Brochure# 263D 122011 T Y PE su bm ers-a-bu l b co n tr olle r ••••••••••• SBS Primarily used to control submersible sewage and sump pumps. Available for use with single or duplex pump units. H IG H LIG H T S •Control of Submersible Sewage and Sump Pumps •Available for Single and Duplex Pump Units •Available in NEMA-1 and NEMA-4 Enclosures •Includes Pilot Device with Required Number of Bulbs Fe atu res D e s c ri pof t i ve DeD s ci a rigpra t i ve m De D s ci a rig pra t i ve m D i apermanantly g ra m The SBS Pilot Device consists submersible float switches, sealed in solid SBS CONTROLLER: T h e Fe d e ra l S B S C o ntro ll e r i s poyurethane floats. They are mounted in the pit in any one of three styles as follows: p rim a rily d e sig n e d fo r th e co ntro l of su b m e r sib l e sewage a n d sum p p um ps . H oweve r, it c a n also b e used for level control of other types of pumps as well. SBS Controllers are available for use with single and duplex pump units. The SBS Controller includes a wallP LOT D E V I CPELOT ST YDLE EVIC 1 PLOT E ST YDLE EVIC 1 E ST YPLOT LE 1 D EVICPLOT E ST YDLE EVIC 2 PLOT E ST YDLE EVIC 2 E ST Y LEPLOT 2 DE VI CE PLOT STYL DEEVI3CE PLOT STYL DEEVI3CE mounting Control Panel plus a Pilot Device. SBS CONTROL PANEL: T h e S B S C o n t r o l P a n e l i s furnished in a NEMA-1 general purpose enclosure or a NEMA-4 watertight enclosure. Other enclosure types SION SUSPEN SION are available when required by special SUSPEN job conditions. PLATE PLATE The panel includes pump - on and pump - of f relays, automatic alternator (to alternate the operating pump on each cycle and to provide simultaneous two-pump operation if required by the in-flow rate), a pump-run light for each pump, a high water alarm light and an alarm bell with silencing button. The basic SBS circuitry is solid state and epoxy encapsulated. The printed circuit board is of plug-in modular design for easy replacement. SBS PILOT DEVICE: Th e S B S Pilot D evice in clud es the required number of mercur y tube bulbs with a mounting bracket and junction box. The Pilot Device D is available in three styles. INSTALL ATION C 1. T ype SBS Submers-a-bulbs consist of a mercury tube switch embedded in a polyurethane float. For duplex B pump units, the four bulbs function as follows: Bulb A: Both pumps off. Bulb C: Pump No. 2 on. Bulb B: Pump No.1 on. Bulb D: High Water Alarm. A NEMA-1 JUNC . B OX S US P ENS IO N NEMA-4 P.L ATE JUNC B OX NEMA-4 JUNC . B OX NEMA-4 JUNC . NEMA-4 BJUNC OX . B OX P IT COVER P IT COVER P IT COVER NEMA-4 JUNC . B OX NEMA-4 JUNC . B OX C ABL E C ABL E NE MA-1 JU NC. BOX CONN. CONN. TO SBPIPE S TO SB S PIPE PANEPE L D E STAL PANE L PE D E STAL P IP E P EDESTAL CO MP RESS I ONCOMPR E SSIONCOMPR E SSION FITTING F IT T ING F IT T ING WAL L BRAC KET D NE MA-1 JU NC. BOX WAL L BRAC KET WAL L BRAC KET C ABL E D D D D P IT WAL L P IT WAL L HIGH H IGH WATER D WAT E R AL ARM ALAR M P IT WAL L H IGH D WAT E R ALAR M C C C C C P UMP NO. 2 ON C PU MP NO. 2 ON C PU MP NO. 2 ON C B B B B B P UMP NO. 1 ON B PU MP NO. 1 ON B PU MP NO. 1 ON B P IP E BRAC KET P IP E BRAC KET A A A A BUL B A BUL B BUL B P IP E BRAC KET BOTH P UMP S O FF B OT H B OT H A PU MPS A PU MPS A WE IGHOF T F WE IGH T OF F 2. When installing the bulbs, allow 2 inches of cable between the weight and the steadying bracket. 3. The bottom bulb (Bulb A - Both pumps off) should be at a level equal to the top of the motors, when used with Submersible Pumps. 4. Set Bulb D (High Water Alarm) approximately 6 inches below pit inlet level. The bulbs are mounted on a ro un d susp e nsion plate which sets on the p i t c o v e r. A N E M A - 4 junction box is furnished for seperate mounting. T h e b u l b s a re m o u nte d on a bracket for side wall mounting. A N EM A- 4 ju n c tio n b ox is furnished for separate m o u ntin g . The bulbs are mounted on a round suspension plate which sets on the pit cover. and NEMA-1 junction box is pe destal mounted on the same suspension plate. D e s c r i p t i ve D i a g ra m ( T h i s s t y l e i s g e n e r a l l y used to control nonsubmersible pumps.) 5. Switch 3-phase power leads, if necessary, to insure correct pump rotation at start-up. 6. If the Submers-a-bulb panel is out of sight of the pit, it is recommended that NEMA-4 unfused disconnect switch be installed at the pit, for each motor. 7. F or STYLE 2 installations, where the NEMA-4 junction box is below the pit cover, install the junction box as high as possible above flood level, since NEMA-4 enclosures are rated watertight but are not designed for submerged service. All connections to the box should be watertight. CABLE B R AC K E T A R M M E R C URY T UB E SW I TC H SUGGESTED SPECIFICATIONS FOR ENGINEERS: Pumps shall be controlled by a Federal Type SBS Submers-a-bulb Controller, which shall include a wall-mounting duplex control panel in a NEMA-1 general purpose enclosure. The control panel shall include a magnetic starter and a fusible disconnect switch for each motor, pump-on and pump-off relays, an automatic alternator to alternate the pumps on each cycle and provide simultaneous operation if required, pump-run lights, high water alarm light and an alarm bell with silencing button. The SBS Controller shall also include four submersible float switches on a wall-mounting (or pit covermounting) bracket and a NEMA-4 junction box. WE I G H T O F F P OS I T I O N O N P OS I T I O N F LOAT B U L B Bulb Operation ADDRESS: 1144 Utica Avenue, Brooklyn, NY 1 1 203 2 D TEL: (718) 451-2000 URL: fed era lp u m p s .co m All images and information contained in this booklet are the sole property of The Federal Pumps Corporation, and may not be reproduced without written permission.