Bulletin No. 42.2:RP
March 2000
42000 Series Rotary Eccentric-Plug
Control Valve
The 42000 Series control valve features Technology, Economy,
and Compact Size. The package is a state-of-the-art rotary
eccentric-plug control valve, available with an integral digital
controller. The 42000 control valve can be used for a variety of
fluids in both industrial process and utility applications.
Technology
Aerodynamically Contoured Plug-Eliminates flow-induced
torque reversals.
Stepped Seat Ring-Provides staged pressure drop to reduce
noise, vibration, or cavitation at small plug openings.
CoCr-A (Alloy 6) Hard Facing on Seat and Plug (optional)Available for mildly erosive applications (small size valves
include cast CoCr-A plug as standard).
PTFE Seat for Class VI Shutoff (optional)-Metal backup seat
helps prevent cold flow of the seat and provides a backup Class
IV shutoff.
NACE Construction (optional)-Materials in compliance with
the National Association of Corrosion Engineers (NACE)
standard MR0175.
Gasketed Seat Ring-Prevents wire-draw erosion between valve
body and seat ring, permitting use of carbon steel bodies in
saturated condensate and wet steam services.
Noise Attenuator Disc (optional)-Can be installed on new or
existing installations to reduce noise. Special body or piping
modifications are not required (available for 2”-6”sizes).
Digital Control and Remote Diagnostics- FIELDVUETM digital valve controller maximizes flexibility by providing auto calibration, programmable flow characteristics, adjustable gain,
travel limits, and position transmission.
Excellent Sealing Capabilities-Optional ENVIRO-SEAL®
packing systems are designed to provide excellent sealing,
guiding, and loading force transmission. The superior seal of
the ENVIRO-SEAL system can control emissions to below
the EPA (Environmental Protection Agency) limit of 500 ppm
(parts per million). Available with single PTFE or graphite packing materials.
H.D. BAUMANN, INC. 2000; All Rights Reserved
Figure 1. 42000 Series valve with size 10 actuator and
Fieldvue Digital Valve Controller.
Economy
Corrosion Resistant Actuator-Size 10 & 25 actuators optimize the use of alloys and polymers to ensure resistance
to atmospheric induced corrosion.
Utility Service Actuator-Traditional size 54 actuator available for utility and general service applications on valve sizes
1”-3”(DN 25-80).
Lower Maintenance Costs-Several design features reduce
maintenance time and associated costs: Unique patented
shaft clamp reduces maintenance disassembly and
assembly time and allows easy failure-mode reversal. Captive spring-and-diaphragm power module lowers the time to
reverse action or change valve parts. Offset design of seat
ring allows easy alignment of seat and plug without the need
for matched trim sets.
Compact Size
High Torque-to-Weight Ratio-Rolling diaphragm actuators
and efficient linkage-shaft connection maximizes torque.
Small Size and Low Weight Make Installation and
Handling Easier-See pages 11-13 for weights and
dimensions.
Figure 2. Valve Body Cross Section
Table 1: Materials of Construction: Valve Body Subassembly
ITEM QTY
1
1
Valve Body
2
1
Seat Ring Retainer
3
2
DESCRIPTION
1
MATERIAL
WCC steel
DIN 1.0619 steel
CF8M / 316 stainless steel
DIN 1.4408 stainless steel
CF8M / 316 stainless steel
Seat Ring, Metal Seat
S31600 stainless steel (standard for all sizes)
Solid Alloy 6 (optional for sizes1" & 1-1/2")
S31600 stainless steel with CoCr-A (Alloy 6) seating surface (optional for sizes 2"- 6")
Seat Ring, PTFE Seat
S31600 stainless steel / PTFE insert
S31600 stainless steel (standard for sizes 1" & 1-1/2")
Graphite (standard for sizes 2"- 6")
Solid Alloy 6 (standard for sizes 1" & 1-1/2")
Chrome-plated CF8M (316 stainless steel) (standard for sizes 2"-6")
CF8M / 316 stainless steel with CoCr-A (Alloy 6) overlay (optional for sizes 2"- 6")
4
1
Gasket
5
1
Valve Plug
6
1
Noise Attenuator Disc
7
1
Shaft
8
1
Guide Bushing
9
1
Guide Bushing
440C stainless steel (standard for WCC valve body)
PEEK/PTFE (standard for 316 stainless steel valve body, optional for WCC valve body) NACE compliant
Alloy 6 (optional) NACE compliant
10
2
Shaft Retainer
CF8M / 316 stainless steel
11
1
Spacer
S31600 stainless steel
12
6
Packing Ring
PTFE / graphite split ring
13
1
CF8M / 316 stainless steel (optional 2"- 6")
S31600 stainless steel (condition A)
Packing Follower Assembly S30400 stainless steel, fiberglass/PTFE, fluoroelastomer o-rings
14
1
Packing Flange
15
1
Bracket
16
2
Bolt
17
2
Packing Box Stud
18-8 stainless steel
CF8 (304 stainless steel)
A193 B8M (stainless steel)
18
2
Hex Nut
19
2
Lock Washer
S30400 stainless steel
A194 Grade 8M (stainless steel)
20
1
Retention Bolt
F738M Class A4-70 316 stainless steel
21
1
Gasket
S31600 stainless steel
22
2
Spacer
18-8 stainless steel
23
1
Packing Box Ring
S31600 stainless steel
Table 2: Valve Body Specifications
SPECIFICATION DATA
(1)
SIZES
1", 1-1/2", 2", 3", 4", 6"
DN 25, 40, 50, 80, 100, 150
END CONNECTIONS
ANSI 150 RF and 300 RF
DIN PN 10, 16, 25, 40
MAXIMUM INLET PRESSURE
Consistent with applicable ANSI (B16.34) or DIN flange ratings and body materials.
