2-2) Coil, Valve Cartridge (Figure 2-3) Coil, Drive Valve (Figures 2-3 & 2-4) Coil, Valve Cartridge (Figure 2-4) Contactor (Figure 2-5 & 2-6) Breaker, Circuit (Figure 2-5 & 2-6) Switch, Mushroom (Figures 2-5, 2-6, 4-7 & 4-8) Key, Replacement (Figure 2-5 & 2-6) Switch, Toggle (Figures 2-5, 2-6 & 4-7) Breaker, DC Circuit - Battery Charger (Figure 2-8) Relay, Battery Charger (Figure 2-8) Breaker, AC Circuit - Battery Charger (Fig 2-8) Card, Circuit - Battery Charger (Figure 2-8) Switch, Slide - Battery Charger (Figure 2-8) Switch, Push Button (Figure 4-9 & 4-10) Coil (Figure 5-2, 5-3, 5-4 & 5-5) Diode (Figure 7-4 & 7-5) VARIABLE PARTS Switch, Tilt (1532/1932E2/2032E2 - Optional) (Figure 1-7) Switch, Tilt (2646E2 & 3246E2 with Standard Controls Optional) (Figure 1-7) Switch, Tilt (2646E2 & 3246E2 with Proportional Controls Optional) (Figure 1-7) Switch, Limit (Figures 1-7 & 3-7) Switch, Limit (Figure 1-7) Coil (Proportional Controls Machines) (Figure 2-4) Fuse (Standard Controls Machines) (Figure 2-5) PC Board (Standard Controls Machines) (Figure 2-5) Controller (Proportional Controls Machines) (Figure 2-6) Relay (Standard Controls Machines) (Figure 2-5) Relay (Proportional Controls Machines) (Figure 2-6) Switch, Key (Standard Controls Machines) (Figure 2-5) Switch, Key (Proportional Controls Machines) (Figure 2-6) Switch, Limit (Figure 2-9) Switch, Limit (Figure 3-1, 3-2, 3-3,3-5 & 3-6) Board, PC (Standard Controls Machine Only) (Figure 3-7) Controller, Drive (Proportional Controls Machines) (Fig 4-8) Contact, Switch (Standard Controls Machines) (Figure 4-7) 9-1 S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K SECTION 9 RECOMMENDED SERVICE PARTS MODELS 1932E2/2032E2/2646E2/3246E2 The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. JLG PART NUMBER 4360339 4360336 0610149 0610149 0610123 4360453 4360387 7020500 7011992 7020523 7020508 7020510 9-2 QTY PER FLEET DESCRIPTION Switch, Enable (Standard Controls Machines) (Figure 4-7) Switch, Toggle (Standard Controls Machines) (Figure 4-7) Module, Logic (Standard Controls Machines with Australian Spec) (Figure 4-7) Module, Logic (Standard Controls Machines with CE Spec) (Figure 4-7) Board, PC (Proportional Controls Machines) (Figure 4-8) Switch, Keypad with Tilt Light (Proportional Controls Machines) (Figure 4-8) Switch, Horn Push Button (Optional) (Figure 4-7 & 4-8) Switch, Rocker (Standard Controls Machines) (Figure 4-9) Switch, Rocker (Proportional Controls Machines) (Fig 4-10) Electrical Assembly - Controller (Standard Controls Machines) (Figure 4-9) Electrical Assembly - Controller (Proportional Controls Machines) (Figure 4-10) Potentiometer (Proportional Controls Machines) (Fig 4-10) 1-4 5-9 10 OR MORE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3120856 SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER DESCRIPTION MISCELLANEOUS SPECIAL OPTIONS Not Available Ref. CAMERA MOUNT ASSEMBLY Ref. ELECTRICAL CONNECTOR KITS Amp Connector Kit Deutsch DT Connector Kit Deutsch HD Connector Kit Packard Connector Kit Various Connector Kit Ref. Ref. Ref. Ref. Ref. Ref. 2910468 FILTER KITS Hydraulic/Air Ref. 1 2300014 2300016 HYDRAULIC FLUIDS Mobil 424 Mobil DTE 13M Ref. Ref. Ref. INVERTER INSTALLATIONS (110V 800WATT) 1532E2 1932E2 2032E2/2646E2/3246E2 Kit, Circuit Card Ref. Ref. Ref. Ref. 1 KEY LANYARD INSTALLATION Ref. Ref. 1692617 4360494 4360437 OVERLOAD PROTECTION INSTALLATION (OPTIONAL ON FRENCH SPEC) 1532E2 & 1932E2 2032E2 2646E2 & 3246E2 3246E2 (PROP. DRIVE) Switch, Pressure Options: Prior to S/N 90188 S/N 90188 to Present Switch, Limit Ref. 2901766 2901767 PLATFORM HANDRAILS AUTOLOCK KIT - 2032E2 & 2646E2 Fixed Rails Folddown Rails 0257974 0256789 1001148902 1001148903 1001148904 1001148905 1001148906 Not Available 0258972 0257970 7023336 0257977 0270793 0270791 0270792 0271302 REV. S E C T I O N Ref. BRAKE RELEASE INSTALLATION - 1532E2 (AUSTRALIAN SPEC) BRAKE RELEASE INSTALLATION - 1932E2 (AUSTRALIAN SPEC) BRAKE RELEASE INSTALLATION - 2032E2 & 2646E2 & 3246E2 (AUSTRALIAN SPEC) 0258906 3120856 QTY. Ref. Ref. 1 0 S P E C I A L O P T I O N S Ref. Ref. Ref. Ref. 1 1 Ref. Ref. 10-1 SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. S E C T I O N FIG & ITEM # PART NUMBER 0257975 Ref. Ref. 1 1 7002828 2900838 7014676 TOOLS FOR SERVICE Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pin/Socket from Connectors) Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) Stripper, Wire U.S. Standards Fastener (Hardware) Kit U.S. Standards Tool Kit 0251642 WARNING STRIPES INSTALLATION Ref. 7002821 7002823 4460467 4460510 S P E C I A L QTY. PRESSURE CHECKS INSTALLATION (STANDARD CONTROLS) PRESSURE CHECKS INSTALLATION (PROPORTIONAL CONTROLS) 0258154 1 0 DESCRIPTION REV. Ref. 1 1 1 1 1 O P T I O N S 10-2 3120856 PART NUMBER INDEX MODEL E2 INDEX P/N 0080228 0080228 0080228 0080228 0100001 0100001 0100010 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100019 0100019 0100019 0100019 0100019 0100019 0100019 0100019 0100019 0100020 0100020 0100020 0100020 0100020 0100020 0100020 0100020 0100020 0100020 0100020 PAGE . . . . . 5-13 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . 1-23 . . . . . 3-23 . . . . . . 6-3 . . . . . 1-23 . . . . . 2-23 . . . . . 2-36 . . . . . . 2-4 . . . . . . 2-8 . . . . . . 2-8 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . 3-28 . . . . . . 3-3 . . . . . . 3-7 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-3 . . . . . . 4-7 . . . . . 5-14 . . . . . 5-18 . . . . . 1-16 . . . . . . 1-3 . . . . . . 1-4 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . 5-10 . . . . . 5-14 . . . . . 5-18 . . . . . . 5-6 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-7 3120856 P/N 0100020 0100039 0100039 0100048 0100048 0100048 0100048 0100048 0100048 0100048 0100048 0100051 0100051 0100051 0100051 0100076 0100081 0140011 0140011 0140022 0140042 0140042 0181847 0200558 0200559 0200560 0200561 0200562 0200563 0200572 0200574 0200574 0200575 0200576 0200577 0200605 0200606 0200607 0200607 0200608 0200609 0200610 0200610 0200611 0200611 0200614 0200614 0200633 0200634 PAGE . . . . . . 6-9 . . . . . 3-12 . . . . . . 3-7 . . . . . 1-24 . . . . . 2-19 . . . . . 2-20 . . . . . 2-23 . . . . . 2-24 . . . . . 3-28 . . . . . 7-13 . . . . . 7-16 . . . . . 2-19 . . . . . 2-23 . . . . . 2-28 . . . . . 2-28 . . . . . 2-23 . . . . . . 1-3 . . . . . 4-27 . . . . . 4-31 . . . . . 1-24 . . . . . 2-20 . . . . . 2-24 . . . . . 4-31 . . . . . 3-11 . . . . . 3-11 . . . . . 3-11 . . . . . 3-11 . . . . . 3-11 . . . . . 3-11 . . . . . 3-19 . . . . . 3-19 . . . . . 3-19 . . . . . 3-19 . . . . . 3-19 . . . . . 3-19 . . . . . . 3-7 . . . . . . 3-7 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 3-7 . . . . . . 3-7 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-23 . . . . . 3-23 P/N 0200635 0200636 0200637 0200638 0200639 0200639 0200645 0200663 0200707 0200708 0200709 0200710 0200711 0200730 0200731 0200732 0200733 0200734 0200735 0250548 0251642 0255679 0255679 0255682 0255682 0256789 0257528 0257528 0257546 0257547 0257626 0257627 0257659 0257662 0257662 0257662 0257663 0257666 0257666 0257666 0257670 0257679 0257758 0257758 0257759 0257759 0257776 0257779 0257788 PAGE . . . . . 3-23 . . . . . 3-23 . . . . . 3-23 . . . . . 3-23 . . . . . 3-19 . . . . . 3-23 . . . . . 3-11 . . . . . 3-23 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-3 . . . . . . 3-3 . . . . . 3-15 . . . . . 3-15 . . . . . 3-15 . . . . . 3-15 . . . . . 3-15 . . . . . 3-15 . . . . . . 8-5 . . . . . 10-2 . . . . . 1-12 . . . . . 1-17 . . . . . 1-12 . . . . . 1-17 . . . . . 10-1 . . . . . 3-11 . . . . . . 5-9 . . . . . . 4-3 . . . . . . 4-3 . . . . . 1-15 . . . . . 1-11 . . . . . . 2-7 . . . . . 1-23 . . . . . 1-23 . . . . . 1-23 . . . . . 2-27 . . . . . 1-23 . . . . . 3-19 . . . . . 5-13 . . . . . 1-11 . . . . . . 4-3 . . . . . 2-33 . . . . . 2-33 . . . . . 2-33 . . . . . 2-33 . . . . . . 4-3 . . . . . 1-23 . . . . . . 8-7 P/N PAGE 0257789 . . . . . . 8-7 0257790 . . . . . . 8-7 0257791 . . . . . . 8-7 0257792 . . . . . . 8-7 0257793 . . . . . . 8-7 0257794 . . . . . . 8-7 0257799 . . . . . 1-24 0257799 . . . . . 1-24 0257799 . . . . . 1-24 0257799 . . . . . 1-24 0257801 . . . . . 1-25 0257801 . . . . . 3-13 0257801 . . . . . 3-16 0257801 . . . . . 3-21 0257801 . . . . . 3-25 0257802 . . . . . 1-24 0257802 . . . . . 1-24 0257805 . . . . . . 4-4 0257809 . . . . . . 4-4 0257811 . . . . . 2-20 0257811 . . . . . 2-24 0257812 . . . . . 2-20 0257812 . . . . . 