IE TEST & Measurement Proximity Testers – Friend or Foe By Chris Halliday, Electrical Consulting and Training Proximity testers are an inexpensive piece of test equipment. They have been called unreliable by some but many electricians rely on them. Who is right? In what situations do these testers come into their own? What precautions are needed when using them? P roximity testers are known by many names – test stick, test pencil, glow meter, sniffer, etc. They are relied on by many electricians for proving the electricity supply is off before working deenergised. They are inexpensive, easy to use and small enough to fit neatly in an electrician’s top pocket. Proving de-energised is important to ensure compliance with the legislation and codes, as we must now work de-energised in the majority of situations, but most importantly to ensure that it is in fact safe to work. The voltage or more correctly the electric field produced by the voltage is measured using capacitive coupling. If you remember that a capacitor is two metallic plates separated by an insulator or dielectric, then you have the basis for understanding how proximity testers work. The live metallic component such as a live wire is the first plate and the other plate is inside the tester. The operator or person holding the tester also forms a direct circuit or by capacitive coupling to ground if isolated from ground e.g. by shoes or carpet. The sensing circuit of the tester then detects that there is a capacitive voltage and initiates a signal to show that there is voltage present. You can prove this by placing a proximity tester on an insulated table next to a ‘live’ power cord or outlet. The tester will alarm while your holding it but will turn off when you remove your hand. Therefore, the proximity tester may not work if the operator is isolated from ground. Various Options Available Proximity testers come in all shapes and sizes with various options available. Most come with some visual indication of the presence of voltage. Visual indication is often in the form of a constant red light or some have flashing LEDs. Some vibrate, whilst others make a squawking noise or some use a combination of flashing, vibrating and squawking e.g. MEET MS-47VH. This model even flashes and squawks at a greater rate once the voltage gets above a certain level. Proximity Testers – many electricians rely on them but should they? Some experts say that proximity testers are “inherently unreliable” and should not be used for testing purposes. But is this right? Before using any piece of equipment it is important to read the operating instructions and to understand how that piece of equipment works. The same is true for proximity testers. So how do they work? Proximity Tester Operation Proximity testers do one job – detect the presence of voltage. They do this by non contact means i.e. without a metallic test probe touching the apparatus or wire that is being tested for voltage. 18 The SAGAB Volt Stick Pro 12 has a recessed tip where the wire being tested must be placed – this increases the selectivity and reduces the risk of false indication. Industrial Electrix Some monitor the voltage continuously whilst others need to have a button or test switch pushed. Some have testing tips that allow them to be pushed into socket outlets whilst others have a blunt nose. Some testers, such as the Fluke 1AC-A II, have an indication that the batteries are becoming flat and even have a self-test feature for visually confirming battery status, system integrity, and power-on. The status is satisfactory if the tester double flashes every 2 seconds during normal operation. It pays to read the specification for your tester and see the voltage range that the tester will detect within. Many test between about 50V and 600V A.C. whilst others may test as low as 5V. Some testers have an adjustment to alter the sensitivity of the test voltage measured. Some also measure the current level using the electromagnetic field generated by the current flowing in the wire e.g. TopTronic T475. The Amprobe (KWIK-I-E) has a LED display in a bar graph with each LED illuminating for a step rise in voltage of 6 volts. The IP rating should also be considered when purchasing a proximity tester. Most are not ‘waterproof’ and will be damaged if immersed or severely wet. The type of battery and expected battery life should also be considered. Some use AAA batteries whilst others may use ‘watch’ type batteries which can be quite fiddly to install. The battery life for continuous operation for one brand specifies approximately 200 hours. Quite a few makes and models specify that they will operate from 50 Hz to 500 Hz, but all are to be only used for a.c. voltages. Some such as the MEET MS-47VH even double as TV/Monitor radiation and microwave testers. The safety Category Rating should also be considered and makes and models vary up to CAT IV 1000V. Things to Watch Out For As mentioned previously, the proximity tester may not work if the operator is isolated from ground. Continued page 20 4 January-March 2011 IE TEST & Measurement Continued from page 18 It is therefore best to prove the tester using a known voltage in the location where the tests are to be performed i.e. proving the operator has adequate capacitive coupling to ground. Just like any other test instrument, it is important to test your tester before and after each no-go result to ensure the tester is operational. Again, a known