MAXIMUM PRESSURE DROPS
See Tables 9 - 11
SHUT-OFF CLASSIFICATION
ANSI/FCI 70-2 1991 and per IEC 534-4
Metal Seat - Class IV, PTFE Seat - Class VI
FLOW CHARACTERISTICS
Linear (1)
FLOW DIRECTION
Forward Flow (Into the face of the plug)
RANGEABILITY
100:1
VALVE PLUG ROTATION
60 degrees
OPTIONAL
Noise Attenuator Disc (2"- 6")
Additional flow characteristics available depending on choice of positioner.
Table 3: Actuator Specifications
SPECIFICATION DATA
ACTUATORS
10, 25
STYLE
54R
Spring return rolling diaphragm, single acting
MAXIMUM DESIGN PRESSURE
150 psi (10 bar)
35 psi (2.5 bar)
RECOMMENDED OPERATING PRESSURE
70 psig (4.8 bar)
See Tables 9 - 11
20 psig (1.4 bar)
AMBIENT TEMPERATURE RANGE
-40o F to 180o F (-40o C to 82o C)
-20o F to 160o F (-40o C to 82o C)
OPTIONAL
Handwheel, Travel Stops (see table 22)
Table 4: Operating Temperature Range
BODY
SEAT
GUIDE BUSHING
Metal
440C SST
PEEK/PTFE (optional)
Alloy 6 (optional)
WCC Steel
-20 to 750
-29 to 400
-20 to 450
-29 to 232
-320 to 500
-320 to 750
-196 to 260
-196 to 400
-320 to 450
-196 to 232
440C SST
PTFE
(optional)
Metal
316 SST
PROCESS TEMPERATURE RANGE
o
o
F
C
-20 to 750
-29 to 400
-20 to 500
-29 to 260
PTFE
(optional)
PEEK/PTFE (optional)
Alloy 6 (optional)
PEEK/PTFE
Alloy 6 (optional)
PEEK/PTFE
Alloy 6 (optional)
3
Figure 3. 42000 series valve with size 10 actuator and
Fieldvue Digital Valve Controller
Figure 4. 42000 series valve with size 54R actuator
and 3660 Pneumatic Valve Positioner
Table 5: Packing Systems
PROCESS TEMPERATURE RANGE
TYPE
o
Standard Packing
(1) (2)
DESCRIPTION
o
F
C
PTFE/Graphite split ring
-320 to 750
-196 to 400
Single PTFE V-ring
-50 to 450 (500 PPM Service)
-46 to 232
Graphite
20 to 600 (500 PPM Service)
-7 to 316
ENVIRO-SEAL
(1)
Packing temperature ranges are not material property ratings but reflect acceptable process temperature ranges, assuming valve body neck is
uninsulated and the proper valve constructions are selected (see table 4).
(2)
See Fisher bulletin 59.1:062 for specific material temperature ratings for ENVIRO-SEAL® packing system temperatures.
Braided PTFE/Graphite
Split Rings
Figure 5.
Standard Packing System
4
PTFE
ENVIRO-SEAL
Graphite
ENVIRO-SEAL
Figure 6.