2-24 0257813 . . . . . 2-20 0257813 . . . . . 2-24 0257870 . . . . . 2-27 0257876 . . . . . 1-15 0257877 . . . . . 1-16 0257878 . . . . . 1-16 0257916 . . . . . 7-10 0257917 . . . . . 7-10 0257951 . . . . . 4-15 0257952 . . . . . 4-19 0257954 . . . . . 4-23 0257955/1283086616 0257955 . . . . . . 6-3 0257970 . . . . . 10-1 0257973 . . . . . 3-27 0257974 . . . . . 10-1 0257975 . . . . . 10-2 0257977 . . . . . 10-1 0257994 . . . . . 8-10 0258014 . . . . . 1-25 0258014 . . . . . . 3-7 0258014 . . . . . . 5-5 0258015 . . . . . . 1-3 0258041 . . . . . . 4-3 0258054 . . . . . 2-33 P/N PAGE 0258055 . . . . . 2-33 0258056 . . . . . . 2-3 0258059 . . . . . 2-28 0258111 . . . . . 4-31 0258154 . . . . . 10-2 0258166 . . . . . . 1-4 0258166 . . . . . . 1-9 0258167 . . . . . . 1-4 0258167 . . . . . . 1-9 0258168 . . . . . . 1-9 0258171 . . . . . . 1-3 0258218 . . . . . 2-27 0258277 . . . . . 7-10 0258278/1283086616 0258278/1283086616 0258278 . . . . . . 6-3 0258282 . . . . . . 4-4 0258294 . . . . . . 4-7 0258295 . . . . . 4-11 0258296 . . . . . 3-27 0258297 . . . . . 3-27 0258316 . . . . . . 8-5 0258317 . . . . . 1-24 0258318 . . . . . 1-25 0258409 . . . . . 3-27 0258409 . . . . . 3-27 0258460 . . . . . 4-27 0258464 . . . . . 4-27 0258574 . . . . . 2-19 0258575 . . . . . 2-19 0258581 . . . . . 1-25 0258589 . . . . . 4-27 0258590 . . . . . 4-27 0258618 . . . . . 3-28 0258620 . . . . . 3-28 0258621 . . . . . 7-10 0258622 . . . . . 7-10 0258623 . . . . . 7-10 0258634 . . . . . 8-10 0258681 . . . . . 1-23 0258738 . . . . . 3-27 0258740 . . . . . 3-28 0258748 . . . . . . 8-3 0258749 . . . . . . 8-3 0258750 . . . . . . 8-3 0258751 . . . . . . 8-3 0258752 . . . . . . 8-3 11-1 PART NUMBER INDEX MODEL E2 INDEX P/N 0258753 0258754 0258774 0258775 0258776 0258777 0258777 0258838 0258840 0258889 0258889 0258889 0258889 0258896 0258898 0258899 0258900 0258904 0258905 0258906 0258937 0258944 0258944 0258972 0259114 0259115 0259116 0259117 0259118 0259119 0259120 0259122 0259229 0259256 0259256 0259257 0259257 0259280 0259280 0259407 0259407 0259407 0259408 0259408 0259408 0259409 0259409 0259410 0259411 11- 2 PAGE . . . . . . 8-3 . . . . . . 8-3 . . . . . 2-19 . . . . . 2-19 . . . . . 2-19 . . . . . 2-19 . . . . . 2-19 . . . . . 2-33 . . . . . 2-33 . . . . . 1-23 . . . . . 1-26 . . . . . 3-23 . . . . . 5-17 . . . . . . 4-3 . . . . . 1-15 . . . . . 7-10 . . . . . 7-10 . . . . . . 4-4 . . . . . 3-27 . . . . . 10-1 . . . . . 8-10 . . . . . 1-23 . . . . . 1-23 . . . . . 10-1 . . . . . . 8-7 . . . . . . 8-7 . . . . . . 8-7 . . . . . . 8-7 . . . . . . 8-7 . . . . . . 8-7 . . . . . . 8-7 . . . . . 3-28 . . . . . 2-27 . . . . . 2-33 . . . . . 2-33 . . . . . 2-33 . . . . . 2-33 . . . . . . 2-7 . . . . . . 2-7 . . . . . 2-23 . . . . . 2-23 . . . . . 7-16 . . . . . 1-26 . . . . . 3-23 . . . . . 5-17 . . . . . 2-23 . . . . . 7-16 . . . . . 1-24 . . . . . 1-25 P/N PAGE 0259411 . . . . . 3-25 0259412 . . . . . 3-27 0259416 . . . . . 2-33 0259416 . . . . . . 2-8 0259421 . . . . . 2-33 0259422 . . . . . 2-33 0259422 . . . . . 2-33 0259541 . . . . . 5-13 0259541 . . . . . 5-14 0259541 . . . . . 5-17 0259541 . . . . . 5-18 0259551/1283086616 0259551 . . . . . . 6-7 0259621 . . . . . 2-27 0259625/1283086616 0259625 . . . . . . 6-9 0259653 . . . . . 3-27 0259655 . . . . . 1-24 0259655 . . . . . 4-32 0259656 . . . . . 7-16 0259740 . . . . . 2-33 0259858 . . . . . 2-27 0270066 . . . . . 1-24 0270066 . . . . . 1-24 0270422 . . . . . 2-33 0270422 . . . . . 2-33 0270502 . . . . . 1-25 0270502 . . . . . . 3-3 0270502 . . . . . . 5-5 0270534 . . . . . . 4-3 0270542 . . . . . 7-10 0270559 . . . . . . 4-4 0270791 . . . . . 1-26 0270791 . . . . . 10-1 0270791 . . . . . 5-10 0270792 . . . . . 1-26 0270792 . . . . . 10-1 0270792 . . . . . 5-14 0270792 . . . . . 5-18 0270793 . . . . . 1-26 0270793 . . . . . 10-1 0270793 . . . . . . 5-6 0271068/1283251* 6-16 0271068 . . . . . . 6-3 0271069/1283251* 6-16 0271069 . . . . . . 6-7 P/N PAGE 0271221 . . . . . . 1-3 0271222 . . . . . . 2-3 0271223/1283251* 6-16 0271223/1283251* 6-16 0271223 . . . . . . 6-3 0271228 . . . . . 1-15 0271228 . . . . . 1-15 0271237/1283251* 6-16 0271237 . . . . . . 6-9 0271302 . . . . . 1-26 0271302 . . . . . 10-1 0271302 . . . . . 5-18 0271515 . . . . . 3-15 0271516 . . . . . . 4-3 0271541 . . . . . 1-12 0271541 . . . . . 1-17 0271553 . . . . . 4-12 0271553 . . . . . 4-16 0271553 . . . . . 4-20 0271553 . . . . . 4-24 0271553 . . . . . . 4-8 0271877/1283251* 6-16 0271877 . . . . . 6-13 0271891 . . . . . 1-25 0271917 . . . . . 1-24 0271925 . . . . . 1-25 0271926 . . . . . 1-24 0271976 . . . . . 7-16 0272075 . . . . . . 8-7 0272362 . . . . . 2-27 0272363 . . . . . 2-27 0273152 . . . . . 4-27 0273153 . . . . . 4-27 0273154 . . . . . 4-27 0273155 . . . . . 4-27 0273186 . . . . . . 8-3 0273212 . . . . . . 8-7 0273510 . . . . . . 8-5 0362501 . . . . . 3-27 0362812 . . . . . 3-27 0400169 . . . . . 2-28 0400170 . . . . . 2-27 0400170 . . . . . 2-31 0400215 . . . . . 2-27 0400215 . . . . . 2-28 0400216 . . . . . 2-27 P/N 0440223 0440226 0440226 0440226 0440226 0440227 0440227 0440227 0440227 0440227 0440228 0440228 0440228 0440228 0440228 0440228 0440229 0440229 0440229 0440229 0440229 0440229 0440231 0440238 0440238 0440238 0440238 0440238 0440238 0561278 0561278 0561278 0561278 0561278 0561278 0561301 0561301 0561301 0561301 0561301 0561301 0561301 0561313 0561314 0561373 0561373 0561374 0561374 0561418 PAGE . . . . . 2-33 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . . 3-7 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . . 3-3 . . . . . . 3-7 . . . . . 1-11 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-23 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-3 . . . . . . 3-7 . . . . . 2-33 . . . . . 2-34 . . . . . 5-14 . . . . . 5-18 . . . . . 5-14 . . . . . 5-18 . . . . . . 3-3 P/N PAGE 0561419 0610123 0610123 0610126 0610126 0610126 0610149 0610149 0610149 0610149 0610153 0630516 0630519 0630526 0630526 0630528 0630528 0630528 0630528 0630528 0630528 0630532 0641404 0641404 0641404 0641404 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641406 0641406 0641406 0641406 0641406 0641406 0641406 0641406 . . . . . . 3-3 . . . . . 4-31 . . . . . . 9-2 . . . . . 3-27 . . . . . 3-27 . . . . . . 9-1 . . . . . 4-28 . . . . . 4-28 . . . . . . 9-2 . . . . . . 9-2 . . . . . . 9-1 . . . . . . 1-3 . . . . . 2-33 . . . . . 2-27 . . . . . 2-28 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . 2-33 . . . . . 2-23 . . . . . . 3-7 . . . . . 4-27 . . . . . 4-31 . . . . . 1-24 . . . . . 1-25 . . . . . 1-26 . . . . . 2-19 . . . . . 2-23 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-7 . . . . . . 8-3 . . . . . . 8-7 . . . . . 1-25 . . . . . 1-26 . . . . . 1-26 . . . . . 2-19 . . . . . 2-27 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 3-4 3120856 PART NUMBER INDEX MODEL E2 INDEX P/N 0641407 0641407 0641407 0641408 0641408 0641408 0641408 0641410 0641414 0641505 0641505 0641506 0641506 0641506 0641506 0641507 0641508 0641508 0641508 0641508 0641508 0641508 0641508 0641510 0641510 0641511 0641516 0641526 0641526 0641528 0641536 0641536 0641536 0641536 0641536 0641536 0641605 0641605 0641605 0641605 0641605 0641605 0641606 0641606 0641606 0641606 0641606 0641606 0641607 PAGE . . . . . . 1-9 . . . . . . 2-7 . . . . . . 4-4 . . . . . 1-26 . . . . . 1-26 . . . . . 1-26 . . . . . 2-23 . . . . . . 2-3 . . . . . 2-36 . . . . . 1-24 . . . . . . 2-8 . . . . . 5-13 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . 2-27 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . 1-24 . . . . . . 2-3 . . . . . 2-33 . . . . . 2-33 . . . . . 5-14 . . . . . 5-18 . . . . . 1-23 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . 1-23 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 4-5 3120856 P/N 0641608 0641608 0641608 0641608 0641611 0641614 0641620 0641622 0641624 0641810 0641812 0641814 0641816 0641824 0642022 0642028 0681518 0681520 0681520 0681822 0681822 0681828 0692224 0692224 0692224 0692224 0692224 0692224 0720810 0720812 0721004 0721006 0721006 0721006 0721006 0721006 0721006 0741006 0741008 0840025 0840025 0840025 0840031 0840031 0840032 0860038 0860520 0860520 0861174 PAGE . . . . . 3-28 . . . . . . 4-3 . . . . . 5-13 . . . . . 5-17 . . . . . . 1-3 . . . . . 2-33 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-7 . . . . . 2-35 . . . . . 2-35 . . . . . . 4-3 . . . . . 2-33 . . . . . . 1-3 . . . . . 1-11 . . . . . 1-11 . . . . . . 3-7 . . . . . 3-11 . . . . . 