voltage source at the testing location is best but a voltage proving unit could be used. Capacitive coupling would then be from one test terminal to the proximity testers, through the operator to the other test terminal or from the proximity tester directly to the other test terminal. Quality often comes with the price paid for equipment. A cheaper tester may not be as reliable as a more expensive make/model. Like any piece of equipment, maintenance is likely to be needed at some stage and this may simply involve replacing batteries or for more serious problems it is probably better to simply dispose of proximity testers due to their cheap purchase price. One incident involved a proximity tester where the tester had problems with the battery connections. The tester was tested before and after the ‘no-go’ result but these tests indicated the tester was working effectively. The electrician subsequently received a near lethal shock. The investigation revealed that the battery connections separated due to gravity for the ‘no-go’ test as a different angle was used for the real test. Proximity testers cannot work where the ‘live’ wires being tested are shielded, such as in a metallic conduit or where the cable has a metallic shield. However, the tester will measure a voltage if the metallic conduit or cable screen is ‘live’. Proximity Testers have inherently high input impedance due to their design. This means that they will detect induced and leakage voltages through high impedance paths. A classic example is the voltage on the metallic case of a double insulated appliance such as a DVD player. The voltage will be negligible if measured with a low impedance test device such as test lamps or a low impedance voltmeter. There is a real voltage being measured by the proximity tester, but the voltage is from a high impedance source. Rubbing the tester tip on a synthetic shirt will cause the proximity tester to indicate a voltage. This is because it is measuring the variation in the static voltage being generated. Bumping the tester may cause the same type of result, so beware of this ‘qwerk’ with proximity testers. Remember that proximity testers are for testing a.c. voltages and not d.c. Watch out for false measurements when the tester is used in strong magnetic fields e.g. near overhead powerlines, particularly Single Wire Earth return systems. 20 These test results are not false indications as such as there is a real voltage being measured. The proximity tester may not read when the cable being tested is coming out of the ground and the measurement is being made near the ground. The Best Tool The dangers of arc flash are well known and the risks must be managed. Because proximity testers are non-contact, they assist in minimising the risk of arc flash and therefore increase safety. Proximity testers can be the best tool for some jobs such as: • Testing network polarity: No other tool can test polarity as quick as a proximity tester. The proximity tester is held to the wires to be tested for polarity. It will give a positive indication for the active and ‘no-go’ result for the neutral. The proximity tester cannot prove the neutral is actually connected i.e. prove neutral integrity. • Meter readers testing metallic switchboards are safe to open: Meter readers can be placed at risk when opening metallic switchboards if the neutral to the installation is deteriorated or open circuit. This causes a dangerous voltage on the switchboard metallic surround and lid. Proximity testers that indicate without the need to push a button are best and can be strapped to the meter readers handheld meter reading/recording tool. The meter reader simply places the tester near and then against the metal lid of the switchboard before opening the lid. Ideally the tester should be checked before and after each test. • Finding open circuits in extension cords: Trace the active from the socket outlet along the cord with the tester until it stops indicating. The open circuit in the extension cord is then identified and can be repaired. • Finding a blown bulb in a string of series Christmas lights: Trace the active from the socket outlet along the string of lights with the tester until it stops indicating. You will then have found the faulty bulb. This will save oodles of time compared to pulling each bulb out and replacing it or testing it with a resistance meter. Comparison with Other Test Equipment Test Lamps Test lamps do not indicate until the voltage is above about 80 volts, depending on the ambient light at the time, but will give no indication of the level of voltage (somewhat similar to many proximity testers). Industrial Electrix They will not measure induced voltages or voltages from high impedance sources – they will dissipate induced voltages. Proximity testers will measure such voltages and will not dissipate them. Digital Voltmeters Digital voltmeters, in the main, are high impedance and will also measure induced voltages and voltages from high impedance sources (similar to proximity testers). A low impedance meter will then be needed to prove that the voltage is induced or from a high impedance source. However, in stark contrast to the proximity tester, a voltmeter will give a precise indication of the level of voltage, within its level of accuracy. Safety When Proving De-energised The question now is whether it is safe to prove de-energised using a proximity tester. The following will help to determine