Optional Packing Systems
MODEL NUMBERING SYSTEM
ACTUATOR
10
VALVE
BODY MATERIAL
42
25
42S
TRIM
NUMBER
WCC
477
316 SST
54R
VALVE SIZE
in
DN
1 & 1-1/2
25 & 40
2, 3, 4, & 6 50, 80, 100, & 150
1 & 1-1/2
488
499
500
25 & 40
2, 3, 4, & 6 50, 80, 100, & 150
SEAT RING
SEAT
LEAKAGE
316 Stainless Steel with
PTFE seating surface
CL VI
PLUG
Solid Alloy 6
Chrome-Plated 316
Stainess Steel
Solid Alloy 6
Chrome-Plated 316
Stainess Steel
316 Stainless Steel
316 Stainless Steel with
CoCr-A (Alloy 6)
seating surface
1 & 1-1/2
25 & 40
Solid Alloy 6
Solid Alloy 6
316 Stainless Steel with
316 Stainess Steel with
CoCr-A (Alloy 6)
2, 3, 4, & 6 50, 80, 100, & 150
CoCr-A (Alloy 6) overlay
seating surface
2, 3, 4, & 6 50, 80, 100, & 150
Chrome-Plated 316
Stainess Steel
CL IV
Table 6: Flow Coefficients for sizes 1” & 1-1/2” (ANSI/ISA/IEC)
Valve
Size
Port Diameter
in
mm
CV
0.32
0.50
1"
12.70
DN25
0.58
0.72
0.50
0.75
1-1/2"
8.12
14.73
18.29
12.70
19.05
DN40
0.91
1.06
23.11
26.92
Disk Angle of Opening - Degrees
Coefficients
10
20
30
40
50
60
0.5
0.9
1.4
1.9
2.3
2.8
KV
0.4
0.8
1.2
1.6
2.0
2.4
FL
0.95
0.95
0.94
0.93
0.93
0.93
XT
0.57
0.69
0.74
0.77
0.75
0.70
CV
0.9
1.9
2.8
3.7
4.7
5.6
KV
0.7
1.6
2.4
3.2
4.1
4.8
FL
0.95
0.95
0.93
0.93
0.93
0.93
XT
0.58
0.68
0.71
0.76
0.72
0.69
CV
1.4
2.8
4.2
5.6
7.0
8.4
KV
1.2
2.4
3.6
4.8
6.1
7.3
FL
0.94
0.94
0.93
0.93
0.92
0.92
0.69
XT
0.65
0.69
0.72
0.75
0.74
CV
2.3
4.7
7.0
9.3
12
14
KV
2.0
4.1
6.1
8.0
10
12
FL
0.88
0.89
0.87
0.87
0.86
0.86
XT
0.54
0.57
0.63
0.62
0.65
0.57
CV
1.0
2.0
3.0
4.0
5.0
6.0
KV
0.9
1.7
2.6
3.5
4.3
5.2
FL
0.94
0.94
0.95
0.94
0.93
0.93
XT
0.52
0.68
0.70
0.76
0.70
0.68
CV
2.0
4.0
6.0
8.0
10
12
KV
1.7
3.5
5.2
6.9
8.7
10
FL
0.95
0.94
0.94
0.93
0.93
0.92
XT
0.55
0.67
0.71
0.75
0.69
0.67
CV
3.0
6.0
9.0
12
15
18
KV
2.6
5.2
7.8
10
13
16
FL
0.94
0.94
0.93
0.93
0.92
0.92
XT
0.60
0.66
0.69
0.74
0.70
0.66
CV
5.0
10
15
20
25
30
KV
4.3
8.7
13
17
22
26
FL
0.88
0.87
0.87
0.86
0.86
0.86
XT
0.52
0.55
0.61
0.61
0.63
0.56
Fd
0.27
0.29
0.31
0.45
0.27
0.29
0.31
0.45
5
Table 7: Flow Coefficients for sizes 2” - 6” (ANSI/ISA/IEC)
Valve
Size
Port Diameter
in
1.25
2"
DN50
1.56
1.81
3"
2.31
45.97
57.15
58.67
DN100
3.00
3.38
6"
39.62
DN80
2.25
4"
31.75
DN150
4.00
4.50
76.20
85.85
101.60
114.30
* Installe d with Noise Attenuator Disc
6
Disk Angle of Opening - Degrees
Coefficients
mm
10
20
30
40
50
60
CV
5.5
12
19
23
27
30
KV
4.8
10
16
20
23
26
C V*
5.5
12
19
22
25
28
K V*
4.8
10
16
19
22
24
FL
0.94
0.94
0.93
0.93
0.92
0.92
XT
0.47
0.64
0.67
0.75
0.69
0.56
CV
6.6
14
21
31
39
45
KV
5.7
12
18
27
34
39
C V*
6.6
14
21
29
35
39
K V*
5.7
12
18
25
30
34
FL
0.87
0.87
0.86
0.86
0.86
0.86
0.57
XT
0.47
0.41
0.56
0.60
0.62
CV
14
29
45
59
70
77
KV
12
25
39
51
61
67
C V*
13
27
44
56
63