3-19 . . . . . 1-15 . . . . . . 1-3 . . . . . 1-15 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-27 . . . . . 1-27 . . . . . 1-25 . . . . . 1-23 . . . . . 1-25 . . . . . 3-13 . . . . . 3-16 . . . . . 3-21 . . . . . 3-25 . . . . . . 3-4 . . . . . 2-19 . . . . . 2-19 . . . . . 2-23 . . . . . 7-16 . . . . . 2-27 . . . . . 2-28 . . . . . 2-28 . . . . . . 4-4 . . . . . . 8-3 . . . . . . 8-7 . . . . . 4-27 P/N 0861214 0861256 0901870 0901870 0901870 0902198 0902371 0902371 0902371 0902371 0902385 0902385 0902385 0902385 0902385 0902385 0902386 0902386 0902386 0902386 0902386 0902386 0902393 0902433 0902466 0902467 0902482 0902485 0902486 0902487 0902490 0902499 0902500 0902501 0902505 0902505 0902521 0902537 0902538 0902552 0902573 0902573 0902574 0902615 0902615 0902691 0940084 0940084 0940084 PAGE . . . . . 4-27 . . . . . 4-31 . . . . . 4-11 . . . . . 4-19 . . . . . 4-23 . . . . . . 2-7 . . . . . 5-13 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . 2-19 . . . . . 2-20 . . . . . . 4-4 . . . . . 3-27 . . . . . 1-27 . . . . . 4-31 . . . . . . 2-3 . . . . . . 4-4 . . . . . . 2-3 . . . . . 4-31 . . . . . 1-27 . . . . . 1-26 . . . . . 3-27 . . . . . 3-27 . . . . . 3-27 . . . . . 1-26 . . . . . . 2-7 . . . . . 2-28 . . . . . 5-14 . . . . . 5-18 . . . . . . 2-8 . . . . . 2-19 . . . . . 2-23 . . . . . 1-27 . . . . . 3-11 . . . . . 3-19 . . . . . . 3-7 P/N PAGE 0940087 . . . . . 2-28 0940087 . . . . . 3-11 0940087 . . . . . 3-15 0940087 . . . . . 3-19 0940087 . . . . . 3-23 0940087 . . . . . . 3-3 0940087 . . . . . . 3-7 0940087 . . . . . 4-24 0962010 . . . . . 3-23 0962096 . . . . . 3-11 0962096 . . . . . 3-19 0962096 . . . . . . 3-7 0962097 . . . . . 1-11 0962097 . . . . . 3-11 0962097 . . . . . 3-19 0962097 . . . . . . 3-7 0962150 . . . . . 2-33 0962173 . . . . . . 1-3 0962174 . . . . . . 1-3 0962207 . . . . . 3-11 0962207 . . . . . 3-23 0962207 . . . . . . 3-9 0962208 . . . . . . 1-3 0962244 . . . . . 2-36 0962347 . . . . . . 4-3 0962632 . . . . . 1-27 1001148902 . . 10-1 1001148903 . . 10-1 1001148904 . . 10-1 1001148905 . . 10-1 1001148906 . . 10-1 1060279 . . . . . . 8-3 1060279 . . . . . . 8-7 1060329 . . . . . 4-15 1060329 . . . . . 4-19 1060329 . . . . . 4-23 1060329 . . . . . 4-27 1060330 . . . . . 7-18 1060341 . . . . . 7-19 1060379 . . . . . 4-11 1060379 . . . . . 4-19 1060379 . . . . . 4-23 1060454 . . . . . 7-11 1060454 . . . . . 7-11 1060454 . . . . . 7-11 1060454 . . . . . 7-11 1060608 . . . . . 7-11 1060608 . . . . . 7-11 1060608 . . . . . 7-11 P/N 1060608 1060608 1060608 1060633 1060644 1060659 1060665 1060666 1060666 1060666 1060666 1060667 1060667 1060668 1060668 1060669 1060669 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 PAGE . . . . . 7-11 . . . . . 7-11 . . . . . 7-16 . . . . . 7-16 . . . . . . 5-5 . . . . . . 5-9 . . . . . 2-28 . . . . . 2-19 . . . . . 2-23 . . . . . 7-12 . . . . . 7-16 . . . . . 2-19 . . . . . 7-12 . . . . . 2-27 . . . . . 7-12 . . . . . 2-28 . . . . . 7-12 . . . . . 1-24 . . . . . 1-24 . . . . . 1-24 . . . . . 1-25 . . . . . 1-25 . . . . . 2-23 . . . . . 2-36 . . . . . 3-12 . . . . . 3-13 . . . . . 3-15 . . . . . 3-16 . . . . . 3-20 . . . . . 3-21 . . . . . 3-23 . . . . . 3-25 . . . . . 3-27 . . . . . . 3-3 . . . . . . 3-8 . . . . . . 3-8 . . . . . 7-12 . . . . . 7-12 . . . . . 7-12 . . . . . 7-13 . . . . . 7-13 . . . . . 7-13 . . . . . 7-13 . . . . . 7-16 . . . . . 7-17 . . . . . 7-18 . . . . . 7-18 . . . . . 7-18 . . . . . 7-18 11-3 PART NUMBER INDEX MODEL E2 INDEX P/N 1060680 1060680 1060681 1060681 1060682 1060682 1060689 1060689 1060697 1060763 1060763 1060764 1060764 1060765 1060765 1060766 1060766 1060774 1060774 1060775 1060775 1060796 1060796 1060908 1060908 1060908 1060908 1060908 1060963 1060963 1060963 1060963 1061017 1061017 1100105 1100105 1100105 1100105 1100105 1100105 1120064 1120491 1120491 1120491 1120515 1271339 1271339 1271339 1271404 11- 4 PAGE . . . . . 7-18 . . . . . 7-19 . . . . . 2-28 . . . . . 7-12 . . . . . 2-28 . . . . . 7-12 . . . . . 7-12 . . . . . 7-18 . . . . . 4-15 . . . . . 2-23 . . . . . 7-17 . . . . . 2-23 . . . . . 7-17 . . . . . 5-14 . . . . . 5-18 . . . . . 5-14 . . . . . 5-18 . . . . . 2-28 . . . . . 7-18 . . . . . 2-27 . . . . . 7-18 . . . . . 2-27 . . . . . 2-28 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-4 . . . . . 7-11 . . . . . 7-11 . . . . . 7-11 . . . . . 7-11 . . . . . 2-27 . . . . . 2-28 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-8 . . . . . . 1-3 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-9 . . . . . . 1-3 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . 4-11 P/N 1271404 1320030 1320030 1320040 1320224 1320242 1320270 1320270 1320270 1320270 1320270 1340052 1340052 1340052 1380136 1380150 1380151 1440329 1600244 1600268 1600268 1600282 1600282 1600282 1600289 1600289 1600295 1600295 1660237 1660238 1670840 1670840 1670869 1683552 1683557 1683561 1683561 1683562 1683562 1683603 1683603 1683603 1683661 1683771 1683771 1683831 1683831 1683831 1683832 PAGE . . . . . . 4-7 . . . . . . 2-3 . . . . . . 2-7 . . . . . 2-27 . . . . . . 4-4 . . . . . . 2-8 . . . . . 4-12 . . . . . 4-16 . . . . . 4-20 . . . . . 4-24 . . . . . . 4-8 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . 1-23 . . . . . 2-36 . . . . . . 4-3 . . . . . . 1-3 . . . . . 7-16 . . . . . 4-27 . . . . . 4-35 . . . . . 4-31 . . . . . 4-37 . . . . . . 9-1 . . . . . 2-23 . . . . . . 9-1 . . . . . 4-27 . . . . . 4-35 . . . . . 1-11 . . . . . 1-11 . . . . . . 4-3 . . . . . . 4-4 . . . . . 4-31 . . . . . 5-21 . . . . . . 5-3 . . . . . 3-11 . . . . . . 5-9 . . . . . 3-19 . . . . . 5-13 . . . . . . 3-3 . . . . . . 3-8 . . . . . . 5-5 . . . . . 5-21 . . . . . 3-23 . . . . . 5-17 . . . . . 1-11 . . . . . 1-11 . . . . . 5-21 . . . . . 5-21 P/N 1683833 1683833 1683833 1683834 1683834 1683882 1683882 1683882 1683882 1683883 1683883 1683883 1684224 1684224 1684224 1684225 1684225 1692617 1701509 1701509 1701644 1702153 1702773 1702773 1702928 1702928 1703175 1703175 1703175 1703175 1703175 1703464 1703697 1703698 1703698 1703698 1703703 1703706 1703706 1703803 1703811 1703811 1703812 1703812 1703813 1703813 1703813 1703813 1703813 PAGE . . . . . 1-16 . . . . . . 1-9 . . . . . . 5-3 . . . . . . 2-3 . . . . . . 2-7 . . . . . 3-15 . . . . . 3-19 . . . . . 5-13 . . . . . 5-13 . . . . . 3-23 . . . . . 3-23 . . . . . 5-17 . . . . . 1-11 . . . . . 1-11 . . . . . 5-21 . . . . . . 1-3 . . . . . 5-21 . . . . . 10-1 . . . . . . 8-3 . . . . . . 8-7 . . . . . 2-27 . . . . . . 8-9 . . . . . . 8-3 . . . . . . 8-7 . . . . . . 8-4 . . . . . . 8-9 . . . . . 4-12 . . . . . 4-16 . . . . . 4-20 . . . . . 4-24 . . . . . . 4-8 . . . . . 8-10 . . . . . . 8-7 . . . . . . 8-8 . . . . . . 8-8 . . . . . . 8-8 . . . . . . 8-8 . . . . . . 8-3 . . . . . . 8-8 . . . . . 4-27 . . . . . . 8-3 . . . . . . 8-7 . . . . . . 8-3 . . . . . . 8-7 . . . . . . 8-3 . . . . . . 8-4 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-8 P/N 1703813 1703814 1703814 1703817 1703817 1703818 1703818 1703818 1703818 1703818 1703818 1703819 1703819 1703822 1703822 1703823 1703823 1703823 1703823 1703823 1703823 1703839 1703840 1703840 1703841 1703841 1703842 1703842 1703863 1703864 1703864 1703865 1703865 1703866 1703866 1703869 1703870 1703877 1703877 1703877 1703877 1703877 1703877 1703878 1703878 1703880 1703881 1703881 1703882 PAGE . . . . . . 8-8 . . . . . . 8-3 . . . . . . 8-7 . . . . . . 8-3 . . . . . . 8-7 . . . . . . 8-4 . . . . . . 8-4 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-8 . . . . . . 8-8 . . . . . . 8-3 . . . . . . 8-7 . . . . . . 8-3 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-4 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-8 . . . . . . 8-8 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-3 . . . . . . 8-5 . . . . . . 8-4 . . . . . . 8-4 . . . . . . 8-4 . . . . . . 8-9 . . . . . . 8-9 . . . . . . 8-9 . . . . . . 8-4 . . . . . . 8-9 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-4 P/N PAGE 1703882 1703883 1703883 1703884 1703884 1703885 1703886 1703886 1703887 1703887 1703888 1703888 1703889 1703889 1703892 1703893 1703893 1703894 1703894 1703895 1703895 1703896 1703896 1703897 1703897 1703898 1703901 1703969 1703969 1703969 1703969 1703969 1703969 1703970 1703970 1703971 1703971 1703972 1703972 1703973 1703973 1703974 1703974 1704017 1704017 1704017 1704115 1704122 1704122 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-9 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-9 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-8 . . . . . . 