this. Many powerline workers rely on proximity testers to prove de-energised to work on high voltage powerlines. The main difference is that capacitive coupling to ground is assured if the circuit is ‘live’ due to the high voltage being measured. If most proximity testers start measuring at around 50 Volts, are voltages of less than 50 volts dangerous? IEC/TR 60479-5 provides touch voltage tables for strong muscular reaction and ventricular fibrillation. Depending on one’s philosophy of danger and risk, one could use the voltage limits for strong muscular reaction or ventricular fibrillation. Taking a conservative approach, let’s use the strong muscular reaction values as shown in Table 2b from IEC/TR 60479-5. An electrician is unlikely to be saltwaterwet or water-wet (though could be quite damp when sweating profusely on a hot summer day). A shock from hand to hand is the most likely result if the electrician was to touch a live wire and receive an electric shock. Therefore the test instrument used by an electrician to test de-energised should read values down as low as 11 volts but this will depend on circumstances. Fluke recommend in their paper “Electrical Testing Safety” that “these little tools are good for a first test, but should always be followed up with a direct-contact meter.” This is a conservative approach and is probably a wise approach, especially given that the operator may not be adequately coupled to ground to ensure effective operation of the tester. Direct-contact meters will not work if the earth or return circuit being measured is not connected even if they have been checked before and after use on a known source or with a proving unit. This test will show that the ‘live’ wire is de-energised and safe to work on when this is clearly not the case. January-March 2011 IE Muscular Effects Current threshold AC touch voltage thresholds for long duration (V) mA Saltwater-wet Water-wet Dry Large contact Medium contact Small contact Large contact Medium contact Small contact Large contact Medium contact Small contact Hand-to-hand 5 5 9 27 7 25 93 11 40 104 Both hands-to-feet 10 5 9 27 7 25 93 11 40 104 Hands-to-seat 5 3 5 13 3 13 46 6 20 52 Table 2b Strong muscular reaction for alternating current 50/60 Hz There is no ideal or perfect piece of test equipment and a combination of test equipment is recommended. In this case, the use of proximity testers should be supplemented with measurements made using a direct-contact meter. Some multimeters now come with an in-built proximity tester. This combines the best features of both instruments – the noncontact and quick test provided by the proximity tester with the more accurate and precise measurement of the voltmeter. Conclusions and Recommendations Proximity testers can be an inexpensive and effective tool to measure voltages within their operating range. Their non-contact design makes them attractive to minimise the risks associated with arc flash. Their speed of operation, ease of use and small size makes them an ideal tool for electricians but the operator must understand how the tester works, the problems associated with this tool and the errors that might occur. They work through capacitive coupling with the operator becoming part of the capacitive coupling circuit. They do not provide an exact measure of the voltage – a voltmeter will be required for this type of accuracy. Proximity testers come with various features and specifications and it will pay to research and purchase an instrument that will meet your needs. Most operate between 50-600V a.c. but it will pay to read the instructions of the tester to be used. Proximity testers will give a positive reading if there is an a.c. voltage present and the operator is directly or capacitively coupled to ground. Some proximity testers operate down to a minimum voltage of less than 11 volts and those with self-check functionality are preferred. They can be used as a first test to prove ‘de-energised’ but follow up tests should be performed with a direct-contact meter. It is this combination of tests that should ensure safety. In regards to the question about whether proximity testers are unreliable, many are manufactured to high standards and quality. The operator must understand how the instrument works and the situation it is to be used in. This is true of any other type of test instrument and even directcontact meters can provide unreliable results in certain circumstances. In other words, there is no ideal or perfect piece of test equipment for proving de-energised. Proximity testers are definitely friends but should be supplemented with the measurements made using a direct-contact meter and then decisions need to be made based on the test results. Acknowledgement The author is not responsible for the use or misuse of information contained in this paper. We are not linked to any company that may have their product mentioned or depicted in the photos in this paper and we do not necessarily recommend any of these brands. The use of such photos is to simply add value to the paper. To discuss this matter further contact: chris@elect.com.au Need to identify the grade of your steel? We have the right rental solution for you - The Skyray EDX Pocket 3 X-ray Fluorescence Spectrometer. The Skyray EDX Pocket 3 X-ray Fluorescence Spectrometer is a Positive Materials Identification device made for direct surface measurement on-site. 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