67
K V*
11
23
38
48
54
58
FL
0.94
0.94
0.89
0.89
0.88
0.90
XT
0.59
0.69
0.74
0.65
0.59
0.60
CV
15
30
51
75
96
107
KV
13
26
44
65
83
93
C V*
15
29
50
69
80
86
K V*
13
25
43
60
69
74
FL
0.92
0.92
0.88
0.87
0.87
0.86
XT
0.61
0.62
0.55
0.58
0.57
0.56
CV
19
48
69
87
107
118
KV
16
42
60
75
93
102
C V*
19
48
68
85
102
110
K V*
16
42
59
74
88
95
FL
0.94
0.90
0.88
0.88
0.88
0.88
XT
0.67
0.59
0.69
0.73
0.60
0.61
CV
27
57
94
142
177
195
KV
23
49
81
123
153
169
C V*
27
57
93
128
148
162
K V*
23
49
80
111
128
140
FL
0.92
0.88
0.87
0.86
0.86
0.85
XT
0.49
0.46
0.57
0.56
0.57
0.58
CV
38
87
142
179
200
224
KV
33
75
123
155
173
194
C V*
37
86
138
170
190
210
K V*
32
74
119
147
164
182
FL
0.92
0.91
0.91
0.90
0.88
0.88
XT
0.70
0.68
0.70
0.68
0.66
0.66
CV
39
89
167
215
270
310
KV
34
77
144
186
234
268
C V*
38
88
162
204
248
281
K V*
33
76
140
176
215
243
FL
0.90
0.90
0.90
0.89
0.88
0.88
0.63
XT
0.71
0.77
0.66
0.70
0.66
CV
69
125
204
272
354
410
KV
60
108
176
235
306
355
C V*
64
124
199
260
325
362
K V*
55
107
172
225
281
313
FL
0.89
0.88
0.88
0.87
0.87
0.85
XT
0.71
0.60
0.67
0.68
0.60
0.60
Fd
0.31
0.45
0.31
0.45
0.31
0.45
0.31
0.40
0.45
Table 8: Noise Calculation Coefficients for Valve with Noise Attenuator Disc Installed
Factors for calculating noise when using the
optional attenuator disc
PORT DIAMETER
VALVE SIZE
2"
DN50
3"
DN80
4"
DN100
6"
DN150
EXAMPLE:
in
mm
1.25
31.75
1.56
39.62
1.81
45.97
2.25
57.15
FL *
Fd *
X T*
0.69
0.084
0.71
0.62
0.65
0.6
2.31
58.67
3.00
76.20
0.65
3.38
85.85
4.00
101.60
0.58
4.50
114.30
0.63
0.58
0.071
0.61
Sizing a 42000 for required Cv and calculating noise with and without a noise attenuator disc.
(Note: Results obtained from Fisher’s IEC Noise Sizing Program.)
A) Service Conditions
Process:
Mass Flow:
P1:
DP:
T:
Saturated Steam
22,000 lb/hr.
150 psig
75 psi
366 0F
Line Size:
Molecular Weight:
Fluid Compressibility Factor:
Ratio of Specific Heats:
4” schedule 40 piping
18
1
1.33
B) Sizing for Required Cv
Referring to Table 7, assume a 4” reduced port 42000 with a rated Cv = 118 and pick
FL, XT and Fd for a given valve opening.
FL = 0.88
XT = 0.73
Fd = 0.31
(40o open)
Result: Required Cv = 89
(Approximately 41 degrees open for valve without attenuator disc or
43 degrees open with attenuator)
C) Calculating Noise
1) Valve installed without the noise attenuator disc
Using the flow coefficients from Table 7 (same as part (B) above.)
FL = 0.88
XT = 0.73
Fd = 0.31
Result: Valve noise = 103 dBA
2) Valve installed with the noise attenuator disc.
Using Table 8, select the following values for a 4” reduced port valve (Note: Table 8
is to be used only for calculating noise of the valve with the attenuator disc installed.
Ignore the resultant Cv from this calculation.)