8-4 . . . . . . 8-9 . . . . . . 8-4 . . . . . . 8-9 . . . . . . 8-9 . . . . . 2-19 . . . . . . 8-4 . . . . . . 8-4 . . . . . . 8-4 . . . . . . 8-9 . . . . . . 8-9 . . . . . . 8-9 . . . . . . 8-4 . . . . . . 8-9 . . . . . . 8-4 . . . . . . 8-9 . . . . . . 8-4 . . . . . . 8-9 . . . . . . 8-4 . . . . . . 8-9 . . . . . . 8-4 . . . . . . 8-9 . . . . . . 8-3 . . . . . . 8-3 . . . . . . 8-3 . . . . . . 8-9 . . . . . . 8-4 . . . . . . 8-9 3120856 PART NUMBER INDEX MODEL E2 INDEX P/N PAGE 1704123 . . . . . . 8-5 1704123 . . . . . . 8-9 1704123 . . . . . . 8-9 1704133 . . . . . . 8-9 1704143 . . . . . . 8-3 1704146 . . . . . . 8-3 1704147 . . . . . . 8-3 1704148 . . . . . . 8-3 1704149 . . . . . . 8-3 1704173 . . . . . . 8-4 1704202 . . . . . . 8-9 1704203 . . . . . . 8-9 1704260 . . . . . 2-20 1704260 . . . . . 4-29 1704260 . . . . . 4-31 1704277 . . . . . 4-12 1704277 . . . . . 4-16 1704277 . . . . . 4-20 1704277 . . . . . 4-24 1704277 . . . . . . 4-8 1704277 . . . . . . 8-5 1704277 . . . . . . 8-9 1704401 . . . . . 8-10 1704402 . . . . . 8-10 1704403 . . . . . 8-10 1704420 . . . . . . 8-8 1704420 . . . . . . 8-8 1704420 . . . . . . 8-8 1704885 . . . . . . 8-5 1704885 . . . . . . 8-9 1705169 . . . . . . 8-9 1705304 . . . . . . 8-5 1760165 . . . . . . 1-9 1760167 . . . . . 1-15 1840017 . . . . . 4-15 1840017 . . . . . 4-23 1840018 . . . . . 4-11 1840018 . . . . . 4-19 1840018 . . . . . . 4-5 1840018 . . . . . . 4-7 1870080 . . . . . 7-21 1870083 . . . . . 7-21 1870107* . . . . 7-21 1870107* . . . . 7-21 1870116* . . . . 7-21 1870117* . . . . 7-21 2080063 . . . . . 2-33 2080063 . . . . . 2-34 2080063 . . . . . 4-11 3120856 P/N 2080063 2080063 2080063 2080063 2080064 2080064 2080064 2080064 2080064 2120072 2120072 2120072 2120072 2120105 2120105 2120105 2160006 2200233 2200233 2200233 2200233 2220343 2220343 2220346 2220347 2220347 2220347 2220347 2220347 2220347 2220371 2220371 2220371 2220371 2220371 2220371 2220371 2220371 2220396 2220396 2220396 2220399 2220399 2220414 2220414 2220415 2220415 2220415 2220415 PAGE . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 9-1 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 1-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-8 . . . . . . 2-9 . . . . . 6-11 . . . . . . 6-7 . . . . . . 6-3 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-9 . . . . . 6-11 . . . . . . 6-9 . . . . . . 6-3 . . . . . . 6-7 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-3 P/N 2220415 2220415 2220415 2220440 2220440 2220440 2220440 2220462 2220466 2220466 2220466 2220466 2220466 2220470 2220470 2220470 2220470 2220470 2220470 2220473 2220473 2220473 2220473 2220473 2220473 2220473 2220500 2220500 2220500 2220500 2220501 2220501 2220515 2220515 2220515 2220515 2220515 2220515 2220582 2220582 2220593 2220593 2220593 2220593 2220593 2220593 2220603 2220603 2220603 PAGE . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 5-10 . . . . . 5-14 . . . . . 5-18 . . . . . . 5-6 . . . . . . 5-6 . . . . . 6-13 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-13 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-15 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 5-22 . . . . . 5-22 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-13 . . . . . . 6-3 . . . . . . 6-7 P/N 2220603 2220608 2220608 2220608 2220608 2220608 2220619 2220619 2220635 2220635 2220635 2220654 2220654 2220775 2220775 2220775 2220775 2220827 2220827 2220827 2220827 2220827 2220999 2220999 2221000 2221020 2221020 2221020 2221020 2300014 2300016 2360457 2360458 2360459 2360482 2360496 2360497 2360562 2360572 2400041 2400041 2400044 2400056 2420165 2420176 2560122 2560123 2560141 2560149 PAGE . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-15 . . . . . 6-11 . . . . . . 6-3 . . . . . . 6-9 . . . . . 5-14 . . . . . 5-18 . . . . . 6-13 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-15 . . . . . . 6-3 . . . . . 5-10 . . . . . 5-14 . . . . . 5-18 . . . . . . 5-6 . . . . . 10-1 . . . . . 10-1 . . . . . 1-12 . . . . . 1-12 . . . . . . 1-4 . . . . . . 1-4 . . . . . 1-12 . . . . . 1-12 . . . . . 1-12 . . . . . 1-12 . . . . . 2-19 . . . . . . 9-1 . . . . . 2-19 . . . . . 3-25 . . . . . 2-19 . . . . . 4-31 . . . . . 1-23 . . . . . 1-23 . . . . . 4-31 . . . . . 2-36 P/N 2560149 2560150 2560150 2600231 2600231 2600231 2600231 2750758 2750785 2750989 2750989 2750989 2750989 2750990 2750990 2752433 2752444 2752444 2752444 2752444 2752453 2752463 2752470 2752472 2752475 2752478 2752487 2752488 2752488 2752514 2752514 2752519 2752588 2752593 2752594 2752632 2752643 2752643 2752643 2752643 2752643 2752648 2752648 2752940 2752940 2752940 2752940 2752981 2752981 PAGE . . . . . . 3-4 . . . . . 5-14 . . . . . 5-18 . . . . . 2-23 . . . . . 4-11 . . . . . 4-19 . . . . . 4-23 . . . . . 6-11 . . . . . 6-15 . . . . . 6-13 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-15 . . . . . . 6-4 . . . . . 6-13 . . . . . . 6-4 . . . . . . 6-7 . . . . . . 6-9 . . . . . . 6-4 . . . . . . 6-3 . . . . . 6-15 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-3 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-4 . . . . . 6-11 . . . . . 6-15 . . . . . . 6-3 . . . . . . 6-4 . . . . . . 6-7 . . . . . . 6-4 . . . . . 6-11 . . . . . 6-11 . . . . . 6-13 . . . . . . 6-4 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . . 6-9 . . . . . 6-13 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-13 . . . . . . 6-4 11-5 PART NUMBER INDEX MODEL E2 INDEX P/N 2752981 2752981 2752992 2752992 2752992 2752992 2753057 2753057 2753057 2753058 2753058 2753059 2753059 2753059 2753060 2753060 2753060 2753060 2753060 2753061 2753061 2753061 2753061 2753061 2753062 2753062 2753062 2753063 2753063 2753063 2753063 2753063 2753064 2753064 2753064 2753064 2753065 2753065 2753066 2753067 2753067 2753067 2753071 2753071 2753085 2753120 2753120 2753121 2753325 11- 6 PAGE . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-13 . . . . . . 6-4 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . . 6-7 . . . . . . 6-9 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-13 . . . . . . 6-3 . . . . . . 6-4 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-4 . . . . . 6-13 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-4 . . . . . 6-11 P/N PAGE 2753325 . . . . . 6-15 2753327 . . . . . 6-15 2753690 . . . . . 6-13 2753691 . . . . . 6-13 2753691 . . . . . 6-15 2780215 . . . . . . 1-9 2780215 . . . . . . 1-9 2780216 . . . . . 1-15 2780216 . . . . . . 1-3 2780222 . . . . . 1-15 2780222 . . . . . 1-15 2780222 . . . . . 1-15 2780223 . . . . . 1-11 2780233 . . . . . 1-12 2780238 . . . . . 1-15 2780238 . . . . . 1-15 2792399 . . . . . 6-11 2792399 . . . . . 6-16 2792496* . . . . 6-16 2792496 . . . . . 6-11 2792556* . . . . 6-16 2792556 . . . . . 6-15 2820025 . . . . . . 3-4 2820025 . . . . . . 3-9 2820025 . . . . . . 6-3 2860030 . . . . . 2-20 2860030 . . . . . 2-23 2860030 . . . . . . 9-1 2900708 . . . . . 1-24 2900708 . . . . . 5-13 2900708 . . . . . 5-17 2900792 . . . . . 5-13 2900792 . . . . . 5-17 2900838 . . . . . 10-2 2900874 . . . . . 7-16 2901443 . . . . . 7-16 2901530 . . . . . 3-13 2901532 . . . . . 3-21 2901559 . . . . . . 6-3 2901610 . . . . . . 8-9 2901611 . . . . . 8-10 2901613 . . . . . 8-10 2901615 . . . . . 8-10 2901617 . . . . . 8-10 2901619 . . . . . . 8-9 2901621 . . . . . 8-10 2901622 . . . . . 2-19 2901668 . . . . . . 6-3 2901690 . . . . . . 8-9 P/N 2901747 2901748 2901749 2901750 2901751 2901752 2901753 2901755 2901766 2901767 2901783 2901784 2901785 2901786 2901787 2901789 2901849 2901851 2901852 2901853 2901868 2901872 2901876 2901917 2901918 2901919 2901944 2901960 2901974 2901976 2901979 2901981 2901984 2902068 2902112 2902119 2902123 2902133 2902137 2902138 2902274 2902275 2910069 2910121 2910342 2910468 2920026 2920094 2920146 PAGE . . . . . . 8-5 . . . . . . 8-5 . . . . . . 8-5 . . . . . . 8-5 . . . . . . 8-5 . . . . . . 8-5 . . . . . . 8-5 . . . . . . 8-5 . . . . . 10-1 . . . . . 10-1 . . . . . 8-10 . . . . . 8-10 . . . . . 8-10 . . . . . 8-10 . . . . . 8-10 . . . . . . 8-9 . . . . . . 8-5 . . . . . 8-10 . . . . . 8-10 . . . . . 8-10 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 3-13 . . . . . 3-21 . . . . . 3-25 . . . . . . 3-9 . . . . . . 3-4 . . . . . . 4-8 . . . . . 4-12 . . . . . 4-16 . . . . . 4-20 . . . . . 4-24 . . . . . 3-16 . . . . . 6-13 . . . . . . 8-9 . . . . . 6-15 . . . . . . 8-9 . . . . . 1-11 . . . . . 1-11 . . . . . . 8-5 . . . . . 