FL*= 0.60
XT* = 0.65
Fd*= 0.071
Result: Valve noise with attenuator disc installed = 89 dBA
D) Summary
Valve selected:
4” Reduced Port
Required Cv:
89
Noise:
103 dBA (without attenuater disc)
89 dBA (with attenuator disc)
7
Table 9:
Size 10 Actuator
ACTUATOR
SIZE
VALVE SIZE
- Air Supply and Maximum Pressure Drops for CLIV and CLVI Seat Leakage
TRIM
CAPACITY
Cv
SPRING*
Kv
AIR
SUPPLY
PRESSURE
PSI
BAR
40
2.8
L
1"
DN25
14
8.4
5.6
2.8
12
7.3
4.8
2.4
S
1 1/2"
DN40
26
16
10
5.2
S
50
3.4
60
4.1
70
4.8
80
5.5
40
2.8
39
S
10
2"
50
3.4
60
4.1
70
4.8
80
5.5
40
2.8
BAR
PSI
750
BAR
51.7
25-57 1.7-3.9
750
51.7
25-57 1.7-3.9
20-35 1.4-2.4
PSI
BAR
5-20
0.3-1.4
8-23
0.6-1.6
10-42
0.7-2.9
11-43
0.8-3.0
21-53
1.4-3.7
5-20
0.3-1.4
8-23
0.6-1.6
10-42
0.7-2.9
11-43
0.8-3.0
21-53
1.4-3.7
5-20
PSI
BAR
750
51.7
750
51.7
750
51.7
706
0.3-1.4
694
47.9
48.7
3.4
8-23
0.6-1.6
750
51.7
60
4.1
10-42
0.7-2.9
626
43.2
70
4.8
11-43
0.8-3.0
80
5.5
21-53
1.4-3.7
40
2.8
5-20
0.3-1.4
750
51.7
25-57 1.7-3.9
DN50
30
26
S
20-35 1.4-2.4
107
93
S
750
51.7
50
3.4
8-23
0.6-1.6
60
4.1
10-42
0.7-2.9
70
4.8
11-43
0.8-3.0
80
5.5
21-53
1.4-3.7
40
2.8
5-20
0.3-1.4
184
12.7
L
25-57 1.7-3.9
20-35 1.4-2.4
187
12.9
50
3.4
8-23
0.6-1.6
280
19.3
60
4.1
10-42
0.7-2.9
162
11.2
70
4.8
11-43
0.8-3.0
280
19.3
80
5.5
21-53
1.4-3.7
40
2.8
5-20
0.3-1.4
305
21.0
25-57 1.7-3.9
253
17.4
DN80
L
77
67
S
20-35 1.4-2.4
311
21.4
50
3.4
8-23
0.6-1.6
454
31.3
60
4.1
10-42
0.7-2.9
271
18.7
70
4.8
11-43
0.8-3.0
454
31.3
80
5.5
21-53
1.4-3.7
25-57 1.7-3.9
413
28.5
Note: Do not exceed valve pressure rating.
* "L" refers to the spring that accomodates lower air supplies . "S" refers to the standard spring that accomodates higher air supplies.
ALWAYS specify air supply when ordering to ensure proper bench range.
8
Max.
Pressure
Drop
50
L
3"
PSI
Bench
Range
20-35 1.4-2.4
L
45
Bench
Range
AIR-TO-CLOSE
Max.
Pressure
Drop
20-35 1.4-2.4
L
30
18
12
6.0
AIR-TO-OPEN
Table 10:
Size 25 Actuator - Air Supply and Maximum Pressure Drops for CLIV and CLVI Seat Leakage
ACTUATOR
SIZE
VALVE SIZE
TRIM
CAPACITY
Cv
SPRING*
Kv
AIR
SUPPLY
PRESSURE
PSI
BAR
40
2.8
AIR-TO-OPEN
Bench
Range
PSI
BAR
AIR-TO-CLOSE
Max.
Pressure
Drop
PSI
BAR
Max.
Pressure
Drop
Bench
Range
PSI
BAR
PSI
BAR
233
16.1
432
29.8
20-35 1.4-2.4
441
30.4
6-47
0.4-3.2
403
27.8
15-55 1.0-3.8
441
30.4
414
28.6
750
51.7
0.4-3.2
701
48.3
15-55 1.0-3.8
750
51.7
59
4.1
126
8.7
20-35 1.4-2.4
129
8.9
6-47
0.4-3.2
116
8.0
15-55 1.0-3.8
129
8.9
80
5.5
164
11.3
20-35 1.4-2.4
168
11.6
6-47
0.4-3.2
152
10.5
15-55 1.0-3.8
168
11.6
121
8.3
240
16.6
20-35 1.4-2.4
244
16.8
6-47
0.4-3.2
222
15.3
15-55 1.0-3.8
244
16.8
10-25 0.7-1.7
L
195
169
50
3.4
60
4.1
70
4.8
S
4"
19-34 1.3-2.3
25-65 1.7-4.5
80
5.5
40
2.8
321
440
22.1
30.3
DN100
L
118
102
10-25 0.7-1.7
50
3.4
60
4.1
70
4.8
S
19-34 1.3-2.3
5.5
40
2.8
38.8
20-35 1.4-2.4
6-47
25-65 1.7-4.5
80
562
750
51.7
10-25 0.7-1.7
L
410
355
50
3.4
60
4.1
70
4.8
19-34 1.3-2.3
89
6.1
25
S
25-65 1.7-4.5
80
5.5
40
2.8
128
8.8
10-25 0.7-1.7
L
6"
DN150
310
268
50
3.4
60
4.1
70
4.8
S
19-34 1.3-2.3
25-65 1.7-4.5
80
5.5
40
2.8
117
167
8.1
11.5
10-25 0.7-1.7
L
224
194
50
3.4
60
4.1
70
4.8
S
19-34 1.3-2.3
25-65 1.7-4.5
80
5.5
173
244
11.9
16.8
Note: Do not exceed valve pressure rating.
* "L" refers to the spring that accomodates lower air supplies . "S" refers to the standard spring that accomodates higher air supplies .
ALWAYS specify air supply when ordering to ensure proper bench range.
9
Table 11: Size
54R Actuator for General Utiltiy Applications - Air Supply and Maximum Pressure Drops
AIR-TO-OPEN
AIR-TO-CLOSE
Maximum Shutoff Pressure
ACTUATOR
SIZE
VALVE
SIZE
1"
1-1/2"
DN25
TRIM
CAPACITY
Cv
Kv
14
8.4
5.6
2.8
12
7.3
4.8
2.4
18
12
6.0
16
10
5.2
54R
PSI
BAR
PSI
BAR
7-15
0.5-1.0
750
51.7
8-16
0.6-1.1
---
---
7-15
0.5-1.0
750
51.7
8-16
0.6-1.1
---
---
7-15
0.5-1.0
600
41.4
8-16
0.6-1.1
---
---
7-15
0.5-1.0
361
24.9
606
41.8
8-16
0.6-1.1
---
---
678
46.8
7-15
0.5-1.0
245
16.9
421
29.0
8-16
0.6-1.1
---
---
473
32.6
7-15
0.5-1.0
73
5.0
138
9.5
8-16
0.6-1.1
---
---
159
11.0
7-15
0.5-1.0
40
2.8
84
5.8
8-16
0.6-1.1
---
---
100
6.9
WITH
POSITIONER
20 psig
(1.4 bar)
AIR SUPPLY
PRESSURE
PSI
BAR
PSI
BAR
PSI
BAR
750
51.7
5-10
0.3-0.7
750
51.7
750
51.7
750
51.7
750
51.7
51.7
5-10
0.3-0.7
26
26
67
5-10
93
Nominal bench spring range of 8-16 psi (7.6-16 psi actual). 0.6-1.1 bar (0.52-1.1 bar actual).
Note: Do not exceed valve pressure rating.
687
47.4
418
28.8
750
51.7
286
19.7
599
41.3
92
6.3
217
15.0
53
3.7
140
9.7
0.3-0.7
39
DN80
107
3-15 psi
(0.21-1.0 bar)
SIGNAL
TO ACTUATOR
BAR
5-10
77
10
BENCH
RANGE
PSI
DN50
45
(1)
WITH
POSITIONER
20 psig
(1.4 bar)
AIR SUPPLY
PRESSURE
750
30
3"
3-15 psi
(0.21-1.0 bar)
SIGNAL
TO ACTUATOR
DN40
30
2"
BENCH
RANGE(1)
Maximum Shutoff Pressure
0.3-0.7
Table 12: Actuator Orientations - Viewed With Actuator In Front of Valve (For size 10 and 25 actuators only)
Air-to-Open
(ATO)
Fails Closed
Mounting
Option
Air-to-Close
(ATC)
Fails Open
Flow Direction
Actuator In Front Of Pipeline
1
Standard
2
3
4
Table 13: Actuator Orientations for Size 54R Actuator
Air-to-Open (ATO)
Fails Closed
Air-to-Close (ATC)
Fails Open
Actuator Orientation In Front Of Pipeline
(Position No. 1 Standard)
Table 14: Approximate Valve and Actuator Weights
APPROXIMATE VALVE WEIGHT
VALVE SIZE
Class 150
Class 300
ACTUATOR
SIZE
PN 10-40
in
DN
Pounds
Kilograms
Pounds
Kilograms
Pounds
Kilograms
1
1-1/2
2
3
4
6
25
40
50
80
100
150
13
17
19
34
70
105
6
8
9
15
32
48
17
20
23
44
84
135
8
9
10
20
38
61
19
20
21
42
82
133
9
9
10
19
37
60
54R
10
25
APPROXIMATE
ACTUATOR WEIGHT
Pounds
Kilograms
25
25
65
11
11
30
11
Table 15: Dimensions for Valves with Size 10 and 25 Actuator
VALVE SIZE
A
ACTUATOR SIZE
CL 150
CL 300
PN 10-16
in
(1)
PN 25-40
Inches
B
1
1-1/2
2
3
4
6
DN
10
10
10
10
25
25
2.13
2.50
3.00
3.75
4.50
5.50
2.44
3.06
3.25
4.13
5.00
6.25
2.27
2.96
3.25
3.94
4.33
5.61
9.47
2.27
9.97