8-10 . . . . . 8-10 . . . . . . 8-5 . . . . . 1-19 . . . . . 10-1 . . . . . 4-27 . . . . . 4-27 . . . . . 1-25 P/N 2920146 2920146 2920146 2920146 2920166 2940074 2940074 2940074 2940074 2940074 2940098 2940103 2940104 2940119 3010117 3010118 3010122 3020025 3160229 3160258 3160259 3160263 3160263 3160264 3160264 3160265 3160265 3160265 3160269 3160269 3252567 3252568 3252598 3252602 3252604 3252610 3252616 3252619 3252747 3271805 3271805 3300151 3300151 3300151 3300151 3300151 3300151 3300151 3300255 PAGE . . . . . 3-13 . . . . . 3-16 . . . . . 3-21 . . . . . 3-25 . . . . . 1-25 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . . 3-4 . . . . . 2-36 . . . . . 2-36 . . . . . 2-23 . . . . . 2-33 . . . . . 2-33 . . . . . 2-34 . . . . . . 1-3 . . . . . . 1-3 . . . . . 1-15 . . . . . 1-15 . . . . . 1-15 . . . . . 1-19 . . . . . 1-16 . . . . . 1-19 . . . . . 1-16 . . . . . 1-16 . . . . . 1-19 . . . . . . 1-4 . . . . . . 1-7 . . . . . 8-10 . . . . . 8-10 . . . . . . 8-5 . . . . . 4-27 . . . . . 4-27 . . . . . 4-31 . . . . . . 8-4 . . . . . 8-10 . . . . . . 8-5 . . . . . 1-16 . . . . . . 1-4 . . . . . 2-36 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-4 . . . . . . 4-7 . . . . . 1-11 P/N PAGE 3300255 3300255 3300255 3300356 3300356 3300356 3300356 3300356 3300356 3300408 3300408 3300409 3300423 3300423 3300429 3300429 3300432 3300432 3300432 3300432 3300432 3300450 3300450 3310601 3310601 3310801 3310801 3310801 3310801 3310801 3310801 3310801 3310805 3311001 3311005 3311005 3311005 3311005 3311005 3311005 3311005 3311005 3311005 3311005 3311005 3311401 3311401 3311401 3311402 . . . . . 1-16 . . . . . . 1-4 . . . . . . 1-9 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-4 . . . . . . 4-7 . . . . . 2-19 . . . . . 2-23 . . . . . 1-11 . . . . . 1-11 . . . . . . 1-9 . . . . . 2-28 . . . . . 2-28 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . 1-16 . . . . . . 1-4 . . . . . . 2-8 . . . . . 4-31 . . . . . 1-26 . . . . . 3-11 . . . . . 3-15 . . . . . 3-21 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-8 . . . . . 3-27 . . . . . 4-27 . . . . . 1-23 . . . . . 1-25 . . . . . 1-26 . . . . . 1-26 . . . . . 2-19 . . . . . 2-23 . . . . . 3-13 . . . . . 3-16 . . . . . 3-21 . . . . . 3-25 . . . . . . 3-8 . . . . . 2-19 . . . . . 2-23 . . . . . 2-33 . . . . . 2-23 3120856 PART NUMBER INDEX MODEL E2 INDEX P/N 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311501 3311501 3311501 3311501 3311501 3311501 3311501 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311602 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311801 3311801 PAGE . . . . . 1-24 . . . . . 1-25 . . . . . 1-26 . . . . . 1-27 . . . . . . 1-9 . . . . . 2-19 . . . . . 2-23 . . . . . 2-27 . . . . . 2-33 . . . . . . 2-4 . . . . . . 2-7 . . . . . . 3-4 . . . . . . 8-3 . . . . . . 8-7 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . 3-24 . . . . . . 3-3 . . . . . . 3-8 . . . . . 1-23 . . . . . 1-25 . . . . . 2-27 . . . . . . 2-3 . . . . . 2-34 . . . . . . 2-7 . . . . . 3-11 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-20 . . . . . . 3-8 . . . . . 2-36 . . . . . 2-34 . . . . . . 2-7 . . . . . . 2-8 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-3 . . . . . . 3-8 . . . . . . 4-3 . . . . . . 4-5 . . . . . 5-13 . . . . . 5-17 . . . . . 1-16 . . . . . . 1-4 3120856 P/N 3311801 3311805 3311805 3312002 3312005 3321402 3321402 3322002 3340612 3340612 3340612 3340612 3340612 3340841 3421453 3422219 3422219 3422219 3422369 3422369 3422369 3422369 3422369 3422641 3422641 3422641 3422641 3422641 3422641 3422642 3422642 3422642 3422642 3422644 3422644 3422644 3422646 3422648 3422659 3422663 3422663 3422663 3422671 3422671 3422671 3422725 3422728 3422742 3422742 PAGE . . . . . 2-36 . . . . . 2-36 . . . . . . 4-3 . . . . . . 1-3 . . . . . 1-11 . . . . . . 5-5 . . . . . . 5-9 . . . . . 1-11 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . . 3-9 . . . . . 4-27 . . . . . 4-11 . . . . . 4-19 . . . . . 4-23 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . 3-11 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-3 . . . . . . 3-8 . . . . . 3-11 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-8 . . . . . 3-12 . . . . . 3-20 . . . . . . 3-8 . . . . . 1-11 . . . . . 2-34 . . . . . 2-34 . . . . . 3-12 . . . . . 3-20 . . . . . . 3-8 . . . . . 3-12 . . . . . 3-20 . . . . . . 3-8 . . . . . . 3-8 . . . . . . 4-3 . . . . . 3-12 . . . . . 3-20 P/N 3422742 3422742 3422743 3422743 3422743 3422746 3422746 3422746 3422746 3422746 3422746 3422747 3422747 3422759 3422760 3422773 3422862 3422862 3422862 3422862 3422862 3422862 3422863 3422882 3422882 3422882 3422882 3422882 3422882 3422928 3422934 3430412 3430412 3430418 3430418 3430418 3430418 3430418 3430607 3430620 3430620 3430811 3430811 3430811 3430813 3431014 3440418 3440418 3440418 PAGE . . . . . 3-24 . . . . . . 3-8 . . . . . 3-12 . . . . . 3-20 . . . . . . 3-8 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-3 . . . . . . 3-8 . . . . . . 3-3 . . . . . . 3-8 . . . . . 3-24 . . . . . 1-11 . . . . . 3-24 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-3 . . . . . . 3-8 . . . . . 3-24 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-3 . . . . . . 3-8 . . . . . . 3-4 . . . . . . 3-4 . . . . . 2-36 . . . . . 2-36 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . 2-34 . . . . . 1-16 . . . . . . 1-9 . . . . . 1-11 . . . . . . 1-3 . . . . . 2-34 . . . . . 2-34 . . . . . . 1-3 . . . . . 3-13 . . . . . 3-24 . . . . . . 3-9 P/N 3440618 3450202 3450202 3450202 3450202 3450202 3450203 3450203 3450303 3450403 3450403 3450403 3450404 3450404 3450405 3450405 3450405 3450405 3450405 3450405 3450405 3450406 3450406 3450406 3450406 3450406 3450406 3450508 3450804 3450804 3450804 3450804 3450804 3450804 3450804 3510602 3510606 3510607 3510608 3510623 3510687 3510783 3510794 3520072 3520072 3520072 3520072 3520072 3520077 PAGE . . . . . 2-34 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . 2-36 . . . . . 2-36 . . . . . 2-34 . . . . . 1-11 . . . . . 1-17 . . . . . . 1-9 . . . . . . 1-3 . . . . . 2-34 . . . . . 3-12 . . . . . 3-21 . . . . . 3-24 . . . . . 5-13 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . 1-11 . . . . . 1-16 . . . . . 1-16 . . . . . . 1-3 . . . . . . 1-4 . . . . . . 1-9 . . . . . 1-16 . . . . . 1-11 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-8 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . . 2-3 P/N 3520077 3520077 3570299 3570811 3570813 3570925 3570925 3570925 3570991 3571060 3571061 3571061 3571067 3571145 3571652 3572512 3600270 3600270 3600288 3600325 3641200 3641201 3641202 3641219 3641236 3641237 3641259 3641260 3641261 3641269 3641270 3641271 3641272 3641275 3641286 3641296 3641297 3641301 3641302 3641303 3641304 3641305 3641307 3641311 3740069 3740069 3740129 3740129 3740129 PAGE . . . . . . 2-7 . . . . . . 2-8 . . . . . 2-34 . . . . . 2-34 . . . . . 2-33 . . . . . 4-15 . . . . . 4-23 . . . . . . 4-7 . . . . . 1-25 . . . . . 4-19 . . . . . 4-11 . . . . . 4-19 . . . . . . 1-9 . . . . . 4-11 . . . . . 2-23 . . . . . . 3-4 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-3 . . . . . . 2-3 . . . . . 4-15 . . . . . 4-15 . . . . . 4-15 . . . . . 4-23 . . . . . 2-19 . . . . . 4-27 . . . . . . 4-7 . . . . . . 4-7 . . . . . . 4-7 . . . . . 4-19 . . . . . 4-19 . . . . . 4-19 . . . . . 4-19 . . . . . 4-23 . . . . . 4-23 . . . . . 4-23 . . . . . 4-23 . . . . . 4-11 . . . . . 4-11 . . . . . 4-11 . . . . . 4-11 . . . . . 4-11 . . . . . 4-11 . . . . . 4-20 . . . . . 2-23 . . . . . . 9-1 . . . . . 2-19 . . . . . 4-27 . . . . . . 9-1 11-7 PART NUMBER INDEX MODEL E2 INDEX P/N 3740131 3740131 3740131 3760170 3760170 3760170 3760170 3760170 3760348 3760348 3760348 3760348 3760348 3760348 3760387 3760387 3760387 3760387 3760387 3760387 3780199 3780199 3780199 3790012 3790218 3820020 3820020 3820020 3820020 3820020 3840732 3840732 3840732 3840732 3840732 3841332 3841332 3841344 3841344 3841344 3841344 3841344 3841344 3841344 3841371 3841378 3841380 3841390 3860078 11- 8 PAGE . . . . . 2-19 . . . . . 2-23 . . . . . . 9-1 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . 4-27 . . . . . 3-12 . . . . . 3-15 . . . . . 3-21 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-9 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-8 . . . . . . 2-3 . . . . . . 2-8 . . . . . . 2-9 . . . . . 4-27 . . . . . . 1-3 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . 4-12 . . . . . 4-16 . . . . . 4-20 . . . . . 4-24 . . . . . . 4-8 . . . . . 1-17 . . . . . . 1-9 . . . . . 1-11 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-8 . . . . . 1-17 . . . . . . 1-3 . . . . . 2-36 . . . . . 2-36 . . . . . 3-12 P/N 3860078 3860078 3860078 3860083 3860084 3860085 3860085 3860085 3860085 3860085 3860087 3860092 3860092 3860092 3860092 3860092 3860092 3860093 3860095 3860095 3860095 3860095 3860095 3860099 3900177 3900178 3900178 3900226 3900227 3900248 3900248 3900256 3900265 3900294 3900329 3900329 3900329 3900329 3900329 3910804 3910804 3911008 3911008 3911008 3911008 3911008 3911008 3911024 3911024 PAGE . . . . . 3-20 . . . . . 3-24 . . . . . . 3-8 . . . . . . 4-3 . . . . . . 4-3 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . 4-15 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-8 . . . . . . 4-3 . . . . . 4-11 . . . . . 4-15 . . . . . 4-20 . . . . . 4-24 . . . . . . 4-7 . . . . . 3-16 . . . . . 4-27 . . . . . 4-28 . . . . . 4-31 . . . . . 4-31 . . . . . 4-31 . . . . . 5-14 . . . . . 5-18 . . . . . . 4-4 . . . . . 4-31 . . . . . . 4-4 . . . . . 3-12 . . . . . 3-15 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-8 . . . . . 2-20 . . . . . 2-23 . . . . . 2-23 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . 1-26 . . . . . 1-26 P/N 3911024 3911408 3911408 3911408 3911408 3911408 3911424 3911424 3911424 3911424 3911424 3911426 3911428 3911428 3911428 3911428 3911428 3911430 3911430 3911432 3911432 3911432 3911432 3911432 3911532 3911532 3911532 3911532 3911532 3911532 3911534 3911534 3911536 3911536 3911536 3911536 3911536 3930820 3930820 3930824 3930824 3931024 3941406 3941606 3951603 3990010 3990010 3990010 3990010 PAGE . . . . . 3-28 . . . . . 4-12 . . . . . 4-16 . . . . . 4-20 . . . . . 4-24 . . . . . . 4-8 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . 4-24 . . . . . 4-12 . . . . . 4-19 . . . . . 4-24 . . . . . . 4-4 . . . . . . 4-7 . . . . . 4-11 . . . . . 4-23 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-8 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-4 . . . . . . 4-7 . . . . . 4-16 . . . . . 4-24 . . . . . 4-11 . . . . . 4-15 . . . . . 4-20 . . . . . 4-24 . . . . . . 4-7 . . . . . 3-20 . . . . . . 3-8 . . . . . 3-27 . . . . . 3-28 . . . . . . 3-8 . . . . . 1-25 . . . . . 2-34 . . . . . 2-33 . . . . . 7-10 . . . . . 7-12 . . . . . 7-16 . . . . . 7-17 P/N 3990010 4060802 4060805 4060914 4060964 4060964 4060964 4060965 4060965 4060965 4060971 4060972 4060976 4070980 4070987 4070987 4071006 4071006 4130346 4130356 4160137 4160137 4160177 4160177 4160177 4160177 4160177 4160178 4160178 4160181 4160200 4160200 4160200 4160200 4240125 4240125 4240125 4240125 4240128 4240128 4240128 4240128 4300133 4360112 4360112 4360112 4360267 4360267 4360289 PAGE . . . . . . 9-1 . . . . . 4-28 . . . . . 2-28 . . . . . 4-31 . . . . . 3-28 . . . . . 3-28 . . . . . 3-28 . . . . . 3-28 . . . . . 3-28 . . . . . 3-28 . . . . . 3-28 . . . . . 3-28 . . . . . 4-31 . . . . . 2-34 . . . . . 2-20 . . . . . 2-23 . . . . . 2-20 . . . . . 2-23 . . . . . 1-11 . . . . . . 1-3 . . . . . 1-17 . . . . . . 1-9 . . . . . 4-12 . . . . . 4-16 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . 2-34 . . . . . 2-34 . . . . . 2-34 . . . . . 4-12 . . . . . 4-16 . . . . . 4-19 . . . . . 4-23 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . 2-23 . . . . . 2-19 . . . . . 2-23 . . . . . . 9-1 . . . . . 4-28 . . . . . . 9-1 . . . . . 2-19 P/N PAGE 4360289 4360289 4360328 4360328 4360328 4360328 4360336 4360336 4360339 4360339 4360349 4360349 4360349 4360387 4360387 4360387 4360401 4360401 4360401 4360401 4360401 4360433 4360435 4360435 4360437 4360437 4360437 4360453 4360453 4360456 4360456 4360461 4360470 4360470 4360472 4360472 4360475 4360475 4360475 4360475 4360475 4360487 4360487 4360487 4360494 4360494 4360494 4360494 4360494 . . . . . 4-28 . . . . . 4-31 . . . . . 2-19 . . . . . 2-23 . . . . . 4-28 . . . . . . 9-1 . . . . . 4-28 . . . . . . 9-2 . . . . . 4-28 . . . . . . 9-2 . . . . . 1-24 . . . . . 1-24 . . . . . . 9-1 . . . . . 4-29 . . . . . 4-32 . . . . . . 9-2 . . . . . 1-26 . . . . . 1-26 . . . . . 3-27 . . . . . . 3-8 . . . . . . 9-1 . . . . . 2-20 . . . . . 1-24 . . . . . . 9-1 . . . . . 1-27 . . . . . 10-1 . . . . . . 9-1 . . . . . 4-31 . . . . . . 9-2 . . . . . 2-34 . . . . . . 9-1 . . . . . . 2-8 . . . . . 2-23 . . . . . . 9-1 . . . . . 2-20 . . . . . . 9-1 . . . . . 2-19 . . . . . 2-23 . . . . . 4-28 . . . . . 4-31 . . . . . . 9-1 . . . . . 1-24 . . . . . 1-24 . . . . . . 9-1 . . . . . 10-1 . . . . . 5-10 . . . . . 5-14 . . . . . 5-18 . . . . . . 5-6 3120856 PART NUMBER INDEX MODEL E2 INDEX P/N 4360548 4360548 4360548 4360548 4360548 4360548 4360548 4400415 4400422 4400422 4400422 4420008 4420037 4420038 4420038 4420038 4420055 4420062 4420062 4420062 4420062 4420062 4420062 4420076 4420076 4420076 4420076 4420076 4460044 4460049 4460049 4460051 4460071 4460138 4460183 4460225 4460248 4460248 4460248 4460248 4460248 4460248 4460259 4460260 4460265 4460265 4460265 4460265 4460265 PAGE . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-8 . . . . . . 9-1 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-7 . . . . . . 2-8 . . . . . 4-28 . . . . . . 4-5 . . . . . . 2-3 . . . . . . 2-8 . . . . . . 2-9 . . . . . 2-24 . . . . . 2-34 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-8 . . . . . 4-12 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . 3-25 . . . . . 1-27 . . . . . 2-36 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-4 . . . . . 7-13 . . . . . 7-17 . . . . . 1-25 . . . . . 3-13 . . . . . 3-16 . . . . . 3-21 . . . . . 3-25 . . . . . 7-13 . . . . . 7-13 . . . . . 7-13 . . . . . 4-35 . . . . . 4-37 . . . . . 7-10 . . . . . 7-10 . . . . . 7-17 3120856 P/N 4460265 4460267 4460267 4460267 4460267 4460267 4460267 4460267 4460267 4460267 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460326 4460326 4460328 4460343 4460343 4460343 4460343 4460424 4460424 4460424 4460424 4460424 4460428 PAGE . . . . . 7-17 . . . . . 7-10 . . . . . 7-16 . . . . . 7-17 . . . . . 7-17 . . . . . 7-17 . . . . . 7-18 . . . . . 7-18 . . . . . 7-19 . . . . . 7-19 . . . . . 4-35 . . . . . 4-37 . . . . . 7-10 . . . . . 7-12 . . . . . 7-17 . . . . . 7-17 . . . . . 7-17 . . . . . 7-17 . . . . . 7-17 . . . . . 7-17 . . . . . 7-18 . . . . . 7-18 . . . . . 7-18 . . . . . 7-18 . . . . . 7-19 . . . . . 7-12 . . . . . 7-16 . . . . . 7-17 . . . . . 7-17 . . . . . 7-17 . . . . . 7-17 . . . . . 7-18 . . . . . 7-18 . . . . . 7-18 . . . . . 7-18 . . . . . 7-19 . . . . . 7-18 . . . . . 7-19 . . . . . . 4-4 . . . . . 7-16 . . . . . 7-17 . . . . . 7-17 . . . . . 7-17 . . . . . 4-37 . . . . . 7-17 . . . . . 7-17 . . . . . 7-17 . . . . . 7-18 . . . . . 5-10 P/N 4460428 4460428 4460428 4460444 4460444 4460445 4460449 4460449 4460449 4460449 4460464 4460465 4460466 4460466 4460466 4460467 4460467 4460467 4460468 4460468 4460470 4460470 4460470 4460470 4460471 4460471 4460471 4460471 4460473 4460473 4460480 4460480 4460481 4460491 4460492 4460493 4460495 4460495 4460496 4460496 4460497 4460497 4460510 4460510 4460510 4460613 4460613 4460614 4460662 PAGE . . . . . 5-14 . . . . . 5-18 . . . . . . 5-6 . . . . . 7-12 . . . . . 7-18 . . . . . 7-19 . . . . . 7-12 . . . . . 7-12 . . . . . 7-17 . . . . . 7-18 . . . . . 7-11 . . . . . 7-16 . . . . . 4-31 . . . . . 7-16 . . . . . 7-17 . . . . . 10-2 . . . . . 7-13 . . . . . 7-16 . . . . . 7-11 . . . . . 7-16 . . . . . 4-28 . . . . . 4-31 . . . . . 7-10 . . . . . 7-17 . . . . . 4-28 . . . . . 4-31 . . . . . 7-10 . . . . . 7-17 . . . . . 7-11 . . . . . 7-16 . . . . . 4-28 . . . . . 7-10 . . . . . 7-11 . . . . . 7-11 . . . . . 7-11 . . . . . 7-11 . . . . . 4-28 . . . . . 7-10 . . . . . 4-28 . . . . . 7-10 . . . . . 4-28 . . . . . 7-10 . . . . . 10-2 . . . . . 7-13 . . . . . 7-16 . . . . . 4-31 . . . . . 7-17 . . . . . 7-16 . . . . . 1-25 P/N 4460662 4460662 4460662 4460662 4460662 4460662 4460662 4460662 4460662 4460662 4460715 4460716 4460716 4460717 4460718 4460719 4460838 4460839 4460840 4460968 4460968 4460968 4460968 4460968 4460968 4520174 4520174 4520176 4520176 4520257 4520257 4566849 4566849 4567246 4567271 4567271 4567315 4567318 4567346 4567358 4567501 4567539 4567539 4567557 4567610 4567611 4567614 4567615 4567678 PAGE . . . . . 1-26 . . . . . 1-27 . . . . . 2-36 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . 3-27 . . . . . . 3-4 . . . . . . 3-9 . . . . . 7-11 . . . . . 2-19 . . . . . 7-12 . . . . . 7-12 . . . . . 7-12 . . . . . 7-12 . . . . . 7-10 . . . . . 7-10 . . . . . 