2.96
10.22
3.25
11.35
3.94
15.66
4.63
16.91
5.91
Millimeters
25
40
50
80
100
150
10
10
10
10
25
25
54
64
76
95
114
140
62
78
83
105
127
159
58
75
83
100
110
143
58
75
83
100
118
150
241
253
260
288
398
430
C (1)
D
E(2)
F(3)
15.80
15.80
15.80
15.80
21.70
21.70
4.00
4.50
4.88
6.50
7.62
9.00
7.60
7.60
7.60
7.60
8.50
8.50
9.20
9.20
9.20
9.20
10.30
10.30
401
401
401
401
551
551
102
114
124
165
194
229
193
193
193
193
216
216
234
234
234
234
262
262
Maximum dimension; (2) With Fieldvue; (3) With 3700
Shown with Fieldvue
Digital Valve Controller
Size 10 Actuator with Handwheel and
Fieldvue Digital Valve Controller
Flow
Shown for ATO
(Air to Open)
Shown with 3700 Positioner
12
Size 25 Actuator with Handwheel and
Fieldvue Digital Valve Controller
Table 13: Dimensions for Valves with Size 54R Actuator
VALVE SIZE
ACTUATOR SIZE
A
CL 150
CL 300
54R
2.13
2.50
3.00
3.75
2.44
3.06
3.25
4.13
2.27
2.96
3.25
3.94
Millimeters
54R
54
64
76
95
62
78
83
105
58
75
83
100
in
1
1-1/2
2
3
DN
25
40
50
80
PN 10-16
Inches
B
C
2.27
2.96
3.25
3.94
9.50
10.00
10.22
11.35
4.00
4.50
4.88
6.50
58
75
83
100
241
254
260
288
102
114
124
165
PN 25-40
Size 54 Actuator with Handwheel
Top View
1-00006 REV1
Front View
13
Table 17: Positioner Options
POSITIONER MODEL
TYPE
for 54R-42000
AVAILABLE
SIGNAL RANGES
865-3
865-1
3-15 psi
Direct
Linear
3710
3660
3-15 psi
3-9 psi
9-15 psi
Direct
or
Reverse
Linear
or
EQ % (optional)
863-3
863-1
4-20 mA
Direct
Linear
3720
3661
4-20 mA
4-12 mA
12-20 mA
Direct
or
Reverse
Linear
or
EQ % (optional)
4-20 mA
or
User Defined Span
Direct
or
Reverse
Linear
or
User Defined
Pneumatic
Electropneumatic
Digital
Controller
(1)
VALVE FLOW
CHARACTERISTICS
for 10/25-42000
DVC5030
ACTION
(1)
Direct - Increasing input signal, increasing air output to actuator; Reverse - Increasing input signal, decreasing air output to actuator.
Table 18: Fisher Fieldvue Digital Valve Controller Electrical Certifications
CE MARK
INTRINSIC SAFETY
LCIE
EMC Directive
(electromagnetiEEx ia IIC
c compatibility)
T5
EN 50081, EN
50082
(1)
CSA(1) or FM(1)
FLAMEPROOF
DIVISION 2
LCIE
Cl I, Div. 1, Grp EEx d IIB
A, B, C, D
+H2 T5
EXPLOSION-PROOF
CSA
FM
Cl 1, Div. 2,
Grp A, B,
C, D
Cl II, Div. 2,
Grp E, F, G
Cl 1 Div. 2,
Grp A, B,
C, D
Cl II, Div. 2,
Grp F, G
CSA
FM
ENCLOSURE RATINGS
CSA
FM
EUROPEAN
Cl I, Div. 1, Cl I, Div. I,
Grp B, C, D Grp B, C, D
Cl II, Div. 1, Cl II, Div. 1, Type 4X NEMA 4X
Grp E, F, Grp E, F, G
G T5
T6
IP65
Also available for Class II, Division 1, Groups E,F, and G, if barrier approval permits. Contact your nearest Fisher sales office for the
appropriate FM entity rating parametric ratings for each group.