7-10 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-9 . . . . . 1-12 . . . . . 1-17 . . . . . 1-12 . . . . . 1-17 . . . . . 1-12 . . . . . 1-17 . . . . . 4-20 . . . . . 4-24 . . . . . 1-11 . . . . . . 2-8 . . . . . . 2-9 . . . . . 4-24 . . . . . 4-24 . . . . . 4-24 . . . . . 2-34 . . . . . 2-34 . . . . . . 3-4 . . . . . . 3-9 . . . . . 2-36 . . . . . 4-20 . . . . . 4-20 . . . . . 4-20 . . . . . 4-20 . . . . . 4-24 P/N 4567681 4567682 4567710 4567719 4567738 4567738 4567885 4640216 4640216 4640216 4640216 4640216 4640859 4640859 4641001 4641001 4641001 4641001 4641002 4641002 4641014 4641020 4641020 4641020 4641030 4641030 4641036 4641036 4641049 4641049 4641118 4641118 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 PAGE . . . . . . 2-3 . . . . . . 2-3 . . . . . 4-12 . . . . . 4-12 . . . . . 4-16 . . . . . . 4-7 . . . . . 2-34 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-7 . . . . . . 6-9 . . . . . 1-23 . . . . . 1-24 . . . . . 5-13 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . . 5-5 . . . . . . 5-9 . . . . . . 5-5 . . . . . 2-11 . . . . . . 2-3 . . . . . . 2-8 . . . . . 5-13 . . . . . 5-17 . . . . . 2-15 . . . . . . 2-9 . . . . . 5-13 . . . . . 5-17 . . . . . 5-13 . . . . . 5-17 . . . . . 1-25 . . . . . 1-26 . . . . . 1-27 . . . . . . 1-9 . . . . . 3-12 . . . . . 3-16 . . . . . 3-21 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-9 . . . . . 4-12 . . . . . 4-16 . . . . . 4-20 . . . . . 4-24 . . . . . . 4-5 . . . . . . 4-7 . . . . . . 5-5 11-9 PART NUMBER INDEX MODEL E2 INDEX P/N 4711400 4711500 4711500 4711500 4711500 4711600 4711600 4711600 4711600 4711600 4711600 4711600 4711800 4711800 4711800 4711800 4712000 4740066 4740066 4740120 4740120 4740156 4740307 4740307 4740307 4740307 4740307 4740307 4740419 4740438 4740438 4740438 4740438 4740438 4740438 4740453 4740453 4740462 4740468 4740468 4740474 4740474 4740476 4740476 4740476 4740476 4740476 4740479 4740485 11- 10 PAGE . . . . . . 5-9 . . . . . 4-12 . . . . . 4-16 . . . . . 4-24 . . . . . . 4-7 . . . . . 1-17 . . . . . 1-23 . . . . . . 1-3 . . . . . . 1-9 . . . . . 2-34 . . . . . 3-28 . . . . . . 4-5 . . . . . 1-11 . . . . . 1-16 . . . . . . 1-3 . . . . . 2-36 . . . . . . 1-3 . . . . . 4-28 . . . . . 4-31 . . . . . 4-28 . . . . . 4-31 . . . . . . 3-4 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-9 . . . . . . 1-3 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-9 . . . . . 1-16 . . . . . 1-16 . . . . . 1-11 . . . . . 1-11 . . . . . . 1-9 . . . . . 2-28 . . . . . 2-28 . . . . . 4-12 . . . . . 4-16 . . . . . 4-20 . . . . . 4-24 . . . . . . 4-7 . . . . . 2-24 . . . . . 2-34 P/N 4740489 4750800 4750800 4750800 4750800 4750800 4750800 4750800 4750800 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751500 4751500 4751500 4751500 4751500 4751500 4751500 4751500 4751600 4751600 4751600 4751800 4760600 4760800 PAGE . . . . . 2-36 . . . . . 1-27 . . . . . 3-12 . . . . . 3-16 . . . . . 3-21 . . . . . 3-24 . . . . . 3-27 . . . . . . 3-4 . . . . . . 3-9 . . . . . 1-25 . . . . . 1-26 . . . . . 1-26 . . . . . 2-20 . . . . . 2-24 . . . . . 2-36 . . . . . 3-13 . . . . . 3-16 . . . . . 3-21 . . . . . 3-25 . . . . . 4-16 . . . . . 4-20 . . . . . 4-24 . . . . . 4-28 . . . . . . 4-7 . . . . . 1-25 . . . . . 2-20 . . . . . 2-24 . . . . . 2-27 . . . . . . 2-3 . . . . . 2-36 . . . . . 2-36 . . . . . . 2-8 . . . . . . 2-9 . . . . . . 8-3 . . . . . . 8-7 . . . . . 1-23 . . . . . 1-25 . . . . . 2-27 . . . . . . 2-3 . . . . . 2-34 . . . . . . 2-8 . . . . . . 2-9 . . . . . 4-20 . . . . . . 2-8 . . . . . . 2-9 . . . . . . 4-3 . . . . . 2-34 . . . . . 4-31 . . . . . 3-12 P/N 4760800 4760800 4760800 4760800 4760800 4761000 4761000 4761400 4761400 4761400 4761400 4761400 4761500 4761500 4761800 4761800 4845037 4845037 4845519 4845519 4845541 4845541 4845542 4845542 4845546 4845546 4845558 4845558 4845558 4845574 4845626 4845627 4845628 4845664 4845664 4845684 4845742 4845748 4845749 4845755 4845758 4845759 4845790 4845790 4845790 4845790 4845790 4845825 4845826 PAGE . . . . . 3-16 . . . . . 3-21 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-9 . . . . . 2-34 . . . . . 4-28 . . . . . 2-20 . . . . . 2-24 . . . . . . 2-8 . . . . . 4-28 . . . . . 4-31 . . . . . . 2-8 . . . . . . 2-9 . . . . . 1-16 . . . . . . 1-4 . . . . . 1-17 . . . . . . 1-9 . . . . . 3-12 . . . . . 3-16 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35 . . . . . 1-23 . . . . . 1-23 . . . . . 1-23 . . . . . 3-20 . . . . . 2-35 . . . . . 2-35 . . . . . . 1-9 . . . . . 2-20 . . . . . . 2-8 . . . . . 2-35 . . . . . . 3-9 . . . . . 2-35 . . . . . 2-35 . . . . . 4-28 . . . . . 2-35 . . . . . 2-35 . . . . . 4-12 . . . . . 4-16 . . . . . 4-20 . . . . . 4-24 . . . . . . 4-7 . . . . . 4-20 . . . . . 4-12 P/N 4845826 4845826 4845827 4845827 4845827 4845829 4845829 4845829 4845829 4845829 4845834 4845835 4845836 4845837 4845894 4845895 4845922 4845922 4845981 4846009 4846009 4846010 4846010 4846015 4846017 4846040 4846040 4846042 4846043 4846044 4846045 4846138 4846217 4846217 4846302 4846598 4846599 4846599 4846602 4860180 4860180 4860182 4860182 4922032 4922032 4922033 4922033 4922034 4922034 PAGE . . . . . 4-16 . . . . . 4-20 . . . . . 4-12 . . . . . 4-16 . . . . . 4-20 . . . . . 4-12 . . . . . 4-16 . . . . . 4-20 . . . . . 4-24 . . . . . . 4-8 . . . . . 1-23 . . . . . 4-24 . . . . . 4-24 . . . . . 1-23 . . . . . . 4-8 . . . . . . 4-8 . . . . . 1-23 . . . . . 1-23 . . . . . 3-24 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35 . . . . . . 2-8 . . . . . 2-35 . . . . . . 2-9 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35 . . . . . . 3-4 . . . . . . 4-8 . . . . . 4-12 . . . . . . 4-7 . . . . . 4-12 . . . . . . 1-4 . . . . . . 1-9 . . . . . . 1-4 . . . . . . 1-9 . . . . . 2-20 . . . . . 7-11 . . . . . 2-20 . . . . . 7-11 . . . . . 2-20 . . . . . 7-11 P/N PAGE 4922035 4922035 4922062 4922062 4922067 4922067 4922067 4922086 4922086 4922088 4922088 4922088 4922088 4922089 4922089 4922089 4922089 4922090 4922090 4922091 4922091 4922091 4922096 4922096 4922097 4922098 4922102 4922102 4922126 4922143 4922143 4922144 4922144 4922149 4922149 4922151 4922151 4922151 4922152 4922153 4922154 4922183 4922183 4922184 4922184 4922198 4922198 4922199 4922199 . . . . . 2-20 . . . . . 7-12 . . . . . 4-28 . . . . . 7-10 . . . . . 2-27 . . . . . 7-12 . . . . . 7-18 . . . . . 3-12 . . . . . 7-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . 7-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . 7-12 . . . . . 2-28 . . . . . 2-28 . . . . . . 3-4 . . . . . . 3-9 . . . . . 7-12 . . . . . 2-27 . . . . . 7-12 . . . . . 7-11 . . . . . 7-11 . . . . . 2-20 . . . . . 7-11 . . . . . 7-11 . . . . . 4-28 . . . . . 7-10 . . . . . 2-20 . . . . . 7-12 . . . . . 4-28 . . . . . 7-10 . . . . . 3-27 . . . . . 3-27 . . . . . 7-13 . . . . . 7-11 . . . . . 7-11 . . . . . 7-11 . . . . . 4-31 . . . . . 7-17 . . . . . 4-31 . . . . . 7-17 . . . . . 2-20 . . . . . 7-12 . . . . . 2-20 . . . . . 2-24 3120856 PART NUMBER INDEX MODEL E2 INDEX P/N PAGE 4922199 . . . . . 7-12 4922199 . . . . . 7-17 4922224 . . . . . 7-11 4922225 . . . . . 7-11 4922258 . . . . . 1-25 4922258 . . . . . 7-18 4922273 . . . . . 7-10 4922299/1282896716 4922300 . . . . . 2-24 4922300 . . . . . 7-17 4922301 . . . . . 3-24 4922301 . . . . . 7-18 4922302 . . . . . 2-24 4922302 . . . . . 7-17 4922305 . . . . . 1-26 4922305 . . . . . 7-18 4922320 . . . . . 7-18 4922327 . . . . . 2-24 4922327 . . . . . 7-17 4922372 . . . . . 4-28 4922372 . . . . . 7-10 4922373 . . . . . 4-28 4922449 . . . . . 7-11 4922674/1282896716 4940026 . . . . . 2-28 4940027 . . . . . 2-28 7002821 . . . . . 10-2 7002821 . . . . . 7-13 7002821 . . . . . 7-16 7002823 . . . . . 10-2 7002823 . . . . . 7-13 7002823 . . . . . 7-16 7002828 . . . . . 10-2 7002828 . . . . . 7-13 7003212 . . . . . 5-18 7003212 . . . . . . 5-9 7003714 . . . . . 4-35 7003778 . . . . . 4-35 7003790 . . . . . 4-35 7003790 . . . . . 4-37 7003791 . . . . . 4-35 7003791 . . . . . 4-37 7003902 . . . . . 1-12 7003903 . . . . . 1-12 7010639 . . . . . . 2-3 7010639 . . . . . . 2-7 7010639 . . . . . . 2-8 3120856 P/N 7010640 7010640 7010640 7010646 7010646 7010647 7010647 7010648 7010649 7010649 7010650 7010651 7010651 7010903 7010903 7010903 7010944 7010944 7010944 7010944 7011041 7011041 7011041 7011042 7011042 7011043 7011043 7011043 7011044 7011044 7011044 7011045 7011045 7011045 7011049 7011050 7011509 7011509 7011529 7011590 7011590 7011590 7011609 7011621 7011621 7011940 7011987 7011990 7011991 PAGE . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . 1-12 . . . . . . 1-9 . . . . . 1-12 . . . . . . 1-9 . . . . . . 1-9 . . . . . 1-12 . . . . . . 1-9 . . . . . . 1-9 . . . . . 1-12 . . . . . . 1-9 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 9-1 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-3 . . . . . . 2-3 . . . . . 2-31 . . . . . . 9-1 . . . . . 2-31 . . . . . 2-31 . . . . . 7-12 . . . . . 7-18 . . . . . . 5-3 . . . . . 2-31 . . . . . 7-12 . . . . . 4-37 . . . . . 4-35 . . . . . 4-35 . . . . . 4-35 P/N 7011991 7011992 7011992 7011993 7011994 7011995 7011997 7011997 7011998 7011999 7012540 7012593 7012611 7012611 7012611 7012612 7012612 7012612 7012613 7012613 7012613 7012773 7012773 7012773 7012773 7012773 7012773 7012952 7012953 7012953 7012953 7012954 7012955 7012961 7012967 7012967 7012967 7012967 7012998 7012998 7014676 7016315 7016319 7016319 7016319 7016319 7016319 7016337 7016337 PAGE . . . . . 4-37 . . . . . 4-37 . . . . . . 9-2 . . . . . 4-37 . . . . . 4-37 . . . . . 4-35 . . . . . 4-35 . . . . . 4-37 . . . . . 4-35 . . . . . 4-35 . . . . . 1-24 . . . . . 4-28 . . . . . 2-19 . . . . . 4-28 . . . . . 4-31 . . . . . 2-19 . . . . . 4-28 . . . . . 4-31 . . . . . 1-12 . . . . . 1-15 . . . . . . 1-3 . . . . . 2-12 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-16 . . . . . 1-24 . . . . . 1-24 . . . . . . 5-5 . . . . . . 5-9 . . . . . 1-24 . . . . . 1-24 . . . . . 1-24 . . . . . 5-13 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . 5-13 . . . . . 5-17 . . . . . 10-2 . . . . . 2-15 . . . . . 1-25 . . . . . 3-13 . . . . . 3-16 . . . . . 3-21 . . . . . 3-25 . . . . . 2-15 . . . . . 2-15 P/N 7016339 7016349 7016349 7016349 7016349 7016349 7016351 7016351 7016351 7016351 7016351 7016351 7016351 7016352 7016352 7016372 7016372 7016372 7016372 7016372 7016708 7016708 7017207 7017220 7017221 7017222 7017223 7017224 7017226 7017226 7017227 7017237 7017238 7017239 7017240 7017262 7017264 7017265 7017267 7017268 7017367 7017367 7017376 7017376 7017380 7017382 7017382 7017399 7017399 PAGE . . . . . 2-20 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . 2-15 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . 2-15 . . . . . 2-15 . . . . . 2-16 . . . . . 2-15 . . . . . . 9-1 . . . . . 1-25 . . . . . 3-13 . . . . . 3-16 . . . . . 3-21 . . . . . 3-25 . . . . . 5-21 . . . . . 5-21 . . . . . 5-21 . . . . . . 5-3 . . . . . . 5-3 . . . . . . 5-3 . . . . . . 5-3 . . . . . 5-21 . . . . . 5-21 . . . . . 5-21 . . . . . 5-22 . . . . . 5-21 . . . . . 5-21 . . . . . 5-21 . . . . . 5-22 . . . . . . 5-3 . . . . . . 5-3 . . . . . 5-22 . . . . . 5-22 . . . . . 5-22 . . . . . 5-13 . . . . . . 5-5 . . . . . 5-18 . . . . . . 5-9 . . . . . . 5-5 . . . . . 5-14 . . . . . . 5-5 . . . . . 5-14 . . . . . . 5-5 P/N 7017444 7017444 7017444 7017444 7017444 7017444 7017444 7017445 7017445 7017445 7017445 7018300 7018302 7018302 7018302 7018304 7018312 7018312 7018313 7018313 7018313 7018314 7018315 7018315 7018514 7018514 7018537 7018564 7018564 7018576 7018578 7018578 7018579 7018579 7018579 7018580 7018580 7018581 7018581 7018581 7018582 7018583 7018583 7018584 7018585 7018586 7018586 7018588 7018589 PAGE . . . . . 5-13 . . . . . 5-13 . . . . . 5-17 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . . 9-1 . . . . . 5-13 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . 2-11 . . . . . 2-11 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-11 . . . . . 2-15 . . . . . 2-11 . . . . . 2-11 . . . . . 2-15 . . . . . 2-11 . . . . . 2-11 . . . . . 2-15 . . . . . 2-31 . . . . . . 9-1 . . . . . 2-31 . . . . . 2-31 . . . . . . 9-1 . . . . . 2-31 . . . . . 2-31 . . . . . . 9-1 . . . . . 2-31 . . . . . 7-12 . . . . . 7-18 . . . . . 7-12 . . . . . 7-18 . . . . . 2-31 . . . . . 7-12 . . . . . 7-18 . . . . . 2-31 . . . . . 2-31 . . . . . 7-18 . . . . . 7-18 . . . . . 2-31 . . . . . 2-31 . . . . . . 9-1 . . . . . 2-31 . . . . . 2-31 11-11 PART NUMBER INDEX MODEL E2 INDEX P/N 7018591 7018905 7018912 7018912 7018912 7018912 7018912 7018912 7018916 7018917 7018917 7018917 7018919 7018919 7018919 7018941 7018942 7018943 7018943 7018943 7018943 7018943 7018967 7018967 7018967 7018967 7018967 7018978 7018979 7018980 7018981 7018981 7018982 7018988 7018993 7018993 7018993 7018996 7018996 7018996 7018997 7018997 7018997 7019696 7019808 7019810 7019810 7019818 7019819 11- 12 PAGE . . . . . 2-31 . . . . . 2-16 . . . . . 2-12 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-16 . . . . . 2-16 . . . . . 2-12 . . . . . . 9-1 . . . . . . 9-1 . . . . . 2-11 . . . . . 2-11 . . . . . 2-16 . . . . . 2-16 . . . . . 2-16 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-16 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . 2-15 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . 2-12 . . . . . 2-15 . . . . . 2-12 . . . . . 2-11 . . . . . 2-15 . . . . . 2-15 . . . . . 2-16 . . . . . 1-15 . . . . . 1-15 . . . . . . 1-3 . . . . . 1-15 . . . . . 1-15 . . . . . . 1-3 . . . . . . 1-9 . . . . . 5-10 . . . . . 5-18 . . . . . . 5-9 . . . . . 5-14 . . . . . 5-14 P/N 7019820 7019822 7019823 7019830 7019830 7019831 7019832 7019855 7019858 7019875 7019876 7019877 7020175 7020175 7020175 7020175 7020176 7020176 7020176 7020176 7020500 7020500 7020501 7020501 7020501 7020502 7020502 7020503 7020504 7020505 7020508 7020508 7020508 7020509 7020510 7020510 7020511 7020521 7020522 7020523 7020523 7020524 7020606 7021300 7021302 7021304 7021305 7021306 7021307 PAGE . . . . . 5-14 . . . . . . 5-9 . . . . . . 5-9 . . . . . 5-14 . . . . . . 5-6 . . . . . . 5-5 . . . . . . 5-5 . . . . . 5-18 . . . . . 5-18 . . . . . 5-14 . . . . . 5-18 . . . . . 5-18 . . . . . 2-19 . . . . . 2-23 . . . . . 4-28 . . . . . 4-31 . . . . . 2-19 . . . . . 2-23 . . . . . 4-28 . . . . . 4-31 . . . . . 4-35 . . . . . . 9-2 . . . . . 4-35 . . . . . 4-37 . . . . . . 9-1 . . . . . 4-35 . . . . . 4-37 . . . . . 4-37 . . . . . 4-37 . . . . . 4-35 . . . . . 4-37 . . . . . 7-17 . . . . . . 9-2 . . . . . 4-37 . . . . . 4-37 . . . . . . 9-2 . . . . . 4-37 . . . . . 4-35 . . . . . 4-35 . . . . . 4-35 . . . . . . 9-2 . . . . . 4-35 . . . . . 2-31 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-16 P/N 7021312 7021312 7021312 7021313 7021315 7021317 7021317 7021317 7021366 7022520 7022522 7022522 7022522 7022522 7022522 7022522 7022522 7023307 7023308 7023309 7023310 7023311 7023312 7023313 7023314 7023315 7023316 7023317 7023318 7023320 7023324 7023325 7023326 7023327 7023328 7023329 7023336 7023405 7023406 7023407 7023408 7023409 7023410 7023412 7023450 7023451 7023452 7023453 7023454 PAGE . . . . . 1-15 . . . . . 1-15 . . . . . . 1-4 . . . . . 2-15 . . . . . 2-15 . . . . . 1-15 . . . . . 1-15 . . . . . . 1-4 . . . . . 2-11 . . . . . 2-16 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . . 9-1 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 10-1 . . . . . 1-20 . . . . . 1-20 . . . . . 1-20 . . . . . 1-20 . . . . . 1-19 . . . . . 1-19 . . . . . 1-20 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 P/N 7023455 7023456 7023457 7023458 7023459 7023460 7023461 7023462 7023463 7023464 7023465 7023466 7023874 7023874 7023875 7023876 7026174 7026175 7026176 7026177 7026178 7026179 7026180 7026181 8896941 PAGE . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . 1-15 . . . . . 1-15 . . . . . 2-11 . . . . . 2-16 . . . . . 1-20 . . . . . 1-20 . . . . . 1-20 . . . . . 1-20 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-20 . . . . . 7-16 3120856 3120856 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str. 21 D - 27721 Ritterhude - Ihlpohl Germany +49 (0)421 69 350 20 +49 (0)421 69 350 45 +55 19 3295 0407 JLG Equipment Services Ltd. Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N. T. Hong Kong (852) 2639 5783 JLG Industries (UK) Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP - England +44 (0)161 654 1000 +44 (0)161 654 1001 JLG Industries (Italia) s.r.l. Via Po. 22 20010 Pregnana Milanese - MI Italy +39 029 359 5210 +39 029 359 5845 JLG France SAS Z.I. de Baulieu 47400 Fauillet France +33 (0)5 53 88 31 70 +33 (0)5 53 88 31 79 Oshkosh-JLG Singapore Technology Equipment Pte Ltd 29 Tuas Ave 4, Jurong Industrial Estate Singapore, 639379 +65-6591 9030 (852) 2639 5797 +65-6591 9031 Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755 Castellbisbal, Barcelona Spain +34 93 772 4700 JLG Sverige AB Enkopingsvagen 150 Box 704 SE - 176 27 Jarfalla Sweden +46 (0)850 659 500 +46 (0)850 659 534 +34 93 771 1762 www.jlg.com