Table 19: Fisher Type 3720 Electro-Pneumatic Positioner Electrical Certifications
INTRINSIC SAFETY
CE MARK
LCIE
EMC Directive
(electromagnetic EEx ia IIC
compatibility) EN T4/T5/T6
50081, EN 50082
(1)
CSA(1) or FM(1)
Cl I, Div. 1, Grp
A, B, C, DT5
FLAMEPROOF
DIVISION 2
EXPLOSION-PROOF
LCIE
CSA
FM
CSA(2)
FM(2)
EEx d
IIC T6
Cl 1, Div. 2,
Grp A, B,
C, D
Cl II, Div. 2,
Grp E,
F, G
Cl 1 Div. 2,
Grp A, B, C,
D
Cl II, III, Div.
2, Grp E, F,
G
Cl I, Div. 1,
Grp A, B,
C, D
Cl II, Div. 1,
Grp E, F, G
Cl I, Div. I,
Grp A, B,
C, D Cl II, III,
Div. 1,
Grp E, F, G
ENCLOSURE RATINGS
CSA
FM
EUROPEAN
ENC 3 NEMA 3
IP54
Also available for Class II, Division 1, Groups E,F, and G, if barrier approval permits. Contact your nearest Fisher sales office for the
appropriate FM entity ratings and CSA parametric ratings for each group.
Table 20: Fisher Type 3661 Electro-Pneumatic Positioner Electrical Certifications
CE MARK
INTRINSIC SAFETY
LCIE
EMC Directive
(electromagnetic
compatibility) EN
50081, EN 50082
(1)
EEx ia IIC
T6
FLAMEPROOF
DIVISION 2
EXPLOSION-PROOF
ENCLOSURE RATINGS
CSA(1) or FM(1)
LCIE
CSA
FM
CSA
FM
CSA
FM
EUROPEAN
Cl I, Div. 1, Grp
A, B, C, D
N/A
N/A
N/A
N/A
N/A
ENC 3
NEMA 3
IP65
Also available for Class II, Division 1, Groups E,F, and G, if barrier approval permits. Contact your nearest Fisher sales office for the
appropriate FM entity rating parametric ratings for each group.
Table 21: Baumann Type 863-1 & 863-3 Electro-Pneumatic Positioner Electrical Certifications
CE MARK
EMC Directive (electromagnetic compatibility)
EN 50081, EN 50082
14
INTRINSIC
SAFETY
ELECTRICAL CLASS
LCIE
FM/CSA
N/A
N/A
ENCLOSURE RATINGS
CSA
FM
EUROPEAN
For General Purpose Applications Only
Table 22: Accessory Mounting Options
ACTUATOR
POSITIONER
HANDWHEEL
865-3
863-3
Size 10
ATO
Fail Closed
3710
3720
TRAVEL STOP LIMITS
PLUG OPENING
TRAVEL STOP LIMITS PLUG
CLOSURE
LIMIT SWITCHES
Optional
(if no handwheel)
Optional
Not
Available
Optional
Optional
DVC5030
Standard
None-ON/OFF
Optional
865-3
863-3
Optional
Size 10
ATC
Fail Open
(1)
Optional
(if no handwheel)
3710
3720
Not
Available
Optional
DVC5030
Optional(2)
Optional
Standard
None-ON/OFF
Optional
Optional
(if no handwheel)
Optional
Optional
Optional
Optional
(if no handwheel)
Optional
Optional
(if no handwheel)
Optional
865-3
863-3
Size 25
ATO
Fail Closed
3710
3720
Optional
DVC5030
None-ON/OFF
865-3
863-3
Optional
Size 25
ATC
Fail Open
3710
3720
Optional
DVC5030
Standard
None-ON/OFF
Optional
865-1
863-1
54R
ATO
Fail Closed
3710
3720
Optional
Standard
Standard
Optional
Optional
Standard
Standard
Optional
3660
3661
DVC5030
865-1
863-1
54R
ATC
Fail Open
3710
3720
3660
3661
DVC5030
(1)
(2)
For Handwheel: ATO Construction - handwheel limits valve closure only; ATC Construction - handwheel limits valve opening only.
Requires shaft - mounting of DVC digital controller.
15
This product is covered under one or more of the following patents 5924671, 06024125 or pending patent applications.
FIELDVUE, ENVIRO-SEAL and Managing The Process Better are marks owned by H.D. Baumann Inc., Fisher Controls International, Inc., or Fisher-Rosemount Systems, Inc. All other marks are the property of
their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or
guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such
products at any time without notice.
For information, contact :
H.D. Baumann Inc.
35 Mirona Road
Portsmouth, NH 03801
Tel: (603) 436-2044 / Fax: (603) 436-4901
16
H.D. Baumann Inc.
Subsidiary of Fisher Controls International, Inc.